Method Statement For HV Cable Termination & Splicing
Method Statement For HV Cable Termination & Splicing
Method Statement For HV Cable Termination & Splicing
A. INTRODUCTION................................................................................................................................. 4
B. PURPOSE ........................................................................................................................................... 5
C. ORDER OF PRECEDENCE ............................................................................................................... 5
D. DEFINITIONS ..................................................................................................................................... 5
E. ABBREVIATIONS .............................................................................................................................. 5
F. APPLICABLE REFERENCE DOCUMENTS ..................................................................................... 6
1. SAUDI ARAMCO FEED & STANDARD DOCUMENT ............................................................................... 6
2. INTERNATIONAL CODES & STANDARDS .............................................................................................. 6
G. RESPONSIBILITIES ........................................................................................................................... 6
H. PROCEDURE FOR MV CABLE TERMINATION .............................................................................. 7
I. ATTACHMENTS ................................................................................................................................. 8
L&T Hydrocarbon Engineering Limited India and Subsea 7 (ME) Pte Ltd (OOK Consortium)
L&T Hydrocarbon Saudi Company and Subsea Seven Saudi Co. Ltd (IK Consortium)
B. PURPOSE
This Method Statement provides guidelines for Medium Voltage Cable termination in
compliance with the project requirements and manufacturers recommendation for applicable
scope of Project execution at L&T MFY LLC, Sohar, Oman.
Medium Voltage Cable Splicing & HV Cable Splicing and termination is not in Contractor’s
Scope of Work.
C. ORDER OF PRECEDENCE
As per PP-MN0057 Sec 2.37: Any conflicts between the various elements of the Job
Specification shall be referred to COMPANY for clarification and resolution which shall be
final and binding. Unless otherwise instructed by COMPANY, conflicts shall be resolved by
using the following order of precedence:
1) Contract.
2) Scope of Work.
3) COMPANY Standards and COMPANY Standard Drawings (SAEP, SAES, SAMSS,
Approved Coating Products.
4) Construction Procedures.
5) Industry Codes and Standards referenced therein.
D. DEFINITIONS
L&T Hydrocarbon Engineering Limited India and Subsea 7 (ME) Pte Ltd (OOK Consortium)
L&T Hydrocarbon Saudi Company and Subsea Seven Saudi Co. Ltd (IK Consortium)
LTHE : L&T Hydrocarbon Engineering
G.I : Saudi Aramco - General Instructions
MV : Medium Voltage
HV : High Voltage
ITD : Saudi Aramco - Industrial Training Department
JCC : Job Clearance Card
G. RESPONSIBILITIES
L&T Hydrocarbon Engineering Limited India and Subsea 7 (ME) Pte Ltd (OOK Consortium)
L&T Hydrocarbon Saudi Company and Subsea Seven Saudi Co. Ltd (IK Consortium)
• Ensuring availability of required Approved Manpower, tools and
Production
material for execution of work in-line with this Method Statement and
Engineer
applicable MSAERs.
a) Personnel Qualification request for approval shall be submitted to Company 30 days prior to
the start of the work.
b) Personnel qualification shall comply to QM-G75-PL-1751 i.e., “Personnel Qualification
Procedure for MV/HV Cable Splicing & Termination (Sohar Yard)”.
c) Contractor shall request a Job Clearance Card (JCC) issued by Inspection Department prior
to commencement of splicing. SAEP-1150, Appendix A (A.18); GI 2.705
d) The cable splicer/terminator shall hold a valid Industrial Training Department (ITD) splicer
certification card for Medium Voltage cable as per GI 2.705.
e) Cable splicers shall carry their certificates and JCC's while working on the cable. GI 2.705
f) Design and installation of wiring and cable systems shall be in accordance with the NEC as
supplemented by SAES-P-104.
g) Cables shall be permanently identified prior to the splicing/terminating process.
h) Compression (crimped) type connectors shall be used for splicing and terminating stranded
conductors.
i) Compression terminal connectors for 4/0 and larger conductors shall be two-hole NEMA
design. All compression connectors shall have a manufacturer's reference compression die
number and conductor size printed or stamped on the connector.
j) Medium voltage terminations (operating at 2.4 kV and above) installed outdoors shall have
a minimum creepage distance to ground of 40 mm per kV line-to-line nominal system voltage.
k) Medium voltage terminations installed indoors shall have a minimum creepage distance to
ground of 25 mm per kV line-to-line nominal system voltage.
l) Inspection for termination and testing for MV cables shall be witnessed by PDD as required
by GI-2.710.
L&T Hydrocarbon Engineering Limited India and Subsea 7 (ME) Pte Ltd (OOK Consortium)
L&T Hydrocarbon Saudi Company and Subsea Seven Saudi Co. Ltd (IK Consortium)
I. ATTACHMENTS
a) Attachemnt-1: Raychem terminations for polymeric and MIND paper insulated cables from
7.2 kV up to 36 kV System Designer
b) Attachemnt-2: Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints up
to 36 kV
c) Attachemnt-3: Raychem Screened, Separable Connection System RSTI-58 800 A up to 24
kV (C-Type Installation)
d) Attachemnt-4: Installation Instructions EPP-0982-12/19: Type: RSTI-58xx (C-Type
Installation)
e) Attachemnt-5: Installation Instruction EPP-1629-10/16: Type: RSTI-58xx-01 (C-Type
Installation)
f) Attachemnt-6: Installation Instruction EPP-1385-12/12: Type: RSTI-TRFxx (C-Type
Installation)
g) Attachemnt-7: Installation Instruction ESD-5562-4/20
h) Attachemnt-8: Installation Instruction ESD-5565-5/12 Type SXSW/SXST
i) Attachemnt-9: Installation Instruction ESD-6837-8/15 Type SXSW
L&T Hydrocarbon Engineering Limited India and Subsea 7 (ME) Pte Ltd (OOK Consortium)
L&T Hydrocarbon Saudi Company and Subsea Seven Saudi Co. Ltd (IK Consortium)
Raychem terminations for polymeric and MIND
paper insulated cables from 7.2 kV up to 36 kV
System Designer
Attachment - 1
Termination systems designer
Voltage (Umax)
Cable size
Number of cores
Dielectric
Location
Length (3-core-cables)
Accessories
Voltage in kV
7 for 7.2 kV
17 for 12 kV & 17.5 kV
24 for 24 kV
36 for 36 kV
No. of Cores
1 for single (1) core
3 for three (3) core
1-core cables
Diameter Application Range (mm2) Part Number Mod Code
Range (mm) 7.2 kV 12 kV 17.5 kV 24 kV 36 kV
21 - 32 16 - 70 16 - 70 16 - 50 16 - 50 - EAKT 1636 G 36
33 - 50 95 - 400 95 - 400 70 - 400 70 - 300 16 - 185 EAKT 1637 G 37
51 - 67 500 - 800 500 - 800 500 - 800 400 - 800 240 - 630 EAKT 1638 G 38
3-core cables
Diameter Application Range (mm2) Part Number Mod Code
Range (mm) 7.2 kV 12 kV 17.5 kV 24 kV 36 kV
40 - 67 16 - 120 16 - 120 16 - 95 16 - 35 16 - 25 EAKT 1642 G 42
50 - 86 150 - 240 150 - 240 120 - 185 50 - 120 35 - 95 EAKT 1643 G 43
60 - 94 300 - 400 300 - 400 240 - 300 150 - 185 120 - 185 EAKT 1644 G 44
70 - 110 - - - 240 - 300 240 - 300 EAKT 1645 G 45
Example:
EPKT-17C3MOH3-B07
This kit comes complete with straight
boots.
Application range Straight boots Right angle boots - long Right angle boots - short
Mod Code Part Number Mod Code Part Number Mod Code Part Number
2
10 - 35 mm B05 RSRB 4022 B08 RSRB 4042 B15 RSRB 4062
50 - 95 mm2 B06 RSRB 4024 B09 RSRB 4044 B16 RSRB 4064
120 - 300 mm2 B07 RSRB 4026 B10 RSRB 4046 B17 RSRB 4066
Note:
1. Long boots are 110 mm long over the bushing. The short boots are 90 mm long.
2. Insulating boot kits are also available for up to 36 kV applications.
For such requirements please refer to your local sales representative.
T-adapter for perpendicular connection T-adapter for perpendicular connection Straight adapter for vertical connection
of the termination to SF6-insulated of termination and surge arrester to of the termination to SF6-insulated
switchgear SF6-insulated switchgear switchgear
The insulated adapter termination Thick walled insulator made of high A thick walled, heat-shrinkable
system provides perfect sealing, quality elastomer with sealing face insulating sleeve provides a
electrical insulation and an electrical over the termination, bushing cone hermetic seal over the cone of
connection between Raychem termi- and plug. the bushing and the termination.
nations and SF6-insulated switchgear The electrical connection is made with The adapter area is smoothed
up to 24 kV. a terminal stud and the cable lug of the with a meltable filler strip.
Its lead-in insulator (630 A) conforms termination. Two cable connection is
to DIN 47636 and ANSI IEEE 386. possible. A special plug which allows Scope of supply (for three phases)
The cable box of the switchgear must cable testing without disconnecting Heat-shrinkable insulating sleeving,
be provided with suitable protection the adapter is also offered. The design filler strip, small accessories and
against electric shock. The insulating of the adapter for connecting the installation instructions. Terminal
adapter is compatible with all Raychem surge arrester is basically identical. The stud and lug must be enclosed.
terminations. Details of the terminations elastomer insulator has an additional
can be found in the cable accessories lead-in duct for the surge arrester.
catalogue. Details of the surge arresters can be
found in the brochure EPP 0533.
The insulating body, fixing bolts,
terminal stud and backplug are Scope of supply (for three phases)
supplied in a 3-phase set complete Insulator, plug, terminal stud, small
with installation instruction. Cable accessories and installation instructions.
lugs and terminations are not included.
For double T-connections, the second
adapter is of special design and
includes connection plug, insulating
body, fixing bolts, terminal stud and
backplug. It can be combined with
first Raychem adapters of type
RICS-57x3-CU with M16 lugs, but not
with Raychem adapter for surge
arresters type RICS-51x9.
Raychem insulated adapter termination system RICS
for SF6-insulated switchgear up to 24 kV
Raychem RICS T-adapter
Voltage class Cable type Application range Type of indoor Part Number
(U0 / U (Um)kV (mm2) termination
6.35 / 11 (12)kV Polymeric 1C & 3C 25 to 50 IXSU-F, POLT, EPKT, TFTI RICS 5113
70 to 150 RICS 5123
185 to 240 RICS 5133
300 RICS 5143
8.7 / 15 (17,5)kV Polymeric 1C & 3C 25 to 35 IXSU-F, POLT, EPKT, TFTI RICS 5113
50 to 95 RICS 5123
120 to 185 RICS 5133
240 to 300 RICS 5143
12.7 / 22 (24)kV Polymeric 1C & 3C 10 to 70 IXSU-F, POLT, EPKT, TFTI RICS 5123
95 to 185 RICS 5133
240 to 300 RICS 5143
6.35 / 11 (12)kV Paper (MI and MIND) 35 EPKT-45xx RICS 5113
Belted 50 to 95 RICS 5123
120 to 185 RICS 5133
240 RICS 5143
6.35 / 11 (12)kV Paper (MI and MIND) 35 to 70 EPKT RICS 5113
Screened or belted 95 to 150 RICS 5123
185 to 240 RICS 5133
300 RICS 5143
Voltage class Cable type Application range Type of indoor Part Number
(U0 / U (Um)kV (mm2) termination
6.35 / 11 (12)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
NA
185 to 240 RICS 5139
300 RICS 5149
8.7 / 15 (17,5)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
NA
120 to 185 RICS 5139
240 to 300 RICS 5149
12.7 / 22 (24)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
95 to 185 RICS 5139
240 to 300 RICS 5149
6.35 / 11 (12)kV Paper (MI and MIND) NA EPKT-45xx
Belted NA
120 to 185 RICS 5139
240 RICS 5149
6.35 / 11 (12)kV Paper (MI and MIND) NA EPKT
Screened or belted NA
185 to 240 RICS 5139
300 RICS 5149
Tests
The adapters meet Cenelec HD629.1S1,
IEC 540, VDE 0278 and ANSI IEEE 386
standards, as well as the Raychem
specification PPS 3013, in addition they
were type tested together with most
switchgear. The test requirements and
results are summarised in Raychem test
reports, which are available on request.
Raychem elastomeric insulating bushing boot RCAB
for bushings up to 17.5 kV and 24 kV
Raychem elastomeric insulating boots Raychem boots RCAB work in combi- The insulating body is supplied in a
are moulded parts which fit over the nation with all Raychem termination 3-phase set complete with installation
connection between the cable lug and product lines including both elastomeric instruction. Fixing bolts, terminal stud
the inline or right-angled equipment and traditional heatshrink technology. and cable lugs are not included.
bushing to improve phase-to-phase Raychem boots RCAB are quick and Terminal studs with a M16 thread can
and phase-to-ground insulation. They easy to install and do not require any be ordered separately as EXRM-1366.
are used in switchgear and transformer taping of the bushing or the termination. The adapter is to be used in combina-
cable boxes where the air clearances The boot can easily be removed and tion Raychem teminations.
are insufficient for normal operation, reinstalled without the need for addi-
or to protect against flashover due tional material or tooling, allowing
to rodents or high humidity. The non- access to the bushing connection for
tracking elastomeric housing has excel- test purposes. The universal screw
lent erosion resistance, dielectric prop- EXRM-1366 isavailable on request. Each
erties and environmental resistance, kit contains elastomeric insulating
giving superb performance in areas of boots, collars (if required) for three
high humidity and electrical stress. phases and installation instructions.
Voltage class Cable type Application range Type of indoor Part Number
(U0 / U (Um)kV (mm2) termination
6.35 / 11 (12)kV Polymeric 1C & 3C 35 to 300 IXSU-F, POLT, EPKT, TFTI RCAB 4120
12.7 / 22 (24)kV Polymeric 1C & 3C 50 to 300 IXSU-F, POLT, EPKT, TFTI RACB 5120
Tests
The adapters meet Cenelec HD629.1S1, specification PPS 3013, in addition they results are summarised in Raychem
IEC 540, VDE 0278 and ANSI IEEE 386 were type tested together with most test reports, which are available on
standards, as well as the Raychem switchgear. The test requirements and request.
© 2012 Tyco Electronics Raychem GmbH EPP 0282 1/12
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other
representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any
time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness
for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications. Raychem, TE Connectivity and TE Connectivity (logo) are trademarks.
TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings,
insulators & insulation, surge arresters, switching equipment, street lighting, power measurement and control.
Phone: +49-89-6089-0
Fax: +49-89-6096345
energy.te.com
Raychem Heat-shrinkable Joint Sleeve Rayfit
for Medium Voltage Joints up to 36 kV
Attachment - 2
Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
up to 36 kV
Raychem Rayfit represents the new Modern jointing Raychem Rayfit joint sleeve
generation of heat-shrinkable jointing Today’s jointing technology is required The triple layer heat-shrinkable joint
technology. It is based on a to be simpler and more economical sleeve combines:
triple-extruded heat-shrinkable yet provides higher levels of reliability
elastomeric joint sleeve component. and flexibility for operators who are 1 heat-shrinkable outer
The system is suitable for paper and under increasing pressure to improve conductive layer
polymeric cable constructions and is network efficiency. Rayfit achieves 2 heat-shrinkable insulation layer
designed to accommodate modern these objectives and has additional 3 elastomeric insulation layer
jointing requirements such as valuable features including:
mechanical shear bolt connectors.
• high recovery forces 1 2 3
Main features • reduced installation time
• Triple-extruded body provides a • slim and space-saving design
Expanded
pre-engineered joint unit with
fewer kit components Kits are easy to select, will
• Advanced shrink behaviour and accommodate a variety of cable and
profile-following are combined conductor types and can include all
with a significant reduction in components necessary to complete
shrink time the joint. Important among the range
• High recovery forces result in of features is the option to include
tight electrical interfaces and purpose-designed range-taking
perfect sealing ability mechanical shear bolt connectors
• Optimised heat transfer due to for conductor and shield wires.
reduced thermal capacity
• The reduced overall joint diameter
provides a slimmer and
space- saving profile
• As an alternative to crimp
connectors, kits can be selected
Recovered
with mechanical shear bolt
connectors for conductor and shield
continuity
• Unlimited shelf-life simplifies
material logistics and reduces cost
• Exceeds international performance
standards including CENELEC HD 629
and IEC 60502 for joints and
IEC 61238 for TE Connectivity BSM
type mechanical connectors
1 energy.te.com
TE Connectivity Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
Co-extruded heat-shrinkable
sleeve CICM (non elastomeric)
t [min.]
110
energy.te.com 2
TE Connectivity Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
Cordless impact wrench for simple Joint kits for other connector tech-
and easy installation of mechanical nologies including deep indent and
connectors. hexagonal compression are available.
3 energy.te.com
TE Connectivity Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
energy.te.com 4
TE Connectivity Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
Raychem transition joints MXSU up to 24 kV including TE Connectivity BSM type mechanical shear
bolt connectors
Raychem universal jointing system EPKJ-R to connect all common cable types using compression
connectors
System technology
Few heat-shrinkable components like oil barrier sleeves, conductive breakouts
etc. transfer paper cables into quasi polymeric type allowing the use of the same
jointing sleeves.
5 energy.te.com
TE Connectivity Raychem Heat-shrinkable Joint Sleeve Rayfit for Medium Voltage Joints
energy.te.com 6
About TE Connectivity
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other
representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any
time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness
for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications. Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings,
insulators & insulation, surge arresters, switching equipment, street lighting, power measurement and control.
Phone: +49-89-6089-0
Fax: +49-89-6096345
energy.te.com
Raychem Screened, Separable
Connection System RSTI-58
800 A up to 24 kV
Attachment - 3
Raychem Screened, Separable Connection System RSTI-58
800 A up to 24 kV
Features Applications
• The insulation of the connector is Single connection
made of a highly modified silicone Material requested for 3 phases:
rubber characterised by high track- 1 x RSTI-58xx (kit)
ing resistance, elongation at break
and non-flammability. 180
• A thin-walled screen is permanently 110 24
bonded onto the insulation and pro-
tects the connection system against
unintentional contact. 78
• The screened connector need not
be removed for oversheath testing.
• The screened cable connector
exceeds CENELEC HD 629.1 S2
requirements, which includes
BS, VDE and other international 260
specifications.
• Design fits 630/1250 A bushings
type “C” as specified by EN50180
and EN50181.
• The compact design supports the
use of double “T” connections
inside standard terminal boxes.
• The wide application range covers
cable cross-sections from 25 to
300 mm2.
• Conductor connection with Raychem screened separable
mechanical or DIN lugs. connectors RSTI-58 are designed to
• Easily accessible rear plug with connect single- and three-core
capacitive test point. polymeric cables to medium-voltage
• Few accessories required for gasinsulated switchgear and other
system test, double “T” and equipment using CENELEC bushings Live end seal
earth connection. type “C” specified for 630/1250 A up Material requested for 3 phases:
• Complete kit including lugs to 24 kV. Made of 1 x RSTI-58xx (kit)
facilitates installation and storage. a highly modified silicone rubber and 1 x RSTI-68TP (terminating plug-kit)
protected by a thin-walled outer
conductive screen connected to earth, 195
Accessories
Raychem connectors RSTI-58 are
equally suited for indoor and outdoor
Test rod
installation. Supporting a wide
Ref. no.:
application range, the design
RSTI-68TR; Length: 310 mm
incorporates one body and two stress
RSTI-68TRL; Length: 460 mm
cone adapters to cover all
RSTI-68TRA; Kit includes
cross-sections from 25 to 300 mm2.
2 short and 1 long testrod
The overall and cut-back dimensions
are designed to take up minimum
space in the terminal box. Raychem
connectors RSTI-58 are equipped with
a capacitive test point for determining
Terminating plug
whether the circuit is energised. This
Ref. no.:
test point is protected by a conductive
RSTI-68TP
cap. After cable preparation and
lubrication, the stress control adapter
is simply slid into place, followed by the
screened connector body. These two
components can be installed under
virtually any conditions. A separable
mounting system ensures easy
Earthing adapter installation of the connector onto the
Ref. no.: bushing.
RSTI-68EA20; Ball diameter: 20 mm All kits include high-performance
RSTI-68EA25; Ball diameter: 25 mm multi-range mechanical or DIN
compression lugs matching the design
of the Raychem connector RSTI-58.
1 energy.te.com
TE Connectivity Raychem Screened, Separable Connection System RSTI-58
1 Screened body
6 A thin-walled conductive outer screen
is permanently bonded to the silicone
rubber insulating material of the body.
2 Inner screen
7
A conductive inner layer, as a faraday
cage around the compression or
8 mechanical lug, prevents corona at
rated voltage.
4 6 Threaded pin
A threaded pin together with a
spring washer and hex nut ensure
a high-performance electrical and
mechanical contact with the
bushing.
9 Conductive endcap
Electrical screen and protection of the
rear end of the separable connector
Note:
All applications as shown in the
brochure need to have a mechanical
support, based on the requirements
for dynamic short circuit.
energy.te.com 2
TE Connectivity Raychem Screened, Separable Connection System RSTI-58
Selection table
Screened separable connection system with mechanical lugs and shear bolts
Cross 12 kV Reference number Cross 24 kV Reference number
section Diameter Conductor material section Diameter Conductor material
core insulation core insulation
min max Al or Cu min max Al or Cu
mm2 mm mm mm2 mm mm
35-95 12.7- 23.4 RSTI-5851 35-70 12.7- 23.4 RSTI-5851
95-120 12.7- 23.4 RSTI-5852 95-185 17.0- 30.1 RSTI-5853
95-240 17.0- 30.1 RSTI-5853 95-240 21.2- 34.6 RSTI-5854
150-240 21.2- 34.6 RSTI-5854 185-300 21.2- 34.6 RSTI-5855
185-300 21.2- 34.6 RSTI-5855
240-400 21.2- 34.6 RSTI-5856
© 2013 Tyco Electronics Raychem GmbH EPP 1475 4/13
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other
representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any
time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness
for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications. Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings,
insulators & insulation, surge arresters, switching equipment, street lighting, power measurement and control.
Phone: +49-89-6089-0
Fax: +49-89-6096345
energy.te.com 3
TE‘s Raychem
Cable Accessories
Attachment - 4
Installation Instructions
EPP-0982-12/19
Screened Separable
Connector 800 A for Bushing
Profile “C”
in Accordance to EN 50181,
and Single Core Polymeric
Insulated Cable
12 to 24 kV
Type: RSTI-58xx
Safety Warning:
It is essential to observe the
applicable safety regulations
for working with high voltage
equipment.
To view the TE Energy website:
For precise safety information
please contact the responsible
authority.
Kit Content
4 8 13
1 5 9 Assembly
Lubricant 14
6 10 15
2
7 11 16
3 12 17
1 3 x Connector body 4 3 x Covering cap 8 3 x Threaded pin M16 13 3 x Screen cable lug
2 3 x Back plug 5 3 x Stress cone 9 1 x Assembly lubricant 14 3 x Wave type washer
3 3 x Gloves 6 3 x Main cable lug 10 1 x PVC tape 15 3 x Nut M16
7 1 x Binding wire 11 3 x Cable lug (16 + 25) 16 3 x Protective bag
12 1 x String 17 3 x Sealing tape (grey)
Table 1
Cross Ø Core Reference No. Cross Ø Core Reference No.
Section Insulation Section Insulation
12 kV 24 kV
mm2 min max Al Cu mm2 min max Al Cu
25 RSTI-5810 RSTI-5830 25 RSTI-5810 RSTI-5830
35 RSTI-5811 RSTI-5831 35 RSTI-5811 RSTI-5831
12.7-23.4
50 RSTI-5812 RSTI-5832 50 RSTI-5812 RSTI-5832
12.7-23.4
70 RSTI-5813 RSTI-5833 70 RSTI-5813 RSTI-5833
95 RSTI-5814 RSTI-5834 95 RSTI-5824 RSTI-5844
120 RSTI-5815 RSTI-5835 120 RSTI-5825 RSTI-5845
150 RSTI-5826 RSTI-5846 150 RSTI-5826 RSTI-5846
21.2-34.6
185 RSTI-5827 RSTI-5847 185 RSTI-5827 RSTI-5847
21.2-34.6
240 RSTI-5828 RSTI-5848 240 RSTI-5828 RSTI-5848
300 RSTI-5829 RSTI-5849 300 RSTI-5829 RSTI-5849
25-95 RSTI-5851 25-70 12.7-23.4 RSTI-5851
12.7-23.4
95-120 RSTI-5852 - - -
95-240 17.0-30.1 RSTI-5853 95-185 17.0-30.1 RSTI-5853
150-240 RSTI-5854 95-240 RSTI-5854
21.2-34.6 21.2-34.6
185 - 300 RSTI-5855 185-300 RSTI-5855
The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is intended to describe the
correct method of installation for this product. However, TE Connectivity has no control over the field conditions which influence product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions.
TE Connectivity’s only obligations are those in TE Connectivity’s standard Conditions of Sale for this product and in no case will TE Connectivity be liable for any
other incidental, indirect or consequential damages arising from the use or misuse of the products.
Raychem, TE, TE Connectivity and TE connectivity (logo) are trademarks.
© 2020 TE Connectivity. All Rights Reserved.
EPP-0982-12/19 Page 2/6
Cable Preparation
600
a
1 metre
215
1 2 3
Clean and degrease the end of the Cable with wire shield Wrap one turn of sealant tape (grey)
oversheath for a length of 1 metre with Position the cable with sufficient with no overlap and slight tension
solvent wipe. overlap to the bushing centre. around the end of the oversheath.
Mark the oversheath 215 mm below the
Cut the tape and push ends together.
bushing centre.
Cut the cable 600 mm above the mark Bend the shielding wires back onto the
and remove the oversheath over this oversheath.
distance. Cut off Cu-spiral screening
Avoid crossing the individual wires.
tape flush with end of outer sheath.
Temporarily secure the wires with a
Edges projecting beyond the outer
tape or wire binder.
sheath must be avoided, so that the
stress cone can not be damaged during
push on procedure.
Cut the core according to the dimension
given in the drawing. Remove the core
screen with appropriate screen cutting
tool according to the drawing. The
Cut back the insulation according to
surface of the insulation should be free NOTE
dimension K given in drawing details.
from all traces of conductive material.
A. Hexagonal and deep indent For easy installation of the stress cone,
Compare the diameter over insulation
compression lugs chamfer the edge of insulation as
with application range as shown in
Dimension K must not exceed 67 mm. shown.
Table 1 as well as with marking of
B. Mechanical lugs
supplied stress cone. RSTI-5851 ≥ 50-70 mm2
Dimension K is identical to depth of
Application Check! bore. Barrel butts against insulation! RSTI-5854 ≥ 240 mm2
4 5 6 ≥ 50-70 mm2
≥ 240 mm2
170
5 Chamfer
40
Lug
BLMC-185/300-16-800A
BLMC-95/240-16-800A
Type
BLMC-25/95-16-800A
Cross
Section
(Stranded
mm2 (RM)
35 YES -
50 YES -
70 NO -
95 NO YES -
120 - YES -
150 - YES -
7 8
185 - NO YES Slide the small protective bag Apply onto the inner surface of the
240 - NO YES (assembly aid) over the exposed stress cone at the bottom end a 3 cm
conductor and tie it down with a PVC long sausage of assembly lubricant and
300 - - NO
tape as shown in the drawing. spread it evenly over the inner surface.
Gently lubricate the outer surface of the Use assembly lubricant without sponge
protective bag and the core insulation top. Push the stress cone in one
with a thin layer of assembly lubricant sequence with a twisting movement
Apply the lubricant layer with the over the assembly aid completely onto
sponge top as shown. the insulation until the inner collar of the
stress cone stops at the oversheath cut
back of the cable.
9a 9b 10
11a
11b 12
a. Abrade and clean the contact ring Clean the conical surface of the
of the bushing thread from residuals bushing and lubricate it with the
such as resin or varnish if any. assembly lubricant as shown.
b. Insert the threaded stud into the
bushing and tighten it up with an
Allen key (8 mm). Maximum torque:
35 Nm.
13 14 15
16 17 18b
Insert the spring washer and hex nut. Clean the inner surface of connector a. Place a string into the rear entry of
Tighten the hex nut onto the stud with a back end and apply a thin layer of the connector as shown.
spanner (24 mm) at a torque of 30 Nm. assembly lubricant. Do the same with
b. Insert the back plug and screw it
the conical interface of the back plug as
into place using a spanner (19 mm)
shown.
at a torque of 30 Nm.
Remove the string prior to the last two
turns.
19 a.
20 21
b.
Raychem
Screened Separable Connector
800 A for Bushing Profile “C”
according to EN 50181,
and Single Core Polymeric
Tape Shielded Cable
12 to 24 kV
Type: RSTI-58xx-01
Safety Warning:
It is essential to observe the
applicable safety regulations
for working with high voltage
equipment.
For precise safety information
please contact the responsible
authority.
Kit Content
15
4 9 Assembly
Lubricant
16
5 10
1
11 17
6
12
2 18
7
13
8 19
3 14
Table 1
The Information contained in these installation instructions is for use only by installers trained to make electrical power
installations and is intended to describe the correct method of installation for this product. However, TE Connectivity has no
control over the field conditions which influence product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions.
TE Connectivity’s only obligations are those in TE Connectivity’s standard Conditions of Sale for this product and in no case
will TE Connectivity be liable for any other incidental, indirect or consequential damages arising from the use or misuse of the
products.
Raychem, TE, TE Connectivity and TE connectivity (logo) are trademarks.
© 2016 TE Connectivity. All Rights Reserved.
235
1 metre
60
20
1 2 3
Clean and degrease the end of the Position the cable end in line with the Place a wire binder temporarily over the
oversheath for a length of 1 metre with bushing centre. Mark the oversheath metal tape shield 20 mm away from the
solvent wipe. 235 mm below the bushing centre. oversheath cut.
Remove the metal tape shield against
Remove the oversheath over this
the wire binder.
distance.
Replace the wire binder with two layers
of copper adhesive tape onto the metal
tape shield end.
Thoroughly remove the core screen to
a. Position the moisture barrier of
the dimensions given in the drawing, so
the ground lead so that the top
that the insulation surface is free from
edge does not exceed the over
all traces of conductive material.
sheath cut. Fix the short end onto
Note: Do not nick the insulation!
the copper tape shield with two
layers of roll spring. Bend back the
exceeding short length and fix it
Cut back the insulation according to
with the remainder of the roll spring.
dimension K given in drawing details.
Fasten the roll spring with a twisting
Cut with a hack saw the cable 190 mm
action. Cut away the excessive part A. Compression technology (deep
above the oversheath cut.
of the short tail. indentation and hexagonal)
Wrap one turn of sealant tape (grey) Dimension K must not exceed 60 mm.
b. Apply two layers of insulating
with no overlap and slight tension
tape on top of the roll spring and B. Mechanical lugs
around the end of the oversheath.
continue onto the oversheath for a Dimension K is identical to bore depth.
Cut the tape and push ends together. total length of 40 mm. Barrel of lug butts against insulation.
4 5a 6
K
190
5
5b
40
BLMC-185/300-16-800A
BLMC-95/240-16-800A
Lug
BLMC-25/95-16-800A
Type
Cross
Section
(Stranded
mm2 (RM)
35 YES -
50 YES -
70 NO -
95 NO YES -
120 - YES -
150 - YES -
7 8
185 - NO YES Slide the small protective bag Apply onto the inner surface of the
240 - NO YES (assembly aid) over the exposed stress cone at the bottom end a 3 cm
conductor and tie it down with a PVC long sausage of assembly lubricant and
300 - - NO
tape as shown in the drawing. spread it evenly over the inner surface.
Use assembly lubricant without sponge
Gently lubricate the outer surface of the
top. Push the stress cone in one
protective bag and the core insulation
sequence with a twisting movement
with a thin layer of assembly lubricant.
over the assembly aid completely onto
Apply the lubricant layer with the
the insulation until the inner collar of the
sponge top as shown.
stress cone stops at the roll spring.
Note: The arrow on the stress cone
should point onto the cable sheath.
B. Mechanical Lugs with Inserts Remove the assembly aid from the
The insert has to be used as noted in conductor.
Table 2.
A. Compression Lugs Ensure that the retention of the insert
Install the cable lug with the appropriate is locked into the appropriate slot in the
die and compression tool. barrel.
Note: Install the cable lug using a lug fixture.
Remove any sharp edges. Tighten the bolt set alternately in
Clean and degrease the lug and several equal steps until the heads Apply a thin layer of lubricant onto the
insulation from any excessive shear off. outer surface of the stress cone with
compression grease. Remove any sharp edges. the sponge top.
9a 9b 10
11a
11b 12
a. Abrade and clean the contact ring Clean the conical surface of the
of the bushing thread from residuals bushing and lubricate it with the
such as resin or varnish if any. assembly lubricant as shown.
b. Insert the threaded stud into the
bushing and tighten it up with an
Allen key (8 mm). Maximum torque:
35 Nm.
Clean and degrease the bottom and Push screened connector body with no Align the eye of the cable lug with the
front end of the screened connector interruption onto the stress cone and threaded pin and push the screened
body and apply a thin layer of lubricant hold it. Continue immediately with the connector onto the bushing.
onto the inner surface without the next step.
sponge top as shown.
Note: Use one way glove to evenly
lubricate the inner surface at a length of
approximately 50 mm.
13 14 15
16 17 18b
Insert the spring washer and hex nut. Clean the inner surface of connector a. Place a string into the rear entry of
Tighten the hex nut onto the stud with a back end and apply a thin layer of the connector as shown.
spanner (24 mm) at a torque of 30 Nm. assembly lubricant. Do the same with
b. Insert the back plug and screw it
the conical interface of the back plug as
into place using a spanner (19 mm)
shown.
at a torque of 30 Nm.
Remove the string prior to the last two
turns.
19 a.
20 21
b.
Trifurcation Kit up to
36 (42) kV for Screened
3-Core Cable
without Armour and
Used with Screened
Separable Connectors and
Bushing Type “C” according
to EN50181
Type: RSTI-TRFxx
Safety Warning:
It is essential to observe the
applicable safety regulations
for working with high voltage
equipment.
For precise safety information
please contact the responsible
authority.
Refer to the kit label and the title of the installation instruction.
Components or working steps may have been improved since you last installed this product.
Kit Content
1
No. Item
1 3 x Insulating tubing
2 1 x Breakout
General Instructions
Use a propane (preferred) or butane gas torch.
Adjust the torch to obtain a soft blue flame with a yellow tip.
Keep the torch aimed in the shrink direction to preheat the material.
Clean and degrease all parts that will come into contact with adhesive.
Tubing should be cut smoothly with a sharp knife leaving no jagged edges.
Ensure that the tubing is shrunk smoothly all around before continuing along the cable.
Tubing should be smooth and wrinkle free with inner components clearly defined.
The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is
intended to describe the correct method of installation for this product. However, TE Connectivity has no control over the field conditions which
influence product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions. TE Connectivity’s only
obligations are those in TE Connectivity’s standard Conditions of Sale for this product and in no case will TE Connectivity be liable for any other
incidental, indirect or consequential damages arising from the use or misuse of the products.
Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
© 2011 Tyco Electronics Raychem GmbH.
Table 1
Product Tail length L
type
L* min L max c 400
(mm) (mm) (mm)
RSTI-L56xx 420 600 200
RSTI-58xx 420 600 215
RSTI-66xx 420 600 215
L
RSTI-x6Lxx 500 600 345
RSTI-68xx 420 600 255
Clean for
100 mm
L* = min. core length required.
The actual length will be determined by
the overall geometry of the equipment. A1
Position the cable with 400 mm
overlap to the bushing centre. Mark
the oversheath in accordance with the
required length L below the bushing
centre. Cut the cable above the end of
the overlap and remove the over sheath
to the marking, leaving enough length
to set the cores into the final position.
Cut off the small spiral screening tape
flush with the end of the outer sheath.
Clean and degrease the end of the
oversheath for about 100 mm.
c c c
A2b A3b
Cable with helical core wire shield Cable with helical core wire shield
Separate the cores and cover each end Measure the distance “a” of each
with two layers of plastic tape. Bend individual core and cut the insulating
and shape the cores into their final tubing accordingly.
position. Continue with step A5.
Mark the centre of the bushing on each
core. Add a second mark at dimension
c (see table 1) below the first marking.
Position the insulating tubing level with Pass the breakout over the cores. Pull
the lowest marking on each core and the breakout as far down the crutch as
shrink it down starting at the crutch and possible. Shrink the breakout into place
working towards the top. starting at the centre.
Allow the tubing to cool. Work first towards the lower end and
Cut back the insulating tubing if then shrink the turrets onto the cores.
necessary to the lowest marking on The numbers in the drawing indicate
each core. the shrinking sequence.
A5 A6
AI A II
RSTI-L56xx RSTI-58xx
Continue with step 3 as shown in the Continue with step 3 as shown in the
actual version of installation instruction actual version of installation instruction
EPP-1054-4/04 (picture 3). EPP-0982-5/08 (picture 3).
A III A IV AV
Table 2 100
Product Tail length L
type
L* min L max d
(mm) (mm) (mm)
RSTI-L56xx 420 600 220
RSTI-58xx 420 600 235
d
L
RSTI-66xx 420 600 235
RSTI-x6Lxx 500 600 365
RSTI-68xx 420 600 275
Clean for
100 mm
L* = min. core length required.
The actual length will be determined by
the overall geometry of the equipment. B1 B2
Position the cable with 100 mm Bend and shape the cores into their
overlap to the bushing centre. Mark final position. Cut the cores to the
the oversheath in accordance with the required length. Apply two layers of
required length L below the bushing PVC tape at each core end. Mark each
centre. Cut the cable above the end of core at distance d (see table 2) below
the overlap and remove the oversheath the bushing centre.
to the marking, leaving enough length
to set the cores into the final position.
Remove the fillers. Clean and degrease
the end of the oversheath for about 100
mm.
Position the insulating tubing level with Pass the breakout over the cores. Pull
the lowest marking on each core and the breakout as far down the crutch as
shrink it down starting at the crutch and possible. Shrink the breakout into place
working towards the top. starting at the centre.
Allow the tubing to cool. Work first towards the lower end and
Measure the distance a of each Cut back the insulating tubing if then shrink the turrets onto the cores.
individual core and cut the insulating necessary to the lowest marking on The numbers in the drawing indicate
tubing accordingly. each core. the shrinking sequence.
B3 B4 B5
d
4
3
a
BI B II B III
RSTI-L56xx-01 RSTI-58xx-01 RSTI-66xx-01
Continue with step 3 as shown in the Continue with step 3 as shown in the Continue with step 3 as shown in the
actual version of installation instruction actual version of installation instruction actual version of installation instruction
EPP-1234-9/04 (picture 3). EPP-1629-12/08 (picture 3). EPP-1375-1/07 (picture 3).
RSTI-x6Lxx-01 RSTI-68xx-01
Continue with step 3 as shown in the Continue with step 3 as shown in the
actual version of installation instruction actual version of installation instruction
EPP-1228-7/04 (picture 3). EPP-1789-8/12 (picture 3).
B IV BV
Type: SXSW/SXST
Refer to the kit label and the title of the installation instruction.
Components or working steps may have been improved since you last installed this product.
General Instructions
Use a propane (preferred) or butane gas torch.
Adjust the torch to obtain a soft blue flame with a yellow tip.
Keep the torch aimed in the shrink direction to preheat the material.
Clean and degrease all parts that will come into contact with adhesive.
Tubing should be cut smoothly with a sharp knife leaving no jagged edges.
Ensure that the tubing is shrunk smoothly all around before continuing along the cable.
Tubing should be smooth and wrinkle free with inner components clearly defined.
The Information contained in these installation instructions is for use only by installers trained to make electrical power installations
and is intended to describe the correct method of installation for this product. However, TE Connectivity has no control over the field
conditions which influence product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions. TE Connectivity’s only
obligations are those in TE Connectivity’s standard Conditions of Sale for this product and in no case will TE Connectivity be liable for
any other incidental, indirect or consequential damages arising from the use or misuse of the products.
Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
© 2011 Tyco Electronics Raychem GmbH.
80 10
10 80
a b
Remove the oversheath and armour according to the dimensions given in table 1A.
Clean and degrease the sheath and armour.
Slightly lift the armour wires and set the flexible support ring to the smallest diameter possible over the inner sheath under the
armour wires.
Secure the ends of the armour wires with a wire binder.
Remove the inner sheath according to drawing A.
Table 1A
Size of
Conductor
12 kV 17.5 kV a b
(mm²) (mm²) (mm) (mm)
50 – 70 35 – 50 750 450
95 – 185 70 – 185 750 450
240 – 300 240 – 300 800 450
200
Bedding
Wire binder Reference line
Tape armour
Oversheath
10
10
80
80
a b
Remove the oversheath and armour according to the dimensions given in drawing B and table 1B.
Clean and degrease the sheath and the armour.
Secure the ends of armour with a wire binder.
Remove the inner sheath according to drawing B.
Table 1B
Size of
Conductor
12 kV 17.5 kV a b
(mm²) (mm²) (mm) (mm)
50 – 70 35 – 50 750 450
95 – 185 70 – 185 750 450
240 – 300 240 – 300 800 450
12 kV 17.5 kV c
(mm²) (mm²) (mm)
50 – 70 35 – 50 110 25 c
Remove the wire binder from the end of the metal tape
shield.
Secure the copper tape shielding with a layer of copper
adhesive tape.
Completion of Joint
Slide one combined tubing set over each long core end. 3
1 Stress control tubing (black)
2 Screened insulating sleeve (black and red)
2 1
l l
7
Position all three stress control sleeves (black) centrally over
the connectors. Start shrinking in the centre working towards
the ends. The sleeves should be fully shrunk and wrinkle
free.
Note: Continue with the next step while the stress control 1
sleeves are still hot.
50 50
Wrap the joint case round the joint and secure with cloth tape
as shown in the picture. 10
Cover the sharp edges of the screw clips and the wires of the
joint case with the remaining cloth tape. 12
At each side of the joint, cover the screw clips and all sharp
edges of the joint armour case with one layer of black mastic. 13
150
150
Joint completed.
16
Allow the joint to cool before applying any mechanical strain.
Type: SXSW
Refer to the kit label and the title of the installation instruction.
Components or working steps may have been improved since you last installed this product.
General Instructions
Use a propane (preferred) or butane gas torch.
Adjust the torch to obtain a soft blue flame with a yellow tip.
Keep the torch aimed in the shrink direction to preheat the material.
Clean and degrease all parts that will come into contact with adhesive.
Tubing should be cut smoothly with a sharp knife leaving no jagged edges.
Ensure that the tubing is shrunk smoothly all around before continuing along the cable.
Tubing should be smooth and wrinkle free with inner components clearly defined.
The Information contained in these installation instructions is for use only by installers trained to make electrical power
installations and is intended to describe the correct method of installation for this product. However, TE Connectivity has
no control over the field conditions which influence product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions. TE
Connectivity’s only obligations are those in TE Connectivity’s standard Conditions of Sale for this product and in no case
will TE Connectivity be liable for any other incidental, indirect or consequential damages arising from the use or misuse
of the products.
Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
© 2011 Tyco Electronics Raychem GmbH.
Earth core
80 10
10 80
a b
Remove the oversheath and armour according to the dimensions given in table 1.
Clean and degrease the sheath and armour.
Slightly lift the armour wires and set the flexible support ring to the smallest diameter possible over the inner sheath under the
armour wires.
Secure the ends of the armour wires with a wire binder.
Remove the inner sheath according to drawing A.
Cut of the Fillers.
Bend the earth core over the cable.
Shape and position the cores as in drawing A.
Cut the cores at the reference line.
Table 1
Size of
Conductor
(mm²) a b
(mm) (mm)
50 – 70 750 450
95 – 185 750 450
240 – 300 800 450
Table 2
Size of
Conductor
12 kV c d
(mm²) (mm) (mm)
50 – 70 95 120
95 – 185 110 135
240 – 300 115 140
Remove the wire binder from the end of the metal tape
shield. 2 Copper adhesive tape
Secure the copper tape shielding with a layer of copper
adhesive tape.
Completion of Joint
3
Slide one combined tubing set over each long core end.
1 Stress control tubing (black)
2 Screened insulating sleeve (black and red) 2 1
l l
50 50
Wrap one layer of cloth tape on the joint area under the
crimp connector for securing the copper mesh. 11
Position the insulating tubing centrally over the connector
and shrink it in place.
Allow the core to cool down for some time.
Cloth tape
Wrap the joint case round the joint and secure with cloth tape
as shown in the picture. 12
Cover the sharp edges of the screw clips and the wires of the
joint case with the remaining cloth tape. 14
150
150
Joint completed.
18
Allow the joint to cool before applying any mechanical strain.
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