Optimization of Biodiesel Production Using Aspen Plus
Optimization of Biodiesel Production Using Aspen Plus
Optimization of Biodiesel Production Using Aspen Plus
Bachelor of Technology
in
Chemical Engineering
by
K.VIVEK RAJA
(111CH0482)
2015
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CERTIFICATE
This is to certify that the thesis entitled "Optimization of biodiesel production using Aspen Plus"
NIT Rourkela
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ACKNOWLEDGEMENT
I take this opportunity to express my sincere thanks and deep gratefulness to my project guide
Prof. Arvind Kumar, Department of Chemical Engineering, NIT Rourkela for suggesting me the
topic, giving me this opportunity to work under his esteemed supervision and providing me the
valuable supervision, for all the facilities provided and timely suggestions during the entire
duration of my project, without which this work would not have been possible.
K. Vivek Raja
111CH0482
ABSTRACT
With the continuous increase in energy demand and also simultaneously depletion of
fossil fuels made it necessary to research of other alternative sustainable sources of energy. The
most promising alternatives include biofuels, especially biodiesel. Here ASPEN Plus software is
utilized for a better understanding of models, procedures associated with producing biodiesel.
Analyses were also conducted by varying operating parameters to find out how they affect
In this project, different models and configurations for producing biodiesel are
considered. Models for both trans-esterification and esterification process are designed. In each
model, parametric study is done to find optimum parameters at which maximum conversion is
obtained and also process is modeled such that heat duty is minimized. Sensitivity analyses are also
Contents
CERTIFICATE ................................................................................................................................... 2
ACKNOWLEDGEMENT .................................................................................................................. 3
ABSTRACT ....................................................................................................................................... 4
NOMENCLATURE ........................................................................................................................... 9
1. INTRODUCTION ........................................................................................................................ 10
2.4 American and European Biodiesel Quality Standards (ASTM D-6751) ................................................ 20
5. CONCLUSION............................................................................................................................. 45
6. REFERENCES ............................................................................................................................. 46
LIST OF TABLES
CHAPTER-2:
Table 2-1. Free fatty acid content in biodiesel feed stocks………………………………………16
CHAPTER-3:
CHAPTER-4:
Table 4-5. Operating conditions and configurations for reactive distillation column………….41
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LIST OF FIGURES
Fig. 3-1. Process flow diagram for trans-esterification process model 1…………………………24
Fig 4.14 Change in conversion with feed ratio for model 3………………………………………42
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Fig 4.15 Change in Heat duty with increasing methanol flow rate……………………………….43
Nomenclature
Ex Total exergy, kW
QR Reboiler duty, kW
R Reflux ratio
s Molar entropy, kJ/kmol K
T Temperature, K
x Liquid mole fraction
y Vapor mole fraction
V Vapor flow rate, kmol/h
W Work, kW
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CHAPTER- 1
INTRODUCTION
The requirement to meet the world's developing energy requests in an economical way is a key
worldwide need, requiring escalated innovative work of cutting edge renewable energy
frameworks for oil-based energy and other fossil powers. Energy security, ecological concerns,
outside trade reserve funds, and financial issues have made clean biofuels gotten from biomass or
organic sources an interesting issue. Among the different option fuel choices, biodiesel has
spurned much intrigue and fame. Synthetically, biodiesel is a mixture of unsaturated fatty alkyl-
esters (FAAEs), got from triglyceride particles. Triglycerides and liquor are changed over to alkyl
Nguyen, 2012)
Glycerol and FAAEs are then differentiated and refined. Rapeseed and soybean oils are the main
vegetable oils for biodiesel generation. The ordinary catalysts for the trans-esterification reaction
of these vegetable oils are dominatingly fundamental generally antacid or basic earth oxides or
alternative for residential motors, aside from being nontoxic and biodegradable, biodiesel brings
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about lesser air pollution and gives energy more than diesel and an expected 93% more energy
than the energy put resources into delivering it. Biodiesel likewise has a higher flash point
temperature of 150 °C, making its taking care of, utilization, and transport more secure than
petroleum diesel and better greasing up properties that minimize motor wear and tear. A
promising different option for petroleum, biodiesel utilization and production is subsequently
The world's oil supply is foreseen to drain by 2060 because of the increment in interest
for energy coupled with exhaustion of petroleum oil. Accordingly, looking for a feasible energy
pathway to meet the energy needs without bounds era is attractive. Biodiesel is renewable,
nontoxic, biodegradable, and basically free of sulfur and aromatics may be a standout amongst the
most suitable contender for future bio fuel. Alongside, U.S. Branch of Energy life cycle
examination on biodiesel demonstrates that biodiesel produces 78.5% less net carbon dioxide
outflows contrasted with petroleum diesel. In 2011, the United States delivered pretty nearly 1.1
billion gallons of biodiesel and the volume of production is required to increment to 1.9 billion
gallons in 2015. Significant downsides of biodiesel production utilizing vegetable oil are the
expense of assembling and the high cost of oil since it contends with nourishment. As of now,
biodiesel production plants rely on upon government appropriations to keep their plants in
operation. Accordingly, looking for a more financial biodiesel generation methodology to lessen
the reliance of government appropriations and advance extension of biodiesel industry is desired.
partition of numerous mixtures; on the other hand, a few enhancements are being made with a
specific end goal to decrease the energy and cooling water requests, since it is no doubt
understood its high energy prerequisites. These days, the tricky related to the energy prerequisites
is more extreme on account of the decreases in fossil powers and strategies in nursery gasses
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outflows. Therefore, vital advancements have been completed in biofuels, for example,
bioethanol, biodiesel, bio turbo sine and others. On account of the biodiesel production, reactive
distillation and responsive retention have been considered to accomplish higher transformations
Process Overview:
Since straight vegetable oil (SVO), a triglyceride, is excessively gooey and does not have
other needed properties to proficiently fuel cutting edge diesel motors without decreasing motor
life, the SVO must experience a methodology of trans-esterification whereby one of its R-
alkyl esters, or biodiesel. A basic catalyst, normally NaOH, is utilized to deprotonate the methanol
making it a stronger nucleophile that wills all the more openly responds with the triglyceride.
Through this process, the breaking point of the recently created biodiesel is much lower, as it
stands its thickness and propensity to polymerize. All things considered, it can be utilized as a part
blended with ordinarily extricated diesel because of its predominant lubricity. Given the
undeniably strict laws on sulfur content in traditional diesel for ecological reasons, the expansion
framed through the procedure and is effortlessly tapped. It can then be refined and sold for
utilization in the production of cleansers and other nonessential and pharmaceutical items. In a run
of the mill persistent procedure biodiesel plant, the reaction happens in two stages and the general
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Vegetable Oil Pretreatment
Waste oil is gotten into capacity. Water is emptied and sent to waste water stockpiling or
treatment. The oil is gone through a coarse channel to uproot polluting influences and sent to a
dryer to evacuate further overabundance water. In the wake of drying, the oil is for the most part
gone through extra channels to guarantee the evacuation of all particulate matter.
Trans-esterification
Vegetable oil, methanol and an antacid catalyst are bolstered into the reactor with
methanol in sums reasonably higher than the stoichiometric proportion (more than 3 moles
methanol to 1 mole triglycerides) furthermore, the reaction happens at a generally low temperature
and weight.
Settling
The stream leaves the reactor into a settling tank where the glycerol is emptied and further
contaminations are killed, generally with hydrochloric acid, and are then bolstered to a distillation
section.
Distillation
The stream leaves the reactor into a distillation column. Unreacted methanol is dissipated
and recycled back to capacity or straightforwardly into the second reactor. The remaining mixture
Trans-esterification II
Methanol and the unreacted triglycerides are sustained into a second reactor and the reaction
is again base catalyzed. The settling and balance steps are rehashed with items from the second
reactor.
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Distillation II
The items from the second balance tank are refined and the dissipated methanol is once
more recycled back to capacity. The biodiesel is gathered and put away and for the most part has a
change rate of 80-95% (Hillion, Delfort, le Pennec, Bournay, & Chodorge, 2003). It ought to be
noticed that a acid catalyst can likewise be utilized. Its utilization would help avoid undesirable
reactions from happening between the hydroxyl radical and alkyl esters (saponification). On the
other hand, the reaction can occur without a catalyst by any means, wherein the triglyceride is
responded with methanol in a supercritical state, at a high temperature and weight such that the two
reactants are in a solitary stage and the reaction continues suddenly. With the end goal of
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CHAPTER 2
LITERATURE REVIEW
According to (Nghi Nguyen, 2012), these days, biodiesel generation methodologies use
waste vegetable oil (WVO), creature fats, and virgin oil as feedstock. When in doubt, the higher the
nature of the feedstock, the more lavish it will be. Refined soybean, palm, assault and canola oils,
contain more than 99% of triglycerides, are samples of probably the most costly oils. WVO and
creature fats are the least expensive feedstock yet the expense of generation may be most
astounding because of high substance of free unsaturated fats and contaminants (water, particles,
phospholipids, and so forth.) in triglycerides. Table 2-1 gives the rough centralization of free
unsaturated fat in refined vegetable oils, unrefined vegetable oils, eatery waste oil, creature fat, and
trap oil. In the United States, soybean oil is most usually utilized for biodiesel production.
Presently, roughly 90% of biodiesel in the United States is gotten from soybean oil. The present
cost of oil is about $60.0/barrel and it is records for more than 50% of the expense of biodiesel
production.
Table 2-2 gives the unsaturated fat synthesis of some usually utilize oils. As indicated by the
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United States Department of Agriculture (USDA), 6.18 million metric huge amounts of coconut
oil is created worldwide in 2011. At present, coconut oil is being utilized to create biodiesel in
Philippines. Biodiesel delivered from coconut oil gel point is around 10oC, accordingly, utilization
of immaculate biodiesel is conceivable just in calm atmospheres. Cool stream improvers, for
example, poly homo polymer, ethanol, and olefin-ester copolymers, can be mixed to enhance the
Triolein is utilized to speak to triglyceride in this study for reproduction purposes. Every one of the
three unsaturated fat chains of triolein are oleic acid. The atomic weight of triolein is 885.46 g/mol,
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2.1.2 Trans-esterification Reaction
The trans-esterification reaction component comprises of three back to back and reversible
can be depicted by
Here R1, R2, and R3 are the unsaturated fat chains, which makes out of carbon and hydrogen
particles. Most biodiesel production methods use sodium hydroxide (NaOH) or potassium
hydroxide (KOH) as a catalyst to launch the trans-esterification reaction. The catalyst is obliged
essentially to enhance the dissolvability of methanol in the oil stage. A solid mineral acid is utilized
Presently, most biodiesel production plants use triglyceride, methanol and NaOH or KOH as the
three essential crude materials. Fig. 2-1 demonstrates the least difficult biodiesel production
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to oil molar proportion, 65oC and utilize 0.3% to 1.5% of sodium hydroxide. Free unsaturated fats
respond with a base catalyst and structure cleanser and water, in this manner, it focus must be kept
underneath 1% so as to keep the cleanser and water impacts. The reactor outlet is sent to the
decanter for stage division in the middle of glycerol and biodiesel. Both stages contain liquor,
hence, an evaporator or a flash unit is utilized to expel liquor from both the glycerol and ester.
Water is utilized to kill and wash the glycerol stream. Water is additionally used to wash and kill
the ester stream to evacuate salts and lingering methanol. A dryer unit is utilized to expel water
from biodiesel.
Oleic acid, a soaked medium chain unsaturated fat with 12-carbon particle chain, is utilized to
speak to free unsaturated fats in this study for reproduction purposes in light of the fact that the
reaction active information is promptly accessible in writing. Oleic acid is the significant part of
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Esterification of free unsaturated fat with methanol is given by
Here, water is delivered as the by-item rather than glycerol. A solid homogeneous acid catalyst,
for example, sulfuric acid (H2SO4) or sulfonic acid, is ordinarily used to catalyze the
esterification reaction since base catalysts respond with free unsaturated fats to frame cleanser and
water.
Some biodiesel plants e.g. BTK&S Biodiesel utilize almost unadulterated free unsaturated fat,
methanol and a solid acid catalyst as crude materials for biodiesel generation. A basic
solid base is utilized to kill the acid catalyst after the reaction. The item stream is then sent to the
methanol division unit to recuperation methanol. Further, water and different debasements are
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2.4 American and European Biodiesel Quality Standards (ASTM D-6751) (Nghi Nguyen,
2012)
Parameters that must be met to acquire ASTM D6751 biodiesel quality standard are:
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CHAPTER -3
Aspen Plus reproduction utilizes fundamental building connections, for example, mass and
energy offsets, to gauge the conduct of a compound procedure. Aspen Plus reenactment permits
methodology specialists to outline and test a synthetic process in brief time of time. Likewise, it
can be utilized to explore the impacts of diverse configuration parameters of the synthetic
process and give comes about that are hard to acquire in research center. By utilizing test
thermodynamic information and practical working conditions, the real process conduct can be
square, enhancement piece, benefit examination and outline particular. Aspen Plus methodology
Step 1: Identify the unit operations and the procedure streams that stream to and from them in the
process flow sheet. Name all streams and associate them to the unit operation models.
Step 2: Identify the substance columns from the Aspen Plus databanks or characterize them all
the while.
Step 3: Identify thermodynamic models incorporated with Aspen Plus to gauge the physical
Step 4: Identify the thermodynamic conditions and the part stream rates of the info streams.
Step 5: Identify the working conditions for the unit operation models.
Users can change the majority of the above information details to dissect option
forms. Besides, Aspen Plus can be utilized to fit plant information to reproduction models,
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foresee and relapse physical properties, create even yield results, and interface results to
spreadsheets. In this undertaking, different models are contrasted with produce biodiesel and
parameters are improved such that greatest transformation and least warmth obligation is gotten.
modifications.
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Table 3.1 Operating conditions of Distillation Columns
Conditions & Design
Configuration
s of stages
No. 4
Feed stage 2
o
Feed temperature, C 60
Pressure, bar 0.08
Reflux ratio 1
Condenser duty, kW -4081.06
Distillate rate, kmol/hr 37.09
o
Condenser temperature, C 49.98
Reboiler duty, kW 4135.89
Boil up rate, kmol/hr 127.79
Bottoms rate, kmol/hr 0.87
Reboiler temperature, oC 297.70
Fig. 3.1 demonstrates the procedure flow diagram (PFD) of a routine biodiesel plant with
retrofitted distillation sections. The biodiesel plant uses methanol, oil, NaOH and hexane as the
essential food streams, and produces 2,175.40 kg/h and 96.3% pure unsaturated fat methyl ester
(FAME). The byproducts are 94.7% pure 134.55 kg/h glycerol. Recycle and new methanol and
oil are blended in blender M2 before sending to the RStoic reactor, R1, as indicated in Fig.3.1.
NaOH at 60oC with a byproduct of glycerol. The methanol/oil molar proportion is 6:1 and 95%
percent oil transformation was assumed. The reactor outlet contains FAME, methanol, oil,
hexane, NaOH, and glycerol is pumped into the extractor EX1 that uses hexane as a solvent to in
part extricate polar parts from the mixture. The top item is encouraged to distillation column T1
at stage 2 where the FAME is cleaned. This section works with four stages, a fractional vapor-
fluid condenser and a pot reboiler. The base item containing some FAME and basically oil is
recycled to the reactor. The vapor stage stream containing little measures of hexane/methanol is a
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waste stream while the distillate is the item FAME. Tables 4-1 demonstrate the stream results of
The bottom stream of the extractor EX1 and phosphoric acid (H3PO4) are
fed to the separator where biodiesel separates from other components. The top stream contains
about immaculate glycerol while the distillate is cooled to 80oC and encouraged to stage 9 of
condenser and a pot re boiler. The base item is basically hexane and other impurities and the
This model is designed with reference to (David Houghton et al., 2014). The methodology was
demonstrated in Aspen to focus ideal conditions to expand the change of vegetable oil to biodiesel.
Vegetable oil is an intricate arrangement which was spoken to as triolein in the reproduction.
Biodiesel was spoken to as methyl oleate. Triolein is responded with methanol to create methyl
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Figure 3.2: Biodiesel production process flow sheet of model 2
The process model included two RStoic reactors worked in arrangement, as indicated in the process
stream sheet above. Triolein (FEED-OIL) of 100lbmol/hr and methanol (FEED-MET) 300lbmol/hr
were fed into the first RStoic reactor (R1) in stoichiometric sums. The outlet of this reactor (R1-
OUT) was divided in a flash drum (R1-FLASH) to uproot unreacted methanol (METOH-R1) to be
gone to the second reactor. The two stage fluid leaving the first flash drum (PROD1) was then
divided in a decanter into glycerol (GLYC1) and a mixture of the unreacted triolein and biodiesel
(R2-FEED). The triolein-biodiesel mixture then entered the second RStoic minister (R2) with
recycled methanol (REC-MET). The second reactor item stream (R2-OUT) was then flashed to
uproot and recycle methanol (METOH-R2), this stream was part (RECSPLIT) to permit a cleanse
stream (PURGE). The bottoms fluid (PROD2) was emptied (DECANT2) to split the (BIODIESEL)
of around 299lbmol/hr and glycerol (GLYC-2). The glycerol streams were consolidated (GLYC-
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For the Esterification reaction, only one simple model is considered:
3.3 Model:
The reactive distillation column uses methanol and oleic acid as essential feedstock to
deliver methyl oleate and water. The section comprises of 30 stages with two partition zones at
every end and a reaction zone in the center, and works with an aggregate condenser and a pot
reboiler. Stream oleic comprises of 100 kmol/hr of oleic acid, which is warmed to 100oC preceding
entering top of the reaction zone of the column at stage 3. Stream METH comprises of 199 kmol/hr
of methanol and 1 kmol/hr of water, which is warmed up near to methanol's immersion point and
encouraged into the base of the reaction zone of the section at stage 29. The ester with a 104
kmol/hr stream rate is the base item, while the distillate is the mixture of water and methanol with a
stream rate 196 kmol/hr. The action coefficient model UNIQUAC is utilized to gauge the stage
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The test system of Aspen Plus is utilized to perform the reproduction esterification of oleic acid
with methanol. Oleic acid originates from soya bean oil. The main period of this work is to
diminish the centralization of water in the reaction zone by conforming the reflux proportion and
obligation of a side warmer in a balance plan. The outcomes are then utilized as starting data values
for the non-harmony plan. Under indistinguishable setups and conditions, non-balance
configuration has yielded lower transformation because of complex warmth and mass exchange
rates between the vapor and fluid stages. Accordingly, number of stages and weight expected to be
balanced keeping in mind the end goal to attain to the same level of change.
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CHAPTER 4
OIL METH R1 R2 R3 S1 S2 S3 S4
Mass Flow
kg/hr
METHANO 0.00 1125.92 0.00 0.00 1045.33 0.00 2171.25 1139.91 1139.91
L
OIL 9639.09 0.00 360.92 360.91 0.00 10000.00 10000.00 500.00 500.00
METHY-01 0.00 0.00 140.00 140.00 0.00 140.00 140.00 9683.26 9683.26
GLYCEROL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 988.09 988.09
NAOH 0.00 0.00 0.00 0.00 0.00 0.00 95.99 95.99 95.99
HEXANE 0.00 0.00 0.00 0.00 8.40 0.00 8.40 8.40 8.40
Mass Frac
METHANOL 0.0086 0.4649 0.7191 0.0000 0.4493 0.4760 0.8499
OIL 0.0000 0.0485 0.0000 0.0016 0.0000 0.0000 0.0000 0.0000
METHY-01 0.0000 0.9396 0.0005 0.0000 0.0000 0.0005 0.0005 0.0009
GLYCEROL 0.0000 0.0000 0.4370 0.0000 0.0000 0.4223 0.4474 0.0131
NAOH 0.0000 0.0000 0.0424 0.0000 0.0000 0.0000 0.0000 0.0000
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HEXANE 0.0000 0.0033 0.0552 0.2792 0.0000 0.0719 0.0761 0.1361
Total Flow 0.0000 10304.35 2261.29 98.03 131.15 2339.69 2208.54 1230.00
kg/hr
Temperature C 78.40 60.40 60.19 53.67 50.00 50.00 50.00 100.00
Pressure bar 25.00 1 1 0.08 1 1 1 0.05
1
The biodiesel plant uses methanol, oil, NaOH and hexane as the essential food streams, and
produces 2,175.40 kg/h and 96.3% pure unsaturated fat methyl ester (FAME). The byproducts are
94.7% pure 134.55 kg/h glycerol. Recycle and new methanol and oil are blended in blender M2
before sending to the RStoic reactor, R1, as indicated in Fig.3.1. The FAME synthesis happens in
glycerol. The methanol/oil molar proportion is 6:1 and 95% percent oil transformation was
assumed.
80
60
44.39
40
20
0
0 1 2 3 4 5 6 7
Feed Ratio(Methanol : Oil)
Table 3-1 shows the base case design (Model 1) operating conditions and design parameters for
distillation column T1, which operates with four equilibrium stages. Here we can observe that
after obtaining a feed ratio of 3 i.e. ratio of methanol to oil in feed to 3, there is no significant
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increase in conversion rate. Hence 3:1 is considered as optimum feed ratio.
In above table, we can observe that biodiesel of purity 94% is produced with a heat duty of 150KW
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4.2 Model 2: (Stream Results)
80 66.67
60
33.33
40
20
0
0 1 2 3 4 5 6 7
Feed Ratio (Methanol:Triolein)
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Fig 4.3 Stream Results of model 2
From above figures we can observe that an optimum feed ratio of 3:1 is maintained to obtain
98.7% conversion and 99% purity. From Tables 4.3 and 4.4, we can also observe that a minimum
Composition (Mol %)
Key Stream Total Flow Methyl- Glycerol Methanol Triolein
Product (Kmol/hr) Oleate
Biodiesel BIODIESEL 2.96 99 0.1 0.7 0.2
(Methyl-
oleate)
Glycerol GLYCEROL 1.04 0.01 94.9 3.8 1.18
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Methanol PURGE 0.06 0.03 0.25 99.7 0.02
From above fig 4.4, varying of liquid and vapor mole fractions of oil with increasing temperature
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P-xy for TRIOL-01/METHA-01
0.2
P-x 25.0 C
P-y 25.0 C
0.15
Pressure atm
0.10.05
1.0 atm
Vapor Molefrac TRIOL-01
0.25 0.5 0.75
From above figures 4.5, 4.6 we can observe and analyze the variation of mole fractions of oil with
change in pressure.
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Parameter Optimization:
The beginning quality for the temperature of both reactors was chosen taking into account
writing survey and thusly examined with an affectability investigation. The reaction of triolein
to methyl oleate was investigated to expand change while making the methodology as gainful
as could be expected under the circumstances. An affectability examination was led on the
transformation proportion with changing minister temperatures and the outcomes are shown in
Fig 4.7. As can be seen, the change does not expand essentially up to 100oC. The minimal
increment in change was insufficient to legitimize the additional warmth obligation, equal to
cost, for the reactors. This investigation was done at 1 bar which is the working weight of the
reactor.
150
145
Biodiesel Flowrate (kmol/hr)
140
135
130
125
120
115
110
105
100
0 20 40 60 80 100
Reactor Temperature (oC)
Fig 4.7: Dependence of temperature of conversion in the reactors at 1 bar. Blue line is the molar
flow rate of methyl oleate in the R1-OUT stream measured on the outside vertical axis.
From above fig 4.7, we can observe that flow rate of product is slightly increasing with
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increase in temperature of reactor. The weight of both reactors was picked in view of methanol's
vapor weight at the reactor temperature. Methanol's vapor weight at 60oC is 0.85 bar so a higher
weight is obliged to keep up methanol in the fluid stage. An affectability examination was
completed to focus the impact of weight on transformation of triolein to methyl oleate; the
outcomes are demonstrated in Fig 4.8. The diagram demonstrates no adjustment in transformation
at weights somewhere around 0 and 5 bars. A reactor weight of 1 bar was chosen to minimize cost
150
Biodiesel Flowrate(kmol/hr)
140
130
120
110
100
0 1 2 3 4 5 6
Pressure (in bar)
Fig 4.8: Dependence of pressure of conversion in the reactor at 60oC. Blue line is the molar flow
rate of methyl oleate in the R1-OUT stream.
From above fig 4.8, we can observe that there is no change in flow rate of biodiesel with variation
of pressure.
The flash drums were at first worked at a temperature of 60 C and a weight of 0.5 bar which is
beneath the vapor weight of methanol at 60 C (0.85 bar). An affectability examination was done to
figure out whether an adjustment in temperature and/or weight could enhance the virtue of the
flash items by uprooting more of methanol. The aftereffects of the affectability investigation are
demonstrated in Figure 6 to Figure 9. Methanol flow rate increases with increasing temperature
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and diminishing weight while the methanol mole fraction stays at 1. Consequently, more of
methanol can be differentiated while keeping up recycle stream virtue by increasing temperature
and diminishing the weight. The flash drums were worked at 0.1 bar and 100o C.
150
145
Methanol Flowrate(kmol/hr)
140
135
130
125
120
115
110
105
100
75 80 85 90 95 100
Flash Temperature(oC)
Fig 4.9: Dependence of temperature of separation in the flash at 1 bar. Blue line is the molar flow
rate of methanol in the METOH-R1 stream.
From above fig 4.9, we can observe that at 1 bar pressure, with increase in temperature flow rate
of methanol vapor flashing out of flash drum increases after remaining constant for a small
temperature increase.
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150
Methanol Flowrate(kmol/hr)
145
140
135
130
125
60 65 70 75 80 85 90 95 100
Flash Temperature (oC)
Fig 4.10: Dependence of temperature of separation in the flash at 0.3 bar. Blue line is the molar
flow rate of methanol in the METOH-R1 stream.
From above fig 4.10, we can observe that at 0.3 bar pressure, with increase in temperature flow
139.582
Methanol Flowrate(kmol/hr)
129.582
119.582
109.582
99.582
89.582
0.04 0.09 0.14 0.19 0.24 0.29
Flash Pressure (in bar)
Fig 4.11: Dependence of pressure of separation in the flash at 60oC. Blue line is the molar flow rate
of methanol in the METOH-R1 stream.
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From above fig 4.11, we can observe that flow rate of methanol vapor flashing out increases with
decrease in pressure at 60oC after remaining constant for some pressure drop.
144
142
Methanol Flowrate (kmol/hr)
140
138
136
134
132
130
0.04 0.09 0.14 0.19 0.24 0.29
Flash Pressure (in bar)
Fig 4.12: Dependence of pressure of separation in flash at 100oC. Blue line is the molar flow rate
of methanol in the METOH-R1 stream measured on the outside vertical axis.
From above fig 4.12, we can observe that flow rate of methanol vapor flashing out increases
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4.3 Esterification process (Stream Results):
Esterfication
Stream ID BIODIESE M ETHANOL OLEIC WAT+M ET
From B1 B1
To B1 B1
Phase LIQUID VAPOR LIQUID VAPOR
Substream: M IXED
M ole Flow lbmol/hr
OLEIC-01 1.3592E-20 0.0 100.0000 1.0447E-31
M ETHA-01 3.04983E-5 190.0000 0.0 89.99997
M ETHY-01 93.99997 0.0 0.0 6.000031
WAT ER 1.4515E-20 0.0 0.0 100.0000
M ole Frac
OLEIC-01 1.4459E-22 0.0 1.000000 5.3302E-34
M ETHA-01 3.24450E-7 1.000000 0.0 .4591835
M ETHY-01 .9999997 0.0 0.0 .0306124
WAT ER 1.5441E-22 0.0 0.0 .5102041
T otal Flow lbmol/hr 94.00000 190.0000 100.0000 196.0000
T otal Flow lb/hr 27870.39 6088.010 28246.68 6464.292
T otal Flow cuft/hr 753.7443 62126.56 543.8935 88772.66
T emperature F 684.9740 212.0000 230.0000 458.5333
Pressure p si 21.75566 22.04392 22.04392 21.75566
Vap or Frac 0.0 1.000000 0.0 1.000000
Liquid Frac 1.000000 0.0 1.000000 0.0
Solid Frac 0.0 0.0 0.0 0.0
Enthalp y Btu/lbmol -2.0450E+5 -84883.50 -3.3242E+5 -95600.72
Enthalp y Btu/lb -689.7221 -2649.119 -1176.864 -2898.653
Enthalp y Btu/hr -1.9223E+7 -1.6128E+7 -3.3242E+7 -1.8738E+7
Entrop y Btu/lbmol-R -322.1902 -29.24725 -400.4338 -23.83184
Entrop y Btu/lb-R -1.086668 -.9127739 -1.417632 -.7225912
Density lbmol/cuft .1247107 3.05827E-3 .1838595 2.20789E-3
Density lb/cuft 36.97593 .0979936 51.93421 .0728185
Average M W 296.4936 32.04216 282.4668 32.98108
Liq Vol 60F cuft/hr 513.0190 122.7587 512.0718 119.8082
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Fig 4.13 Stream results for esterification process
Table 4-5. Operating conditions and configurations for reactive distillation column
Conditions & Configurations Equilibrium-1
Number of stages 30
Oleic acid feed stage 3
Methanol feed stage 29
Side reboiler stage
Side reboiler duty, kW 0
60 54
50 44
40 34
30 24
20 14
10 4
0
100 120 140 160 180 200
Methanol Flow rate(in lbmol/hr)
-2000
Heat Duty(in KW)
-3000
-4000
-5000
-6000
-7000
Fig 4.15 Change in Heat duty with increasing methanol flow rate
Analysis with respect to reflux ratio, numbers of stages are also done but there is no significant
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300
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1
Liquid/Vapor Molefrac OLEIC-01
P-x 25.0 C
P-y 25.0 C
0.15
Pressure bar
0.05 0.1
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Y-x for OLEIC-01/METHA-01
1
1.013 bar
From above fig 4.16,17,18 we can observe variation of mole fractions of oil with temperature and
pressure changes.
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CHAPTER- 6
Several optimizations were made to improve the conversion of triolein and the purity of the
methyl oleate. Sensitivity analyses were conducted on reactor temperature, reactor pressure, flash
drum temperature, and flash drum pressure to determine the effect on triolein conversion and
methanol removal which controls product purity. The model 1 produces a triolein conversion of
99% and a biodiesel purity of 94% at 60oC and 1 bar pressure with a heat duty of 150KW required
Similarly, in model 2 triolein conversion of 98.74% and biodiesel of purity 99% is obtained
at 60oC and 1 bar pressure with a net heat duty of 75KW requirement.
For the process of esterification, a reactive distillation column is used to convert all free
fatty acid content to methyl esters at 100oC and 1.5 bar pressure
For better and accurate results one should try to run non-equilibrium models with data
from literature and get results that are practically accurate. The optimum parameters obtained in
above models do not contribute to any deviations or errors theoretically but practically these may
not be the optimum parameters. But from these results we can minimize heat duty and maximize
conversion.
Future Scope:
As distillation columns require higher heat duties, energy integration methods should be used like
Non-equilibrium models should be used for accurate results that does not deviate much than
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