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SDS Series Catalog

The document provides safety precautions for using an air compressor. It states that the compressor should only be used to compress air and should not be used for human breathing. It also notes that the compressor should be installed indoors away from moisture, explosive gases, corrosive gases, and flames. Modifying or misusing the compressor could damage it or cause malfunctions. Proper reading of the instruction manual is recommended for correct and safe usage.

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0% found this document useful (0 votes)
238 views4 pages

SDS Series Catalog

The document provides safety precautions for using an air compressor. It states that the compressor should only be used to compress air and should not be used for human breathing. It also notes that the compressor should be installed indoors away from moisture, explosive gases, corrosive gases, and flames. Modifying or misusing the compressor could damage it or cause malfunctions. Proper reading of the instruction manual is recommended for correct and safe usage.

Uploaded by

Steve
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Safety Precautions

■Regarding compressor application


● The compressor described in this catalog utilizes only air as a gas. Absolutely avoid using it for compression of a gas other than air.
‒ this could result in a fire hazard or damage to the equipment.
● Never use compressed air for human breathing.

■Regarding installation site


● Install this compressor indoors. (Except products with outdoor specifications)
Avoid using it at a place susceptible to moisture such as precipitation or vapors.
‒ this could result in a fire hazard, electric shock, rusting or shortened life of parts.
● There should be no explosive or flammable gas (acetylene, propane, etc.), organic solvent, explosive powder or flame used near the compressor.

‒ otherwise, there is a fire hazard.


● Avoid using the compressor at a place where there is corrosive gas such as ammonia, acid, salt, sulfurous acid gas, etc.

‒ this could result in rusting, shortened life or damage to the equipment.

■Regarding usage
● Before use, be sure to read the instruction manual thoroughly for correct use of the compressor.
● Absolutely avoid modifying the compressor or its components.
‒ this could result in damage or malfunction.

Specifications in this catalog are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers.

For further information, please contact your nearest sales representative.

Hitachi Hanbell (Shanghai) Precise Machinery Co.,Ltd. receives licensing from the trademark right holder "AIRZEUS" in China and uses it. CE32-03 2015.07(T)
Pursuing High Quality in Every Detail

Multilayer configuration Reducing Reducing


Air Filter Improving Performance by 2.5% compared approximately
56,000kW
CO2 emission by
approximately
Two types of unwoven chemical fiber, combined with
with Hitachi’s conventional model in energy 31 tons
a three-dimensional construction, are used for air
filter. Dust can be captured three-dimensionally with
NEW SDS-U280(280kW)
consumption annually annually
*1

the multilayer construction.

New-design NEW
New-Type Air Block Improving efficiency and saving energy
Discharge Silencer
providing lower noise level
This silencer reduces irritating
high-frequency noises by reducing the
pressure pulsations of the compressor air.

Check Valve supporting


longer product life
This time-proven lift-type check valve is used
to prevent the backflow of air. The valve
1
construction with a reduced number of
moving and sliding parts assures longer life 3
and higher reliability.
2

Highly durable NEW Air Block Fluid Analysis applying CFD Technology
Capacity Regulator lnlet port
Rotor

Valve
A simple construction that drives the intake
valve by the hydraulic piston is adopted. Its
excellent durability contributes to energy-saving
as pressure setting range can be reduced
during a load state.
Outlet port

Main Motor with NEW The essence of our original technologies behind abundant track record,
improved reliability is concentrated into profiling Air Block. The 3-D fluid analysis that makes
A totally enclosed flange-type motor is used
for the main motor to improve reliability. full use of an advanced CFD (Computational Fluid Dynamics) technology
simulates to assist in optimizing shapes of air flow path, inlet, outlet and rotor.
Environment-friendly
Oil Capturing System
OMCS (Oil Mist Capturing System) is commonly 1 3-D Screw Rotor Compensating Thermal Deformation 2 Long-Life Bearings 3 Highly Reliable Shaft Seal
equipped in this series. It collects smoke from A 3-D screw rotor (patented) that In addition to high quality Through the use of a
the gear casing. compensates for the thermal materials and high precision wear-resistant floating seal,
deformation distribution from the technology used for the bearings, air leakage can be sealed for
difference in air temperature between advanced analysis technologies a long time. High quality
ISO 8573-1 2010 Class Zero Certification NEW
the inlet and outlet sides. The rotor, and lubricating theory are applied thread seals are also
These oil-free screw compressors have been certified by TÜV Noise Control Cover in Robust for which the high precision to select the type of lubricant, employed for bearings,
providing double prevention
machining technology is applied, has cleanliness, spray nozzle shape
Rheinland, an independent third-party test house, which is
known as having the most strict criteria worldwide,
Construction preventing noise leakage a surface coated with a new resin and other items affecting the against oil mist entering the
Advanced measures are incorporated to prevent various kinds material (patented), which gives the bearings. Every effort is made to compression chamber.
as “Class 0 (zero)”, meaning that it has the lowest level of rotor a high level of durability. give the bearings a longer life.
of noise such as the panel-transmitting noise and the noise
exhaust emissions.
leaking from the (suction) inlet and the air vent.
*1: CO2 emission coefficient of 0.555 kg CO2/kWh (compared with Hitachi’s conventional model)

1 2
Energy-Efficient Control Functions
Empowered by Multi-Control System

New and Highly-Functional Control Panel featuring quick and simple operation eco Power Saving Control Capable of saving energy and reducing CO2 emission by
controlling energy consumption multi-functionally
(Standard)
An easy-to-watch, highly maneuverable and color LCD touch panel is adopted. Quick navigation function works to instantly reach
your desired screen and facilitates your operation. It is capable of setting various parameters and displaying various histories as
well as trend graphs. HELP function also has been upgraded. Multi-control, data communication and remote monitoring can be End Pressure Control with APC (Active Power Control) SETTING

selected as optional functions.


Air pressure discharged from a compressor loses as air decreases through various equipment. It automatically calculates and controls its pressure
setting value to maintain constant end pressure to a user, reducing redundant high pressure operation and contributing to energy saving.

At 100% load At 50% load: Conventional models At 50% load: APC control Tentative calculation *2 SDS-U280(280kW)
Display of CHECK and
3-Step Self-Diagnostic Unload Unload
Average Load Factor: 70%
Functions 0.71MPa
Average
0.71MPa
Average Automatically calculates amount
9 % Energy Saving
(MAINTENANCE/ALARM/TRIP) 0.685 MPa 0.685 MPa by which pressure loss is reduced,
lowering control pressure for
Color LCD Touch Panel Load Load operation at optimal pressure. Reducing Reducing
0.66 MPa 0.66 MPa Pressure loss approximately CO2 emission by
163,000kW approximately
Terminal pressure 0.03MPa Unload in energy 91 tons
0.62MPa
Pressure loss
0.63MPa
OFF ON consumption annually annually
Average
0.12 MPa Plant pressure rises by the 0.595MPa
amount of reduced pressure
loss to operate at a wasteful Load
high pressure. 0.57MPa Pressure loss *2: For annual operation of 8,000 hours under conditions a CO2 emission coefficient of 0.555 kg CO2/kWh; operating
Terminal pressure Terminal pressure 0.03MPa pressure of 0.69 MPa; and the lowest end pressure of 0.54 MPa when 100% loaded and pressure loss of 0.12 MPa
(compared with Hitachi s conventional model).
0.54MPa 0.54MPa

MONITOR SETTING
Easy-to-Watch Monitoring Display Simple Setting Display
Precision Pressure Control with PSC (Power Save Control) SETTING

It can automatically control pressure range while ensuring a specified load-unload cycle time, which leads to reducing abundant air pressure
and contributing to energy saving.

Conventional models PSC control Tentative calculation *3 SDS-U280(280kW)

Unload Average Load Factor: 70%


0.71MPa 2 % Energy Saving
Average
Operation monitoring  Measured value display Input   10-key input 0.685 MPa Unload 0.68MPa
Load Average 0.67MPa
Reducing Reducing
0.66 MPa Load 0.66 MPa approximately CO2 emission by
HISTORY HISTORY
Operation History (Value/Graph) Trip History (Detail/List) 1 cycle = at 30 seconds or more 1 cycle = minimum 30 seconds
43,600kW
in energy
approximately
24 tons
Minimum value for load/unload cycle is 30 seconds OFF ON consumption annually annually

(based on a capacity regulator life span of 3 years and 3 million revolutions)

To achieve a 30-second load/unload cycle, the unload pressure *3 : For annual operation of 8,000 hours under conditions a CO2 emission coefficient of 0.555 kg CO2/kWh; operating
is automatically lowered to operate at the lowest pressure. pressure of 0.69 MPa; and pressure range of 0.05 MPa → 0.02 MPa (compared with Hitachi s conventional model).

Automatic Start/Stop with ASS (Auto Start & Stop) SETTING

Operation history display Trend graphs display Trip history list display Trip history detail display
(set and measured values)
A compressor automatically stops as line pressure rises up to a certain preset pressure and also unload state continues over a specified time
period. It automatically starts up when the line pressure drops to the preset pressure level.
A Variety of Optional Functions
HELP
Easy-to-Understand HELP Function
Tentative calculation *4 SDS-U280(280kW)

■ Multiple Unit Control Function Daily Continuous


Mulltiple unit control function can be installed in a control panel to
Unload Time: 20% 5 % Energy Saving
operate up to nine compressor units.

■ Communication Function Reducing Reducing


An office PC can remotely access and obtain operating data, when approximately CO2 emission by
communication ports are mounted on control panels. 85,800kW approximately
in energy 48 tons
OFF ON consumption annually annually
■ Remote Monitoring Function
HELP display
On a LAN basis, multiple PCs can remotely monitor operating status.
*4:For annual operation of 8,000 hours under conditions a CO2 emission coefficient of 0.555 kg CO2/kWh; operating
pressure of 0.69 MPa(compared with Hitachi s conventional model).

3 4
Products Lineup Energy Conservation OIL-FREE SCREW COMPRESSORS

Enabled by Inverter Control


Standard specification for double-stage model
Frequency 50Hz
Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure(0.1MPa(A))
pressure [MPaG] Frame No. UH20E UH20D UH20C UH20B UH20A UH31D UH31C UH31B UH31A UH42D UH42C UH42B UH42A
Model SDS-U90-C SDS-U115-C SDS-U145-C SDS-U160-C SDS-U185-C SDS-U200-C SDS-U220-C SDS-U250-C SDS-U280-C SDS-U315-C SDS-U350-C SDS-U390-C SDS-U440-C
m3/h 1,000 1,295 1,550 1,780 1,985 2,245 2,480 2,770 3,110 3,630 3,970 4,380 4,910
0.7 Capacity
(Max 0.71) m3/min 16.7 21.6 25.8 29.7 33.1 37.4 41.3 46.2 51.8 60.5 66.2 73.0 81.8
Output kW 90 115 145 160 185 200 220 250 280 315 350 390 440
Cooling water flow m3/h 12 14 16 18 19 23 25 27 30 34 37 42 46
Model SDS-U90-CH SDS-U110-CH SDS-U132-CH SDS-U150-CH SDS-U180-CH SDS-U185-CH SDS-U200-CH SDS-U235-CH SDS-U270-CH SDS-U300-CH SDS-U340-CH SDS-U380-CH SDS-U430-CH
m3/h 900 1,070 1,360 1,520 1,770 1,825 2,100 2,360 2,670 3,090 3,490 3,930 4,360
0.8 Capacity
(Max 0.93) m3/min 15.0 17.8 22.7 25.3 29.5 30.4 35.0 39.3 44.5 51.5 58.2 65.5 72.7
Output kW 90 110 132 150 180 180 200 235 270 300 340 380 430
Cooling water flow m /h
3
12 14 16 18 21 23 25 27 30 35 39 43 48
Model SDS-U90-CU SDS-U110-CU SDS-U140-CU SDS-U155-CU SDS-U180-CU SDS-U185-CU SDS-U210-CU SDS-U240-CU SDS-U275-CU SDS-U300-CU SDS-U340-CU SDS-U390-CU SDS-U430-CU
m /h
3
820 990 1,225 1,420 1,680 1,680 1,900 2,160 2,470 2,800 3,155 3,595 4,000
1.0 Capacity
(Max 1.03) m3/min 13.7 16.5 20.4 23.7 28.0 28.0 31.7 36.0 41.2 46.7 52.6 59.9 66.7
Output kW 90 110 140 155 185 185 210 240 275 300 340 390 430
Cooling water flow m3/h 12 14 16 18 21 23 25 28 31 37 41 44 50
Frequency 60Hz
Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure(0.1MPa(A))
pressure [MPaG] Frame No. UH20E UH20D UH20C UH20B UH20A UH31D UH31C UH31B UH31A UH42D UH42C UH42B UH42A
Model SDS-U90-C SDS-U115-C SDS-U145-C SDS-U160-C SDS-U185-C SDS-U200-C SDS-U220-C SDS-U250-C SDS-U280-C SDS-U315-C SDS-U350-C SDS-U390-C SDS-U440-C
m3/h 1,010 1,290 1,560 1,775 2,010 2,220 2,500 2,810 3,115 3,630 3,935 4,435 4,865
0.7 Capacity
(Max 0.71) m3/min 16.8 21.5 26.0 29.6 33.5 37.0 41.7 46.8 51.9 60.5 65.6 73.9 81.1
Output kW 90 115 145 160 185 200 220 250 280 315 350 390 440
Cooling water flow m /h
3
12 14 16 18 19 23 25 27 30 34 37 42 46   Conserves energy with rotation speed control by the inverter
Model SDS-U90-CH SDS-U110-CH SDS-U132-CH SDS-U150-CH SDS-U180-CH SDS-U185-CH SDS-U200-CH SDS-U235-CH SDS-U270-CH SDS-U300-CH SDS-U340-CH SDS-U380-CH SDS-U430-CH
The inverter suppresses fluctuations in discharge pressure to about 0.01 MPa,
0.8 Capacity
m /h
3
900 1,055 1,350 1,530 1,810 1,830 2,070 2,360 2,690 3,090 3,505 3,890 4,390 100%
thereby reducing discharge pressure and power consumption. This permits energy
(Max 0.93) m3/min 15.0 17.6 22.5 25.5 30.2 30.5 34.5 39.3 44.8 51.5 58.4 64.8 73.2
savings of about 14% compared to two-step devices when the load ratio is 60%. *1
SDS-U185 (two-steps)
Output kW 90 110 132 150 180 180 200 235 270 300 340 380 430
Cooling water flow m3/h 12 14 16 18 21 23 25 27 30 35 39 43 48 *1:Compared with the 185 kW class
Model SDS-U90-CU SDS-U110-CU SDS-U140-CU SDS-U155-CU SDS-U180-CU SDS-U185-CU SDS-U210-CU SDS-U240-CU SDS-U275-CU SDS-U300-CU SDS-U340-CU SDS-U390-CU SDS-U430-CU
Reduce average operation pressure Reduced power consumption model from Hitachi
m3/h 815 970 1,210 1,390 1,680 1,685 1,895 2,100 2,460 2,820 3,185 3,610 4,045 SDS-UV185 (normal operation)
             
1.0 Capacity
m3/min 13.6 16.2 20.2 23.2 28.0 28.1 31.6 35.0 41.0 47.0 53.1 60.2 67.4
(Max 1.03)
Output kW 90 110 140 155 185 185 210 240 275 300 340 390 430 Hitachi’s unique APC control has been added, for saving energy further Energy savings of

Energy consumption ratio


Cooling water flow m3/h 12 14 16 18 21 23 25 28 31 37 41 44 50 Addition of Hitachi’s unique Active Power Control (APC) function permits control of
Motor Type Totally enclosed fan cooled type about 14%
the end pressure, which enables greater energy savings -- about 25% compared to
Oil tank capacity L 70 70 100
two-step devices when the load ratio is 60%. *2
Air outlet 2 1/2" (65A) 3" (80A) 4" (100A)
Port size *2 Compared with Hitachi 185 kW class. In case of single-stage operation at 0.69 MPa specification and 0.12 MPa pressure loss at 100% load factor. 50%
Water inlet & outlet 2" (50A) 2 1/2" (65A) 3" (80A)
Length mm 3,000 3,200 3,800
Energy savings of
Dimensions Width mm 1,700 1,700 1,950   Wide range of rotation speed control
Height mm 2,050 2,200 2,300 about 25%
The rotation speed may be controlled at about 20-100% of the capacity. *3 *3: Applies to operation at 0.69 MPa
Notes: 1. Capacity shows the corresponding values in terms of the suction state of compressor. 2. Discharge pressure shows gauge pressure.  3. Output indicates nominal output of compressor.

Unload 0.71 MPa


SDS-UV185(APC-ON)
Standard specification for single-stage model
Frequency 50Hz Range of rotation speed control
Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure (0.1MPa(A)) Average operating pressure 0.685 MPa Approx. 20-100% of the capacity
pressure [MPaG] Frame number UH2E UH2D UH2C UH2B UH2A UH3D UH3C UH3B UH3A UH4D UH4C UH4B UH4A
Model SDS-U55L-C SDS-U75L-C SDS-U90L-C SDS-U110L-C – SDS-U132L-C SDS-U160L-C SDS-U180L-C – SDS-U200L-C SDS-U240L-C SDS-U270L-C SDS-U280L-C Inverter’s target pressure 0.665MPa
m3/h 955 1,250 1,565 1,860 – 2,290 2,710 3,010 – 3,475 4,120 4,700 4,840 Load 0.66 MPa
0.25 Capacity 0% 50% 100%
(Max 0.25) m3/min 15.9 20.8 26.1 31.0 – 38.2 45.2 50.2 – 57.9 68.7 78.3 80.7 Inverter’s target pressure when the APC function is Air consumption ratio
Output kW 55 75 90 110 – 132 160 180 – 200 240 270 280 ON (load ratio:60%):0.59 MPa
Cooling water flow m3/h 7 8 10 13 – 16 17 20 – 25 28 30 32
Model – SDS-U75L-CH SDS-U95L-CH SDS-U110L-CH SDS-U132L-CH – SDS-U145L-CH SDS-U185L-CH SDS-U210L-CH – SDS-U240L-CH SDS-U275L-CH SDS-U315L-CH
Standard specification for double-stage model (Inverter) Standard specification for single-stage model (Inverter)
m3/h – 1,005 1,295 1,505 1,745 – 2,070 2,550 2,825 – 3,385 3,840 4,360
0.34 Capacity Frequency 50Hz/60Hz Frequency 50Hz/60Hz
(Max 0.35) m3/min – 16.8 21.6 25.1 29.1 – 34.5 42.5 47.1 – 56.4 64.0 72.7
Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure (0.1MPa(A)) Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure (0.1MPa(A))
Output kW – 75 95 110 132 – 145 185 210 – 240 275 315 pressure [MPaG]
pressure [MPaG] Frame number UH20A UH31A UH42A Frame number UH2B UH3B UH4B
Cooling water flow m /h
3
– 8 10 13 15 – 18 21 25 – 28 33 37
Model SDS-UV185-C SDS-UV280-C SDS-UV440-C Model SDS-UV110L-C SDS-UV180L-C SDS-UV270L-C
Frequency 60Hz m /h 3
2,010 3,115 4,865 m3/h 1,865 3,015 4,680
Discharge Inlet air conditions 20℃, RH0%, atmospheric pressure (0.1MPa(A)) 0.7 Capacity 0.25 Capacity
(Max 0.71)
m3/min 33.5 51.9 81.1 (Max 0.25)
m3/min 31.1 50.3 78.0
pressure [MPaG] Frame number UH2E UH2D UH2C UH2B UH2A UH3D UH3C UH3B UH3A UH4D UH4C UH4B UH4A Output
Output kW 185 280 440 kW 110 180 270
Model SDS-U55L-C SDS-U75L-C SDS-U90L-C SDS-U110L-C – SDS-U132L-C SDS-U160L-C SDS-U180L-C – SDS-U200L-C SDS-U240L-C SDS-U270L-C SDS-U280L-C Cooling water flow m3/h 19 30 46 Cooling water flow m3/h 13 20 30
m3/h 960 1,255 1,535 1,865 – 2,290 2,730 3,015 – 3,495 4,170 4,680 4,810 Model SDS-UV180-CH SDS-UV270-CH SDS-UV430-CH Model SDS-UV110L-CH SDS-UV185L-CH SDS-UV275L-CH
0.25 Capacity
(Max 0.25) m3/min 16.0 20.9 25.6 31.1 – 38.2 45.5 50.3 – 58.3 69.5 78.0 80.2 m3/h 1,810 2,690 4,390 m3/h 1,510 2,580 3,895
0.8 Capacity 0.34 Capacity
Output kW 55 75 90 110 – 132 160 180 – 200 240 270 280 m3/min 30.2 44.8 73.2 (Max 0.35) m3/min 25.2 43.0 64.9
(Max 0.93)
Cooling water flow m3/h 7 8 10 13 – 16 17 20 – 25 28 30 32 Output kW 180 270 430 Output kW 110 185 275
Model – SDS-U75L-CH SDS-U95L-CH SDS-U110L-CH SDS-U132L-CH – SDS-U145L-CH SDS-U185L-CH SDS-U210L-CH – SDS-U240L-CH SDS-U275L-CH SDS-U315L-CH Cooling water flow m3/h 21 30 48 Cooling water flow m3/h 13 21 33
m3/h – 975 1,290 1,510 1,770 – 2,085 2,580 2,830 – 3,385 3,895 4,375 Model SDS-UV180-CU SDS-UV275-CU SDS-UV430-CU Motor Type Totally enclosed fan cooled type
0.34 Capacity
m3/min – 16.3 21.5 25.2 29.5 – 34.8 43.0 47.2 – 56.4 64.9 72.9 Capacity
m3/h 1,680 2,460 4,045 Oil tank capacity L   70   100
(Max 0.35) 1.0
Output m3/min 28.0 41.0 67.4 Air outlet    3" (80A) 4" (100A) 6" (150A)
kW – 75 95 110 132 – 145 185 210 – 240 275 315 (Max 1.03) Port size
Cooling water flow m3/h Output kW 185 275 430 Water inlet & outlet 1 1/2" (40A) 2" (50A) 2 1/2" (65A)
– 8 10 13 15 – 18 21 25 – 28 33 37
Cooling water flow m3/h 21 31 50 Length mm 3,000 3,200 3,800
Motor Type Totally enclosed fan cooled type Dimensions
Motor Type Totally enclosed fan cooled type Width mm 1,700 1,700 1,950
Oil tank capacity L   70   100
Oil tank capacity L 70 100 Height mm 2,050 2,200 2,300
    Air outlet    3" (80A) 4" (100A) 6" (150A)
Port size Air outlet 2 1/2" (65A) 3" (80A) 4" (100A) Notes: 1. Capacity shows the corresponding values in terms of the suction state of compressor.
    Water inlet & outlet 1 1/2" (40A) 2" (50A) 2 1/2" (65A) Port size
2" (50A)
Water inlet & outlet 2 1/2" (65A) 3" (80A) 2. Discharge pressure shows gauge pressure.
Length mm 3,000 3,200 3,800 Length mm 3,000 3,200 3,800
3. Output indicates nominal output of compressor.
Dimensions Width mm 1,700 1,700 1,950 Dimensions 1,700
Width mm 1,700 1,950
Height mm 2,050 2,200 2,300 Height mm 2,050 2,200 2,300
Notes: 1. Capacity shows the corresponding values in terms of the suction state of compressor. 2.Discharge pressure shows gauge pressure. 3. Output indicates nominal output of compressor. Notes: 1. Capacity shows the corresponding values in terms of the suction state of compressor.
2. Discharge pressure shows gauge pressure. 3. Output indicates nominal output of compressor.

5 6

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