Models: CDU CDX 2cdu 2Cdx: Instruction and Operation Manual
Models: CDU CDX 2cdu 2Cdx: Instruction and Operation Manual
Models: CDU CDX 2cdu 2Cdx: Instruction and Operation Manual
C D U*
CDX
2 C D U*
2CDX
Certified to
NSF/ANSI 61, ANNEX G
Contents
Section Page
Safety Instructions ...........................................................................................................2
General Description .........................................................................................................2
Installation........................................................................................................................3
Selection charts ...............................................................................................................4
Specifications...................................................................................................................5
Sectional view..................................................................................................................9
Mounting Instructions.....................................................................................................13
Maintenance ..................................................................................................................14
CDU/CDX assembly Instructions ..................................................................................15
assembly/Disassembly ..................................................................................................16
Troubleshooting .............................................................................................................17
NOTE: Only products bearing the NSF Mark on the product, product packaging, and/or documentation shipped with the
product are Certified.
Warning
iMPOrTanT SaFETY inSTrUCTiOnS
rules for Safe installation and Operation
1. read these rules and instructions carefully. Failure to follow them could cause serious bodily injury and/or property damage.
2. Check your local codes before installing. You must comply with their rules
3. For maximum safety, this product should be connected to a grounded circuit equipped with a ground fault interrupter device.
4. before installing this product, have the electrical circuit checked by an electrician to make sure it is properly grounded.
5. before installing or servicing your pump, bE CErTaIN pump power source is disconnected.
6. Make sure the line voltage and frequency of the electrical current supply agrees with the motor wiring. If motor is dual
voltage type, bE SUrE it is wired correctly for your power supply.
7. Complete pump and piping system MUST be protected against below freezing temperature. Failure to do so could
cause severe damage and void the warranty.
8. avoid system pressures that may exceed one and a half times the operating point selected from the pump performance curve.
9. Do not run your pump dry. If it is, there will be damage to the pump seal.
general Description
CDU, 2CDU, CDX, 2CDX model pumps may be used for the pumping of clean water and other fluids compatible with 304
stainless steel. These pumps are not to be used for handling dirty water or water with suspended solids, water containing
acids, or corrosive liquids, seawater, and flammable or dangerous liquids. Please see pump specifications for fluid tempera-
ture ranges. These pumps are not designed to run without water.
2CDU/2CDXU model pumps and CDU/CDXU model pumps are similar in function and construction. The differences
between the models include:
• single impeller vs. twin impeller
• flow rate
• heads
• weight
• dimensions.
Please see the technical specifications in this manual for more detailed descriptions.
PIPING – Pipes must line up and not be forced into position by unions. Piping should be independently supported near the
pump so that no strain will be placed on the pump casing. Where any noise is objectionable, pump should be insulated from
the piping with rubber connections. always keep pipe size as large as possible and use a minimum of fittings to reduce
friction losses.
SUCTION PIPING – Suction pipe should be direct and as short as possible. It should be at least one size larger than suction
inlet tapping and should have a minimum of elbows and fittings (5 to 6 pipe diameters of straight pipe before inlet is recommended).
The piping should be laid out so that it slopes upward to pump without dips or high points so that air pockets are eliminated.
The highest point in the suction piping should be the pump inlet except where liquid flows to the pump inlet under pressure.
The suction pipe must be tight and free of air leaks or pump will not operate properly.
DISCHarGE PIPING – Discharge piping should never be smaller than pump tapping and should preferably be one size
larger. a gate valve should always be installed in discharge line for throttling if capacity is not correct. To protect the pump from
water hammer and to prevent backflow, a check valve should be installed in the discharge line between the pump and gate valve.
ELECTrICaL CONNECTIONS – be sure motor wiring is connected for voltage being used. Unit should be connected to a
separate circuit. a fused disconnect switch or circuit breaker must be used in this circuit. Wire of sufficient size should be
used to keep voltage drop to a maximum of 5%.
Single phase motors have built-in overload protection. Flexible metallic conduit should be used to protect the motor leads.
PrIMING – The pump must be primed before starting. The pump casing and suction piping must be filled with water before
starting motor. remove vent plug in top of casing while pouring in priming water. a hand pump or ejector can be used for
priming when desired. When water is poured into pump to prime, remove all air before starting motor.
STarTING – When the pump is up to operating speed, open the discharge valve to obtain desired capacity or pressure.
WARNING! DO NOT ALLOW THE PUMP TO RUN WITH THE DISCHARGE VALVE TIGHTLY CLOSED. IF THE PUMP
RUNS FOR AN EXTENDED PERIOD OF TIME WITHOUT LIQUID BEING DISCHARGED, THE LIQUID IN THE PUMP CASE
CAN GET EXTREMELY HOT CAUSING SEVERE DAMAGE TO THE PUMP AND POSSIBLY CAUSE INJURY TO PEOPLE.
rOTaTION – all single phase motors are single rotation and leave factory with proper rotation. Three phase motors should
be checked to ensure proper rotation
FrEEZING – Care should be taken to prevent the pump from freezing during cold weather. It may be necessary, when there is
any possibility of this, to drain the pump casing when not in operation. Drain by removing the pipe plug in the bottom of the casing.
rOTarY SEaL – PrO STEEL pumps are fitted only with rotary seal. This seal is recommended for LIQUIDS free from abrasives.
LOCaTION OF UNIT – The pump should be installed as near to the liquid source as is practical so that the static suction
head (vertical distance from the center line of the pump to water level) is maximized, and so that a short, direct suction pipe
may be used. The capacity of a centrifugal pump is reduced when the unit is operated under a high suction lift. The piping
should be as free from turns and bends as possible, as elbows and fittings greatly increase friction loss. Place the unit so that
it is readily accessible for service and maintenance and on a solid foundation, which provides a rigid and vibration-free support.
Protect the pump against flooding and excess moisture.
Ebara Fluid Handling
www.pumpsebara.com 3
(t) 803 327-5005 • (f) 803 327-5097 rev. 12/10
Model CDU, CDX, 2CDU, 2CDX Ebara End Suction Centrifugal / Two-stage Centrifugal
instructions and Operation
50M
150
40
70/5-2HP
120/5-3HP
100 30
TOTAL HEAD
70/3-1½HP 200/5-
80
3HP
20
60
120/3-
1½HP 200/3-
50 3HP
70/1-¾HP 15
40
120/1-1HP
200/1- 10
30 1½HP
20
4 5 6 8 10 15 20 30 40 50 60 80 100
CAPACITY IN GPM
70M
220
200 60
2CDXU 70/306-3HP 2CDXU 200/506-5HP
2CDU 70/306-3HP 2CDU 200/506-5HP
TOTAL HEAD
170
50
2CDXU 70/206-2HP
150
2CDU 70/206-2HP
2CDXU 120/306 40
-3HP
2CDU 120/306
120
-3HP
35
100
30
90
4 5 6 7 8 10 15 20 30 40 50 60 70 80
CAPACITY IN GPM
Specifications – CDX
Standard Optional
Size
Suction 11/4'' NPT Thread
11/2'' NPT Thread
Range of Performance
Capacity 5.5 to 68 GPM at 3600 rPM
Head 40 to 130 feet at 3600 rPM
Liquid handled
Type of liquid Clean water
Temperature Maximum: 140°F (60°C)
Working pressure Maximum: 8 PSI
Materials
Casing 304 Stainless Steel
Impeller (closed type) 304 Stainless Steel
Shaft 303 Stainless Steel
bracket aluminum
Shaft Seal Mechanical Seal Consult factory for additional
Carbon/Ceramic/Nbr seal options
Direction of Rotation Clockwise when viewed from motor end
Motor
Type TEFC/IP55
Speed 60 Hz, 3600 rPM (2 poles)
Single Phase 230V
Three Phase 230/460V
Motor Protection built-in overload protection (single phase)
bearing Sealed ball bearing
Specifications – CDU
Standard Optional
Size
Suction CDU70 – 11/4'' NPT thread
CDU120 – 11/4'' NPT thread
CDU200 – 11/2'' NPT thread
Discharge 1'' NPT thread
Range of HP /4 HP to 3 HP
3
Range of Performance
Capacity 5.5 to 95 GPM at 3450 rPM
Head 26 to 144 feet at 3450 rPM
Liquid handled
Type of liquid Water
Temperature 212°F (100°C) Max. 250°F (121°C) with optional
high temperature seal
Max. working pressure 125 PSI (9 bar)
Materials
Casing 304L Stainless Steel
Impeller (closed type) 304L Stainless Steel
Shaft Stainless Steel
bracket aluminum
Shaft Seal Mechanical Seal – Type 21 High temperature version
Mild chemical version
Direction of Rotation Clockwise when viewed from motor end
Motor
Type NEMa 56J Frame
Speed 60 Hz, 3450 rPM (2 poles) 60Hz, 1725 rPM (4 poles)
Single Phase TEFC – 3/4 HP to 3 HP
ODP – 3/4 HP to 3 HP, 115/230V Explosion proof – consult factory
Three Phase TEFC – 3/4 HP to 3 HP Washdown duty – consult factory
ODP – 3/4 HP to 3 HP, 208-230/460V
bearing ball bearing
Motor Protection built-in overload protection (single phase)
Specifications – 2CDXU
Standard Optional
Size
Suction 2CDXU70 – 11/4'' NPT Thread
2CDXU120 – 11/4'' NPT Thread
2CDXU200 – 11/2'' NPT Thread
Discharge 1'' NPT Thread
Range of HP 2 HP to 5 HP
Range of Performance
Capacity 5.5 to 66 GPM at 3600 rPM
Head 98 to 245 feet at 3600 rPM
Liquid handled
Type of liquid Clean water
Temperature Maximum: 212°F (100°C)
Working pressure Maximum: 125 PSI (9 bar)
Materials
Casing 304L Stainless Steel
Impeller (closed type) 304L Stainless Steel
Shaft 304L Stainless Steel
bracket aluminum or Cast iron
Shaft Seal Mechanical Seal – Carbon/Ceramic Consult factory for optional seal types
Direction of Rotation Clockwise when viewed from motor end
Motor
Type TEFC/IP55
Speed 60 Hz, 3450 rPM (2 poles)
Three Phase 230/460V
Motor Casing aluminum
bearing ball bearing
Specifications – 2CDU
Standard Optional
Size
Suction 2CDU70 – 11/4'' NPT Thread
2CDU120 – 11/4'' NPT Thread
2CDU200 – 11/2'' NPT Thread
Discharge 1'' NPT Thread
Range of HP 2 HP to 5 HP
Range of Performance
Capacity 5.5 to 66 GPM at 3600 rPM
Head 98 to 245 feet at 3600 rPM
Liquid handled
Type of liquid Clean water
Temperature Maximum: 212°F (100°C) Maximum: 250°F (121°C) with
optional high temperature seal
Working pressure Maximum: 125 PSI (9 bar)
Materials
Casing 304L Stainless Steel
Impeller (closed type) 304L Stainless Steel
Shaft 304L Stainless Steel
bracket Cast iron
Shaft Seal Mechanical Seal – Type 21 High temperature version
Mild chemical version
Direction of Rotation Clockwise when viewed from motor end
Motor
Type NEMa 56J Frame
Speed 60 Hz, 3450 rPM (2 poles)
Single Phase TEFC – 2 HP to 5 HP
ODP – 2 HP to 3 HP, 115/230V Explosion proof – consult factory
Three Phase TEFC – 2 HP to 5 HP Washdown duty – consult factory
ODP – 2 HP to 3 HP, 208-230/460V
Motor Protection built-in overload protection (single phase)
bearing ball bearing
"02 no.
Part . "02 name
Part ",& "2&0*"+
Material . for
no. '.0
-*2
1 Unit
001 #1)-'
Casing 2#)-+&11
304L Stainless 1
011 #1)-' cover
Casing $.4&0 2#)-+&11
304L Stainless 1
018 0#$*&2
Bracket +3,)-3,
Aluminum 1
021 ,/&++&0
Impeller 2#)-+&11
304L Stainless 1
048 ,/&++&0 nut
Impeller -32 2#)-+&11
304L Stainless 1
107* #1)-' ring
Casing 0)-' (*CDU 70 series
1&0)&1 only)
.-+6 !)2.-
Viton 1
111 &$(#-)$#+ seal
Mechanical 1&#+ 8
— 1
115 )-'
O-Ring !)2.-
Viton 1
120-1 .+2
Bolt 2#)-+&11
304L Stainless 8
120-2 .+2
Bolt 2#)-+&11
304L Stainless 2
120-3 .+2
Bolt 2#)-+&11
304L Stainless 4
120-4 .+2
Bolt 2#)-+&11
304L Stainless 1
129 32
Nut 2#)-+&11
304L Stainless 1
135-1 "#1(&0
Washer 2#)-+&11
304L Stainless 8
135-2 "#1(&0
Washer 2#)-+&11
304L Stainless 2
160 #1&
Base 2&&+
Steel 1
212-2 +3'
Plug 2#)-+&11
304L Stainless 2
800 .2.0
Motor 8
— 1
+3)% Handling
Ebara Fluid #-%+)-'
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www.pumpsebara.com 10
,'=
(t) 803 327-5005A • (f) 803 327-5097 0&4
rev. 11/14
Model CDU, CDX, 2CDU, 2CDX Ebara End Suction Centrifugal / Two-stage Centrifugal
instructions and Operation
Mounting instructions
Misalignment of the motor/pump assembly or not having the assembly reasonably level may cause pump vibration,
noisy operation, fluid leaks, or air leaks and air locks in the suction pipe.
2. Level the pump through the centerline of the motor/pump assembly suction port.
note:
a. Single phase motors are typically dual voltage. In some cases, three phase motors are tri-voltage. Check the
nameplate and follow the proper wiring procedure for the voltage you are using. Improperly wiring the motor
could result in damage to the motor.
b. Three phase motors require a control box. Install overload protection to help prevent motor damage.
c. Depending on the wiring, three phase motors may start in reverse. Interchange any two power leads to
change the starting direction and pump rotation.
• Always disconnect the motor/pump assembly from all power sources before servicing the pump or motor.
• Periodically check all power connections, bolts, screws, and the motor's mounting.
• Failure to properly follow assembly and operating instructions could result in damage to the pump and motor.
• Failure to properly install the impeller and impeller nut could result in damage to the pump and could cause
serious personal injury.
Maintenance
Service
Keep ventilation openings clear of extraneous objects which may hinder free flow of air thru motor. Motor bearings are lubricated
during manufacture. additional lubrication is not required during their normal lifetime.
CaUTiOn
Draining
The pump and piping should always be protected against freezing temperatures. If there is any danger of freezing, the unit
should be drained. To drain the pump, remove the drain plug at the bottom of the volute, and remove the priming plug to
vent the pump. Drain all piping.
Warning
POWEr SUPPLY – Open the power supply switch contacts and remove fuses. Disconnect the electrical wiring from the motor.
VOLUTE CaSE
(a) Drain pump case by removing drain plugs.
(b) remove the bolts securing volute case to pump bracket.
(c) Pry volute case from casing cover with a screwdriver.
IMPELLEr
CDU – Hold the motor shaft with a screwdriver in the shaft end slot. remove the impeller nut. Grasp and turn the impeller
counterclockwise (as viewed from pump end).
CDX, 2CDX, 2CDU – Hold the motor shaft with a screwdriver in the shaft end slot. Use a wrench to remove the impeller nut.
Slide impellers from the shaft.
SEaL
(a) remove the rotating part of the seal by pulling it off the shaft.
(b) The stationary seat can be pressed from the casing cover.
MECHaNICaL SEaL - Seal face, O-ring and sealing members should be free of burrs and dirt. Complete seal assembly
should be replaced if not in perfect condition.
SHaFT- Shaft surface under seal must be clean, smooth and without any grooves. It should be replaced if necessary.
VOLUTE aND SEaL PLaTE LabYrINTH SUrFaCES (Wear rings)- If worn, replace the necessary part. If furnished with
pressed in wear rings, only the rings need be replaced.
NOTE
If replacement parts are ordered, please furnish the following information to your Ebara distributor:
1. reference Numbers
2. Description of Pump Part
3. Ebara Model Number and Serial Number on the Nameplate.
Ebara Fluid Handling
www.pumpsebara.com 14
(t) 803 327-5005 • (f) 803 327-5097 rev. 12/10
Model CDU, CDX, 2CDU, 2CDX Ebara End Suction Centrifugal / Two-stage Centrifugal
instructions and Operation
CDU/CDX assembly instructions
Position the pump on its end with the shaft up. The work surface should be level, capable of supporting the motor.
Warning
Make certain the motor is not connected to a power source. Do not install or assemble the pump on a motor
connected to a power source. Serious injury could occur if the motor activates during pump assembly.
1. apply thread locker to the shaft extension. Thread shaft extension on to the motor shaft. Tighten to 10Nm ( 7.5 ftlb).
2. attach motor bracket to the motor cross tightening the bolts. 8 Nm (6 ftlbs)
3. Install stationary seal in the casing cover. Press the seal until it evenly bottoms out in the seat cavity.
4. Carefully press the casing cover onto the motor bracket. be sure to align the casing cover bolt-holes with the
bolt-holes in the motor bracket.
5. Carefully press the rotating seal assembly onto the motor shaft. Ensure that the face of the seal assembly has
solid, square contact with the stationary seat. Position the seal spring and spring washer. (2CDX pumps do not
require a seal spring washer.)
6. Install the casing cover o-ring. Do not nick or cut the o-ring.
7. Install key in the location to accept the delivery side impeller. reference the parts list to ensure the proper part
number impeller is in the proper position.
8. Install sleeve and key for the suction side impeller.
9. Install diffuser spacer. be sure to align the diffuser spacer notch with the casing cover spigot.
10. Install the o-ring on the conveyor cover.
11. assemble the conveyor cover being sure to align the casing cover notch with the diffuser spacer spigot.
12. Install the diffuser.
13. Slide the suction side impeller onto the shaft into its proper position. reference the parts list to ensure the proper
part number impeller is in the proper position.
14. Install the suction cover.
15. Thread the self locking nut onto the shaft and tighten
Troubleshooting
TROUBLE POSSIBLE CAUSE TROUBLESHOOTING
Pump does not run. Faulty connection of power supply circuit. Check power supply circuit.
Wrong wiring of control circuit. Correct control circuit.
bound shaft remove cause of obstruction.
Mechanical seal faces stuck together release seal by turning shaft.
Faulty motor repair or replace motor.
Damage to bearing repair or replace any damaged bearing.
Pump does not pump water. Considerable voltage drop. Check incoming power.
Inadequate quantity. rotation direction reversed. Correct rotation direction.
Lack of priming. re-prime the pump.
High discharge head. re-examine the plan.
Large piping loss. re-examine the plan.
Clogged foot valve. Clear foot valve suction.
Leakage from suction piping. Check and repair suction piping.
Too high suction lift. re-install as per instructions.
Low water level. Foot valve in ample immersion.
Overcurrent Considerable fluctuation of power supply
voltage. Check incoming power.
Considerable voltage drop. Check incoming power.
Low head and overflow rate. Throttle flow rate at outlet.
Damaged bearing. replace any damaged bearing.
Pump vibrates, excessive operating beyond rated capacity. reduce flow rate.
noise below minimum flow. Consult distributor
Improper piping. Secure piping again.
Damaged bearing. replace any damaged bearing.
Foreign matter clogging cooling fan. remove foreign matter.
Pressurizing application. Too limited pressure switch setting. replace pressure switch to wider range.
Pump starts and soon stops Check and repair leaks.
Pump does not stop Leakage in system. reduce max pressure setting to the
Too high pressure setting. lower in pressure switch.
MAINTENANCE:
The pump does not require special maintenance.
The following rules must be observed for safe operation:
If the pump is not going to be used for a long period, the pump should be drained of water and flushed with clean water.
Where the pump is exposed to freezing temperatures, it should always be left drained when not in use.
Ebara International Corporation, Rock Hill, SC (“EIC-RH") warrants to the original purchaser only
(“Customer”) that the EIC-RH Commercial Pump/Product ("Pump") will be free of defects in workmanship
and material for a period of twelve (12) months from the date of installation or eighteen (18) months from
the date of shipment by EIC-RH, whichever comes first, provided that notification of any such defect is
promptly given in writing to EIC-RH. Customer may be required at EIC-RH's request to verify that it is
the Customer of the Pump and that the Pump was installed and operated in accordance with EIC-RH's
instructions.
EIC-RH's sole obligation under this warranty will be to repair or replace with a new or reconditioned
Pump, such Pump as has failed or has been found to be defective during the warranty period, or at EIC-RH's
sole option, to refund to the customer an equitable part of the purchase price. In no event shall EIC-RH's
cost responsibility exceed the initial purchase price paid by the Customer for the Pump. The warranty
on replacement or repaired pump shall be no more than the original pump purchased. Warranty continues
throughout repair or replacement period.
EIC-RH shall be liable only for the cost of the Pump, or the cost of repair or replacement of any defective
Pump. Customer shall be responsible for labor, cost of removal and installation at Customer's premises,
transportation and insurance costs to EIC-RH and any other incidental costs.
This warranty is void and does not apply if damage is caused by improper installation, improper main-
tenance, accident, alteration, abuse, misuse or if the Pump has been disassembled prior to warranty
evaluation without written authorization from EIC-RH.
Warranty service and information for return procedures will be provided by EIC-RH upon receipt of written
notice describing the defect or problem to:
THE FOrEgOing WarranTY iS THE SOLE anD EXCLUSiVE WarranTY On THiS PUMP, anD
aLL OTHEr WarranTiES, EXPrESSED Or iMPLiED, inCLUDing anY WarranTY OF
MErCHanTabiLiTY Or FiTnESS FOr a ParTiCULar PUrPOSE, arE DiSCLaiMED anD
EXCLUDED FrOM THE TErMS OF THiS WarranTY. EiC-rH'S SOLE ObLigaTiOn in CaSE OF
anY DEFECT WiLL bE TO PrOViDE THE WarranTY SErViCE SPECiFiED abOVE. THE FOrE-
gOing iS CUSTOMEr'S SOLE anD EXCLUSiVE rEMEDY, WHETHEr in COnTraCT, TOrT Or
OTHErWiSE anD EiC-rH SHaLL nOT bE LiabLE FOr anY COnSEQUEnTiaL Or inCiDEnTaL
DaMagES OF anY KinD WHaTSOEVEr.
Ebara Fluid
7@4/ Handling
,9/7492
1651 Cedar
430A Line
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'>2: Hill,
8;; SC
( 29730
(t)
C 803 327 5005 •L (f)5 803 327 5097
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info@pumpsebara.com 777 05-03'$#2# %/-
©
J 2009 Ebara
' International
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