Manual Mettler Balanzas BBA432
Manual Mettler Balanzas BBA432
Manual Mettler Balanzas BBA432
METTLER TOLEDO
Compact scales BBA432 / BBK432
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use according to this Operating Manual and regular calibration and maintenance by
our factory-trained service team ensures dependable and accurate operation,
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BBA432 / BBK432 Table of contents
Table of contents
Page
1 Introduction .....................................................................................5
1.1 Safety instructions .............................................................................5
1.2 Description ......................................................................................6
1.3 Putting into operation ......................................................................10
1.4 Disposal ........................................................................................12
2 Operation ......................................................................................13
2.1 Switching on and off .......................................................................13
2.2 Zeroing / Zero point correction ..........................................................13
2.3 Simple weighing .............................................................................13
2.4 Weighing with tare ..........................................................................14
2.5 Displaying the capacity available ......................................................15
2.6 Dynamic weighing ..........................................................................15
2.7 Printing results ...............................................................................15
2.8 Displaying info ...............................................................................16
2.9 Switching scales .............................................................................16
2.10 Cleaning ........................................................................................17
3 Counting .......................................................................................18
3.1 Counting parts into a container .........................................................18
3.2 Counting parts out of a container ......................................................18
3.3 Counting with operator guidance ......................................................19
3.4 Counting with variable reference quantity ...........................................20
3.5 Counting with minimum accuracy ....................................................20
3.6 Reference optimization ....................................................................21
3.7 Counting with automatic reference determination ................................21
3.8 Counting with two scales .................................................................22
8 Appendix ......................................................................................52
8.1 Safety checks .................................................................................52
8.2 FCC ..............................................................................................52
9 Index ............................................................................................53
1 Introduction
CAUTION!
Do not use BBA432 / BBK432 in hazardous areas!
Our product range includes special devices for hazardous areas.
DANGER!
Electric shock hazard!
▲ Always pull out the mains plug before any work on the device.
DANGER!
Electric shock hazard if the mains cable is damaged!
▲ Check the mains cable for damage regularly and replace it immediately if it is dam-
aged.
▲ On the rear side of the device, maintain a clearance of at least 1.2" (3 cm) in order
to prevent the mains cable bending too much.
CAUTION!
On no account open the device!
The warranty is void if this stipulation is ignored. The device may only be opened by
authorized persons.
▲ Call METTLER TOLEDO Service.
CAUTION!
Handle the compact scale with care.
The scale is a precision instrument.
▲ When the weighing pan has been removed, never clean the area under the load
plate holder with a solid object!
▲ Do not put excessive loads on the scale.
▲ Avoid banging the weighing pan.
1.2 Description
This user manual applies to the following types of compact scales:
• Compact scale BBA432... with strain gauge weighing cell
• Compact scale BBK432... with MonoBloc
The compact scales are available in a small and large size in various capacities and
resolutions.
The power supply is carried out via a built-in power supply device, an internal
rechargeable battery with an external mains adapter or an external battery.
1.2.1 Overview
3
1 Display 2
1
2 Scale specifications
3 Load plate
4 Adjustable feet
5 Keys
Sam
ple
1 Power supply
connection
2 Optional interface
3 (Standard) RS interface
1 2 3
1.2.2 Display
1 2 3 4 5
11 10 9
1 7-segment display, 7 digits, with decimal point
2 Active interface
3 Symbol for displaying gross and net values
4 Active scale
5 Weighing range display
6 Battery charge level; only present on scales with a battery
7 Weight units
8 Selected reference quantity
9 Symbols for optimizing the average piece weight
10 Symbol for dynamic weighing
11 Graphic display of the weighing range
12 Stability monitor (goes out when a stable weight value is reached)
13 Sign
14 Identification for changed or calculated weight values, e.g. higher resolution,
minimum weight not reached
1.2.3 Keypad
Main functions
Additional functions
Key Function
Switching the scale
Info key: Calling up additional information, e.g. gross weight, average piece weight,
higher resolution ...
Switching weight unit
Units
Clear key
C
Clear
Major geographical The manufacturer adjusts each scale to the local gravity conditions (GEO value). In
location changes the event of major geographical location changes, this setting must be adjusted by a
service technician. Certified scales must also be recertified observing the national cer-
tification regulations. These steps are not necessary for scales with an internal cali-
bration weight.
CAUTION!
Before connecting the scale to the mains, check whether the voltage value printed on
the rating plate corresponds with the local mains voltage.
▲ Never connect the device if the voltage value printed on the rating plate is different
to the local mains voltage.
➜ Plug the mains plug into the socket.
After connection, the device performs a self-test. When the zero display appears,
the device is ready to weigh.
➜ Calibrate the device in order to obtain the greatest possible precision, see
Section 4.3.2.
Scales with a built-in battery can work independently from the mains for approxi-
mately 30 hours in normal operation. A prerequisite for this is that the background
lighting is switched off and that no peripheral devices are connected.
The device automatically switches to battery operation as soon as the mains supply
is interrupted. When the mains supply is restored, the device automatically switches
back to mains operation.
The battery symbol indicates the present charging level of the battery. 1 segment cor-
responds to approx. 25 % capacity. When the symbol flashes the battery must be
charged (min. 4 hours). The charging period is extended if work is continued during
charging. The battery is protected against overcharging.
The charging time of the storage battery amounts to approx. 6 hours. If the device
continues to be operated during the charging process, the charging time is extended.
The storage battery has a service life of approx. 1,000 charging/discharging cycles.
Note The storage battery is also suitable for permanent mains operation.
➜ In order to obtain the full nominal capacity we recommend that you discharge the
storage battery at regular intervals (approx. every 4 weeks) through normal
operation.
1.4 Disposal
In conformance with the European Directive 2002/96 EC on Waste Electrical and
Electronic Equipment (WEEE) this device may not be disposed of with domestic
waste. This also applies to countries outside the EU, per their specific requirements.
➜ Please dispose of this product in accordance with local regulations at the collecting
point specified for electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor
from which you purchased this device.
Should this device be passed on to other parties (for private or professional use), the
content of this regulation must also be related.
Thank you for your contribution to environmental protection.
2 Operation
Automatic In the case of scales that cannot be certified, the automatic zero point correction can
be deactivated in the menu or the amount can be changed.
As standard, the zero point of the scale is automatically corrected when the scale is
unloaded.
2.4.1 Taring
➜ Place the empty container on the scale and press T .
The zero display and the symbol NET appear.
The tare weight remains saved until it is cleared.
Prerequisite
A-tArE is activated in the menu under SCALE –> tArE, the symbol T flashes in
the display.
The packaging material must be heavier than 9 display steps of the scale.
➜ Place the container or packaging material on the scale.
The packaging weight is automatically saved as the tare weight, the zero display
and the symbol NET appear.
Prerequisite
The tare function CHAIn.tr is activated in the menu.
With this function it is possible to tare several times if, for example, cardboard is
placed between individual layers in a container.
1. Place the first container or packaging material on the scale and press T .
The packaging weight is automatically saved as the tare weight, the zero display
and the symbol NET appear.
2. Weigh the weighing sample and read/print out the result.
3. Place the second container or packaging material on the scale and press T
again.
The total weight on the scale is saved as the new tare weight. The zero display
appears.
4. Weigh the weighing sample in the second container and read/print the result.
5. Repeat the last two steps for other containers.
Depending on the configuration in the menu, see Section 4.4.2, the following values
can be stored in any order (for example):
• Net quantity
• Gross weight
• Average piece weight
• Average piece weight, higher resolution
• Counting accuracy
1. Press .
The first value is displayed.
2. Press again.
The next value is displayed.
3. Repeat as often as necessary until the weight display appears again.
Note If is not pressed again within 5 seconds, the scale automatically changes to the
weight display, even if all information has not yet been queried.
Changing the operating The second scale can be operated as bulk scale (bulk), reference scale (ref) or
mode of the second auxiliary scale (auxiliary), see Section 4.6. In the factory setting the second scale
scale operates as bulk scale.
➜ To change the operating mode, keep the key pressed until the new operating
mode appears briefly in the display.
The second scale will now operate in the other operating mode. The setting in the
menu has been changed automatically.
2.10 Cleaning
CAUTION!
Electric shock hazard!
▲ Before cleaning with a damp cloth, pull out the mains plug to disconnect the unit
from the power supply.
CAUTION!
When the weighing pan has been removed, never clean the area under the load plate
holder with a solid object!
This could damage the weighing cell.
3 Counting
The compact scales BBA432 / BBK432 have additional functions for piece counting.
The relevant settings in the menu are described in Section 4.4.1.
Note • The average piece weight remains saved in the factory setting until a new average
piece weight is determined.
• With it is possible to switch between the number of pieces and the weighing
units preset.
• Depending on the assignment, it is possible to display the average piece weight,
i. e. the weight of an individual reference unit, with .
• If A.CL-APW ON is set in the menu, the average piece weight is automatically
cleared after each counting operation. The average piece weight must be deter-
mined again for the next counting operation.
• If ACCurCY ON is set in the menu, the accuracy achieved is briefly shown after
the number of pieces is determined.
Prerequisite
PrOMPt -> tAr-SPL is set in the menu. The LED next to the key T flashes
when the load is taken off the scale.
1. Place the empty container on the scale and press T .
The container is tared, the zero display appears and and the LED next to the key
flashes.
2. Place the number of pieces displayed via the key into the container.
The scale automatically determines the average piece weight and the weight dis-
play changes to PCS.
3. Fill the container with the material being counted.
Prerequisite
PrOMPt -> SPL-tAr is set in the menu. The LED next to the key flashes
when the scale is relieved.
1. Place the number of pieces displayed via the key on the scale.
The scale automatically determines the average piece weight, the weight display
changes to PCS and the LED next to the key T flashes.
2. Take the reference parts off the scale and place a (full) container on the scale.
3. Press T .
The container is tared and the zero display appears.
4. Count the material out of the container.
Prerequisite
PrOMPt -> hAndSFr is set in the menu. The LED next to the key T flashes
when the scale is relieved.
1. Place an empty container on the scale.
The container is automatically tared, the zero display appears and the LED next to
the key flashes.
2. Place the number of pieces displayed above the key into the container.
The scale automatically determines the average piece weight and the weight dis-
play changes to PCS.
3. Fill the container with the material being counted.
Note Reference optimization can be carried out several times. If the parts differ too strongly,
no automatic reference optimization is carried out.
Prerequisite
The connected second scale is configured as reference scale.
1. Place the reference parts on the reference scale and press .
The scale determines the average piece weight and changes to the display in
pieces (PCS).
2. Place the parts to be counted on the first scale.
The total quantity is displayed.
Note • If tOtAL-Ct -> bULK is set in the menu, only the number of pieces on the bulk
scale is displayed.
• If tOtAL-Ct -> bOtH is set in the menu, the reference quantity is added to the
bulk quantity.
Prerequisite
The connected second scale is configured as bulk scale.
1. Place the reference parts on the first scale and press .
The scale determines the average piece weight and changes to the display in
pieces (PCS).
2. Place the parts to be counted on the bulk scale.
The total quantity is displayed.
Note • If tOtAL-Ct -> bULK is set in the menu, only the number of pieces on the bulk
scale is displayed on the bulk scale.
• If tOtAL-Ct -> bOtH is set in the menu, the reference quantity is added to the
bulk quantity.
Note This configuration allows counting of diverse parts, for example very small parts on
one scale and large parts on the other scale.
Prerequisite
The connected second scale is configured as an auxiliary scale. The scale doesn’t
change automatically but only after pressing the key.
1. Activate the appropriate scale.
2. Place the reference parts on this scale and press .
The scale determines the average piece weight and changes to the display in
pieces (PCS).
3. Place the parts to be counted on the same scale.
The number of pieces is displayed.
Settings can be changed and functions can be activated in the menu. This enables
adaptation to individual weighing requirements.
The menu consists of 6 main blocks containing various submenus on several levels.
Note No supervisor password has been defined when the device is first delivered. Therefore
respond to the password inquiry with when you call up the menu for the first time.
If a password has still not been entered after a few seconds, the scale returns to weigh-
ing mode.
COdE
T T T
CAL dISPLAY tArE ... dEVICE ACCESS rESEt COM 1 COM 2 ...
T T
4.2 Overview
The scale calibrates with the calibration weight loaded. After calibration is com-
pleted, -donE- appears briefly in the display, and the scale automatically changes
to the next point of the scale menu.
ON/OFF When the Restart function is activated, the last zero point and tare value are saved.
After switching off / on or after a power interruption, the device continues to work with
the saved zero point and tare value.
4.3.7 FILTER – adaptation to the ambient conditions and the weighing type
INFO1
NOt.USEd • Info space not occupied
PCS NEt • Displays net weight in counting
GrOSS • Displays gross weight
tArE • Displays tare weight
APW • Displays average piece weight
HIGHrES • Shows display with a higher resolution for a short time
ACCUrCY • Displays counting accuracy
INFO2 ... INFO7 As per INFO1
2nd.dISP For connecting a second display (automatically activates the 5-V voltage supply at
Pin 9)
rEF Data transfer from the reference scale (automatic switchover)
bULK Data transfer from the quantity scale (automatic switchover)
AuXILIA Data transfer from the reference or quantity scale (manual switchover)
InSt.Prn Immediate manual data output to the printer with (not certifiable)
bAUd Selecting baud rate: 300, 600, 1200, 2400, 4800, 9600, 19200, 38400 baud
PAritY Selecting parity: 7 none, 8 none, 7 odd, 8 odd, 7 even, 8 even
H.SHAKE Select handshake: NO, XONXOFF, NET 422 (network operation via the optional
RS422/RS485 interface via 4-wire bus, only for COM1), NET 485 (network opera-
tion via the optional RS422/RS485 interface via 2-wire bus, only for COM1)
NET.Addr Assigning network address: 0 ... 31, only for NET 485
ChECSuM Activating checksum byte (appears only in TOLEDO Continuous mode)
Vcc Switching 5V voltage, e.g. for a bar code reader, on / off
4.6.4 COM1/COM2 -> RESET COM1/RESET COM2 – resetting serial interface to factory
settings
PriNt • Key
CLEAr • Key C
rEF 10 • Key
rEF n • Key
SCALE • Key
inFO • Key
UNIt • Key
tESt SC
Internal Testing scale with internal calibration weight
• -Int CAL- appears in the display during the test.
• After completion of the test, ideally *d=0.0g briefly appears in the display, after
which the scale changes to the next menu item KboArd.
External Testing scale with external calibration weight
1. The scale checks the zero point. -0- appears in the display. The test weight
flashes in the display.
2. If necessary, change the weight value displayed with T .
3. Put the calibration weight on the scale and confirm with .
4. The scale checks the calibration weight put on them.
5. After the test is completed, the deviation from the last calibration briefly appears
in the display, ideally *d=0.0g, after which the scale changes to the next menu
item KboArd.
KboArd Keyboard test
PUSH 1 ... 10 • First press the large keys on the bottom row in order:
T
• Then press the smaller keys in the top row:
C
5 Interface description
Command Meaning
LEVEL 0 @ Reset the scale
I0 Inquiry of all available SICS commands
I1 Inquiry of SICS level and SICS versions
I2 Inquiry of scale data
I3 Inquiry of scale software version
I4 Inquiry of serial number
I6 Inquiry of weighing parameters
S Send stable weight value
SI Send weight value immediately
SIR Send weight value repeatedly
Z Zero the scale
ZI Zero immediately
LEVEL 1 D Write text into display
DW Weight display
K Keyboard check
SR Send and repeat stable weight value
T Tare
TA Tare value
TAC Clear tare
TI Tare immediately
In the case of Levels 0 and 1, these are commands which, if implemented, will
function identically with all METTLER TOLEDO scales or weighing terminals.
In addition there are also further interface commands which apply either to the entire
product series or to the particular application level. This and further information on the
MT-SICS command set may be found in the MT-SICS Manual (Order Number 22 011
459 or at www.mt.com) or be obtained by request from your METTLER TOLEDO
customer service representative.
Command Meaning
P Printing out the current result
T Taring of the scale
Z Zero setting of the display
C Deleting of the current value
S Determining the reference
Status word A
Status bit
Function Selection 6 5 4 3 2 1 0
Decimal X00 0 1 0 0 0
position X0 0 0 1
X 0 1 0
0.X 0 1 1
0.0X 1 0 0
0.00X 1 0 1
0.000X 1 1 0
0.0000X 1 1 1
Numerical X1 0 1
increment X2 1 0
X5 1 1
Example
BBA432 – 3 PL compact scale with capacity 6 lb/3 kg and small platform
BBK432 – 35 SL compact scale with capacity 70 lb/35 kg and large platform
BBA432 / BBK432
Applications • Weighing
• Dynamic weighing
• Counting with fixed or variable reference quantity
• Counting with reference and bulk scale
Settings • Resolution selectable
• Weighing unit selectable: g, kg, oz, lb, t
• Taring function: manual, automatic, chain tare
• Automatic zero point correction when the scale is switched on and during oper-
ation
• Filter for adapting to the ambient conditions (vibration adapter)
• Filter for adapting to the weighing type, e.g. dispensing (weighing process
adapter)
• Switch-off function, sleep mode for mains-operated devices, energy-saving
mode for battery operation
• Display lighting
• Handsfree mode for counting without touching any keys
• Add mode for determining the piece weight when counting
• Reference optimization
• Graphic display of the weighing range
Accuracy class OIML/NTEP • BBA4.. III
• BBK4.. II
Display • LCD (liquid crystal display), digits 0.83" (21 mm) high, with back lighting
Keypad • Pressure point membrane keypad
• Scratch-proof labeling
BBA432 / BBK432
Housing • Diecast aluminum housing; chromium nickel steel weighing pan
• Dimensions, see Page 49
Protection Class (IEC 529, • IP43 (not with Ethernet interface)
DIN 40050, EN60529)
Mains connection Direct connection to the mains (MAINS supply voltage fluctuations up to ±10% of
the nominal voltage):
• 120 V, 60 Hz, 90 mA
• 100 V, 50/60 Hz, 90 mA
7.1.5 Dimensions
B
E D
K F
I L H
A B C D E F G H I K L
P1) 13.19 10.43 3.94 9.45 7.87 1.81 10.87 8.19 8.47 6.50 6.50
1)
S 14.57 14.17 4.53 13.78 9.45 2.05 12.24 12.00 12.24 – –
1)
dimensions in inch
7.2 Accessories
8 Appendix
C US
8.2 FCC
This equipment has been tested and found to comply with the limits for a Class A dig-
ital device, pursuant to both Part 15 of the FCC Rules and the radio interference regu-
lations of the Canadian Department of Communications. These limits are designed to
provide a reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radi-
ate radio frequency energy and, if not installed and used in accordance with the user
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his own expense.
Cet appareil a été testé et s’est avéré conforme aux limites prévues pour les appareils
numériques de class A et à la partie 15 des règlements FCC et à la réglementation des
radio-Interférences du Canadian Department of Communications. Ces limites sont
destinées à fournir une protection adéquate contre les interférences néfastes lorsque
l’appareil est utilisé dans un environnement commercial. Cet appareil génère, utilize
et peut radier une énergie à fréquence radioélectrique; il est en outre susceptible
d’engendrer des interférences avec les communications radio, s’il n’est pas installé et
utilisé conformément aux instructions du mode d’emploi. L’utilisation de cet appareil
dans les zones résidentielles peut causer interférences néfastes, auquel cas
l’exploitant sera amené à prendre les dispositions utiles pour palier aux interférence à
ses propres frais.
9 Index
A M T
Accessories ............................ 51 Mains connection.....................47 Tare
Adjustment ............................. 29 Menu Automatic ......................... 14
Alignment ............................... 10 Application ........................31 Chain tare ......................... 14
Ambient conditions .................. 47 Communication .................34 Clear ................................ 14
Applications............................ 46 Diagnosis .........................39 Terminal settings ..................... 33
Auxiliary scale......................... 23 Operation ..........................24 TOLEDO Continuous................. 42
Average............................ 15, 33 Overview ...........................26 Two scales ....................... 16, 22
Scale ................................29 Type key................................. 46
C Terminal ...........................33
Calibrate................................. 29 Menu structure.........................25 W
Capacity utilisation .................. 15 Minimum accuracy ..................20 Weighing ranges ..................... 48
Chain tare............................... 14 Weighing unit.......................... 29
Continuous mode .................... 42 O Weight ................................... 49
Counting parts ........................ 18 Operator guidance....................19
Operator menu.........................24 Z
D Options...............................6, 36 Zeroing................................... 13
Dimensions ............................ 49
Display .................................... 8 P
Display accuracy..................... 29 Password................................24
Dynamic weighing............. 15, 33 Power supply ..........................11
Protocol ..................................15
E
Error messages ....................... 44 Q
Quantity scales ........................22
F
Filter ...................................... 30 R
Readability ..............................48
H Reference determination, automatic
Hands free.............................. 20 21
I Reference optimisation..............21
Info button .............................. 16 Reference scales ......................22
Interface protocol..................... 42 Reset
Interfaces Application ........................33
Configure.......................... 34 Interface ............................36
Connections...................... 50 Scale ................................31
Terminal ...........................34
K RS422/RS485 .........................41
Keyboard.................................. 9
S
Safety checks ..........................52
Scales types ..............................6
Settings...................................46
SICS commands ......................40
Supervisor menu......................24
Switching off............................13
Switching on ...........................13
Subject to technical changes © Mettler-Toledo (Albstadt) GmbH 05/08 Printed in Germany 22013181B