(DF-DL400/13DH) High Speed Copper Rod Drawing with

Continuous Annealing Machine Line

I. Machine line description

DF-DL400/13DH high-speed copper rod drawing with continuous annealing

machine line is used for copper rod drawing from Ф8mm to Ф1.2mm-Ф3.5mm.
Drawing dies are arranged in one line, continuous drawing with online annealing,
mechanical and electrical system speed is balanced matching, convenient
operation, can quickly change drawing dies, non-stop automatically change wire
taking-up barrels. This machine has the advantage such as: easy to operate,
high production efficiency, good product quality, etc.

1. Main equipment technical parameter

Max. Inlet Diameter Φ8mm
Outlet Diameter Range Φ1.2mm-Φ3.5mm
Max. Drawing Speed 25m/s
Drawing Cone Diameter Φ400mm&500mm
Capstan Diameter Φ400mm
Max. Drawing times 13 times
Max. Wire Length in the Storage Device 7m
Capacity of Barrel Type Wire-taking up 2t
Wire Taking-up Diameter Range φ3.5～φ1.2mm
Wire taking-up Speed Max. 25m/s
Mechanical Elongation 8%-46%
Drawing Machine Motor Z4-315-22 280KW 1000r/min DC
Capstan Motor Z4-160-32 75KW 1500r/min DC
Lubrication Pump Motor Power AC 3KW
Max. Annealing Current 5000A
Max. Annealing Voltage 55V
Total Installed Capacity 780KVA
Total Dimension size （L×W×H） 28,220mm×4500mm×4400mm

2. Main equipment composition

This equipment includes the following main units such as: wire pay-off rack,
wire end rolling machine, main drawing machine, annealing device, vertical
tension control wire storage device, barrel plum type wire take-up device,
drawing emulsion system and the gear box lubrication system, electrical
 control system, etc.

3. Wire pay-off rack introduction

The device is of gantry swing arm structure. Before the pay-off, the wire
is adjusted straight by the guide wheel. Guide roller or guide bush is
applied to each guide wheel against the dropping or looseness of the wire.
Automatic switch between two working positions can be realized: when the
pay-off ends at one working position, the wire will automatically swing to
the working position above another wire circle. The rack is 4.18m high and
has the function of wire jamming detection. In case of wire jamming or
pseudo-death caused by the wire knotting, the main machine can come to a
sudden stop automatically, ensuring the safety of both the machine and the
staff. Sudden stop button is also available on the rack for emergencies.

4. Wire end rolling machine

This machine is used and matched for wire drawing, to tip the wire end by
rolling and cross the wire drawing dies, the rolling head has the function
to cut the copper rod.

Roller diameter Φ100mm

Roller rotating speed 24r/min
Rolling Diameter range Φ1.7mm-Φ12mm
Capstan diameter Φ430mm
Motor power 4KW

5. Drawing machine introduction

The copper rod drawing unit is driven by two sets of DC motor, host drawing
motor is driven by 280kw DC motor, by gear box decelerated transmission to
the 12 drawing capstan shaft , bearings can be selected of domestic made
or imported according to client’s requirement , the drawing dies is
arranged as German Nihoff Company Quick Die change way; gear box helical
gear part material is 20CrMnTi, by cementiting and quenching process,
surface is hardened ; drawing capstan surface is made of alloy steel , the
surface is processed by heat treatment or tungsten coating method, the
hardness HV ≥ 850, Long use life; drawing capstan is combination type.
Drawing dies moulds rack is made of casting. Outlet drawing dies can be
rotated to ensure that the roundness of the finished wire.

Main drawing machine keeps a certain distance between the gear box and
drawing emulsion box, the bottom has the backwater gutter to prevent the
gear box has drawing fluid leakage.

1) The machine base is of welding structure and is made of annealed material

Q235-A. Taking shape after the elimination of the internal stress, it
 is used to hold the gear box as well as to serve as the backwater tank,
collecting the cooling liquid which effuses from the drawing cooling
liquid box.
2) The gear box body is of annealed welding structure. High-precision lathe
gear and imported bearings are used. The cooling and lubrication is of
the spraying and forced oil type. With the gear, the belt wheel and the
main axle all being treated with dynamic balance, the machine is of
smooth operation, reliable transmission, low noise and long service
life.
3) The drawing cooling box employs full immersion lubrication cooling. The
thorough cooling and lubrication of the drawing cones, dies and the wire
ensure the best drawing quality.
4) The maximum drawing times amounts to 13. The drawing cones are of
composite structure. The surface is sprayed with tungsten carbide. With
a hardness of HRC65±2, the drawing cone is of good wear resistance,
easy maintenance and long service life. The drawing cone diameter is
of 400mm and 500mm. The maximum outer diameter for the die is 50mm.
5) The capstan diameter is of 400mm. It adopts 75KW DC motor, in
coordination with the drawing section. One only has to input at the
control interface the actual die values and the desirable sliding
parameters. The machine can automatically adjust the speed ratio of the
two motors. One does not need to move the dies to make the wire go from
the corresponding drawing cone to the capstan. This can reduce the
times of going through the dies, enhancing the production efficiency.
The main machine noise ≤ 85dB ( other than the main motor).

6. Annealing device application and main technical

parameter
1) Application
This annealing machine is matched with the copper rod drawing machine,
has continuous annealing to the drawnφ1.2-φ3.5 copper wire to
produce the soft copper wire.

Annealing device is designed as lean type, the height is reduced, so

that when the operator can cross the wire , do not need climb the ladder
up and down. Specially designed ventilation pipe is used to supply
air to the annealing wheel rear part, cooling annealing brush and shaft.
The annealing rear wheel becomes very simple, convenient for routine
maintenance.

2) Main technical parameter

No. Specification Unit Value
1 Annealing wire diameter range Mm Φ1.2-φ3.5
2 Annealing speed M/S 25
3 Max. Annealing Current A 5000
4 Max. Annealing Voltage V 55DC
5 Contact wheel diameter mm φ400
6 Annealing way Three sections resistance DC type
7 Cooling water box capacity L 约 1800
3
Needed plate heat exchanger m /h 30
8
cooling water quantity
Annealing cooling water pump Kw 4
9
motor power
Needed steam working pressure MPa ≥0.2
10 (Steam generator prepared by
client)
3
Compressed air wastage m /h 50
11
(Air compressor prepared by client)
12 Compressed air working pressure MPa 0.4-0.6
13 Machine overall dimension size M 4100×1200×2300

7. Vertical tension control wire storage device

This device is to match the two barrel wire taking-up in the starting,
stopping and the barrels changers, as a compensation for wire speed minim,
wire storage length is 7m, tension is by pneumatic tension control, air
pressure adjustable. Air source pressure is 0.3 ~ 0.6Mpa adjustable.

8. Barrel plum type wire taking-up device

800 barrels type Plum wire taking up device means that wire is taken up by
barrels with hurdle .It is formed by the machine rack, circle type wire drop
off device , wire storage device, plate transit unit, brakes and electric
control system. Take-up machine uses AC frequency control, wire drop off
device is by eccentric rotating design, so when the wire is dropped off ,
it forms into a plum-shape , this make the taken-up wire has high loading
density and easy pay-off advantage. The wire take-up machine has the
counting function, when the wire taken-up reaches the set value, the system
will give audible and light alarm, the operator can control the wire storage
device and barrel transit system by the control panel on the machine line
and manually cut off the wire and switch the wire storage rack, to reach
the purpose of continuous non-stop production.

1) Technical parameters
Parameter Value
Parameter Name 800 barrel type plum wire take up
device
 The maximum wire form circle speed
1500
（m/min）
Taken up wire diameter range（mm） 1.2～3.5
Form circle barrel diameter（mm） 800
Barrel hurdle size（mm）
Φ580×Φ1050×1600
In.Diameter×Out.Diameter×Height
Wire take up barrel capacity（kg） Max 2000
Wire take up motor power（kw） AC 18.5
Barrel transit motor power（kw） 0.75
Dimensions（mm） L×W×H 4280×3800×4550
Machine net weight（kg） About 8000

2) The main selected components

A. Bearing is mainly by Japan NSK brand
B. The main motor is by Wannan Motor Factory produced AC motor.
C. Capstan surface is ceramic spraying treatment .
D. Inverter is Japan Yaskawa brand.

9. DF-SP630 pneumatic type 2 bobbin automatic wire take-up

machine
1) Equipment Introduction
2 bobbin automatic bobbin change and wire take-up device is longitudinal
arrangement .The cabinet is made of high quality steel weldments, after
annealing treatment, with good stability. Choose high quality pneumatic
components, full pneumatic control, working pressure, traverse pitch
all can be adjusted .Total pneumatic pressure control to load and unload
the bobbin, clamp and loosen the bobbin. With tray removable function,
make it easy to change the bobbin take off bobbin thimble. The machine
pneumatic system uses energy storage, electromagnetic valve gas circuit
adopts integrated block combination, ensure the reliable and safe
operation. From blank to full bobbin, whole process has electric
automatic control

Action description: for example if the right first start to take up the
wire, when reach the fixed length meters, will give signal, protection
gate open, right bobbin removable shield cylinder action, left bobbin
switch , when the traverse wheel reach the second approach switch
position, traverse frame motor switch, through the chain pull traverse
frame move to traverse frame approach switch position one, produce a
 signal , with time delay to transfer to approach switch of wire catch
up device, wire hook in function of the cylinder, catch the wire and
downward rotate, wire capture device begin to capture the wire,bobbin
change succeed , catch wire hook reset, right bobbin brake, protective
gate reset, traverse frame moves to the approach switch position two,
left bobbin normally take-up the wire, right bobbin manual to change
the bobbin .

2) Technical parameters
Bobbin change speed 8-12m/s
Wire take-up motor AC 22kW (2 pcs )
Max. traverse width 485mm
Traverse pitch Max. 6mm/r stepless adjustable
Wire take-up bobbin type PND500~630

3) Main components selection

A. Frequency converter is TECO brand.
B. Low voltage electrical components, bearing , pneumatic components
uses the Japanese or Taiwan brand
C. Wheel is ceramic spraying processing
D. Take-up motor using china made ac asynchronous motor

10. Drawing lubrication and cooling system

Driving gear in the cabinets is lubricated by the oil pump motor, equipped
with plate heat exchanger. Drawing cooling is by dip-jet type: drawing
liquid immerge drawing capstan 3 / 4, drawing die using a forced spraying
of cooling lubricant to improve the life of drawing dies. Drawing coolant
circulation system, includes drawing liquid tank, filters, plate heat
exchanger, drawing liquid circulation pump.
Gear type lubrication oil pump CBZ-70 70 1/min 2.5Mpa 4kw
2
Plate heat exchanger BR0.1-1.6-3-N Path:25 Heat exchange square:3m
Twin metal thermometer（2 pcs） WSS-411 Φ100mm*1000mm
3
IS type single-stage centrifugal pump IS65-40-200 7.5kw Flux 25m /h
Raise distance 50m
Plate heat exchanger BR0.2-1.6-15-N Path: 65 Heat exchange
2
square15m
Twin metal thermometer（2 pcs） WSS-441 Φ100mm*1500mm
Pipe heating element（5 pcs） SRY2-220/4 N=4kw L=922mm
2
Twin barrel filter SLQ-65 Precision 0.08 Square 0.52m Pass ability 760
 l/min

11. Electric control system

DC Annealing Breakdown drawing machine electric system drive
scheme ( Fieldbus communication with RS485 control mode)
1) Main technical parameters:
A. Equipment technical criteria:
Total power： 860KVA；
Outlet diameter range: φ1.2-3.5mm；
Max. Wire speed: 25M/s；
Max. annealing voltage: 55Vdc(DC annealing)；
Max. annealing current: 6000A(DC annealing)；
B. Main electrical technical parameters：
Drawing DC motor： 280kw 440Vdc 1 pcs
Capstan DC motor： 75kw 440Vdc 1 pcs
2) Main electrical configuration：
A. System inspection parts configuration ：
M510T （10.4“Colored man-machine interface） 1 pcs
CQM111 series PLC（Japan ORMON product ） 1set
RS232/RS485 communication interface 2set
B. Driven system main parts configuration ：
For drawing motor： 6RA2885-6DS21 SIEMENS DC converter 1 pcs
For capstan motor： 6RA2875-6DS21 SIEMENS DC converter 1 pcs
For annealing power supply control：U.S. ENERPRO adjustment plate
/ power unit 1set
Annealing transformer： 420KVA（dual star） 1 pcs
3) Electrical control scheme：
A. Electrical system operation：
Two-way communication data exchange between the man-machine
interface touch screen and the PLC is by the serial RS232, through
the PLC program control to realize the system monitoring and control.
Two-way communication data exchange between the PLC with the drive
DC speed adjustment device is by RS485 (annealing power supply unit
is controlled by PLC, D / A -A / D digital-analog conversion),
control and monitoring the device state of each unit, to achieve
three level computer control system.

The electrical system operation platform settings are: the power

control switch, full line emergency stop button, M510T interface,
 all the major operations are carried out here.

Operate Another set: pay-off line chaos, break, tension and other
detection limit of the beginning of tension detection potentiometer,
wire-speed tachometer, cable, fixed-speed DC motor with rotary
encoder feedback. take-up button operation boxes, is in the machine
frame part.

Other setting are: wire paying-off chaos, wire breakage, tension

limit detection switches , tension detection potentiometer,
wire-speed calculating meter, drawing, fixed-speed DC motor is by
rotary encoder feedback.

Wire speed is set by the man-machine interface touch screen

electronic potentiometer to adjust wire drawing speed (including
the dies selection operation of the quick die change operation),
capstan, wire taking-up, closing line (RS485 serial communication),
through the tension detection potentiometer and wire-speed
automatic speed calculating machine to adjust the wire taking-up
speed ; annealing power through the man-machine interface touch
screen electronic adjustment potentiometer (fine-tuning and
procedures for root operation) wire speed automatic tracking;
system can: the single and the whole machine's start / stop operation,
the work status of the speed control device and fault alarms, the
work status of the complement and fault alarms, wire take-up work
state, wire storage device condition monitoring, systems work
control , etc. Also the machine can: the current wire speed (unit:
m / min) display and the current and pre-setting meter calculating
display (meter to automatically bobbin change or alarm).
B. Electrical system settings：
The whole system has one general power switch, the DC converter /
voltage adjustment device's main circuit all has fast fuse
protection, all kinds of fault has automatic chain protection by
the speed / voltage regulator inside the unit of the system;
auxiliary motors are all by protected by using breaker protection.

Main operation is set in a type 500 operation platform; double bobbin

wire taking-up operation has a button operation box ; the general
power switch is set in one 600 type switches control cabinet;
drawing , fixed speed governor device, complement control devices,
etc set in a 1000 type drive control cabinet; Double Take-speed
device, auxiliary control devices such as set in a 1000 drive control
cabinet; PLC and auxiliary control devices are set in a 800 type
 drive control cabinet; annealing power control and power unit are
set in a 1200 type annealing control cabinet; annealing transformers
is set in a protective cover cabinet.

4) System supporting：
Main operation platform： 1 unit
Button box： 2 units
Transmission control cabinet： 5 units
Annealing transformer cabinet： 1 set
General Electric and cabinet installation diagram drawing ： 1set
Electric principle chart： 1 set
Electric wiring diagram： 1 set
Connection data sheet： 1 set
Electric Manual： 1
6RA28 series Siemens DC converter Manual： 1

II. Remarks:

1. Trade term ：FOB Shanghai

2. Payment term ：By irrevocable L/C at sight

3. Delivery date ： 100 days after receipt of the L/C

4. Warranty period:
Within one year after the machine commissioning and acceptance of the
buyer because of design and manufacturing fault of the seller, the
seller is responsible for free repair, if the fault is because of machine
natural wear and tear or caused by improper use of the buyer's , only
the materials fee charged.

5. Service ：
The seller will provide the buyer a full set of drawings for installation
and debugging , Based on these drawings the buyer will arrange his own
personnel to install the machine , after the installation completed ,
the sellers are responsible for the final stage precise debugging.
When the buyer complete the installation and request the seller for the
machine final stage debugging, the seller should provide the specific
engineers passport information within 7 days to the buyer for sending
the invitation letter and visa application, and the seller engineers
should arrive at the machines location within 30 days.

The cost of air-ticket to and back from the buyer, the accommodation
on the buyer’s side is born by the buyer and the buyer pay the seller’s
engineer USD40 per day for each person as the allowance during the
debugging period. And the final success debugging is based on the
debugging report signed by both sides. The success debugging and staff
training is generally no more than 20 working days.

After the final success debugging, if the buyer request the seller to
have one engineer to stay a few more days for the machine operation
instruction, if the seller agrees, during this period, the buyer should
pay USD50 per day for each engineer as his salary.