HB Ac2 Parallel en
HB Ac2 Parallel en
AC 01.2/ACExC 01.2
Control
→ Parallel
Profibus DP
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Reference documents:
●
Operation instructions (Assembly, operation, commissioning) for actuator.
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
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Actuator controls
AC 01.2/ACExC 01.2 Table of contents
3
Actuator controls
Table of contents AC 01.2/ACExC 01.2
4
Actuator controls
AC 01.2/ACExC 01.2 Table of contents
5
Actuator controls
Table of contents AC 01.2/ACExC 01.2
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Actuator controls
AC 01.2/ACExC 01.2 Table of contents
7
Actuator controls
Safety instructions AC 01.2/ACExC 01.2
1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others standards and directives such as IEC 60079 “Explosive
atmospheres".
● Part 14: Electrical installations design, selection and erection.
● Part 17: Electrical installations inspection and maintenance.
Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant is responsible
for respect and control of these regulations, standards, and laws.
Electrostatic charging Highly efficient charge generating processes (processes more efficient than manual
friction) on the device surface must be excluded at any time, since they will lead to
propagating brush discharges and therefore to ignition of a potentially explosive
atmosphere.
This also applies to fireproof coatings or covers available as an option.
Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the
currently applicable standard according to ISO 80079-36/ -37. Hot surfaces,
mechanically generated sparks as well as static electricity and stray electric currents
were identified and assessed as major potential ignition sources. Protective measures
to prevent the likelihood that ignition sources arise were applied to the gearboxes.
This includes in particular lubrication of the gearbox, the IP protection codes and the
warnings and notes contained in these operation instructions.
Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
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Actuator controls
AC 01.2/ACExC 01.2 Safety instructions
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer. The
following applications are not permitted, e.g.:
● motor control
● pump control
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
Information The term Information preceding the text indicates important notes and information.
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Actuator controls
Short description AC 01.2/ACExC 01.2
2. Short description
Actuator controls actuator controls are used to operate AUMA actuators and are supplied ready for
use.
The functions of actuator controls include standard valve control in OPEN-CLOSE
duty, positioning, process control, logging of operating data right through to diagnostic
functions.
Local controls/ Operation, setting, and display can be performed directly at the actuator controls.
AUMA CDT When set to local control, it is possible to
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via AUMA CDT software (ac-
cessory), using a computer (laptop or PC). The connection between computer
and actuator controls is wireless via Bluetooth interface (not included in these
instructions).
10
Actuator controls
AC 01.2/ACExC 01.2 Operation
3. Operation
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN and CLOSE operation commands can be given either in push-to-run or
in self-retaining operation mode. For further information, please refer to <Push-to-
run operation or self-retaining local> chapter.
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Actuator controls
Operation AC 01.2/ACExC 01.2
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 – 20 mA).
Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). For further information, refer to chapter <Change-over between OPEN -
CLOSE control and setpoint control>.
3.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 2:
12
Actuator controls
AC 01.2/ACExC 01.2 Operation
Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
13
Actuator controls
Operation AC 01.2/ACExC 01.2
Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.
Table 2:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator
1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
14
Actuator controls
AC 01.2/ACExC 01.2 Operation
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change passwords 3. Select parameter Change passwords either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:
- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
3.4.3. Timeout for incorrect password entry
A timeout for incorrect password entry is provided with actuator controls.This prevents
unauthorised access by systematic trials. The timeout is active for incorrect entries
via the local controls as well as incorrect entries via our software tools (AUMA CDT,
AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited
for one minute. Each further incorrect entry doubles the timeout period. An active
15
Actuator controls
Operation AC 01.2/ACExC 01.2
timeout is displayed on the screen. An individual timeout is available for each user
level. This means that you may still log on with user level 3 if user level 4 is inhibited.
The incorrect entry counter can be reset in two ways:
1. Correct password entry with successful access authorisation.
2. 8 hours after the last incorrect entry.
3.5. Language in the display
The display language can be selected.
3.5.1. Language change
Display M0009
Language M0049
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.
16
Actuator controls
AC 01.2/ACExC 01.2 Indications
4. Indications
4.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 8: LED test
Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom line: Language selection menu? 'Reset'
2. Hold down push button RESET until display of the following text in the bottom
line: Language menu loading, please wait.
Figure 9: Self-test
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 11: Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
4.2. Indications in the display
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Actuator controls
Indications AC 01.2/ACExC 01.2
Status bar The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
Figure 12: Information in the status bar (top)
Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 15: End position CLOSED/OPEN reached
18
Actuator controls
AC 01.2/ACExC 01.2 Indications
Torque (S0002)
● S0002 on the display indicates the torque applied at the actuator output.
● The bar graph display appears after approx. 3 seconds.
Figure 16: Torque
Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 17: Units of torque
Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: Torque range on name plate = 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 18: Display for OPEN - CLOSE control
Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
19
Actuator controls
Indications AC 01.2/ACExC 01.2
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.
Figure 19: Indication for setpoint control (positioner)
E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 20: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 21: Warnings
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Actuator controls
AC 01.2/ACExC 01.2 Indications
These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 24: Out of specification
21
Actuator controls
Indications AC 01.2/ACExC 01.2
22
Actuator controls
AC 01.2/ACExC 01.2 Indications
23
Actuator controls
Indications AC 01.2/ACExC 01.2
Table 4:
Parameters Menu Default values for European Setting values
variant
Colour ind.light 1 M0838 Yellow Yellow
Green
Yellow/green
Colour ind.light 2 M0839 Red Red
Blue
Purple
Colour ind.light 3 M0840 Red Red
Yellow
Orange
Colour ind.light 4 M0841 Red Red
Blue
Purple
Colour ind.light 5 M0842 Green Green
Red
Orange
24
Actuator controls
AC 01.2/ACExC 01.2 Signals (output signals)
The output contacts (outputs DOUT 1 – 12) can be assigned to various signals.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Table 5: Default values
Output Default value: Output Default value:
Signal DOUT 1 Fault Signal DOUT 7 Thermal fault
Signal DOUT 2 End position CLOSED Signal DOUT 8 OPEN
Signal DOUT 3 End position OPEN Signal DOUT 9 Limit switch CLOSED
Signal DOUT 4 Selector sw. REMOTE Signal DOUT 10 Limit switch OPEN
Signal DOUT 5 Torque fault CLOSE Signal DOUT 11 Torque sw. CLOSED
Signal DOUT 6 Torque fault OPEN Signal DOUT 12 Torque sw. OPEN
The output signals Coding DOUT 1 – Coding DOUT 12 can be set either to high
active or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2 – Coding DOUT 12 = High active
5.2. Configurable status signals
The status signals described here are collective signals of various other signals. For
configuration, the contained signals can be selected from a list and activated ( ) or
deactivated ( ) individually.
The status signals can either be assigned to a digital output (output contact) or to
an indication light (LED).
For detailed information on these signals, refer to page 127, Fault indications and
warning indications chapter.
25
Actuator controls
Signals (output signals) AC 01.2/ACExC 01.2
Information The signal range of the output (e.g. 0/4 – 20 mA) is set via a separate parameter
(Signal range AOUT1 M0129).
Setting values:
Not used Analogue output 1 is not assigned.
Actual position Position feedback of the valve position (actual position value E2)
Condition: Position transmitter installed in the actuator.
An adjustment to the end positions or the defined travel is not required. An automatic
adjustment is done via the end positions (LSC (WSR) and LSO (WOEL)).
For torque seating, the end positions OPEN and CLOSED of the limit switching
should be set as close as possible to the end positions of the valve to minimise the
deviation of the feedback.
Torque Torque feedback E6
Condition: MWG position transmitter in actuator.
The zero point is in the centre of the selected output range (10 mA or 12 mA). The
torque in direction CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque in
direction OPEN with 10 – 20 mA or 12 – 20 mA. For 127 % of the maximum nominal
26
Actuator controls
AC 01.2/ACExC 01.2 Signals (output signals)
27
Actuator controls
Signals (output signals) AC 01.2/ACExC 01.2
28
Actuator controls
AC 01.2/ACExC 01.2 Operation
6. Operation
Different operation modes (states) are available. The current operation mode is
indicated in the first line of the display:
This chapter describes the characteristics of the different operation modes; the
respective functions are described in separate chapters.
6.1. Operation mode Off
Characteristics ● The indication in the top row of the display shows: Off
● Electric operation is not possible (not even EMERGENCY operation).
● The controls remain fully operative as far as signalling is concerned (controls’
power supply is maintained).
● Push buttons C can be used for menu navigation via the display.
6.2. Operation mode Local
Properties ● The indication in the top row of the display shows: Local
● In motor operation, the actuator can be controlled locally via the push buttons
(OPEN), STOP, (CLOSE).
● Faults and warnings without automatic reset can be confirmed with the push
button RESET.
6.2.1. Push-to-run operation or self-retaining Local
Parameter Self-retaining Local M0076 determines the actuator operation behaviour
to operation commands via push buttons on local controls.
Customer settings M0041
Local controls M0075
Self-retaining Local M0075
Default value: OPEN and CLOSE
Setting values:
Off (push-to-run op.) Push-to-run operation activated, self-retaining off:
Actuator only runs in directions OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
OPEN In direction OPEN = self-retaining (in direction CLOSE push-to-run operation):
After an operation command in direction OPEN, the actuator continues to run, even
if the operation command is cancelled (self-retaining). The actuator is either stopped
by the STOP command or if end position OPEN or an intermediate position OPEN
has been reached.
CLOSE In direction CLOSE = self-retaining (in direction OPEN push-to-run operation):
29
Actuator controls
Operation AC 01.2/ACExC 01.2
After an operation command in direction CLOSE, the actuator continues to run, even
if the operation command is cancelled (self-retaining). The actuator is either stopped
by the CLOSE command or if end position CLOSED or an intermediate position
CLOSED has been reached.
OPEN and CLOSE In directions OPEN and CLOSE = self-retaining:
After an operation command, the actuator continues to run in directions OPEN or
CLOSE, even if the operation command is cancelled (self-retaining). The actuator
is either stopped by the STOP command or if an end position or intermediate position
has been reached.
Direct reversal of operation is not possible. Operation commands in directions OPEN
or CLOSE must be stopped first by STOP command. Only then is an operation
command into the opposite direction allowed.
OPEN & CL w/o STOP In directions OPEN and CLOSE = self-retaining without stop:
Direct reversal of operation is also possible without the STOP command. However,
operation can be stopped at any time by the STOP command.
6.3. Operation mode remote
Properties The indication in the top row of the display shows the set source of the operation
commands:
● Remote (parallel interface)
● Remote II (parallel interface, service box)
Depending on the control, a distinction is made between:
● OPEN-CLOSE control (operation mode Remote OPEN-CLOSE):
Control is made via binary operation commands OPEN, STOP, CLOSE.
(or for activated Multiport Valve function via operation commands CW, CCW)
● Setpoint control (operation mode Remote SETPOINT):
Control via analogue operation commands, e.g. 4 – 20 mA.
Information ● Binary signals (e.g. +24 V DC) via digital inputs are only recognised as valid
operation commands if the signal is present for at least 10 ms.
● If a positioner or process controller is available, change-over between OPEN-
CLOSE control (operation mode Remote OPEN-CLOSE) and setpoint control
(operation mode Remote SETPOINT) is possible. Refer to chapter <Change-
over between OPEN-CLOSE control and setpoint control>.
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Actuator controls
AC 01.2/ACExC 01.2 Operation
Characteristics ● The indication in the top row of the display shows: EMERGENCY
● The operation mode EMERGENCY is initiated by the EMERGENCY signal.
● The actuator performs an EMERGENCY operation. For example, the actuator
moves to a predefined EMERGENCY position (i.e. end position OPEN or end
position CLOSED).
● As long as the EMERGENCY signal is present, the actuator does not respond
to any other operation commands (EMERGENCY signal has top priority).
● The Enable Local is used for disabling or enabling via a digital input.
6.7. Operation mode Service
Conditions: Set selector switch = position Local control (LOCAL) or Remote control (REMOTE).
Display indicates in the first row: Service
Characteristics ● The indication in the top row of the display shows: Service
● For operation mode Service, a PC or laptop with AUMA CDT service software
is required. AUMA service uses this software (e.g. during commissioning or
maintenance) to perform settings at the actuator controls.
Information In selector position Local control (LOCAL), press any push button to exit the service
operation mode and to activate operation mode Local.
31
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
P Tripping position
[1] Overrun
Torque seating
Actuator controls switch off the actuator in the end positions via torque tripping.
For this, the torque switching has to be set to the tripping torque specified by the
valve manufacturer. When reaching the end position, the torque increases within the
valve seat. Actuator controls switch off the actuator once the set tripping torque has
been reached.
With this setting, the limit switching is used for signalling and must be set to trip
shortly before reaching the end position.
7.1.1. Type of seating: set
32
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶Limit or ▶Torque) by means
of a black triangle ▶.
Change settings 10. Use Up ▲ Down ▼ to select new setting.
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc.
7.2. Torque switching
Conditions MWG in actuator (non-intrusive version).
For torque switches within the actuator (intrusive version), the torque switching is
set as described in the operation instructions pertaining to the actuator.
Function ● Overload protection across full travel
● Tripping in end positions (for torque seating)
● Tripping in during manual operation also possible
33
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0088.
➥ Display indicates: Trip torque CLOSE
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ Trip torque CLOSE
→ ▶ Trip torque OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit.
➥ Display indicates:
- Specialist (4) → continue with step 7
- in bottom row Up ▲ Down ▼ Esc → continue with step 11
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher.
➥ The symbols have the following meanings:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
34
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:
If the valve cannot be operated during commissioning, only one end position
can be set. The other end position must then be set via the stroke.
→ For this, refer to page 37, End position setting via stroke.
35
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
36
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
Confirm new end posi- 10. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. CLOSED set!
➥ The left LED is illuminated (standard version) and thus indicates that the end
position CLOSED setting is complete.
For all applications not allowing to operate the valve during commissioning,
the second end position can be set via the stroke.
→ The basics are the MWG incremental values shown in this chapter.
→ The first end position either OPEN or CLOSED, depending on the valve position
during commissioning, can be set as usual using the limit switching. For this,
refer to page 35, Limit switching: set.
37
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
MWG incremental values Depending on the generation, the MWG of actuator controls can represent the
depending on the actuat- following revolutions:
or type Generation 1: 512 turns at a value of 16 bit
Generation 2: 544 turns at a value of 16 bit
Information The type of generation integrated within the actuator can be identified by the item
“Positioner” of the order-related data sheet. This data sheet can be downloaded from
the website www.auma.com via “Service & Support”.
The table below lists the number of incremented values per revolution at the output
drive of the respective actuator.
Finally, the incremented values per revolution are to be multiplied by the stroke.
Thereafter, the end position can be set via stroke.
Customer settings M0041
Limit switching M0010
Set end pos.CLOSED? M0084
Set end pos. OPEN? M0085
38
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
Do not enter 0 as incremented value. Otherwise both set values are at the same
valve position.
39
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
13. Select:
→ Edit → back to step 9: Set end position CLOSED "once again"
→ Esc → back to step 4; either set end position OPEN or exit the menu.
Set end position Information: If the end position OPEN is to be set via stroke, the end position
CLOSED via stroke CLOSED must be set first via limit switching. For this, refer to page 35, Limit
CMD0010 switching: set.
14. Display indicates: Set end pos.CLOSED? Stroke Yes No
15. Press Down ▼.
➥ Now, the incremented values for end position OPEN can be set.
16. Use Up ▲ Down ▼ to adapt the incremented value in compliance with the
table at the beginning of this chapter.
Do not enter 0 as incremented value. Otherwise both set values are at the same
valve position.
18. Select:
→ Edit → back to step 12: Set end position OPEN "once again"
→ Esc → back to step 4; either set end position CLOSE or exit the menu.
Information If an end position cannot be set: Check the type of control unit in actuator.
40
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
41
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
42
Actuator controls
AC 01.2/ACExC 01.2 Basic settings for commissioning
Display M0009
Units M1205
Process factor M1211
Max. value at 100.0 % M1213
Scaling M1214
Unit M1215
Default values:
Max. value at 100.0 % = 1000
Scaling = 1
Unit = mA
Setting ranges/values:
Max. value at 100.0 % = 1 – 1000
Scaling = 0.001 – 1000 (multiplier factor for unit)
Unit = mA; °C; bar; m³/h; m³/min; m; cm; mm; °
7.5.8. Analogue working value units (AIN)
Activate working value units (AIN)
43
Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2
44
Actuator controls
AC 01.2/ACExC 01.2 Application functions
8. Application functions
Definition Application functions are functions used to adapt the actuator controls to special
applications. This includes device functions, communication functions and device
information.
If they are enabled, these functions can be programmed by the user for his/her
specific task using parameters.
8.1. Intermediate positions
Conditions The actuator is equipped with a position transmitter.
Characteristics ● With the actuator controls, up to 8 intermediate positions can be set to any
value between 0 % and 100 % of the travel.
● Each intermediate position can be activated or deactivated individually.
● When reaching an intermediate position, a signal can be generated.
● A hysteresis can be defined for each pivot point.
8.1.1. Intermediate positions of pivot points: define
Each intermediate position can be set to a value between 0 and 100 % of the travel.
Customer settings M0041
Intermediate positions M0143
Pivot points M0160
Pivot point 1 M0249
Default values: 0.0 % for all 8 intermediate positions
Setting range: 0.0 % (CLOSED) to 100.0 % (OPEN) of the travel
Information The pivot points also apply to the <Operation profile> function.
45
Actuator controls
Application functions AC 01.2/ACExC 01.2
Information For behaviours B and C, the signal might be omitted if, e.g when using a positioner,
pivot point (P) is not fully reached due to the dead band. In this case, behaviour D
can be selected as the dead band is considered.
46
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Hysteresis 1 M0277
Default values: 0.5 % for all 8 positions
Setting range:0.0 % to 5.0 % of the travel (from OPEN to CLOSED)
Information For signal behaviour D, the value XT (parameter Outer dead band M0148) determines
pulse duration pT and influences switch-on point P1.
Stop in CLOSED ● Actuator stops at pivot point during operation in direction CLOSE.
● Another operation command must be issued to resume operation.
● This function is not active in operation mode Remote SETPOINT.
Stop in OPEN & CL. ● Actuator stops automatically upon reaching the pivot point.
● Another operation command must be issued to resume operation.
● This function is not active in operation mode Remote SETPOINT.
Off time in OPEN Actuator stops at pivot point during operation in direction OPEN. If an operation
command in direction OPEN is present at the end of the pause time, the actuator
resumes operation into direction OPEN. If an operation command in direction CLOSE
47
Actuator controls
Application functions AC 01.2/ACExC 01.2
is present during the pause time, the pause is aborted and operation into direction
CLOSE resumed.
Off time in CLOSED When reaching the pivot point, the actuator stops during operation in direction CLOSE.
If an operation command in direction CLOSE is present at the end of the pause time,
the actuator resumes operation into direction CLOSE. If an operation command in
direction OPEN is present during the pause time, the pause is interrupted and
operation into direction OPEN resumed.
Off time in OPEN & CL. Actuator stops automatically upon reaching the pivot point. If an operation command
in direction OPEN or CLOSE is present at the end of the pause time, the actuator
resumes operation depending on the operation command.
Information The actuator stops for each activated intermediate position for which operation be-
haviour Stop in OPEN, Stop in CLOSED or Stop in OPEN & CL. is assigned.
Information In this function, the actuator only reacts to commands via the input OPEN / CLOSE.
Other inputs to which the operation commands OPEN, STOP, CLOSE were assigned,
do not have any function.
For the two-wire control, a digital input for the OPEN / CLOSE signal has to be
configured.
Required user level: Specialist (4)
Device configuration M0053
I/O interface M0139
Digital inputs M0116
Example Use input DIN 5 for signal OPEN / CLOSE:
Parameter: Signal DIN 5 M0122 = OPEN/CLOSE
48
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 6 M0128), the input is either High active or Low active. Default
setting is High active.
Characteristics The positioner records setpoint position E1 and actual position value E2 for
comparison. Depending on the detected deviation, the actuator motor then runs in
direction OPEN or CLOSE.
Information ● If the actuator is controlled via a setpoint (e.g. 0 – 20 mA), the status indication
S0003 on the display shows both setpoint position E1 and actual position value
E2.
● If the status indication S0003 only shows the actual position value E2, OPEN-
CLOSE control is active and there is no setpoint control via the positioner. In
this case, you have to change-over to setpoint control first, refer to <Change-
over between OPEN-CLOSE control and setpoint control> chapter.
49
Actuator controls
Application functions AC 01.2/ACExC 01.2
This reduces the error caused by the overrun after only a few operations and a high
positioning accuracy is achieved.
Figure 35: Positioner positioning behaviour
E1 Setpoint
E2 Actual value
P1 Switch-on point
P2 Switch-off point in direction OPEN
P3 Setpoint reached
XT Max. error (outer dead band)
Xi1 Overrun in direction OPEN (inner dead band OPEN)
Xi2 Overrun in direction CLOSE (inner dead band CLOSE)
Information ● Inner dead bands may not be set wider than outer dead bands.
● Inner dead bands may not be set too narrow as this may cause unnecessary
switching procedures (premature wear) or oscillation of the actuator.
.
50
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Positioner M0145
Outer dead band M0148
Information Actuator controls ensure that the max. permissible number of starts of the actuator
is not exceeded. This can be achieved by setting the dead time to a sufficiently high
value.
The hysteresis determines the switching accuracy. It can be used to reduce the
number of starts for example.
This setting can only be made if the adaptive behaviour, parameter Adaptive
behaviour M0147, is set to Adaptive I.
Customer settings M0041
Positioner M0145
Posit. hyst. OPEN M0598
Posit. hyst. CLOSE M0599
Default values: 0.5 % for OPEN and CLOSE
Setting range: 0.2 % to 5.0 % of travel (from OPEN to CLOSED)
8.4.7. Closing fully/opening fully (end position tolerance for setpoint)
If the end positions cannot be reached due to inaccurate analogue setpoint signals
(0/4 mA or 20 mA), a tolerance for the setpoint within the end position range can be
set. If the tolerance is exceeded or not reached, the actuator continues the operation
until the full end position has been reached. This ensures that the actuator opens
and closes fully.
Customer settings M0041
Positioner M0145
Tolerance CLOSE M0150
Tolerance OPEN M0151
Default values:
Tolerance CLOSE = 0.0 %
Tolerance OPEN = 100.0 %
Setting ranges: (in percent of the travel)
Tolerance CLOSE = 0.0 – 5.0 %
Tolerance OPEN = 95 – 100.0 %
8.4.8. Setting range: limit
Setting range can be limited in directions OPEN and/or CLOSE.
This prevents end position(s) OPEN and/or CLOSED from being approached in
modulating duty. The actuator stops when reaching the set limit value.
51
Actuator controls
Application functions AC 01.2/ACExC 01.2
Activate limitation
52
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. Default
setting of MODE input is Low active.
53
Actuator controls
Application functions AC 01.2/ACExC 01.2
The set lower limit of total target value is used as failure source for failure behaviour
during split range operation: <Failure behaviour on loss of signal>
Customer settings M0041
Positioner M0145
Low limit target value M01651
High limit target value M01652
Default values:
Low limit target value = 0.0 mA
High limit target value = 20.0 mA
Setting ranges: 0.0 ... 20.0 mA
8.5. Process controller
Requirements This function requires one of the following equipments within the actuator:
● Electronic control unit with MWG (non-intrusive version)
● Potentiometer
● Electronic position transmitter EWG/RWG
Further conditions for the process controller operation mode:
● Process controller enabled and activated.
● Operation mode Remote (Selector switch = position Remote control).
Characteristics The following figure illustrates the function of the process controller:
The process controller [2] receives the process setpoint E7 and the actual process
value E4 (e.g. from a sensor). On the basis of both values, the process controller
calculates the position setpoint E1 for positioner [3]. In turn, the positioner [3]
compares this target setpoint with the actual position value E2 of the valve and issues
the operation commands (OPEN - CLOSE) for the actuator.
54
Actuator controls
AC 01.2/ACExC 01.2 Application functions
55
Actuator controls
Application functions AC 01.2/ACExC 01.2
P controller application For uncritical closed-loop applications allowing to accept continuous error variables
in the event of failures, e.g. pressure, flow, filling level and temperature control.
PI controller PI controllers consist of a P fraction immediately (actively) reacting to an error variable
and an I fraction for chronological integration of the input signal (error variable). Due
to the additional time constant of the I fraction, the output value takes more time to
reach the target status (i.e. inertia of control loop response) whereas positioning
accuracy increases at the same time (lower control deviation). Parameters for setting
the time constant: Reset time Ti M0745
Figure 39: Step response of PI controller
PI controller application Quick control circuits not allowing continuous error variables, e.g. pressure,
temperature and ratio control.
PID controller Compared to the PI controller, the PID controller has an additional D fraction
accounting for changes in the error variable (change rate). The D fraction quickly
reacts to changes, even to minor error variables with large output values. Parameter
for setting the D fraction: Rate time Td M0746
Figure 40: Step response of PID controller
PID controller use For precise and highly dynamic control not allowing a continuous error variable.
8.5.3. Setpoint source (input for process setpoint)
Customer settings M0041
Process controller M0742
56
Actuator controls
AC 01.2/ACExC 01.2 Application functions
57
Actuator controls
Application functions AC 01.2/ACExC 01.2
The setting of the process controller largely depends on the area of controller
application. A PI controller suffices for most applications.
Procedure 1. Operate the controller as PI controller, i.e. set the parameters as follows:
- Proportional gain Kp = 1
- Reset time Ti = 1,000 s
- Rate time Td = 0
2. Double proportional gain Kp until the control loop starts to oscillate.
3. Reduce proportional gain Kp to 60 % of the set value.
4. Decrease reset time Ti until the error variable equals zero.
8.5.8. Proportional gain Kp: set
In the event of an error variable, the P portion immediately (i.e. actively) changes
the position value proportionally to the error variable.
If a small error variable already requires a major valve position adjustment, the
proportional gain Kp must be increased.
Information If the reaction is too extreme (overshoot), the value must be reduced. If the reaction
is too weak, the value must be increased.
58
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Characteristics ● With stepping mode, the operating time can be increased for the entire or any
portion of the valve travel.
● Stepping mode can be individually activated for the directions OPEN and
CLOSE.
Figure 41: Stepping mode
Stepping mode can be individually activated for the directions OPEN and CLOSE.
Required user level: Specialist (4) or higher.
Device configuration M0053
Application functions M0178
59
Actuator controls
Application functions AC 01.2/ACExC 01.2
Activation M0212
Timer CLOSE M0156
Timer OPEN M0206
Default value: Function not active
Setting values:
Function not active Function <Stepping mode> deactivated.
Function active Function <Stepping mode> activated.
8.6.2. Operation mode for stepping mode
Stepping mode can be activated via operation modes Local and/or Remote.
Customer settings M0041
Timer M0142
Step mode CLOSE M0157
Step mode OPEN M0207
Default value: Off both directions
Setting values:
Off Stepping mode is switched off.
Remote Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus
Local Stepping mode is active in the operation modes: Local, Service
Remote and local Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus, Local,
Service
60
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Default values: 00:05.0 min : s (= 5 seconds; for all on and off times)
Setting ranges: 00:01.0 ... 00:05.00.0 min : s (= 1 second up to 30 minutes; for all
on and off times)
8.7. By-pass function
Application The by-pass function is used, e.g. for district heating pipelines. Under high pipeline
pressure, the gate valve of the main valve cannot be used, pressure compensation
via by-pass valve is therefore required.
Function Two MOVs – one main valve and one by-pass valve – are linked via enable signals
Bypass Sync In and By-pass Sync Out. Operation commands can only be executed
if one of the two actuators sends the enable signal to the other device. Enable
depends on the end position.This ensures that only the following operation commands
may be executed:
● The main valve can only be operated in directions OPEN or CLOSE if the by-
pass valve is in end position OPEN.
Figure 42: Function
1) In case of an operation command, the "Interlock by-pass" signal is sent (no release).
1) In case of an operation command in direction CLOSE, the "Interlock by-pass" signal is sent (no re-
lease).
61
Actuator controls
Application functions AC 01.2/ACExC 01.2
EMERGENCY behaviour The EMERGENCY behaviour of the by-pass function has the same properties as
the <EMERGENCY behaviour> function with the following differences:
In an EMERGENCY situation, both actuator controls receive the EMERGENCY
signal at the same time. This signal starts the EMERGENCY operation specially
defined for the by-pass function. (Parameter EMCY operation M0204 is therefore
not available in the <EMERGENCY behaviour> function).
EMERGENCY operation procedure
1. By-pass valve is opened first.
2. Once the by-pass valve is fully opened, the main valve is closed.
3. Once the main valve is fully closed, the by-pass valve is fully opened.
Configuration of digital inputs
The actuators for the two MOVs (valves) have to be configured according to their
application (main or by-pass valve).
62
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Function Due to the special design of the LPV valves, they can only be operated in
OPEN-CLOSE duty (no modulating duty). For this type of duty, two actuators are
required which are operated as a master-slave-system with main actuator (rotary
movement) and slave actuator (stroke movement). However, only one actuator or
actuator controls are "visible" at the DCS, i.e. the slave actuator is completely
controlled and monitored by the master actuator. Communication between master
and slave actuator is performed via the additional <Parallel interface> I/O Interface
2.
Figure 43: Schematic representation of the function of a Lift Plug Valve
The master actuator may generally only be operated in direction OPEN or CLOSE
if the slave actuator is fully opened. This is ensured by a signal of the slave actuator
to the digital LPV Sync In input of the master actuator as soon as the slave actuator
has reached end position OPEN. The slave actuator may generally only be operated
in direction CLOSE if the master actuator is in end position OPEN or CLOSED. This
is ensured by a corresponding signal of the master actuator to the digital LPV Sync
In input of the slave actuator. However, it can always be operated in direction OPEN.
If the master actuator receives an operation command for direction OPEN or CLOSE,
it will first send a command to the slave actuator for operation in direction OPEN.
Once the slave actuator has reached end position OPEN and sends the feedback
signal, the master actuator executes the requested operation command itself. After
reaching the desired end position, it will request the slave actuator to run to end
position CLOSED.
63
Actuator controls
Application functions AC 01.2/ACExC 01.2
64
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Master actuator (MA) Only the outputs used for control of the slave actuator are listed, the outputs to the
DCS are preset as standard (e.g. End position CLOSED, End position OPEN, Selector
sw. REMOTE, Failure (Cfg))
Use output DOUT 8 for signal LPV SA-CLOSE,
Use output DOUT 9 for signal LPV SA-OPEN,
Use output DOUT 10 for signal LPV Sync Out,
Setting values:
Signal DOUT 8 M0398 = LPV run CLOSE (SA)
Signal DOUT 9 M0399 = LPV run OPEN (SA)
Signal DOUT 10 M0400 = LPV Sync Out
Slave actuator (SA) Use output DOUT 1 for signal System ok,
Use output DOUT 2 for signal End position CLOSED,
Use output DOUT 3 for signal LPV Sync Out,
Use output DOUT 4 for signal Selector sw. REMOTE,
Setting values:
Signal DOUT 1 M0109 = System ok
Signal DOUT 2 M0115 = End position CLOSED
Signal DOUT 3 M0114 = LPV Sync Out
Signal DOUT 4 M0113 = Selector sw. REMOTE
Information The logic for the digital outputs may be inverted. Depending on the parameter setting
(e.g. Coding DOUT 1M0102), the input is either High active or Low active. Default
setting is High active.
65
Actuator controls
Application functions AC 01.2/ACExC 01.2
A delay time for operation in direction OPEN can be defined in end position CLOSED
of the master actuator. When reaching end position OPEN of the slave actuator, the
procedure for opening valve will be delayed by this time. The master actuator will
then run in direction OPEN.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay MA direct.OPEN M1091
Default value: 02:00.0
Setting ranges: 00:00.0 ... 15:00.0 min:s (minutes:seconds)
Configure delay time for operation in direction CLOSE
A delay time for operation in direction CLOSE can be defined in end position OPEN
of the master actuator. When reaching end position OPEN of the slave actuator, the
procedure for closing valve will be delayed by this time. The master actuator will then
run in direction CLOSE.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay MA direct.CLOSE M1092
Default value: 00:00.0
Setting ranges: 00:00.0 15:00.0 min:s (minutes:seconds)
8.8.4. Delay time of LPV slave actuator: configure
A delay time for operation in direction CLOSE of the slave actuator can be defined
in end positions OPEN and CLOSED of the master actuator. When reaching end
positions OPEN or CLOSED of the master actuator, the procedure for valve opening
or closing will be delayed by this time. The slave actuator will then run in direction
CLOSE.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay SA direct.CLOSE M1093
Default value: 00:00,0
Setting ranges: 00:00.0 ... 15:00.0 min:s (minutes:seconds)
8.9. Automatic deblocking
Requirements This function requires one of the following equipments within the actuator:
● Electronic control unit
● Electronic position transmitter EWG/RWG
This function CANNOT be combined with the functions listed below:
● Lift Plug Valve
● By-pass function
● Operation profile
● If the setting range was limited for the positioner (parameter Limit setting range
M0845 = Function active)
66
Actuator controls
AC 01.2/ACExC 01.2 Application functions
Properties In case of torque switch tripping in intermediate position (i.e. prior to reaching the
end position), the actuator automatically attempts to reach the end position by
operation into the opposite direction and executing the actual operation command
once again.
The torque fault signal is suppressed during automatic deblocking. Should torque
switching trip again once automatic deblocking is complete, the actuator is switched
off and actuator controls signal a torque fault.
8.9.1. Automatic deblocking function: activate
The actuator controls remember the first seating position and operate the actuator
for the set operation time into opposite direction.
Required user level: Specialist (4) or higher.
Customer settings M0041
Automatic deblocking M1680
Oper. time opposite M1681
Default value: 3 s
Setting ranges: 1 ... 60 s (seconds)
8.9.3. Number of deblocking attempts: set
Tolerance range (+/-) for initial torque seating position, within which a torque fault
will be signalled after unsuccessful automatic deblocking.
Required user level: Specialist (4) or higher.
Customer settings M0041
67
Actuator controls
Application functions AC 01.2/ACExC 01.2
Possible components:
● Heater system within the actuator controls
● Heaters within the actuator:
- Control unit heater in switch compartment
- Motor heater (within motor housing)
The heater system is generally used for low temperature (in low temperature version
up to –60 °C). For an installed heater system, the other heaters (control unit, motor
heater) will also be connected to the heater system.
Wiring diagram designation: R5 H
Marking of variants within the wiring diagram code (position 11)
● B = 115 V AC or 230 V AC externally supplied
● C, E, H = internally supplied via actuator controls
The heater system is temperature-controlled. The heater system will automatically
be activated for a temperature range between –5 °C and –10 °C and ensures that
the temperature within the controls housing does not fall below –20 °C.
8.10.2. Heater on control unit (actuator)
Properties For AUMA actuators with AC actuator controls, a resistance type heater is installed
on the control unit (within actuator switch compartment).
The heater minimises condensation within the actuator switch compartment.
Wiring diagram designation: R1 H
Marking within the wiring diagram code: position 11 = A – H
Information The proper function of the heater can be monitored. For further information, refer to
<Heater system/heater monitoring>.
Information If the heater is deactivated, heater monitoring is also deactivated (parameter Heater
monitor)!
Required user level: Specialist (4).
Device configuration M0053
Actuator M0168
Heater control unit M1338
Default value: Auto
Setting values:
Off Heater is deactivated.
On Heater is activated.
Auto Heater is automatically activated/deactivated by the actuator controls:
68
Actuator controls
AC 01.2/ACExC 01.2 Application functions
The motor heater minimises condensation within the motor and improves the start-up
behaviour for extremely low temperatures.
Wiring diagram designation: R4 H
Marking within the wiring diagram code: position 11 = D (motor heater externally
supplied), G (motor heater internally supplied)
69
Actuator controls
Failure functions AC 01.2/ACExC 01.2
9. Failure functions
Definition Failure functions are started by certain events and lead to a defined action of the
controls or the actuator. A failure operation can be started by a manual action (e.g.
pressing an EMERGENCY stop button). In general, a failure operation is automatically
started by a fault signal from a monitoring function (e.g. loss of signal).
9.1. Reversing prevention time
Application Prevention of impermissible operation states such as: Operation command in direction
OPEN, actuator still runs in direction CLOSE due to the delay time.
Properties The reversing prevention time (off-time between two operation commands in opposite
direction) prevents a restart for a defined interval once the motor has switched off.
Parameters and instructions for setting
70
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Execute last CMD The actuator executes the last operation command before it is stopped.
If the last operation command was a setpoint definition via analogue input (AIN 1/AIN
2), the lower limit of the setpoint position is used (parameter Low limit AIN 1/Low
limit AIN 2). The actuator is operated to the defined end position, usually end position
CLOSED.
Behaviour depending on the selector switch position
Once the failure operation is triggered, the defined position is approached. If the
actuator is then moved to another position (e.g. by manual operation), it will try to
perform the set failure operation while the selector switch is in position Remote
control (REMOTE).
Information To prevent a new approach to the failure position during manual operation, the se-
lector switch must be set to position Local control (LOCAL) or 0 (OFF) prior to
operating the handwheel.
If the Approach position failure operation is set, the actuator runs to the preset failure
position indicated here.
Required access level: Specialist (4) or higher.
Customer settings M0041
Failure behaviour M0378
Fail.pos.OPEN CLOSE M0387
71
Actuator controls
Failure functions AC 01.2/ACExC 01.2
A failure operation is only performed once the delay time has expired. This prevents
a short-term loss of signal, which does not have an effect on the process, from directly
starting a failure operation
Condition For the function <EMERGENCY behaviour>, a digital input for the signal
EMERGENCY has to be available and configured.
Configuration of digital input
72
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. For safety
reasons, the EMERGENCY signal input is generally set to Low active.
Information EMERGENCY behaviour must be completely configured during first activation. This
means the setting of the following parameters must be adapted to the required actu-
ator behaviour in particular: EMCY fail.reac. EMCY source EMCY operation mode
EMCY operation EMCY position
73
Actuator controls
Failure functions AC 01.2/ACExC 01.2
The EMERGENCY behaviour can be activated for the operation modes Remote
and/or Local
Customer settings M0041
EMCY behaviour M0198
EMCY operation mode M0202
Default value: Remote only
Setting values:
Remote only EMERGENCY behaviour is active in the operation modes: Remote, Remote II,
Fieldbus
Remote and local EMERGENCY behaviour is active in the operation modes: Remote, Remote II,
Fieldbus, Local, Service
Information In the operation mode Off (selector switch position 0), no emergency operation is
executed.
74
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
If the Approach EMCY pos. EMERGENCY operation is set, the actuator runs to the
indicated EMERGENCY position.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
EMCY position M0232
Default value: 0.0 %
Setting range: 0.0 … 100.0 % (from end position OPEN to CLOSED)
9.3.7. EMERGENCY position MPV
This parameter is only visible for Multiport valve product variant and replaces the
EMERGENCY position parameter.
If the Approach EMCY pos. EMERGENCY operation is selected, the actuator runs
to the currently specified EMERGENCY position of the Multiport valve.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
EMCY position MPV M1171
Default value: 0.0 °
Setting range: 0.0° ... 360.0° (degree)
9.3.8. Torque switching: by-pass
If an EMERGENCY operation is initiated, the torque switches can be by-passed
during this operation.
Required access level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
By-pass torque M0199
Default value: Off
Setting values:
Off No by-pass of the torque switching.
On The signals of the torque switching in the actuator are by-passed.
9.3.9. Motor protection: by-pass
If an EMERGENCY operation is initiated, the motor protection can be by-passed
during this operation.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
Thermal by-pass M0200
Default value: Off
Setting values:
Off No by-pass of motor protection.
On The signals of the thermoswitches or the PTC thermistors of the motor winding are
by-passed.
Information It is not possible to by-pass the motor protection for actuators with explosion protec-
tion.
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Actuator controls
Failure functions AC 01.2/ACExC 01.2
76
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Off By-pass mode is deactivated. Local Stop function is even active during EMERGENCY
operation.
On By-pass mode is activated. Local Stop function is deactivated during EMERGENCY
operation.
9.3.14. Delay time for EMERGENCY operation
An EMERGENCY operation is only performed once the delay time has expired.
Consequently, a short-term signal failure will not have an impact on the process and
will not immediately initiate an EMERGENCY operation.
Required user level: AUMA (6) or higher.
Customer settings M0041
EMCY behaviour M0198
Delay time M0804
Default value: 00:01.00 min : s
Setting range: 00:00.0 ... 30:00.0 min : s
9.4. Enable local controls
Application ● Protection against unauthorised operation via local controls
● Protection against unauthorised parameter setting via local controls
Properties The selector switch functions LOCAL and/or OFF may be enabled or disabled.
Condition For the Enable local controls function, a digital input for the signal Enable Local has
to be available and configured.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
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Actuator controls
Failure functions AC 01.2/ACExC 01.2
Setting values:
Function not active Function <Local controls: enable from REMOTE> deactivated.
Function active Function <Local controls: enable from REMOTE> activated.
9.4.2. Enabling function behaviour
The enable behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
Local controls M0075
Enable LOCAL M0628
Default value: Sel. sw. Local
Setting values:
Sel. sw. Local Disabling or enabling is only effective in operation mode LOCAL (selector switch is
in position Local control). If no enable signal is present, operation via push buttons
on the local controls is disabled and the display shows the following signal: Disabled.
Sel. sw. Local + Off Disabling or enabling is effective in operation modes LOCAL and OFF (selector
switch positions Local control and 0). If no enable signal is present, operation via
push buttons on the local controls is disabled and the display shows the following
signal: Disabled.
Information If the <Priority REMOTE> function is also activated, the two functions should have
different setting values. In case of identical setting values, e.g. Sel. sw. Local + Off,
the <Enable local controls> function will have no function, since the actuator controls
will be exclusively in operation mode REMOTE if the enable signal is missing.
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
78
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
This function determines which selector switch function (LOCAL, OFF) requires an
additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
Local controls M0075
Priority REMOTE M0773
Default value: Sel. sw. Local
Setting values:
Sel. sw. Local Priority of control from REMOTE is only effective in operation mode LOCAL (selector
switch is in position Local control). If no enable signal is present, operation via push
buttons on the local controls is disabled and the actuator can be controlled from
REMOTE. The actuator controls indicates the symbol in the status line of the
display (menu S0001).
Sel. sw. Local + Off Priority of control from REMOTE is effective in operation modes LOCAL and OFF
(selector switch positions Local control and 0). If no enable signal is present,
operation via push buttons on the local controls is disabled and the actuator can be
controlled from REMOTE. The actuator controls indicates the symbol in the status
line of the display (menu S0001).
Condition For the function <Interlock>, a digital input for the signal Enable OPEN has to be
available and configured.Enable CLOSE
Configuration of digital input
79
Actuator controls
Failure functions AC 01.2/ACExC 01.2
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
The additional enable signal can be activated for different operation modes.
Customer settings M0041
Interlock M0664
Oper. mode Interlock M0665
Default value: Off both directions
Setting values:
Off Interlock is off.
Remote Interlock is active in operation modes: RemoteRemote II Fieldbus
Local Interlock is active in operation modes: Local, Service
Remote and local Interlock is active in operation modes: Remote, Remote II, Fieldbus, Local, Service
9.6.4. Interlock behaviour (running direction)
The Interlock behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
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Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Interlock M0664
Running dir. Interlock M0666
Default value: OPEN and CLOSE
Setting values:
OPEN The enable signal is only required for operation commands in direction OPEN.
CLOSE The enable signal is only required for operation commands in direction CLOSE.
OPEN and CLOSE The enable signal is required for operation commands in directions OPEN and
CLOSE.
9.7. Local Stop
Properties ● The function Local Stop can be used to stop an operation from Remote locally
with the push button STOP.
● All operation commands are interrupted.
Information After releasing push button STOP, an operation command which might still be present
will become active immediately.
9.7.1. Behaviour
Required user level: Specialist (4) or higher.
Conditions An EMERGENCY stop button (latching) is either located on the electrical connection
or outside.
Characteristics ● In an emergency, the EMERGENCY stop button can be used to interrupt the
power supply. Possibly available operation commands will be reset via self-re-
taining.
● The indication in the top row of the display shows: EMCY stop
Figure 45: EMERGENCY stop button on the electrical connection
81
Actuator controls
Failure functions AC 01.2/ACExC 01.2
Information The EMERGENCY stop button is reserved for operation in the event of an emergency.
For maintenance work, the mains supply of the actuator controls has to be switched
off and protected against accidental switching on.
Information The EMERGENCY stop push button is not available for explosion-proof versions,
but only for weatherproof versions of the actuator controls.
Operation commands
After having unlocked the EMERGENCY stop button, a possibly active operation
command will NOT immediately be re-activated, but only respective acknowledgement
by the operator. This resets the EMERGENCY stop status.
The acknowledgement is made:
● via the RESET push button in selector switch position Local control (LOCAL).
● via a digital input from Remote. Assignment: RESET
9.9. Partial Valve Stroke Test (PVST)
Properties The Partial Valve Stroke Test (PVST) is used to check the function of both actuator
and actuator controls. During this test, the function of the valve is tested by means
of partial opening or closing within a defined period of time without interrupting the
process. After successful testing, actuator controls operate the actuator to its initial
position.
If the test was not successful, actuator controls will generate the following signals:
PVST fault PVST abort. For monitoring the PVST, these signals must be evaluated
by a PLC.
Requirements ● Position transmitter in the actuator
● If the actuator is in safe state (caused by the failure behaviour), the test will not
be performed.
● The test can only be performed during OPEN - CLOSE control. For setpoint
control (modulating duty), a test cannot be performed.
For the change-over, a digital input for the signal Execute PVST has to be available
and configured.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. For safety
reasons, the Execute PVST signal input is generally set to Low active.
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Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Information Der PVST kann durch Senden eines Reset-Befehls abgebrochen werden:
● local (manual), in selector switch position local operation, via push button
Reset.
● From Remote, in selector switch position Remote control via a digital input.
Assignment: RESET
83
Actuator controls
Failure functions AC 01.2/ACExC 01.2
PVST M0852
PVST behaviour M0853
Default value: OPEN
Setting values:
OPEN Testing by operation in direction OPEN.
CLOSE Testing by operation in direction CLOSE.
9.9.5. Partial stroke for PVST: set
During stroke controlled PVST execution (parameter PVST operation mode M0889
= Stroke), this parameter determines the partial stroke for a PVST.
Usually, the valve stroke amounts to 10 to 15 %. The amount of the partial stroke
depends on process requirements and the required diagnostic coverage rate.
Customer settings M0041
PVST M0852
PVST stroke M0854
Default value: 10.0 %
Setting range: 0.0 ... 100.0 %
9.9.6. PVST monitoring time: set
The actuator remains in the current position if the test could not be completed within
the pre-set time.
Customer settings M0041
PVST M0852
PVST monitoring M0855
Default value: 01:00.0 min:s (1 minute)
Setting range: 00:01.0 ... 50:00.0 min:s (minutes:seconds)
9.9.7. PVST operating time: set
During operating time controlled PVST execution (parameter PVST operation mode
M0889 = End position test), this parameter determines the permissible PVST
operating time.
Customer settings M0041
PVST M0852
PVST operating time M0890
Default value: 00:02.0 min:s (2 seconds)
Setting range: 00:00.1 ... 15:00.0 min:s (minutes:seconds)
9.9.8. PVST reversing time: set
If this function is active, a signal is generated if no PVST was executed during the
reminder period.
84
Actuator controls
AC 01.2/ACExC 01.2 Failure functions
Activate reminder
85
Actuator controls
Failure functions AC 01.2/ACExC 01.2
[1] Activation of the Bluetooth interface via I/O or fieldbus (value 2) or via the se-
lector switch position OFF (value 3)
[2] Establishment of connection by Bluetooth master
[3] Separation of the connection by the master
[4] Abort by the DCS
[5] Timeout
[6] Abort by the DCS
When changing the parameter value, the Bluetooth interface behaviour pattern in
states “BT_READY” and “BT_OFF” is as follows:
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Actuator controls
AC 01.2/ACExC 01.2 Failure functions
The time during during which the Bluetooth interface remains in status “BT_READY”
after activating via “selector switch position OFF” or after the connection abort by
the Bluetooth master, can be set via a parameter .
Device configuration M0053
Bluetooth interface M2235
M2234
Information The last menu only exists for configuration via local controls. For AUMA CDT and
AUMA Assistant App, the parameter is already available for configuration in the
Bluetooth interface menu.
Default value: 180 [s]
Setting range: [60 ... 300] [s]
87
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2
88
Actuator controls
AC 01.2/ACExC 01.2 Monitoring functions
During the time interval set here, the torque monitoring is deactivated.
Customer settings M0041
Torque switching M0013
Torque by-pass [s] M0205
Default value: 0.0 s
Setting range: 0.0 ... 10.0 s seconds
Information If torque by-pass is activated, the interval should be longer than the set time period
for reversing prevention time to ensure torque by-pass will also be effective in the
event of reversal of operation.
89
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2
90
Actuator controls
AC 01.2/ACExC 01.2 Monitoring functions
The warning signals will automatically be cleared if the permissible motor starts per
second or the permissible running time per hour are no longer reached.
The operational info logger records the number of excesses (warnings) as well as
the number of motor starts and motor running times.
Asset Management M01231
Operational info M0177
Operational info M0188
On time warning 1 M0325 contains total number of all on time warnings.
On time warning 2 M0326 contains maximum duration of on time warning
Example: Due to excess of defined starts/h or defined running time/h, AC issue in total 4 on
time warnings: two for 5 min, once for 10 min, once for 17 min. Afterwards the
operating data counters contain the following values:
On time warning 1 M0325 = 37 min = total of all periods (5+5+10+17 min)
On time warning 2 M0326 = 17 min = longest period
Figure 47: Example
91
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2
Operating times can be displayed via Asset Management. Refer to <Display operating
times>
10.5. Reaction monitoring
The actuator controls monitor whether the actuator moves after receiving an operation
command.
If no reaction is recorded at the output drive of the actuator within a set time, either
a warning or a fault signal is generated depending on the setting:
● Status indication: S0005 Warnings or S0008 Out of specification
- Details: Wrn no reaction
● Status indication: S0007 Fault or S0011 Failure
- Details: Fault no reaction
In the event of a fault signal, the fault has to be acknowledged to be able to resume
the operation. The acknowledgement is made:
● In selector switch position Local control (LOCAL) via push button RESET.
● In selector switch position Remote control (REMOTE) via a digital (I/O interface)
with the RESET command if a digital input is configured for RESET signal.
In case of operation from an intermediate position, reaction monitoring will only be
performed if the actuator is equipped with position feedback function.
92
Actuator controls
AC 01.2/ACExC 01.2 Monitoring functions
Information Parameters for motion detection have a direct impact on reaction monitoring.
93
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2
94
Actuator controls
AC 01.2/ACExC 01.2 Monitoring functions
The heater system within the actuator controls housing and the heater on the control
unit (within the switch compartment of the actuator) can be monitored. If the monitoring
is activated the following warning will be generated if the heater system or the heater
(circuit = interrupted) fails:
● In the display of the local controls, status indication S0005 Warnings
- Details: Internal warning Wrn heater
For further information on the heater system and the heater refer to separate <Heater
system and heater> chapter.
Activate heater system monitoring
Information If a heater system is installed within the actuator controls, heater monitoring is not
activated/deactivated via this parameter, but via parameter Monitor heat. system
M0647 of the heater system.
Required user level: Specialist (4).
Device configuration M0053
Actuator M0168
Heater monitor M0646
Default value: Function not active
95
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2
Setting values:
Function not active Heater monitoring is deactivated.
Function active Heater monitoring is activated. If the heater fails, a warning will be issued.
Information Monitoring can only be made once the heater is activated (parameter Heater control
unit).
Heater monitoring will only respond once a fault persists longer than the set monitoring
time. Short-time faults occurring for less than the set monitoring time are not signalled
as warning.
Required user level: AUMA (6).
Device configuration M0053
Actuator M0168
Heating sys. mon. time M0859
Default value: 300.0 seconds
Setting range: 60 ... 3600 seconds (1 minute to 1 hour)
10.10. Verification of sub-assemblies
Conditions ● Actuators with electronic control unit
Characteristics The controls verify whether sub-assemblies mounted in actuators and controls
correspond to the desired version.
In case incorrect sub-assemblies are mounted or if sub-assemblies are missing the
controls either send a warning or a fault signal.
For detailed information on this indication refer to <Fault signals and warnings>
chapter.
10.11. Phase failure monitoring
Conditions: Phase failure monitoring is only valid for connections to 3-phase AC power supplies.
For versions with 1-phase AC or DC, phase failure monitoring is not possible.
Properties The actuator controls monitor phase L2. If phase L2 is missing for a certain time
interval, the actuator controls can still send and receive signals and generate a fault
indication. Since the actuator controls are supplied via phases L1 and L3, the two
phases cannot be monitored. In case L1 or L3 fails, the actuator controls are
inoperable and the actuator stops.
Information In case of L2 phase loss during motor operation, this does not necessarily lead to
an immediate standstill of the actuator.The reason is that the rotating motor generates
the missing phase itself. This leads, however, to a reduction of the motor output
torque. If the applied torque is sufficient for valve operation, the missing phase L2
is only detected when switching off (e.g. in an end position) and the Phase fault fault
signal is generated as a consequence.
Information Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the
adjustable tripping time.
96
Actuator controls
AC 01.2/ACExC 01.2 Monitoring functions
97
Actuator controls
Functions: activate and enable AC 01.2/ACExC 01.2
Table 14:
Function Menu Enabling required
EMCY behaviour M0589 No
Timer CLOSE M0156 No
Timer OPEN M0206 No
Positioner M0158 Yes
Operation profile M0294 No
Bluetooth M0573 No
Enable LOCAL M0631 Yes
Priority REMOTE M0770 Yes
Auto change-over I/O M0790 Yes
Interlock M0663 Yes
Torque wrn M0796 No
PVST M0851 Yes
Maintenance signals M1136 No
Maintenance interval M1137 No
Maintenance reminder M1884 No
Limit sw. via CDT/App M1197 Yes
Split range operation M1650 No
Mean value curves M1890 No
Com. eval. REMOTE M1709 No
98
Actuator controls
AC 01.2/ACExC 01.2 Functions: activate and enable
Information In user level Specialist (4), an additional activation password (depending on the
serial number) is required for enabling the function. The activation password can
only be assigned and generated by the AUMA service.
99
Actuator controls
Product variants AC 01.2/ACExC 01.2
The multiport valve function is considered as product variant and must be activated
in the factory. Only for an activated multiport valve function will the respective
parameters be available for setting in the actuator controls menu.
Properties The multiport valve function allows to directly access a valve port of a valve equipped
with several ports without stopping at any other port. Example: Operation from position
2 to 4 without stopping at position 3.
In operation mode Local, up to 16 positions can be approached. Operation mode
Remote allows the function “next position” also up to 16 positions.
Depending on the setting, the actuator will either operate the valve at a defined
direction of rotation (counterclockwise or clockwise) or as quickly as possible
(irrespective of the actuator position) to the specified valve port.
Procedure for commissioning a multiport valve
100
Actuator controls
AC 01.2/ACExC 01.2 Product variants
Setting values:
Information Set the gear reduction ratio (parameter Reduction ratio M1143) and the actuator
type (parameter Actuator type M1142) prior to setting the home port.
Set home port 1. Position multiport valve to zero position either via manual operation (handweel)
or via motor operation (via push buttons of local controls)
2. In a next step, confirm this position (with Yes) as homeport via parameter MPV
home port M1162.
As an alternative, the home port position can also be confirmed via a signal at
a digital input. To this end, a digital input has to be available and configured.
Set home port (zero position) via parameter
101
Actuator controls
Product variants AC 01.2/ACExC 01.2
Successful resetting of the homeport is shown by a white circle with a black line on
the actuator controls display: .
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5M0127), the input is either High active or Low active. Default setting
is High active.
Each position can be set to any value between 0° and 360° (one full turn of the valve).
Information Prior to setting the positions, the home port must be defined (parameter MPV home
port).
This corresponds to the zero position of the valve (0° or 360° of one full valve turn
as well as 0 % or 100 % of position feedback).
The positions of the valve ports have to be set afterwards.
Customer settings M0041
Multiport valve M1140
MPV positions M1149
Setting ranges: 0.0 to 359.9°
Default values: 0.0° (for all positions)
If desired, positions can be preset in the factory.
Example configuration for a multiport valve comprising 8 ports: All 8 positions are
evenly spread across 360°.
Position 1 = 0.0 (bzw. 359,9°)
Position 2 = 45.0
Position 3 = 90.0
Position 4 = 135.0
Position 5 = 180.0
Position 6 = 225.0
Position 7 = 270.0
Position 8 = 315.0
12.1.6. Operate to position via push buttons of the local controls
To operate to a position via push buttons of the local controls, status indication S0017
must be shown (refer to <Indications in the display>).
Figure 48: Status indication of multiport valve (selector switch in position OFF)
102
Actuator controls
AC 01.2/ACExC 01.2 Product variants
When changing the selector switch to position Local control (LOCAL), the display
changes for selection of the desired position:
Figure 51: Status indication of multiport valve (selector switch in position LOCAL)
Select the desired position (P1, P2, ...) via push buttons and confirm selection
via Ok (push button ).
→ The operation is issued as soon as push button Ok is pressed.
Symbol
Set positions (of valve ports)
P (P1, P2, ...) selected position (1, 2, ...)
– – / –N/A– No position has been selected.
E2 Actual position value
Homeport (zero point) set
No homeport (zero point) has been set
For direct operation to position from remote, make sure that selector switch position
Remote control (REMOTE) is selected.
103
Actuator controls
Product variants AC 01.2/ACExC 01.2
Setting values for digital inputs (DIN) Operation behaviour for input control
Intermediate pos. 1 to Operation to defined position while selecting the
Intermediate pos. 16 shortest path
MPV: CW Position 1 to Operation to defined position in clockwise direction
MPV: CW Position 10
MPV: CCW Position 1 to Operation to defined position in counterclockwise
MPV: CCW Position 10 direction
MPV DriveCW Actuator operates in clockwise direction (without
stop at any position).
MPV DriveCCW Actuator operation in counterclockwise direction
(without stop at any position).
104
Actuator controls
AC 01.2/ACExC 01.2 Product variants
105
Actuator controls
Product variants AC 01.2/ACExC 01.2
Figure 53: Switching behaviour for signalling behaviours B, C, D and hysteresis 3.0°.
106
Actuator controls
AC 01.2/ACExC 01.2 Service functions
Setting the direction of rotation using parameters is only possible for actuators with
electronic control unit/MWG (Non-intrusive version).
107
Actuator controls
Service functions AC 01.2/ACExC 01.2
If texts are changed or if a new display language is available, the language file can
be updated from the external data carrier (SD card).
Required user level: Specialist (4) or higher.
Device configuration M0053
Service functions M0222
Reload languages M0227
13.4. Data export
During data export the data is saved from the device to an external data carrier (SD
card).
Export data
Comprehensive export of all data (parameters, operation data and event protocol).
Operation data is device-specific data.
Required user level: Service (5) or higher.
Device configuration M0053
Service functions M0222
Export all data M0223
Export parameters
108
Actuator controls
AC 01.2/ACExC 01.2 Service functions
The menu Update firmware is only displayed if an SD card has engaged in the card
slot of the local controls.
Required access level: Service (5) or higher.
Device configuration M0053
Service functions M0222
Update firmware M0564
13.8. Service software
Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App for Android-based devices, actuator data can be
uploaded and read, settings can be modified and stored. The connection between
computer and AUMA actuator is established wireless via Bluetooth interface. With
the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
detailed device data of all actuators within a plant.
109
Actuator controls
Service functions AC 01.2/ACExC 01.2
AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators
controls.
Connection between computer (notebook, tablet) and actuator controls is wireless
via Bluetooth interface.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.
The AUMA Cloud is the driving element of the digital AUMA world, acting as
AUMA Cloud interactive platform for efficient maintenance of AUMA actuators at moderate cost.
The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
potential maintenance requirements. Additional functions foster smooth asset
management.
AUMA Assistant App The AUMA Assistant App is available on Google Play Store for free download.
Figure 54: Link to Google Play Store
Activate/deactivate Bluetooth
110
Actuator controls
AC 01.2/ACExC 01.2 Diagnostics
14. Diagnostics
Diagnostics comprise information on the device and on device sub-assemblies for
support during commissioning, maintenance or corrective action.
14.1. Electronic device ID
The electronic device ID provides information about the order data (important for
enquiries with the factory).
Device ID M0021
Identification M0026
Version M0062
Information on device identifications can be modified with the appropriate rights (user
level).
111
Actuator controls
Diagnostics AC 01.2/ACExC 01.2
Diagnostics M0022
Bluetooth M0244
The following states can be checked via diagnostic:
For the digital inputs (DIN), both coding and signal states are indicated at the input
by means of symbols.
● Configuration:
- DIN 4: Operation command OPEN
- DIN 5: Operation command for EMERGENCY behaviour
● Coding:
- DIN 4: High active (Triangle pointing in upward direction)
- DIN 5: Low active (Triangle pointing in downward direction)
112
Actuator controls
AC 01.2/ACExC 01.2 Diagnostics
For the digital outputs (DOUT), both coding and signal states are indicated at the
output by means of symbols.
● Configuration:
- DOUT 1: Indication: Fault has occurred.
- DOUT 2: Indication: End position CLOSED reached
● Coding:
- DOUT 1: Low active (Triangle pointing in downward direction)
- DOUT 2: High active (Triangle pointing in upward direction)
● Signal state at output:
- DOUT 1: Not active (triangle not filled in)
High level = +24 V DC = no indication (no fault available)
- DOUT 2: Active (triangle is black)
High level = +24 V DC= indication (end position CLOSED reached)
113
Actuator controls
Diagnostics AC 01.2/ACExC 01.2
Diagnostics M0022
Position transm. RWG M0996
The following states can be checked via diagnostic:
114
Actuator controls
AC 01.2/ACExC 01.2 Diagnostics
By simulating the actuator signals, the signal behaviour of the actuator controls to
the DCS can be tested, for example, without having to connect the actuator.
Required user level: Specialist (4) or higher.
Diagnostics M0022
Simulation M0023
Actuator signals M0024
Simulation values:
End position OPEN End position OPEN reached.
End position CLOSED End position CLOSED reached.
Torque fault OPEN Torque in direction OPEN reached.
Torque fault CLOSE Torque in direction CLOSE reached.
Thermal fault Motor protection tripped (thermal fault)
The simulation is activated and deactivated by push button Ok.
A loop on the display indicates that the simulation is active.
115
Actuator controls
Diagnostics AC 01.2/ACExC 01.2
By simulating the interface signals, the signal behaviour of the AUMATIC to the DCS
can be tested, for example, without having to connect the actuator.
Required access level: Specialist (4) or higher.
Diagnostics M0022
Simulation M0023
Signals DOUT M0025
Signals AOUT 1 M0413
Signals AOUT 2 M0585
Signals for simulating digital outputs:
Only the assigned outputs are displayed.
Numbers 1, 2, 3, ... indicate the digital output.
Example: 1Fault
Indication Fault is assigned to digital output 1 (parameter Signal DOUT 1 M0109).
Simulation is activated and deactivated by push button Ok.
Triangles indicate the activation:
116
Actuator controls
AC 01.2/ACExC 01.2 Asset Management
117
Actuator controls
Asset Management AC 01.2/ACExC 01.2
Information Since the events are recorded with a time-stamp, date and time (parameter Date
and time M0221) should be properly set.
The actuator controls record status indications such as faults, errors, warnings or
Actuator is in end position CLOSED/OPEN. A filter is used to define the status
indications to be recorded in the event report.
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
Event filter for Events M0333
An event is recorded (i.e. filter is active) if a black dot is placed behind the value
displayed.
Events which can be recorded:
The events which can be selected here are described in the <Faults and warnings>
chapter.
File size of event report
The file size of the event report can be modified to record more or less events as
desired. If the file is full, the oldest events will be overwritten so that the latest and
current events are recorded.
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
File size event. rep. M0330
Default value: 548 [kByte]
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Information Some events are stored in a sector which cannot be overwritten. This includes, for
example, modifications of the parameter setting, enabling of functions and certain
special functions.
The events are first stored into an internal RAM. From this buffer, they are written
to the event report after the set report cycle. The number of events in the buffer can
be set here.
Information In case of power failure, the events in the buffer will be lost.
The event report is updated and saved at a defined cycle. This cycle (save interval)
can be reduced or extended
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
Save interval M0331
Default value: 50,000
Setting range: 1,000 ... 65,535 [ms]
15.3. Characteristics
15.3.1. Torque-travel characteristic
Conditions ● Electric actuators with electronic control unit
● Actuator controls (non-intrusive version) from firmware version 02.03.01
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Asset Management AC 01.2/ACExC 01.2
Set selector switch to position Local control (LOCAL) or Remote control (REMOTE)
to record the characteristic.
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Save characteristics
Properties During recording, the current position, for modulating actuators also the setpoint
position, within an adjustable time interval (between 1 second and 1 hour).
Application By assessing the position-time characteristics, the control behaviour can be assessed
or insights on the use of the actuator can be gained.
Display position-time characteristics
Actuator controls records 10,000 measured values. Set resolution of e.g. approx. 1
second (parameter Interval position-time = 1 [s] ) results in a recording time of 2.7
hours (10 000 seconds). Once this value has been exceeded, the former positions
will be overwritten (ring buffer)
Required user level: Specialist (4) or higher.
Asset Management M1231
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Characteristics M0313
Interval position-time M0805
Default value: 10 [s]
Setting values: 1 ... 3600 [s]
15.3.3. Temperature-time characteristic
Properties Up to four temperature-time characteristics can be recorded unless the devices are
fitted with suitable sensors.
Conditions ● For recording the temperature within the control unit:
MWG (magnetic limit and torque transmitter)
● For recording the temperature within the motor:
additionally temperature sensor (PT 100) in the motor
● For recording the temperature within the gear housing:
additionally temperature sensor (PT 100) in the gearing
--- 0° line
¦ Recording interrupted e.g. due to power failure
The actuator controls display shows temperature evolution during one week. AUMA
CDT software reads out the evolution during an entire year.
The following further information is saved with the characteristic (can be requested
via push button Details)
● Saving date: Time of last temperature measurement
● Starting date: Time of first temperature measurement
● Scaling: Y-axis (temperature)
● Min. value: Minimum measured value
● Max. value: Maximum measured value
15.4. Histograms
15.4.1. Motor running time-position (histogram)
Conditions ● Actuators of the type range SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
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Properties The entire travel (from 0 – 100 %) is divided into 20 segments for recording the motor
running time. When passing a segment, the counter, shown as bar graph, increments.
The histogram is cyclically saved once a minute, in case a change has occurred.
Application The motor running time position histogram shows the travel range within which the
actuator is predominantly operated. This allows to draw conclusions for the sizing
of the valve.
Display motor running time-position
The following detailed information is saved with the histogram (may be called up via
push buttons Details)
● Starting date:; date of first running time measurement
● Saving date:; date of last running time measurement
● Scaling:Y-axis (motor running time)
15.4.2. Motor running time-temperature (histogram)
Conditions ● MWG position transmitter in actuator
● Temperature sensor in the motor (option)
The following further information is saved with the histogram (can be requested via
push button Details)
● Starting date: Date of first running time measurement
● Saving date: Date of last running time measurement
● Scaling: Y-axis (motor running time)
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The following further information is saved with the histogram (can be requested via
push button Details)
● Starting date:.
● Saving date:.
● Scaling:.
15.5. Maintenance (information and signals)
Properties Actuator controls monitor various parameters set in the factory which have an impact
on the wear of the actuator. Once one of these parameters exceeds a determined
limit, the actuator controls generate a signal:
● Status indication: S0005 Warnings (AUMA category)
- Details: Maintenance required
● Status indication: S0010 Maintenance required (NAMUR category)
- Details: shows the parameter(s) for which the limit was exceeded, causing
the Maintenance required signal.
Apart from the parameter monitoring preset in the factory (MT lifetime
mechanics/seals/lubricant/reversing contactors), a fixed maintenance interval can
additionally be configured, triggering the same signal when exceeding the configured
time.
The current maintenance status of the monitored parameters is represented in a bar
chart.
Once maintenance is complete, the parameter initiating maintenance must be reset
to zero.
Application Maintenance on demand, i.e. the function can be used to perform maintenance
depending on the intensity and load of the actuator.
Activate maintenance signals
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The bar charts indicates the current consumption of the following lifetime accounts:
Lifetime mechanics
Lifetime lubricants
Lifetime contactors (only for actuator controls which are not provided with variable
speed function)
Once maintenance is complete, the parameter initiating the request must be reset.
Starting from Maintenance informat. M1037 indication, you can change via Edit to
the reset mode.
Required user level: Specialist (4) or higher.
Device configuration M0053
Application functions M0178
Activation M0212
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Asset Management AC 01.2/ACExC 01.2
Figure 64:
Use push buttons Up ▲ Down ▼ to select the desired parameter. The arrow below
the symbols shows the selected parameter. Pressing push button Reset resets the
lifetime account of the selected parameter to zero.
Set maintenance interval
Parameters for setting a defined maintenance interval. Once the set time has elapsed,
a maintenance signal is issued.
Required user level: Specialist (4) or higher.
Maintenance signals M1231
Maintenance M1644
Maintenance interval M1233
Default value: 10 years
Setting range: 1 month... 10 years
15.6. Operating times display
Characteristics The actuator controls automatically determine the operating time for an operation
between two end positions. For both directions (from OPEN to CLOSE and from
CLOSE to OPEN), the last determined value is saved within a parameter.
Application Operating time measurement indicated how an actuator installed in plant or a
combination of actuator/gearbox/valve behave with regard to inertia without performing
an operation and measuring the time manually.
Display measured operating times
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Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.
Table 22:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to <Status
played. texts in Menu S0001>.
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
S0006 Collective signal 04: For indicated value > 0: Press push button De-
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button De-
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.
S0009 Collective signal 08: For indicated value > 0: Press push button De-
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button Details
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button Details
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid
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Corrective action AC 01.2/ACExC 01.2
Table 23:
Warnings and Out of specification
Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. <Individual signals> table/ Config. warning (collect-
ive signal 06).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
<Individual signals> table/ Internal warning (collect-
ive signal 15).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss).
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Op. time warning The set time (parameter Perm.op. time, manual The warning indications are automatically cleared
M0570) has been exceeded. The preset operating once a new operation command is executed.
time is exceeded for a complete travel from end ● Check valve.
position OPEN to end position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high. Measure/reduce ambient temperature.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be suc- Check actuator (PVST settings).
cessfully completed.
PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
could not be started.
Wrn no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter Reaction time M0634.
Torque wrn OPEN Limit value for torque warning in direction OPEN Check parameter Wrn torque OPEN M0768, re-set
exceeded. if required.
Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re-
exceeded. set if required.
SIL fault1) SIL sub-assembly fault has occurred. Refer to separate Manual Functional Safety.
PVST required Execution of PVST (Partial Valve Stroke Tests) is
required.
Maintenance required Maintenance is required.
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Table 24:
Faults and Failure
Indication on display Description/cause Remedy
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
<Individual signals> table/ Configuration error (col-
lective signal 11).
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
<Individual signals> table/ Config. error REMOTE
(collective signal 22).
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
<Individual signals> table/ Internal error (collective
signal 14).
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction CLOSE.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
Phase fault ● When connecting to a 3-ph AC system and with Test/connect phases.
internal 24 V DC supply of the electronics:
Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC system
and with external 24 V DC supply of the elec-
tronics: One of the phases L1, L2 or L3 is
missing.
Incorrect phase seq The phase conductors L1, L2 and L3 are connected Correct the sequence of the phase conductors L1,
in the wrong sequence. L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC system.
Mains quality Due to insufficient mains quality, the controls cannot ● Check mains voltage.
detect the phase sequence (sequence of phase For 3-phase/1-phase AC current, the permiss-
conductors L1, L2 and L3) within the pre-set time ible variation of the mains voltage is ±10 %
frame provided for monitoring. (option ±30 %). The permissible variation of the
mains voltage is ±5 %
● Check parameter Tripping time M0172, extend
time frame if required.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Poti Out of Range Potentiometer is outside the permissible range. Check device configuration:
Parameter Low limit Uspan M0832 must be less
than parameter Volt.level diff. potent. M0833.
LPV not ready1) LPV: Lift Plug Valve function
The master actuator signals a fault
Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.
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Corrective action AC 01.2/ACExC 01.2
Table 25:
Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
For details, refer to <Individual indications> table.
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
SIL function active1) SIL function is active
Table 26:
Individual indications
Indication on display Remedy
Config. warning (Collective signal 06)
Wrn Setpoint Source Configure analogue inputs AIN 1 or AIN 2, refer to <Input for setpoint position>
Wrn dead bands Check positioner setting.
Torque config. CLOSE Verify torque switching setting.
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Individual indications
Indication on display Remedy
Torque config. OPEN Verify torque switching setting.
DIN 1 configuration – Signal assignment for the indicated digital input (DIN 1 – DIN 10) is incorrect.
DIN 10 configuration Reconfigure digital input.
Configuration EMCY Check configuration.
Config. operat. profile Check configuration.
FO configuration Check configuration.
Heat.monitor.config. Check configuration.
Fail.beh. config. Check configuration.
Config. PID controller Check configuration.
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Corrective action AC 01.2/ACExC 01.2
Individual indications
Indication on display Remedy
IE output defective Check switchgear control.
IE position transmitter Check actuator.
IE logic Check logic.
IE fieldbus Check fieldbus interface.
IE MWG Check MWG.
IE LC Check local controls.
IE Hall 1 calibration – Internal error: Calibration of Hall sensor 1 – 5 of the MWG is incorrect.
IE Hall 5 calibration Check MWG.
IE MWG calibration Check MWG.
IE version Check device configuration.
IE EEPROM Check device configuration.
IE parameter Check device configuration.
IE file access Check device configuration.
IE reserve backup Check device configuration.
IE registration Check device configuration.
IE startup FB Check device configuration.
IE startup sub-assy Check device configuration.
IE LC exception Check device configuration.
IE logic exception Check device configuration.
IE MWG exception Check device configuration.
IE bus exception Check device configuration.
IE MWG end positions Check device configuration.
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Individual indications
Indication on display Remedy
FQM fault temp.-volt. The permissible tolerance range for the room temperature or the voltage range of the respective FQM
unit was fallen short of or exceeded or the permissible tolerance range for 24 V DC at ESD input was
fallen short of or exceeded for a period of minimum 1 second.
FQM fail safe flt The signal is generated if one of the following conditions applies:
● FQM FS-ESD request not active AND FQM timeout winding or FQM timeout limit or FQM timeout
motor active
● FQM FS-ESD request not active AND FQM FS ready active AND FQM FS-PosOk not active
● FQM FS-ESD request not active AND FQM FS ready not active AND FQM FS-PosOk active
● FQM FS-ESD request not active AND FQM fail safe ini. executed AND (FQM FS-PosOk not active
OR FQM FS ready not active)
● FQM FS-ESD request active AND FQM FS ready active
FQM timeout motor The electric motor does not rotate during an initialisation operation.
Table 27:
Status texts in menu S0001
Indication on display Description/cause Remedy
Sensor failure Hardware is either defective or not available: Check or replace hardware.
● for potentiometer, RWG, EWG = signal loss
● for MWG = calibration active or Hall sensor de-
fective
Not referenced For potentiometer, RWG, EWG: end positions not Set end positions and perform reference operation.
set
Calibration Calibration active
Out of range Outside the value range Set valid stroke.
● for potentiometer = insufficient stroke between
the set end positions
● for RWG, EWG = end position OPEN = end
position CLOSED
● for MWG = excessive stroke between the set
end positions
Invalid command Invalid command
Replacement value Substitute value
PCB failure Sub-assembly failure
Commlost Communikation between MWG and logic is interrup- AUMA service
ted. Replace MWG
Possible causes: problem with contacts
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Appendix AC 01.2/ACExC 01.2
17. Appendix
17.1. Selection overview for output contacts and indication lights (digital outputs DOUT)
Depending on the version, the actuator controls are equipped with up to 12 output
contacts (digital outputs).
Table 28:
Signal Description
Not used –
End position CLOSED End position CLOSED reached
Indication depends on the type of seating and means either
● limit seating, end position CLOSED reached, or
● torque seating, end position CLOSED reached
End position OPEN End position OPEN reached
Indication depends on the type of seating and means either
● limit seating, end position OPEN reached, or
● torque seating, end position OPEN reached
End p. CLOSED, blink End position CLOSED reached or intermediate position reached
(The intermediate position is only indicated if parameter Signal interm. pos. M0167 = OPEN/CLOSED
= On.)
Signal blinking: Actuator runs in direction CLOSE.
End p. OPEN, blink End position OPEN reached or intermediate position reached.
(The intermediate position is only indicated if parameter Signal interm. pos. M0167 = OPEN/CLOSED
= On.)
Signal blinking: Actuator runs in direction OPEN.
Setpoint pos.reached The position setpoint is within maximum error variable (outer dead band).
Running CLOSE Actuator runs in direction CLOSE.
Running OPEN Actuator runs in direction OPEN.
Selector sw. LOCAL Selector switch is in position LOCAL.
Selector sw. REMOTE Selector switch is in position REMOTE.
Selector sw. OFF Selector switch is in position OFF.
Limit switch CLOSED Limit switch operated in direction CLOSE
Limit switch OPEN Limit switch operated in direction OPEN
Torque sw. CLOSED Torque in direction CLOSE exceeded
Torque sw. OPEN Torque in direction OPEN exceeded
NAMUR failure Collective signal 10:
Indication according to NAMUR recommendation NE 107
Actuator function failure, output signals are invalid.
NAMUR funct. check Collective signal 08:
Indication according to NAMUR recommendation NE 107
The actuator is being worked on; output signals are temporarily invalid.
NAMUR out of spec. Collective signal 07:
Indication according to NAMUR recommendation NE 107
Difference between setpoint and actual value is too important (exceeding the normal operation conditions).
NAMUR mainten. req. Collective signal 09:
Indication according to NAMUR recommendation NE 107
Recommendation to perform maintenance.
Fault Collective signal 03:
Contains the result of a disjunction (OR operation) of all faults.
Warning Collective signal 02:
Contains the result of an OR disjunction of all warnings.
Not ready REMOTE Collective signal 04:
Contains the result of a disjunction (OR-operation) of the signals, forming the "Not ready REMOTE"
group.
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
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AC 01.2/ACExC 01.2 Appendix
Signal Description
Fault (configurable) Collective signal 19:
This signal can be configured (parameter Fault (Cfg) M0880) and comprises a combination of the following
signals:
● Configuration error
● Config. error REMOTE
● Internal error
● Torque fault CLOSE
● Torque fault OPEN
● Phase fault
● Incorrect phase seq
● Mains quality
● Thermal fault
● Fault no reaction
● Wrn input AIN 1
● Wrn input AIN 2
● Incorrect rotary direct.
● DMF fault OPEN
● DMF fault CLOSE
● FQM collective fault
Warnings (Cgg) Collective signal 20:
This signal can be configured (parameter Warnings (Cfg) M0881) and comprises a combination of the
following signals:
● Config. warning
● Internal warning
● 24 V DC external
● Wrn op.mode run time
● Wrn op.mode starts
● Failure behav. active
● Wrn input AIN 1
● Wrn input AIN 2
● Wrn setpoint position
● Op. time warning
● Wrn controls temp.
● Time not set
● RTC voltage
● PVST fault
● PVST abort
● Wrn no reaction
● Wrn FOC
● Wrn FO cable budget
● Wrn FOC connection
● Torque wrn OPEN
● Torque wrn CLOSE
● SIL fault
● PVST required
● Maintenance required
● FQM fail safe flt
● Speed reduction
● AUMA warning 2
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Appendix AC 01.2/ACExC 01.2
Signal Description
Not ready REM (Cfg) Collective signal 21:
This signal can be configured (parameter Not ready REMOTE (Cfg) M0882) and comprises a combination
of the following signals:
● Wrong oper. cmd
● Sel. sw. not REMOTE
● Service active
● EMCY stop active
● EMCY behav. active
● I/O interface
● Handwheel active
● FailState fieldbus
● Local STOP
● Interlock
● Interlock by-pass
● PVST active
● SIL function active
● FQM fail safe act.
● FQM fail safe ini.
Operation pause active Actuator is in pause time of stepping mode.
Start stepping mode The actuator is within the set stepping range.
Actuator running Actuator is running (output drive is moving).
Hard wired collective signal consisting of:
● Running LOCAL
● Running REMOTE
● Handwheel oper.
Running LOCAL Output drive rotates due to operation command from LOCAL.
Running REMOTE Output drive rotates due to operation command from REMOTE.
Handwheel oper. Output drive rotates without electric operation command.
In intermediate pos. The actuator is in an intermediate position e.g. neither in end position OPEN nor in end position CLOSED.
Intermediate pos. 1 Intermediate position 1 reached
Intermediate pos. 2 Intermediate position 2 reached
Intermediate pos. 3 Intermediate position 3 reached
Intermediate pos. 4 Intermediate position 4 reached
Intermediate pos. 5 Intermediate position 5 reached
Intermediate pos. 6 Intermediate position 6 reached
Intermediate pos. 7 Intermediate position 7 reached
Intermediate pos. 8 Intermediate position 8 reached
Intermediate pos. 9 Intermediate position 9 reached
Intermediate pos. 10 Intermediate position 10 reached
Intermediate pos. 11 Intermediate position 11 reached
Intermediate pos. 12 Intermediate position 12 reached
Intermediate pos. 13 Intermediate position 13 reached
Intermediate pos. 14 Intermediate position 14 reached
Intermediate pos. 15 Intermediate position 15 reached
Intermediate pos. 16 Intermediate position 16 reached
Input DIN 1 A high signal (+24 V DC) is present at digital input 1.
Input DIN 2 A high signal (+24 V DC) is present at digital input 2.
Input DIN 3 A high signal (+24 V DC) is present at digital input 3.
Input DIN 4 A high signal (+24 V DC) is present at digital input 4.
Input DIN 5 A high signal (+24 V DC) is present at digital input 5.
Input DIN 6 A high signal (+24 V DC) is present at digital input 6.
EMCY stop active Operation mode EMERGENCY stop is active (EMERGENCY stop button has been pressed).
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AC 01.2/ACExC 01.2 Appendix
Signal Description
Torque fault CLOSE Torque fault in direction CLOSE
Torque fault OPEN Torque fault in direction OPEN
Torque fault Torque fault in directions CLOSE or OPEN
Thermal fault Motor protection tripped
Phase fault One phase missing
Handwheel active Manual operation is active (handwheel is engaged); optional signal.
PVST active Partial Valve Stroke Test (PVST) is active.
PVST fault Partial Valve Stroke Test (PVST) could not be successfully completed.
PVST abort Partial Valve Stroke Test (PVST) was aborted or could not be started. Remedy: Perform RESET or restart
PVST.
Failure (configurable) This signal can be configured (parameter Failure (configurable) M0879) and comprises a combination
of the following signals which can also be configured:
● Fault (Cfg) M0880
● Warnings (Cfg) M0881
● Not ready REMOTE (Cfg) M0882
Interlock Remote Function Interlock is active for operation mode REMOTE.
Interlock Local Function Interlock is active for operation mode Local.
Interlock OPEN Interlock OPEN is active (enable signal for operation commands in direction OPEN available).
Interlock CLOSE Interlock CLOSED is active (enable signal for operation commands in direction CLOSE available).
Interlock The operation mode Interlock is active.
Bypass Sync Out <By-pass function> enable for operation commands of main or by-pass valves is active.
Interlock by-pass Operation command executed without enable signal Bypass Sync Out.
Safe ESD Safe ESD function (Emergency Shut Down) is active.
Safe Stop Safe STOP function is active.
SIL fault A SIL fault has occurred (collective signal).
SIL function active A SIL function is active. Collective signal of both states, Safe ESD or Safe STOP.
System ok The actuator is switched on and no fault is present
Torque wrn OPEN
Torque wrn CLOSE
LPV Sync Out LPV (Lift Plug Valve) synchronisation signal. Master or slave actuator are in an end position.
LPV SA-OPEN Operation command in direction OPEN from the master actuator to the slave actuator (SA).
LPV SA-CLOSE Operation command in direction CLOSE from the master actuator to the slave actuator (SA).
PVST required (PVST) Partial Valve Stroke Test should be executed
FQM FS ready The constant force spring is wound, the FQM is ready for fail safe operation.
FQM FS-ESD request The FQM (fail safe) fail safe function is requested (ESD requested).
FQM end pos. OP FQM has reached end position OPEN at the output drive side.
FQM end pos. CL FQM has reached end position CLOSED at the output drive side.
FQM FS diag. result The result of the diagnostics via winding switch is available as fault.
FQM timeout winding Winding was not completed within the permissible initialisation time of 2.5 minutes.
FQM timeout limit The end position switch was not active within the permissible waiting time of 10 seconds.
FQM fault temp.-volt. The permissible tolerance range for the internal temperature or the voltage range of the respective FQM
unit was fallen short of or exceeded or the permissible tolerance range for 24 V DC at ESD input was
fallen short of or exceeded for a duration of minimum 1 second.
FQM fail safe flt The signal is generated if one of the following conditions applies:
● FQM FS-ESD request not active AND FQM timeout winding or FQM timeout limit or FQM timeout
motor active
● FQM FS-ESD request not active AND FQM FS ready active AND FQM FS-PosOk not active
● FQM FS-ESD request not active AND FQM FS ready not active AND FQM FS-PosOk active
● FQM FS-ESD request not active AND FQM fail safe ini. executed AND (FQM FS-PosOk not active
OR FQM FS ready not active)
● FQM FS-ESD request active AND FQM FS ready active
137
Actuator controls
Appendix AC 01.2/ACExC 01.2
Signal Description
FQM timeout motor The electric motor does not rotate during an initialisation operation.
Maintenance reminder This signal will be activated if at least on the lifetime accounts (in %) has passed the activation threshold
configured for this signal.
This signal can be configured (parameter Maintenance required M0871) and comprises a combination
of the following signals:
● Mainten. mechanics
● LPV SA-CLOSE
● Mainten. lubricant
● Mainten. contactors
● Mainten. interval
MPV/LPV pos. reached MPV (Multiport Valve)/LPV (Lift Plug Valve) position reached.
Disabled The operation via the push buttons on the local controls is disabled.
Runs_OP/CL+blinker The actuators runs while the indication light for the respective direction of operation (OPEN/CLOSE) is
blinking simultaneously at local controls.
138
Actuator controls
AC 01.2/ACExC 01.2 Appendix
Signal Description
Intermediate pos. 14 Operation command: Run to intermediate position 14.
Intermediate pos. 15 Operation command: Run to intermediate position 15.
Intermediate pos. 16 Operation command: Run to intermediate position 16.
MPV: CW Position 1 Clockwise approach of position 1
MPV: CCW Position 1 Counterclockwise approach of position 1
MPV: CW Position 2 Clockwise approach of position 2
MPV: CCW Position 2 Counterclockwise approach of position 2
MPV: CW Position 3 Clockwise approach of position 3
MPV: CCW Position 3 Counterclockwise approach of position 3
MPV: CW Position 4 Clockwise approach of position 4
MPV: CCW Position 4 Counterclockwise approach of position 4
MPV: CW Position 5 Approach position 5 clockwise
MPV: CCW Position 5 Approach position 5 counterclockwise
MPV: CW Position 6 Approach position 6 clockwise
MPV: CCW Position 6 Approach position 6 counterclockwise
MPV: CW Position 7 Approach position 7 clockwise
MPV: CCW Position 7 Approach position 7 counterclockwise
MPV: CW Position 8 Approach position 8 clockwise
MPV: CCW Position 8 Approach position 8 counterclockwise
MPV: CW Position 9 Approach position 9 clockwise
MPV: CCW Position 9 Approach position 9 counterclockwise
MPV: CW Position 10 Approach position 10 clockwise
MPV: CCW Position 10 Approach position 10 counterclockwise
MPV: CW Position 11 Approach position 11 clockwise
MPV: CCW Position 11 Approach position 11 counterclockwise
MPV: CW Position 12 Approach position 12 clockwise
MPV: CCW Position 12 Approach position 12 counterclockwise
MPV: CW Position 13 Approach position 13 clockwise
MPV: CCW Position 13 Approach position 13 counterclockwise
MPV: CW Position 14 Approach position 14 clockwise
MPV: CCW Position 14 Approach position 14 counterclockwise
MPV: CW Position 15 Approach position 15 clockwise
MPV: CCW Position 15 Approach position 15 counterclockwise
MPV: CW Position 16 Approach position 16 clockwise
MPV: CCW Position 16 Approach position 16 counterclockwise
MPV DriveCW Clockwise actuator operation
MPV DriveCCW Counterclockwise actuator operation
Input DIN 1 Signal for controlling output contact
Input DIN 2 Signal for controlling output contact
Input DIN 3 Signal for controlling output contact
Input DIN 4 Signal for controlling output contact
Enable Local Enables the selector switch function (LOCAL/OFF) on the local controls
Enable OPEN Interlock: Enables operation command in direction OPEN
Enable CLOSE Interlock: Enables operation command in direction CLOSE
PID internal setpoint 2 Internal PID setpoint
Remote2_active Activation of operation mode Remote II
Remote2_OPEN Operation command OPEN in operation mode Remote II
Remote_2_CLOSE Operation command CLOSE in operation mode Remote II
139
Actuator controls
Appendix AC 01.2/ACExC 01.2
Signal Description
Remote2_STOP Operation command STOP in operation mode Remote II
Execute PVST PVST is executed
Bypass Sync In Enable signal for <By-pass function>
LPV Sync In Enable signal for LPV function (synchronisation)
LPV end position CL LPV slave actuator has reached end position CLOSED
LPV sel.sw.Remote Selector switch of LPV slave actuator is in position REMOTE
LPV system ok LPV slave actuator is ready for operation
PID setpoint I/O Change-over of process controller setpoint source between fieldbus interface and I/O interface
PID act. value I/O Change-over of process controller actual value source between fieldbus interface and I/O interface
RelOPENandCLOSE Enable signal OPEN/CLOSE
140
Actuator controls
AC 01.2/ACExC 01.2
141
Actuator controls
AC 01.2/ACExC 01.2
142
Actuator controls
AC 01.2/ACExC 01.2 Index
C
Index CDT 109, 110
Change-over between OPEN 52
A - CLOSE control and setpoint
Activate/deactivate heater 68 control
Activate functions 98 Characteristics 119, 119, 121, 122
Actual configuration 109 Closing fully/opening fully 51
Actual value - indication on 19 Commissioning 8
display Commissioning (indications 17
Actual value source - process 59 on display)
controller Configurable signals 25
Actuator controls heater sys- 68 Contrast 44
tem Control 30
Actuator operation from re- 11 Controller behaviour (process 55
mote controller)
Actuator type (MPV) 100 Correction of inertia (MPV) 104
Adaptive behaviour 49 Correction of the direction of 97
Analogue output 1 26 rotation
Analogue output 1 adjustment 27 Corrective action 127
Analogue output 1 signal 27 Cycles 90
range
Analogue output 2 28 D
Analogue output 2 adjustment 28 Data export 108
Analogue output 2 signal 28 Data import 108
range Date 40
Analogue outputs 26 Date format 40
Analogue signals 26 Deactivate heater monitoring 95
Appendix 134 within actuator controls
Application functions 45 Dead band 50, 50
AUMA Assistant App 110 Dead band (MPV) 104
AUMA Cloud 110 Dead time 51
Automatic deblocking 66 Delay time 72
Delay time <EMERGENCY 77
B operation>
Backlash compensation 105 Device temperatures 126
(MPV) Diagnostic Interface 112
Basic settings 32 Diagnostics 111
Behaviour 81 Digital inputs 138, 138
Binary input signals 138 Digital inputs (diagnostics) 112
Bluetooth 110 Digital outputs 25
Bluetooth diagnostic 111 Digital outputs (diagnostics) 112
Bluetooth interface 85 Direct display via ID 13
By-pass function 61 Direction of rotation 97, 107
Direction of rotation: 107
Directives 8
Display (indications) 17
Display formats 40
Display operating time 126
Down time 96
143
Actuator controls
Index AC 01.2/ACExC 01.2
E I
Electronic device ID 111 Incorrect entry 15
Electronics monitoring power 94 Indication light colour 23
supply Indication lights 23
EMERGENCY behaviour 72 Indications 17
EMERGENCY operation 72, 74 Indications on display 17
EMERGENGY stop 31 Interface (diagnostics) 112
Enable functions 98 Interlock: 79
Enable operation commands 79 Interlock: by-pass 76
Enabling local controls 77 Interlock behaviour 80
End position seating 32 Intermediate position indica- 23
End position tolerance 51 tion via LEDs
Enforce REMOTE control 78 Intermediate positions 45
Error - indication on display 18 Internal process setpoint 57
Error variable 50 Intrusive 10
Event report 118 Inverse operation 57
F L
Factory setting 107 Language in the display 16
Fail safe (diagnostic) 115 LEDs (indication lights) 23
Failure behaviour 70 Lift Plug Valve 63
Failure functions 70 Limit seating 32
Failure - indication on display 22 Limit setting range 51
Failure operation 70 Limit switching 35
Failure position 71 Local actuator operation 11
Failure source (EMERGENCY 74 Local control 11
operation) Local controls 11
Failure source (failure opera- 70 Local setting 12
tion) Local Stop 81
Failure source (Interlock) 80 Local stop: by-pass 76
Fault - indication on display 21 Loss of process setpoint 57
Fault signal - configurable 25 Loss of signal 70, 71
Firmware update 109 Loss of signal process set- 57
Firmware version 109 point
FQM (diagnostics) 115 LPV 63
Function check - indication on 21
display M
Functions: activate/enable 98 Main menu 13
Fuses 127 Maintenance 9
Maintenance required - indic- 22
G ation on display
Gear reduction ratio 100 Maintenance signals 124
Menu navigation 12
H MODE 52
Heater 95 Monitoring functions 88
Heater in switch compartment 68 Motion detector 93
Heater monitoring 95 Motor heater 69
Heater monitoring time 96 Motor protection. by-pass 75
Heater on control unit 68 Motor protection behaviour 90
Heater system 95 Motor protection monitoring 90, 90
Heater system monitoring 95 Motor running time position 122
Histogram 122, 123, 124 histogram
Histograms 122 Motor running time-temperat- 123
Home port 101 ure (histogram)
Motor running time-torque 124
(histogram)
Motor starts 90
MWG (diagnostic) 114
144
Actuator controls
AC 01.2/ACExC 01.2 Index
N P
Non-Intrusive 10 Partial Valve Stroke Test 82
Not ready REMOTE - indica- 21 Password 14
tion on display Password change 15
Number format 41, 41 Password entry 14
Number of ports (positions) 101 Permissible operation time 92
Permissible starts/h 91
O Phase failure monitoring 96
Off time 48, 60 Phase sequence detection 97
On time 60, 90 Plant Asset Management 117
On time monitoring (dia- 114 Positioner 49
gnostics) Positioner (diagnostic) 114
OPEN - CLOSE control (Re- 52 Positioner - indication on dis- 19
mote OPEN - CLOSE) play
Operating data 117 Positions (pivot points) 45
Operating the actuator from 11 Position-time characteristic 121
local controls Position transmitter (diagnost- 113
Operation 8, 11, 29 ic)
Operation commands - indic- 19 Position unit 41
ations on display Potentiometer (diagnostic) 113
Operation profile 47 Primary fuses 127
Operation profile: by-pass 76 Priority REMOTE 78
Operation time monitoring 92 Process controller 54
Out of specification - indica- 21 Process controller (dia- 115
tion on display gnostics)
Output contacts 25 Process factor unit 42
Output signals 25 Process setpoint – loss 57
Overload protection 88 Product variants 100
Overrun 50 Proportional amplification Kp 58
Protective measures 8
Push-to-run operation 11
Push-to-run operation local 29
Push-to-run operation Re- 30
mote
PVST 82
Q
Qualification of staff 8
R
Rate time Td 58
Reaction monitoring 92
Reaction time 93
Reaction time, permissible 93
Reaction time of heater mon- 96
itoring
Remote actuator operation 11
Reset time Tn 58
Reversing prevention time 70
Running time 90
Running time (motor) 122, 123, 124
RWG (diagnostic) 113
145
Actuator controls
Index AC 01.2/ACExC 01.2
S T
Safety instructions 8 Target configuration 109
Safety instructions/warnings 8 Temperature (motor) 123
Selection overview for output 134 Temperature indication 126
contacts and indication lights Temperature monitoring 95
Selector switch functions 77 Temperature-time character- 122
Self-retaining 11 istic
Self-retaining local 29 Temperature unit 41
Self-retaining Remote 30 Thermal monitoring 90
Service 31 Time 40
Service functions 107 Timeout 15
Setpoint control (Remote 52 Torque (histogram) 124
SETPOINT) Torque by-pass 88, 88
Setpoint - indication on dis- 19 Torque - indication on display 19
play Torque limitation 89
Setpoint source - process 56 Torque monitoring 88
controller Torque seating 32
Signal behaviour (multiport 105 Torque switching 33, 34
valve) Torque switching: by-pass 75
Signal loss 71 Torque-travel characteristic 119
Signal output units (AOUT) 43 Torque unit 41
Signals 25 Torque warning 88
Signals (analogue) 26 Two-wire control 48
Signals - configurable 25 Type of seating for end posi- 32
Simulation 115 tions
Source (PVST) 83
Split Range operation 53 U
Standards 8 User level 14
Start of stepping mode 60
V
Status menu 13
Valve position - indication on 18
Status signals 25
display
Status signals - configurable 25
Verification of sub-assemblies 96
Stepping mode 59
Stepping mode: by-pass 76 W
Stop step 60 Warnings - indication on dis- 20
Switching off for reaction time 93 play
error Working value units (AIN) 43
146
Actuator controls
AC 01.2/ACExC 01.2 Parameter index
D
Parameter index Date and time 40
Dead band CLOSE 50
85, 85, 87, 87 Dead band OPEN 50
0 Deblocking attempts 67
0/4 mA (initial value) 28 Delay MA direct.CLOSE 66
Delay MA direct.OPEN 66
2 Delay SA direct.CLOSE 66
20 mA (final value) 28 Detect. time dt 93
24 V DC customer 132 Detect. time dt (MWG) 93
24 V DC external 128 Device ID 111
24 V DC internal 132 Device tag 110, 112
DIN 1 configuration 131
A Disabled 130
Abs. end pos. CLOSED 114 Duty type monitoring 91
Abs. end pos. OPEN 114
Absolute value 114 E
Accept actual config. 109 EMCY behav. active 130
Activation 85, 85 EMCY behaviour 73
Actual position 26, 114 EMCY fail.reac. 73
Actual process value 115 EMCY operation 74
Actuator behaviour 93 EMCY operation mode 74
Actuator type 100 EMCY position 75
Adapt rotary dir. 97 EMCY position MPV 75
Adjustment AOUT 1 27 EMCY source 74
Adjustment AOUT 2 28 EMCY stop active 130
End position CLOSED 32
B End position OPEN 32
Backlash comp. 105 End stepping CLOSE 60
Bluetooth add.partner 110, 112 End stepping OPEN 60
Bluetooth address 110, 112 Event filter for Events 118
Buffer size 119 Export all data 108
By-pass application 63 Export all parameters 108
By-pass Interlock 76 Export event report 108
By-pass Local STOP 76
By-pass operat.profile 76
By-pass timer 76
By-pass torque 75
C
Calibration 133
Change passwords 15
Closing rotation 107
Coding DOUT 1 25
Colour ind.light 1 24
Colour ind.light 2 24
Colour ind.light 3 24
Colour ind.light 4 24
Colour ind.light 5 24
Command fieldbus 131
Commlost 133
Config. error REMOTE 129, 129, 132
Config. operat. profile 131
Config. PID controller 131
Config. warning 128, 128, 130
Configuration EMCY 131
Configuration error 129, 129, 130, 131
Configuration FUP 131
Create factory settings 108
147
Actuator controls
Parameter index AC 01.2/ACExC 01.2
F
Fail.beh. config. 131
Fail.pos.OPEN CLOSE 71
Failure 127
Failure (configurable) 26
Failure behav. active 128
Failure position MPV 72
Fault 127
Fault (Cfg) 26
Fault no reaction 129
File size event. rep. 118
Firmware 109
FO configuration 131
FQM 115
FQM collective fault 130, 132
FQM fail safe end.pos. 115
FQM fail safe flt 133
FQM fault temp.-volt. 133
FQM FS diag. result 115, 132
FQM FS-ESD request 115
FQM FS-PosOk 115
FQM FS ready 115
FQM timeout limit 132
FQM timeout motor 133
FQM timeout winding 115, 132
Function check 127
H
Handwheel active 130
Heat.monitor.config. 131
Heater control unit 68
Heater monitor 95
Heating sys. mon. time 96
High limit AIN 1 53
High limit target value 54
Hydraulics fault 131
Hysteresis 46, 106
Hysteresis 1 47
148
Actuator controls
AC 01.2/ACExC 01.2 Parameter index
149
Actuator controls
Parameter index AC 01.2/ACExC 01.2
150
Actuator controls
AC 01.2/ACExC 01.2 Parameter index
T W
Temp. ctrls norm. ‰ 27 Warnings 127
Temp. ctrl unit norm ‰ 27 Warnings (Cfg) 26
Temperature-time 122 Work. val. activ. (AIN) 43
Thermal by-pass 75 Working values (AIN) 43, 43
Thermal fault 129, 131 Wrn controls temp. 128
Time format 41 Wrn dead bands 130
Time not set 128 Wrn event mark 132
Timer CLOSE 60 Wrn heater 132
Timer OPEN 60 Wrn input AIN 1 128, 129
Tolerance CLOSE 51 Wrn input AIN 2 128, 130
Tolerance OPEN 51 Wrn no reaction 128
Tolerance range 68 Wrn op.mode run time 128
Torque 26 Wrn op.mode starts 128
Torque by-pass [s] 89 Wrn range act.pos. 132
Torque config. CLOSE 130 Wrn ref.actual position 132
Torque config. OPEN 131 Wrn res. data in use 132
Torque fault CLOSE 129 Wrn setpoint position 128
Torque fault OPEN 129 Wrn Setpoint Source 130
Torque peak [%] 89 Wrn sign.loss act.pos. 132
Torque-travel 119, 120, 120, 121 Wrn Tm mark 132
Torque wrn CLOSE 128 Wrn torque CLOSE 88
Torque wrn OPEN 128 Wrn torque OPEN 88
Travel diff. dx 94 Wrong oper. cmd 130, 131
Travel diff. dx (MWG) 94
Tripping time 96
Trip torque CLOSE 34
Trip torque OPEN 34
Type of seating 32
U
Unit 42, 43, 43, 44
Units 42, 42, 42, 43, 43,
43, 43, 44
Update firmware 109
V
Version 111
Volt.level diff. potent. 113
151
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com
Y004.735/003/en/1.20