Quick Term II

Cold ShrinkSilicone Rubber Termination

(With High-K Stress Relief)
Instruction Sheet
IEEE Std. No. 48–1990
Class 1 Termination
ÁÁ
Á
15 kV Class
ÁÁ
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110 kV BIL
Kit Contents: ÁÁ
ÄÄÄ
ÄÄÄ
1 Hi–K Silicone Rubber Terminations
1 Mechanical Ground Strap Assemblies
1 Strips Sealing Mastic
(black with white release liners, bagged) ÄÄÄ
ÄÄ
ÄÄÄ
1 Roll of Scotch 13 Semi-Conducting Tape
ÄÄ
ÅÅ
ËË
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1 Roll of Scotch 70 Silicone Rubber Tape 1

ÅÅ
ËË
ÄÄ
Packs of Silicone Grease
(clear 5cc tube with green letters)
1 CC-3 Cable Preparation Kit
1 Instruction Sheet
5 to 15 kV Kit Selection Chart
ÄÄ
NOTE: Final determining factor is cable insulation diameter
Cable Conductor Size Range (AWG & kcmil)
Kit Cable Jacket
Insulation O
O.D.
D
Number O.D. Range
Range 5 kV 8 kV 100% 8 kV 133% 15 kV 100% 15 kV 133%

0.64 – 0.90 in. 0.80 – 1.20 in.

5633K 3/0 – 300 2/0 – 250 1/0 – 4/0 2 – 3/0 4 – 1/0
(16,3 – 22,9 mm) (20,3 – 30,5 mm)

0.84 – 1.33 in. 1.00 – 1.60 in.

5635K 350 – 750 300 – 750 250 – 600 3/0 – 500 2/0 – 350
(21,3 – 33,8 mm) (25,4 – 40,6 mm)

1.10 – 1.65 in. 1.30 – 1.90 in.

5636K 750 – 1500 750 – 1250 600 – 1000 500 – 1000 350 – 750
(27,9 – 41,9 mm) (33,0 – 48,3 mm)

1.30 – 1.95 in. 1.50 – 2.40 in.

5637K 1000 – 2000 1000 – 2000 800 – 1750 750 – 1750 600 – 1500
(33,0 – 49,5 mm) (38,1 – 61,0 mm)

Table 1

ÉÉ
É
ÉÉ
É Tape Shield
Quick Term II

ÇÇ
ÇÇÇ
Silicone Rubber Termination Kits

ÇÇ
ÇÇÇ Wire Shield
for Single Conductor Tape Shielded,
Wire Shielded or UniShielded Cables

5633K 5636K
5635K 5637K
UniShield
UniShield is a registered trademark of BICC Corporation

NUMBER OF PAGES: 10
ISSUE DATE: 3/19/96
SCALE:
ISSUE:
Not to scale
B
78–8114–1266–3
 Correct Installation of Termination

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Vinyl Tape
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ÄÄÄ ÄÄ Ridge at End of Cable Insulation Shield (Semi-Con)

Ridge at End of High-K Tube

Semi-Con Insulation Shield Cable Insulation Conductor High-K Stress Relief

A. Prepare Cable
Kit Number
Dimension
5633K 5635K 5636K 5637K
[A] 9 1/2
(241 mm) 10
(254 mm)

Table 2
1. Check to be sure cable size fits within kit range as shown in Table 1 (cover page).
2. Prepare cable by following directions suited to specific shielding type.
NOTE: All Shield Types – After stripping back cable jacket and shield layers, clean cable insulation using
one solvent pad from enclosed Scotch Brand Cable Preparation Kit. DO NOT ALLOW SOLVENT
CONTACT WITH CABLE SHIELD SYSTEM.
If abrasive is required, use only 120 grit aluminum oxide as provided in the cable preparation kit.

Tape Shielded Cable

1. Prepare cable using dimensions shown in Table 2 and Figure 1 below.
(Be sure to allow for depth of lug barrel).

Figure 1
[A] Depth
1 3/4
Of Terminal
1/4
Lug

Cable Jacket Semi-Con 1 3/4
= (45 mm)

Tape Shield 1/4
= (6 mm)

   —2—
 2. Wrap 2 highly stretched half-lapped layers of Scotch 13 Semi-Conducting Tape over the tape shield and semi-con
❶ (Figure 2) extending 1/2
(13 mm) onto cable insulation. Start and end taping 3/4
(19 mm) onto tape shield.
Provide a smooth, even leading edge over cable insulation as shown ❷ (Figure 2).

3. Proceed to step B.
Figure 2 3/4

1/2

Tape Shield 1/2
= (13 mm)

❷
❶ 13 Tape 3/4
= (19 mm)

Wire Shielded Cable

1. Prepare cable using dimensions shown in Table 2 and Figure 3 below.
(Be sure to allow for depth of lug barrel).
Figure 3 [A] Depth
2
Of Terminal
Lug

Cable Jacket
Shield Wires Semi-Con 2
= (51 mm)

2. Select one of three mastic strips, provided in kit and remove liners. Using slight tension, wrap a band of mastic
around the cable jacket 1/4
(6 mm) from cut edge ❶ (Figure 4). Cut off excess.
3. Bend drain wires back and press into applied mastic. Overwrap mastic with two layers of highly stretched vinyl tape
(e.g. Scotch 33+ tape, not supplied) ❷ (Figure 4).
4. Wrap 2 highly stretched half-lapped layers of Scotch 13 Semi-Conducting Tape over the cable semi-con ❸
(Figure 4) extending 1/2
(13 mm) onto cable insulation. Start and end taping 3/4
    
 
.
Provide a smooth, even leading edge over cable insulation as shown.
5. Place a marker tape 4
(102 mm) back from the insulation-end of the 13 tape as shown ❹ (Figure 4).
6. Proceed to step C.
Figure 4
4

2
1/2

ÉÉ 1/4
3/4

ÉÉ
ÉÉ
ÉÉ
ÉÉ ❸ 13 Tape
1/4
= (6 mm)
1/2
= (13 mm)
❶ Mastic (Under Wires) 3/4
= (19 mm)
❷Vinyl Tape 2
= (51 mm)
❹ Marker Tape 4
= (102 mm)

   —3—
 UniShield Shielded Cable
1. Prepare cable using dimensions shown in Table 2 and Figure 5 below.
2. Select one of three mastic strips, provided in kit and remove liners. Using slight tension, wrap a band of mastic
around the cable jacket at dimension shown ❶ (Figure 5).
3. Pull drain wires through semi-conductive jacket to leading edge of applied mastic band ❷ (Figure 5).
Figure 5 Depth
[A]
Of Terminal

ÅÅ Lug

ÅÅ
ÅÅ
❶ Mastic ❷ Drain Wires Semi-Conductive Jacket

4. Bend drain wires back and press into mastic ❸ (Figure 6). Overwrap mastic with a highly stretched two-layer band
of vinyl tape (e.g. Scotch 33+ tape, not supplied) ❹ (Figure 7).
5. Remove semi-conductive jacket leaving 1 1/2
(38 mm) exposed beyond drain wires as shown ❺ (Figure 6).
NOTE: To ease jacket removal, install hose clamp (not provided) as shown and ring cut 80% through jacket
❻ (Figure 6). Remove jacket sections by pulling against hose clamp. DO NOT BELL SEMI-CON
JACKET. Remove hose clamp.
Some “UniShield” cables feature dual-layer conductive jackets. Both layers must be removed
during cable preparation.
Figure 6

ÅÅ
❺ 1 1/2
Depth
Of Terminal

ÅÅ Lug

ÅÅ
ÅÅ Semi-Conductive Jacket
❸ Mastic ❻ Cut Line 1 1/2
(38 mm)

6. Wrap 2 highly stretched half-lapped layers of Scotch 13 Semi-Conducting Tape over end of cable semi-conductive
jacket extending 1
(25 mm) onto cable insulation. Start and end taping at drain wires. Provide a smooth, even
leading edge over cable insulation as shown ❼ (Figure 7).
7. Place a marker tape 4
(102 mm) back from the insulation end of the 13 Tape ❽ (Figure 7).
8. Proceed to Step C.
4
Figure 7

ÉÉ 1 1/2
1

ÉÉ
ÉÉ ❼ 13 Tape
1
= (25 mm)
❹ Vinyl Tape Band 1 1/2
= (38 mm)
❽ Marker Tape 4
= (102 mm)

   —4—
B. Install Ground Strap (Tape Shield Cables Only)
1. Unwrap 1
to 2
(25 mm to 50 mm) of coiled flat strap. Position ground strap assembly with tail extending along
cable jacket and coiled end facing down and away from you, over metallic shielding ❶ (Figure 8). Hold the ground
strap tail in place with thumb ❷ (Figure 8) while wrapping the coiled end, counter-clockwise, around the cable
metallic shield ❶ (Figure 8). Cinch (tighten), the attached constant-force spring after final wrap.
NOTE: Wrapped portion of ground strap must contact cable metallic shield only. Adjust location if needed.

Figure 8

13 Tape
Cable Jacket End Tape Shield
❶ Push Coil (Facing Down) Around Shield

2. Seal ground strap

a. Select one of three mastic strips provided in kit. Cut 2 pieces 1 1/2
(38 mm) long and remove liners.
b. Place 1 piece under grounding strap 1/4
(6 mm) from cable jacket cut edge. Push strap into mastic and place the
second piece over ground strap ❸ (Figure 9).

Figure 9

ÅÅ
1/4

ÅÅ
ÅÅ Coil (Ground Strap)
Cable Jacket End
❸ Mastic Strip 1/4
= (6 mm)

3. Wrap 1 half-lapped layer of highly stretched vinyl tape (e.g. Scotch Super 33+ Tape, not supplied in kit) over
applied mastic and ground strap coil ❹ (Figure 10). Do not cover previously applied 13 tape.
4. Place a marker tape 4
(102 mm) back from the insulation end of the 13 Tape, as shown ❺ (Figure 10).

Figure 10
4

ÅÅ
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ÅÅ
ËËËËË
ËË
ËËËË
ÅÅ
ËËËËË
ËË 13 Tape
❹ 33+ Tape
❺ Marker Tape 4
= (102 mm)

   —5—
C. Install Termination (All Shield Types)
1. Cover the edge of the 13 Tape with a liberal coating of silicone grease ❶ (Figure 11).
NOTE: On this product the silicone grease does not serve as a lubricant. It must be used to fill the step at the
13 Tape leading edge.

ÅÅ
ËËËË
ËËË ËË
Figure 11

ÅÅ
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ËËË
ÅÅ
ËËËË
ËË
ËËË
ÅÅ
ËËËË
ËË ❶ Silicone Grease
13 Tape
33+ Tape

2. Silicone grease may also be applied over the ground strap seal to aid in core removal and initial insulator alignment.
3. Slide the termination body onto the cable, aligning the base with previously applied marker tape (all shield types) ❷
(Figure 12).
4. Remove termination core unwinding counter-clockwise ❸ (Figure 12) starting with the loose end. Make sure the
termination body is butted up to the edge of the marker tape ❷ (Figure 12).
TIP: An occasional tug of the core strand while unwinding will aid in core removal.
Figure 12

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❷ Marker Tape

D. Install Terminal Lug

1. Install terminal lug per manufacturer’s direction. See page 8 or 9 if 3M lugs are used.
2. Wrap 4 half-lapped layers of Scotch 70 Silicone Rubber Tape over the lug and onto the insulator for 1
(25 mm)
❶ (Figure 13). Start and end taping on the lug barrel.
TAPING HINT: Apply Scotch 70 Silicone Rubber Tape with minimum tension (just enough to avoid folds
or wrinkles).
3. If lug is not used, solder block conductor and wrap 4 half-lapped layers of 70 Tape from the solder block to 1
(25
mm) onto the insulator using “Taping Hint”.

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Figure 13

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ÄÄÄÄ ❶ 70 Tape

   —6—
E. Grounding
1. If cable is to be grounded at termination, connect as shown. Use braid or wire appropriately sized for system
requirements.
Termination Ground Strap ❶ (Figure 14) is copper conductor equivalent of 9 AWG Solid.
2. Scotch number 25 grounding braid (number 6 AWG solid copper equivalent) is suitable for general grounding
requirements.

Figure 14

TYPICAL TERMINATION
GROUNDING CONNECTION

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❶ Ground Strap
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Brass Bolt, Nut & Washers
Copper Lug (Scotchlok #30019 or Equivalent)
#25 Ground Braid (#6 AWG) – Typical
Tape Shield

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Copper Lugs Or Inline Connector
Brass Bolt, Nut & Washers
#25 Ground Braid (#6 AWG) – Typical
Wire Shield and UniShield

   —7—
Tooling Index
Lug and Crimping Information for Scotchlok Copper/Aluminum Lugs

40132 thru 40178

40016 thru 40079
Two hole
One hole

CRIMPING TOOL-DIE SETS (NUMBER OF CRIMPS)

Cable Scotch- ITT Kearny

Stud lok Square D Co. An-
Size Burndy Corporation Thomas & Betts Corporation Black- Nat’l
Size Lug derson Div.
AWG/ burn Co. Div.
(in.) Num-
kcmil
ber
b
Y35, Y39, VC6–3**
MD6 MY29 Y34A Y1000* TBM 5 TBM 8 TBM 12 TBM 15 VC8C** OD58 TYPE O
Y45*, Y46* VC6–FT**

6 5/16 40016 W161(1) 6AWG(1) A6CAB(1) U6CABT(1) (1) Grey(1) Grey(1) — 29(1) (1) — BY19(3) J(3)

4 5/16 40020 W162(3) 4AWG(1) A4CAB(1) U4CABT(1) (1) Green(2) Green(2) — 37(1) (1) — BY53(3) P(3)

3/8 40024 W163(3) 2AWG(1) A2CAB(1) U2CABT(1) (1) Pink(2) Pink(2) 42H(2) (1) BY23(3) 1/2(3)
2 — —
1/2 40025 W163(3) 2AWG(1) A2CAB(1) U2CABT(1) (1) Pink(2) Pink(2) 42H(2) (1) BY23(3) 1/2(3)

3/8 40028 W163(3) 1AWG(1) A1CAR(1) U1CART(1) (1) Gold(2) Gold(2) 45(1) (1) BY23(3) 1/2(3)
1 — —
1/2 40029 W163(3) 1AWG(1) A1CAR(1) U1CART(1) (1) Gold(2) Gold(2) 45(1) (1) BY23(3) 1/2(3)

3/8 40032 W241(3) 1/0(1) A25AR(1) U25ART(1) (1) Tan(2) Tan(2) 50(1) (1) BY25(3) 5/8–1(3)
1/0 1/2 40033 W241(3) 1/0(1) A25AR(1) U25ART(1) (1) Tan(2) Tan(2) — 50(1) (1) — BY25(3) 5/8–1(3)
3/8 40132 W241(3) 1/0(1) A25AR(1) U25ART(1) (1) Tan(2) Tan(2) 50(1) (1) BY25(3) 5/8–1(3)

1/2 40037 BG(4) 2/0(1) A26AR(2) U26ART(2) (1) Olive(2) Olive(2) 54H(2) (2) BY31C(3) 5/8–1(3)
2/0 — —
1/2 40137 BG(4) 2/0(1) A26AR(2) U26ART(2) (1) Olive(2) Olive(2) 54H(2) (2) BY31C(3) 5/8–1(3)

1/2 40041 W166(4) 3/0(1) A27AR(2) U27ART(2) (1) Ruby(2) Ruby(2) 60(2) (2) 737(3)
3/0 — — —
1/2 40141 W166(4) 3/0(1) A27AR(2) U27ART(2) (1) Ruby(2) Ruby(2) 60(2) (2) 737(3)

1/2 40045 W660(4) 4/0 (2) A28AR(2) U28ART(2) (1) White(4) 66(4) (2) BY35C(4) 840(4)
4/0 5/8 40046 W660(4) 4/0 (2) A28AR(2) U28ART(2) (1) — White(4) — 66(4) (2) — BY35C(4) 840(4)
1/2 40145 W660(4) 4/0 (2) A28AR(2) U28ART(2) (1) White(4) 66(4) (2) BY35C(4) 840(4)

1/2 40049 W249(3) A29AR(2) U29ART(2) (1) 71H(4) 71H(2) (3)

250 5/8 40050 W249(3) — A29AR(2) U29ART(2) (1) — — 71H(4) 71H(2) (3) — — —
1/2 40149 W249(3) A29AR(2) U29ART(2) (1) 71H(4) 71H(2) (3)

1/2 40053 A30AR(2) U30ART(2) (1) 76H(4) 76H(2) (3)

300 — — — — — — —
1/2 40153 A30AR(2) U30ART(2) (1) 76H(4) 76H(2) (3)

1/2 40056 U31ART(2) (1) 87H(4) 87H(3) (3)

350 5/8 40057 — — — U31ART(2) (1) — — 87H(4) 87H(3) (3) — — —
1/2 40156 U31ART(2) (1) 87H(4) 87H(3) (3)

400 1/2 40160 — — — U32ART(4) (1) — — 94H(4) 94H(4) — (2) — —

5/8 40067 U34ART(4) (1) 106H(4) 106H(3) (2)

500 — — — — — — — —
1/2 40166 U34ART(4) (1) 106H(4) 106H(3) (2)

600 1/2 40170 — — — U36ART(4) (1) — — — 115H(3) — (3) — —

5/8 40073 U39ART(4) (1) 125H(5) (3)

750 — — — — — — — — —
1/2 40172 U39ART(4) (1) 125H(5) (3)

5/8 40079 S44ART(4) (1) 140H(4) (3)

1000 — — — — — — — — —
1/2 40178 S44ART(4) (1) 140H(4) (3)

* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die set.

   —8—
Tooling Index
Lug and Crimping Information for Scotchlok Copper Lugs

30014 thru 30045 31036 thru 31068 31145 thru 31178

One hole One hole — long barrel Two hole

CRIMPING TOOL-DIE SETS (NUMBER OF CRIMPS)

Cable
Stud Scotchlok Square D Co. An-
Size Burndy Corporation Thomas & Betts Corporation
Size Copper Lug derson Div.
AWG/
(in.) Number
k il
kcmil
Y35, Y39, Y45*,
MD6 MY29 Y34A TBM 5 TBM 8 TBM 15 VC6–3, VC6–FT**
Y46*

10 30014
6 1/4 30015 — 6AWG(1) — U5CRT(1) Blue(1) Blue(1) — Universal(1)
5/16 30016

10 30018
4 1/4 30019 W161(1) 4AWG(1) A4CR(1) U4CRT(1) Grey(1) Grey(1) — Universal(1)
3/8 30021

1/4 30022
2 5/16 30023 W162(2) 2AWG(1) A2CR(1) U2CRT(2) Brown(1) Brown(1) 33(1) Universal(2)
3/8 30024

5/16 30027
1 — 1AWG(1) A1CR(1) U1CRT(2) Green(1) Green(1) 37(1) Universal(2)
3/8 30028

5/16 30031
1/0 W163(2) 1/0(1) A25R(1) U25RT(1) Pink(2) Pink(2) 42H(2) Universal(1)
3/8 30032

3/8 30036 W241(2) 2/0(1) A26R(1) U26RT(2) Black(2) Black(2) 45(1) Universal(1)
2/0
3/8 31036 W241(3) 2/0(2) A26R(2) U26RT(3) Black(3) Black(3) 45(2) Universal(2)

1/2 30041 W243(2) 3/0(1) A27R(1) U27RT(2) Orange(2) Orange(2) 50(1) Universal(2)
3/0
1/2 31041 W243(3) 3/0(2) A27R(2) U27RT(3) Orange(3) Orange(3) 50(2) Universal(3)

1/2 30045 BG(3) 4/0(1) U28RT(2) Purple(2) Purple(2) 54H(2) Universal(2)

4/0 1/2 31045 BG(4) 4/0(2) A28R(2) U28RT(3) Purple(3) Purple(3) 54H(3) Universal(3)
1/2 31145 BG(4) 4/0(2) U28RT(3) Purple(3) Purple(3) 54H(3) Universal(3)

1/2 31049
250 W166(4) 250(2) A29R(2) U29RT(3) Yellow(2) Yellow(2) 62(2) Universal(2)
1/2 31149

1/2 31053
300 — — A30R(2) U30RT(3) — White(3) 66(3) Universal(3)
1/2 31153

1/2 31056
350 — — A31R(2) U31RT(3) — Red(4) 71H(4) —
1/2 31156

1/2 31060
400 — — A32R(2) U32RT(3) — Blue(4) 76H(4) —
1/2 31160

1/2 31066
500 5/8 31067 — — A34R(2) U34RT(3) — Brown(4) 87H(4) —
1/2 31166

1/2 31068
600 — — — U36RT(3) — Green(4) 94H(4) —
1/2 31168

Y39, Y45, Y46

750 1/2 31172 — — — — — 106H(4) —
U39RT(5)

Y45: S44RT(6)
1000 1/2 31178 — — — — — 125H(4) —
Y46: P44RT(6)

* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die se

   —9—
Tooling Index
Crimping Information for
3M Stem Connectors
Copper/Aluminum

CRIMPING TABLE FOR 3M STEM TYPE CONNECTOR

Recommended Crimping Tools

Conductor 3M Connector Num-
S
Size ber
Manufacturer Mech. Tool Die (No. Crimps) Hydraulic Die (No. Crimps)

Burndy MD6 BG(4), W243(4) Y35, Y39, Y45** U25ART(2), U243(2)

2 Solid SC0020 Kearny 0–51, 0–52 5/8–1 (4) 12, 20, 40, Ton 5/8–1(4)
1 2
1, SC0001
1/0 SC0010 T&B TBM 8 Olive(2) TBM 15 50(2)*

Anderson — — VC6 Universal(2)

Burndy MD6 W669(0) 840(5)* Y35, Y39, Y45** U28ART(2)

2/0 SC0020 Kearny 0–51, 0–52 840(5)* WH–1, WH–2 840(2)

3/0 SC0030
4/0 SC0040 T&B TBM 8 White(4) TBM 15 66(3)

Anderson - — VC6 Universal(2)

* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die set.

`3M', `Cold Shrink', `Scotch' and `Scotchlok' are trademarks of 3M.

UniShield is a registered trademark of BICC Cables.

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Electrical Products Division

Recycled paper Litho in USA
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