Quality Manual AS9100D ISO13485 Rev31
Quality Manual AS9100D ISO13485 Rev31
Manual
Conforming to AS9100D,
ISO13485:2016 and
ISO9001:2015
Revision 31
Last Revised: 10/19/2021
Quality Manual
Table of Contents
i. Foreword ...................................................................................................................................4
ii. Introduction ...............................................................................................................................4
1. Scope .........................................................................................................................................4
1.1 Scope Statement ................................................................................................................................. 4
1.2 Facilities within the Scope................................................................................................................... 5
1.3 Permissible Exclusions ........................................................................................................................ 5
1.4 Scope of the Quality Management System Manual ........................................................................... 5
2. Normative References ................................................................................................................6
3. Terms and Definitions .................................................................................................................6
3.1 Counterfeit Part .................................................................................................................................. 6
3.2 Critical Item ......................................................................................................................................... 6
3.3 Key Characteristics .............................................................................................................................. 6
3.4 Product Safety ..................................................................................................................................... 6
3.5 Special Requirements ......................................................................................................................... 6
4. Context of the Organization ........................................................................................................7
4.1 Understanding the Organization and Its Context ............................................................................... 7
4.2 Understanding the Needs and Expectations of Interested Parties..................................................... 7
4.2.3 Medical Device File .......................................................................................................................... 8
4.3 Determining the Scope of the Quality Management System ............................................................. 8
4.4 Quality Management System and Its Processes ................................................................................. 8
5. Leadership..................................................................................................................................8
5.1 Leadership and Commitment ............................................................................................................. 8
5.2 Policy ................................................................................................................................................... 9
5.3 Organizational Roles, Responsibilities and Authorities .................................................................... 10
6. Planning ................................................................................................................................... 10
6.1 Actions to Address Risks and Opportunities ..................................................................................... 10
6.2 Quality Objectives and Planning to Achieve Them ........................................................................... 10
6.3 Planning of Changes .......................................................................................................................... 10
7. Support .................................................................................................................................... 10
7.1 Resources .......................................................................................................................................... 10
7.2 Competence ...................................................................................................................................... 12
7.3 Awareness ......................................................................................................................................... 12
7.4 Communication ................................................................................................................................. 12
i. Foreword
This manual is issued to describe the quality system employed by Sager Electronics (hereafter
referenced as Sager). The Quality Manual is issued and controlled by Sager’s Director of Quality and
Logistics.
The systems and processes described in this manual serve to ensure conformance to customer
requirements, implementation of Sager’s quality policy, as well as, conformance to the requirements of
AS9100, ISO13485 and ISO9001.
It is the responsibility of the Director of Quality and Logistics to ensure that this manual is maintained as
a current reflection of the Sager Quality System.
ii. Introduction
Sager Electronics, a wholly owned subsidiary of TTI Inc., a Berkshire Hathaway Inc. company, is a North
American distributor of Interconnect, Power and Electromechanical components from leading
manufacturers worldwide and a provider of Custom Solutions. Grounded in over 130 years of innovation
and service, Sager Electronics provides customers and suppliers a unique combination of operational
excellence and innovative business solutions through its Distributing Confidence® business model.
Headquartered in Middleborough, MA, Sager Electronics operates a national network of field sales
representatives and power systems sales engineers, strategically located service centers across North
America, a value-add Power Solutions Center located in Carrollton, TX, and a Battery Solutions Center in
Lisle, IL.
CUSTOMERS
Original Equipment Manufacturers and Contract Electronic Manufacturers primarily in the industrial,
instrumentation, and medical industries as well as the maintenance repair operations and research and
development related markets.
VISION STATEMENT
To be recognized as the leading electronic component distributor and provider of Custom Solutions to
our targeted markets through: High Customer Satisfaction, Highly Developed Employees and High
Levels of Technology Utilization.
1. Scope
1.1 Scope Statement
AS9100 Main site scope: Warehousing and Distribution of electronic components.
AS9100 Custom Solutions sites scope: Design, Manufacture, Warehousing, Assembly and Distribution of
electronic components.
ISO13485 Custom Solutions site scope: The Design and Manufacture of Custom Battery, Power and
Thermal Assemblies for use in medical devices.
2. Normative References
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the reference document (including any amendments) applies.
AS9100:2016
Quality Management Systems – Requirements for Aviation, Space, and Defense Distributors
ISO 9001:2015
Quality Management Systems – Requirements
ISO 13485:2016
Quality Management Systems – Requirements for Medical Devices
AS9496
Counterfeit Mitigation
requirements imposed by the customer that are at the limit of the industry’s capability, or requirements
determined by the organization to be at the limit of its technical or process capabilities.
Note: Special requirements (3.5) and critical items (3.2) along with key characteristics (3.3) are
interrelated. Special requirements are identified when determining and reviewing requirements related
to the product (See 8.2.2 and 8.2.3). Special requirements can require the identification of critical items.
Some critical items will be further classified as key characteristics because their variation needs to be
controlled.
Requirements
Interested Parties
Customers expect quality products delivered on time at the lowest possible
Customers cost. Sager monitors through on time delivery and internal error
percentages.
Employees expect that they be given all required tools, guidance and training
Employees
in order to perform their functions in a safe and diligent manner.
Suppliers expect a fair level of business and proper feedback on their
Suppliers
performance.
Leadership expects all Sager employees perform all their job functions in an
Leadership
ethical manner to create value and to meets its financial objectives.
Regulatory Regulatory Authorities expect Sager to comply with Aviation requirements
Authorities and to maintain all required certifications.
Government Agencies expect Sager to meet all applicable laws about
Government Agencies environment, employment, export compliance, health and safety and fiscal
responsibilities.
Sager monitors and reviews information about these parties and their relevant requirements through
contract review, supplier meetings, Sager’s supplier excellence program, employee interaction and
retention, feedback from the parent company and feedback from auditors, consultants and standards
communities.
5. Leadership
5.1 Leadership and Commitment
5.1.1 General
A major part of Sager’s business philosophy is to be customer-focused. This can be evidenced
throughout Sager’s organization. In addition to the biannual Quality Council management review
meetings, members of the Executive Council participate in regular meetings and conference calls with
departments to identify areas for improvement and reinforce Sager’s customer-centric service and
sales strategies.
Management’s commitment to excellent customer service has been carried through to Sager’s vision
statement, quality policy, quality objectives, performance metrics, corporate presentations and
collateral material, and risk assessments. Quality goals and metrics are posted in both hard and soft
copy throughout the organization to further reinforce Sager’s tag line “Distributing Confidence”.
Sager’s management team is responsible for identifying and procuring the resources needed to fulfill
the requirements of Sager’s Quality System. Managers shall continually validate that their teams are
properly staffed with trained personnel who are committed to Sager’s customer service and quality
objectives.
5.2 Policy
6. Planning
6.1 Actions to Address Risks and Opportunities
Sager considers risks and opportunities when taking actions within the management system, as well as
when implementing or improving the management system; likewise, these are considered relative to
products and services.
Risks and opportunities are managed in accordance with the document: Risk Management Plan.
7. Support
7.1 Resources
7.1.1 General
Sager’s management team is responsible for identifying and procuring the resources needed to fulfill
the requirements of Sager’s Quality System. Managers shall continually validate that their teams are
properly staffed with trained personnel who are committed to Sager’s customer-service and quality
objectives.
Resource allocation is done with consideration of the capability and constraints on existing internal
resources, as well as needs related to supplier expectations. Sager’s management team is responsible
for maintaining a proper work environment to ensure achievement of Quality Management System
objectives.
7.1.3 Infrastructure
Management and staff identify, provide and maintain the infrastructure required to provide customer
satisfaction through conformity of product and services to customer requirements, prevent product
mix-up and provide orderly handling of product. Resource needs, including buildings, workspace,
utilities, process equipment, and supporting services such as transport, telecommunications,
equipment, computer systems, software used in the quality system, etc. are identified through the
quality planning, and quality system management review. Identified resources are provided based on
importance in meeting the quality objectives, meeting customer requirements, the contribution to
continuous improvement initiatives, and budget constraints. Records of maintenance are maintained
as appropriate.
7.2 Competence
Training requirements are determined by job requirements, inputs obtained from employee
performance reviews, audit results, and/or Improvement Initiatives/Corrective Actions generated.
Competence is based on education, training, skills, experience and ongoing job performance.
Sager has documented procedures for determining competence, identifying training needs and
providing for the training of all personnel performing activities affecting the quality of Sager’s service.
Records are maintained as part of the training procedures.
7.3 Awareness
The Quality Council is responsible for ensuring that their employees are aware of the relevance and
importance of their activities and how these tasks contribute to the achievement of Sager’s quality
objectives and compliance to the quality policy. The quality policy is posted throughout the facility.
Employees are aware the implications of nonconformance and also of their contribution to product
safety and the importance of ethical behavior.
7.4 Communication
The Quality Council ensures internal communication takes place regarding the effectiveness of the
quality management system on a biannual basis. Internal communication methods include:
a) Use of corrective and preventive action processes to report nonconformities or suggestions for
improvement.
b) Use of the results of analysis of data.
c) Meetings (periodic, scheduled and/or unscheduled) to discuss aspects of the QMS.
d) Use of the results of the internal audit process.
e) Regular company meetings with all employees.
f) Internal emails or memos to employees.
g) The Quality Council’s “open door” policy which allows any employee access to discussions on
improving the quality system.
7.5.1 General
In accordance with the requirements of AS9100, ISO 13485, and ISO9001 Sager has established,
implemented and maintains documented procedures to control all documentation and data that relate
to Quality System requirements. The quality procedures define the processes used to meet
requirements. The work instructions define current practices and describe how individual tasks are
performed. The quality procedures and work instructions define the records required for the processes
and activities
8. Operation
8.1 Operational Planning and Control
Sager plans and develops the processes needed for product requirements and services. Planning of
product requirements is consistent with the other processes of the management system (see QMS
Appendix E). Such planning considers the information related to the context of the organization (see
section 4.0), resources and capabilities, as well as product and service requirements. Sager shall plan,
implement and control the processes to implement the actions determined in clause 6 by:
a) Determination of requirements for the products and services should include consideration of:
According to the nature of the product and depending on the specific requirements, statistical
techniques can be used to support:
- Design verification
- Process control
o Selection and verification of key characteristics;
o Process capability measurements;
o Statistical process control;
o Design of experiments
- Verification;
- Failure mode, effects and criticality analysis.
c) Determining the resources needs to achieve conformity to the product and service
requirements and to meet on time delivery of products and services;
d) Implementing control of the processes in accordance with the criteria;
e) Determining, maintaining, and retaining documented information to the extent necessary:
a. To have confidence that the processes have been carried out as planned;
b. To demonstrate the conformity of products and services to their requirements;
f) Determining the processes and controls needed to manage critical items, including production
process controls when key characteristics have been identified;
g) Engaging representatives of affected organization functions for operational planning and
control;
h) Determining the process and resources to support the use and maintenance of products and
services;
i) Determining the products and services to be obtained from external providers;
j) Establishing the controls needed to prevent the delivery of nonconforming products and
services to the customer.
The requirements for device installation and the acceptance criteria for verification of installation, as
appropriate, are documented in procedures and work instructions.
Service provision is described in procedures and work instructions and the results of service are
recorded. Periodic evaluation of service activities occurs by the management team in conjunction
with the service department to determine if any information is to be handled as a complaint, trend
analysis for input to the improvement process, and risk evaluation.
The following departments are consulted, as necessary, during the contract review process: Marketing,
Sales, Distribution Center, Finance and Operations.
Any exceptions to the customer’s specifications are agreed upon and communicated with the customer
prior to accepting or altering an order or contract. The results of the contract review process are
documented by the Sales department and retained in the computer database.
Sager maintains documented procedures that describe the customer order maintenance process per the
Sales Key Processes.
8.3.1 General
Sager maintains a design and development process that ensures the subsequent provision of products
and services.
d) The responsibilities and authorities involved in the design and development process;
e) The internal and external resource needs for the design and development of products and
services;
f) The needs to control interfaces between persons involved in the design and development
process;
g) The need for involvement of customers and users in the design and development process;
h) The requirements for subsequent provision of products and services;
i) The level of control expected for the design and development process by customers and other
relevant interested parties;
j) The documented information needed to demonstrate that design and development
requirements have been met.
Sager divides the design and development effort into distinct activities, and defines the tasks,
necessary resources, responsibilities, design content, and inputs and outputs for each activity.
e) Any necessary actions are taken on problems determined during the review, or verification
and validation activities;
f) Documented information on these activities is retained;
g) Progression to the next stage is authorized.
Participants in the design and development reviews include representatives of functions concerned
with the design and development stage(s) being reviewed.
When tests are necessary for the verification and validation, these tests are planned, controlled,
reviewed and documented to ensure and prove the following:
a) Test plans or specifications identify the test item being tested and the resources being used,
define test objectives and conditions, parameters to be recorded and relevant acceptance
criteria;
b) Test procedures describe the test methods to be used, how to perform the test, and how to
record the results;
c) The correct configuration of the test items is submitted for the test;
d) The requirements of the test plan and the test procedures are observed;
e) The acceptance criteria are met.
Sager controls all monitoring and measuring devices used for testing as defined in clause 7.1.5.
Sager ensures that, at the completion of design and development, reports, calculations and test
results are able to demonstrate that the design for the product or service meets the specific
requirements for all identified operational conditions.
- The technical data and repair schemes for operating and maintaining the product.
Sager retains documented information on design and development outputs.
8.4.1 General
Sager has established, implemented and maintains a process to plan and control the temporary or
permanent transfer of work and has a process in place to verify the conformity of the transfer to
requirements. Typically, this applies to Sager transferring product from our main Distribution Center
to one of our third party warehouse locations.
Sager identifies and manages risks associated with external providers of processes, products and
services through periodic review of key metrics. Sager accepts accountability and responsibility for
conformance of products from customer approved providers. All suppliers of parts to Sager must
accept Sager’s Supplier Quality Requirements (QLT009) prior to accepting a purchase order from
Sager.
It is the responsibility of the Marketing Department to purchase, from preferred and approved
suppliers, products and services that conform to specified requirements.
a) Sager maintains a register of suppliers, which includes their current approval status.
Authorized suppliers are Sager’s preferred supplier, which is identified on Sager’s line card.
Approved suppliers are designated as Non-Authorized suppliers that are authorized for the
sale of their product. Supplier Marketing is responsible for maintaining and updating the
Approved Suppliers Register.
b) Suppliers are selected and maintained based upon their ability to meet Sager Quality
standards and specifications. Selection is done by Sager’s Management using various criteria
including: product offering and technology, quality, exclusivity, representation network,
service, profitability and where appropriate, records of previously demonstrated capability
and performance. There are documented procedures outlining this process. Our customers
mandate which products and suppliers they want to purchase. As a distributor, it is our job to
monitor supplier performance and take action, as required, to provide customers with the
best level of service and satisfaction possible.
c) Supplier Quality Meetings are held throughout the year to monitor supplier performance,
which includes, but is not limited to, on-time delivery, acknowledgement rating and quality
specific issues. Action items are created if the suppliers do not meet Sager’s performance
criteria. Corrective Actions are initiated for any supplier that is determined to be failing to
meet customer product requirements.
d) Sager will ensure, when appropriate, that all applicable suppliers as well as Sager use
customer-approved special process sources.
e) Suppliers and items are categorized based on various risk factors. Business strategies are
created and adjusted based on these classifications.
f) Sager’s supplier selection process is designed to prevent the purchase of counterfeit/suspect
unapproved products. Sager only sells products that we are contractually authorized to sell.
Any exceptions are documented with the customer at time of quotation and are noted with
an asterisk on shipping paperwork.
f) The validation, and periodic revalidation, of the ability to achieve planned results of the
processes for production and service provision, where the resulting output cannot be verified
by subsequent monitoring or measurement. These processes can be referred to as special
processes;
g) The implementation of actions to prevent human error;
h) The implementation of release, delivery and post-delivery activities;
i) The establishment of criteria for workmanship;
j) The accountability for all products;
k) The control and monitoring of identified critical items, including key characteristics, in
accordance with the established processes;
l) The determination of methods to measure variable data;
m) The identification of in-process inspection/verification points when adequate verification of
conformity cannot be performed at later stages;
n) The availability of evidence that all production, inspection, and verification operations have
been completed as planned, or as otherwise documented and authorized;
o) The provision for prevention, detection, and removal of foreign objects;
p) The control and monitoring of utilities and supplies;
q) The identification and recording of products released for subsequent production use pending
completion of all required measuring and monitoring activities, to allow recall and
replacement if it is later found that the product does not meet requirements.
At this time, Sager does not utilize any in-house “special processes” where the result of the process
cannot be verified by subsequent monitoring or measurement.
8.5.4 Preservation
Sager’s processes for handling, storing, packaging, preserving and delivering inventory are described
in the Warehouse and Inventory Control procedures.
Only authorized personnel may handle product. Inventory shall be handled in such a fashion as to
protect against damage and preserve its integrity as a quality product. Whenever possible, product is
kept in the manufacturer’s original packaging in order to minimize handling.
Preservation of product shall also include, where applicable in accordance with product specifications
and applicable statutory and regulatory requirements, provisions for:
a) Cleaning – Sager does not sell product that needs cleaning.
b) Prevention, detection and removal of foreign objects.
c) Special handling for sensitive products – Sager has ESD procedures in place as well as a
segregated ESD/Moisture Sensitive stocking area.
d) Marking and labeling including safety warnings - Products are shipped in packages that clearly
identify the part number. Each product is identified by a unique Sager part number that
references the supplier and the manufacturer’s part number, ensuring segregation of similar
products. Shipping documentation is printed out and affixed to the shipment.
e) Shelf-life control and stock rotation – Sager routinely performs cycle counts and stock
rotations. Stock rotation schedules are created based upon product age and excess
availability. At this time, the condition of the product is assessed. Damaged and/or
questionable material will be segregated and handled as non-conforming product.
f) Sager provides special handling and storage for hazardous materials.
Inventory shall be stored in structurally sound and well-maintained warehousing facilities. Storage
methods are determined by the product’s manufacturer, size, quantity and type. Whenever possible,
material is kept in the manufacturer’s original packaging. When necessary, inventory shall be stored
in appropriate containers to prevent deterioration.
Where contractually specified, Sager shall extend protection to include delivery to destination.
Corrective actions;
Returns processing;
Collection and analysis of in-service data;
Control, updating, and provision of technical documentation relating to product use,
maintenance, repair, and overhaul;
Controls required for work undertaken external to the organization;
Product/Customer support
Advisory notices
Post-delivery activities are conducted in compliance with the management system defined herein
which includes investigation and reporting.
In instances when regulatory requirements require that regulatory authorities be notified of
complaints that meet specified reporting criteria of adverse events or issuance of advisory notices,
such reporting will be accomplished via documented procedures. Records of reporting to regulatory
authorities will be maintained. No reporting to regulatory agencies is currently required for parts
provided by Sager to medical customers.
9.1.1 General
Sager maintains monitoring, measurement, analysis and improvement processes needed to ensure
quality system conformity and effectiveness. These processes also ensure customer expectations are
continually achieved. These are monitored through the established Sager Quality Objectives.
Statistical techniques may be employed to collect, analyze, and interpret data relating to the
performance of both Sager and its suppliers. Any statistical measurements used shall be incorporated
within the departmental procedures that verify the acceptability of process and product. These
measurements shall be reviewed as part of the Management Review process.
9.3.1 General
Management Review meetings are held with the Quality Council on a bi annual basis to review the
Quality System and ensure that it is effectively satisfying the requirements of AS9100, ISO9001, ISO
13485 and AS6496, the quality policy, and Sager’s business needs. Records are maintained for each
management review meeting.
10. Improvement
10.1 General
Sager uses the management system to improve its processes, products and services. Such improvements
aim to address the needs and expectations of customers as well as other interested parties, to the
extent possible.
Improvement shall be driven by an analysis of data related to:
a) Conformity of products and services;
The overall responsibility for quality in the organization rests with President of Sager Electronics. He has
defined the Quality Policy for the company and is committed to its implementation.
The responsibility for further detailing of the quality program and for its execution is delegated to the VP
of Operations.
The Quality Representative is responsible for the following:
Planning the overall Quality Program.
Ensuring the Quality System is properly implemented and maintained.
Verifying that AS9100, ISO9001, ISO13485 and AS6496 requirements are being satisfied within
the confines of Sager’s Quality System.
Overseeing the Internal Audit process.
Ensuring that the documents and data that relate to AS9100, ISO9001, ISO13485 and AS6496
requirements are controlled.
Ensuring that necessary documents are approved by appropriate personnel.
Ensuring that current issues of documents are available where necessary.
Ensuring that obsolete documents are promptly removed from all points of use.
Maintaining open and continual lines of communication with the Operations Support
Coordinator.
Participating in the Corrective & Preventive Action/Improvement Initiative processes in order to
prevent and correct Quality System problems.
Overseeing Quality training within their department or location.
Section Procedure
Creating and Updating(7.5.2) Document Control
Control of Documented Information (7.5.3 ) Quality Records
RMA Processing in IC001
Control of Non-Conforming Outputs (8.7, 10.2)
Withdrawal of Suspect Product
Internal Audit (9.2) Internal Audit Process
Nonconformity and Corrective Action (10.2) Corrective Action Process
Actions to Address Risks and Opportunities (6.1, 10.3 ) Risk Assessment
Improvement Initiative