Sect 10 C20

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Section 10

Chapter 20

24 Valve, 8.3 Liter Engine

Specifications

Note: All coding used in the 8.3 Liter and 9 Liter engine manuals are Cummins engine codes. These
engine codes have no meaning to New Holland warranty codes and should only be used for procedure
steps.

7-89520NH
24 Valve, 8.3 Liter Engine
Specifications Page a

Specifications
Contents

Air Intake System - Specifications ............................................................................................................................................................. 18


Air Intake Restriction (010-003) ..................................................................................................................................................... 18
Axial Clearance (010-038) ............................................................................................................................................................. 18
Radial Bearing Clearance (010-047) .............................................................................................................................................. 18

Air Intake System - Torque Values ............................................................................................................................................................. 18


Air Crossover (010-019) ................................................................................................................................................................. 18
Air Leaks, Air Intake and Exhaust Systems (010-024) ................................................................................................................... 18
Turbocharger (010-033) ................................................................................................................................................................. 18
Turbocharger Axial Clearance (010-038) ....................................................................................................................................... 19
Turbocharger Blade Damage (010-039) ........................................................................................................................................ 19
Turbocharger Radial Bearing Clearance (010-047) ....................................................................................................................... 19
Turbocharger Turbine Seal Leaks (010-049) ................................................................................................................................. 19

Cam Followers/Tappets ............................................................................................................................................................................... 10

Capscrew Markings and Torque Values .................................................................................................................................................... 25


Capscrew Markings and Torque Values - Metric ........................................................................................................................... 26
Capscrew Markings and Torque Values - U.S. Customary ............................................................................................................ 27

Cooling System - Specifications ................................................................................................................................................................ 17


Coolant Thermostat (008-013) ....................................................................................................................................................... 17

Cooling System - Torque Values ................................................................................................................................................................ 17


Coolant Filter Head (008-007) ........................................................................................................................................................ 17
Coolant Heater (008-011) .............................................................................................................................................................. 17
Coolant Thermostat (008-013) ....................................................................................................................................................... 17
Fan Spacer and Pulley (008-039) .................................................................................................................................................. 17
Water Pump (008-062) ................................................................................................................................................................... 17

Cylinder Block - Specifications .................................................................................................................................................................... 1


Bearings, Connecting Rod (001-005) ............................................................................................................................................... 1
Camshaft (001-008) ......................................................................................................................................................................... 1
Camshaft Bushings (001-010) ......................................................................................................................................................... 2
Camshaft Gear (Camshaft Removed) (001-013) ............................................................................................................................. 2
Conncecting Rod (001-014) ............................................................................................................................................................. 2
Cylinder Liner (001-028) .................................................................................................................................................................. 3
Measure (001-010) ........................................................................................................................................................................... 2
Piston (001-043) ............................................................................................................................................................................... 4
Piston and Connecting Rod Assembly (001-054) ............................................................................................................................ 4
Piston Rings (001-047) .................................................................................................................................................................... 4

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Page b Specifications

Cylinder Block - Torque Values .................................................................................................................................................................... 5


Bearings, Connecting Rod (001-005) .............................................................................................................................................. 5
Bearings, Main (001-006) ................................................................................................................................................................ 5
Camshaft (001-008) ......................................................................................................................................................................... 5
Connecting Rod (001-014) ............................................................................................................................................................... 5
Crankshaft Wear Sleeve, Rear (001-067) ........................................................................................................................................ 6
Cylinder Liner (001-028) .................................................................................................................................................................. 5
Gear Housing, Front (001-033) ........................................................................................................................................................ 5
Piston and Conecting Rod Assembly (001-054) .............................................................................................................................. 6
Vibration Damper (001-052) ............................................................................................................................................................ 6
Vibration Damper, Rubber (001-051) ............................................................................................................................................... 5

Cylinder Head - Specifications ..................................................................................................................................................................... 7


Cylinder Head (002-004) .................................................................................................................................................................. 7
Valve, Cylinder Head (002-020) ....................................................................................................................................................... 7

Cylinder Head - Torque Values ..................................................................................................................................................................... 8


Cylinder Head (002-004) .................................................................................................................................................................. 8

Exhaust System - Specifications ............................................................................................................................................................... 20


Exhaust Manifold, Dry (011-007) ................................................................................................................................................... 20
Exhaust Restriction (011-009) ....................................................................................................................................................... 20

Exhaust System - Torque Values ............................................................................................................................................................... 20


Exhaust Manifold Dry (011-007) .................................................................................................................................................... 20

Fraction, Decimal, Millimeter Conversions ............................................................................................................................................... 29

Fuel System - Torque Values ...................................................................................................................................................................... 11


Fuel Pump (005-016) ..................................................................................................................................................................... 11
Rotor, CAPS Fuel Injection Pump (005-072) ................................................................................................................................. 11
Snubber, Rate Shape (005-081) .................................................................................................................................................... 11

Injectors and Fuel Lines - Torque Values .................................................................................................................................................. 12


Air in Fuel (006-003) ...................................................................................................................................................................... 12
Fuel Drain Line Restriction (006-012) ............................................................................................................................................ 12
Fuel Drain Lines (006-013) ............................................................................................................................................................ 12
Fuel Filter Head Bracket (006-018) ................................................................................................................................................ 12
Fuel Supply Lines (006-024) .......................................................................................................................................................... 12
Injector (006-026) ........................................................................................................................................................................... 13
Injector Supply Lines (High Pressure) (006-051) ........................................................................................................................... 13

Lubricating Oil System - Specifications .................................................................................................................................................... 14


Lubricating Oil Cooler (007-003) .................................................................................................................................................... 14
Lubricating Oil Pump (007-031) ..................................................................................................................................................... 14

Lubricating Oil System - Torque Values .................................................................................................................................................... 14


Engine Oil Heater (007-001) .......................................................................................................................................................... 14
Lubricating Oil Cooler (007-003) .................................................................................................................................................... 15
Lubricating Oil Pan (007-025) ........................................................................................................................................................ 15
Lubricating Oil Pressure Regulator (Main Rifle) (007-029) ............................................................................................................ 15
Lubricating Oil Pump (007-031) ..................................................................................................................................................... 15
Lubricating Oil Suction Tube (Block-Mounted) (007-035) .............................................................................................................. 16
Lubricating Oil Thermostat (007-039) ............................................................................................................................................ 16

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Specifications Page c

Newton-Meter to Foot-Pound Conversion Chart ...................................................................................................................................... 28

Pipe Plug Torque Values ............................................................................................................................................................................. 24

Rocker Levers - Specifications ..................................................................................................................................................................... 9


Overhead Set (003-004) .................................................................................................................................................................. 9
Rocker Lever (003-008) ................................................................................................................................................................... 9

Rocker Levers - Torque Values .................................................................................................................................................................... 9


Rocker Lever (003-008) ................................................................................................................................................................... 9
Rocker Lever Cover (003-011) ......................................................................................................................................................... 9

Tap-Drill Chart - U.S. Customary and Metric ............................................................................................................................................. 23

Weights and Measures - Conversion Factors ........................................................................................................................................... 22

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Page d Specifications

THIS PAGE LEFT BLANK

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Cylinder Block - Specifications
Specifications Page 1

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Cylinder Block - Specifica-
tions
Bearings, Connecting Rod (001- 2.454 mm MIN 0.0966 in
005) 2.471 mm MAX 0.0973 in
Connecting Rod Bearing Dimensions
Standard

Connecting Rod Side Clearance Limits 0.10 mm MIN 0.004 in


0.33 mm MAX 0.013 in

Dimension A End Play Limits 0.127 mm MIN 0.005 in


0.330 mm MAX 0.013 in

Camshaft (001-008)
Diameter of Peak of Lobe
Intake 51.774 mm MIN 2.038 in
Exhaust 51.596 mm MAX 2.031 in

Journal Diameter 59.962 mm MIN 2.3607 in


60.013 mm MAX 2.3627 in

Camshaft Thrust Plate 9.34 mm MIN 0.368 in


9.58 mm MAX 0.377 in

Camshaft Bore Inside Diameter


With Bushing 60.12 mm MAX 2.367 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Page 2 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Camshaft End Play (A) 0.12 mm MIN 0.005 in


0.46 mm MAX 0.018 in

Camshaft Gear Backlash Limits (B) 0.08 mm MIN 0.003 in


0.33 mm MAX 0.013 in

Camshaft Bushings (001-010)


Camshaft Bore Diameter (Maximum)
without bushing 64.01 mm MIN 2.520 in
with bushing 60.12 mm MAX 2.367 in

Measure (001-010)
Camshaft Bore (Bushing Installed) 60.058 mm MIN 2.3645 in

Camshaft Gear (Camshaft Removed) (001-013)


Camshaft Gear
Temperature 149 °C 300 °F

Connecting Rod Piston Pin Bushing


Diameter 45.023 mm MIN 1.7726 in
45.035 mm MAX 1.7730 in

Connecting Rod (001-014)


Connecting Rod Crank Bore Diameter
(Bearings Removed) 80.987 mm MIN 3.1885 in
81.013 mm MAX 3.1895 in

Crankshaft Rod Journal Diameter 75.962 mm MIN 2.9906 in


76.013 mm MAX 2.9926 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Specifications Page 3

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Bearing Clearance 0.038 mm MIN 0.0015 in


0.116 mm MAX 0.0045 in

Cylinder Liner (001-028)


Cylinder Liner Dimensions
Maximum Out Of Round 0.04 mm 0.0016 in
Maximum Taper 0.04 mm 0.0016 in
Maximum Bore Diameter 114.04 mm 4.4897 in

Cylinder Liner Protrusion 0.25 mm MIN 0.0098 in


0.122 mm MAX 0.0048 in

Cylinder Liner I.D. 114.000 mm MIN 4.4882 in


114.040 mm MAX 4.4897 in

Cylinder Liner O.D. (Top Press Fit)


130.838 mm MIN 5.1511 in
130.958 mm MAX 5.1558 in

Cylinder Liner Bore in Block


(Press Fit Bore) 130.900 mm MIN 5.1535 in
130.950 mm MAX 5.1555 in

Cylinder Liner to Block Clearance 0.229 mm MIN 0.009 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Page 4 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Cylinder Liner Shim Thickness


J924445 0.25 mm 0.010 in
J924446 0.38 mm 0.015 in
J924447 0.51 mm 0.020 in
J924448 0.76 mm 0.030 in
J924449 1.00 mm 0.040 in

Piston (001-043)
Piston Skirt Diameter 113.863 mm MIN 4.4828 in
113.877 mm MAX 4.4833 in

Ring Clearance
Oil Control Ring 0.040 mm MIN 0.0016 in
0.0995 mm MAX 0.0037 in

Piston Pin Bore Diameter


45.006 mm MIN 1.7719 in
45.012 mm MAX 1.7721 in

Pin Diameter
44.997 mm MIN 1.7715 in
45.003 mm MAX 1.7718 in

Piston Rings (001-047)


Ring Gap
Top Ring: 0.35 mm MIN 0.014 in
0.60 mm MAX 0.024 in

Intermediate Ring: 0.35 mm MIN 0.014 in


0.60 mm MAX 0.024 in

Oil Control Ring: 0.30 mm MIN 0.012 in


0.60 mm MAX 0.024 in

Piston and Connecting Rod Assembly (001-054)


Connecting Rod and Crankshaft Side 0.10 mm MIN 0.004 in
Clearance 0.33 mm MAX 0.013 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Cylinder Block - Torque Values
Specifications Page 5

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Cylinder Block - Torque Val-
ues
Bearings, Connecting Rod (001-
005)
35 N·m 26 ft-lb
Connecting Rod Capscrew
70 N·m 52 ft-lb
Torque Value:
60
1
degrees
2
3

Bearings, Main (001-006)


Main Bearing Capscrew
Torque Value:
N·m 37 ft-lb
1 50
N·m 70 ft-lb
2 95
3 90
degrees

Camshaft (001-008)
Thrust Plate Capscrew 24 N·m 18 ft-lb

Connecting Rod (001-014)


120 N·m 89 ft-lb

Cylinder Liner (001-028)


68 N·m 50 ft-lb

Gear Housing, Front (001-033)


Capscrew Torque 24 N·m 18 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Page 6 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Vibration Damper, Rubber (001-


125 N·m 92 ft-lb
051)

Vibration Damper (001-052)


Crankshaft Damper Capscrew Torque 125 N·m 92 ft-lb

Piston and Connecting Rod Assembly (001-054)


Torque Value:
1 35 N·m 26 ft-lb
2 70 N·m 52 ft-lb
3 60
degrees

Crankshaft Wear Sleeve, Rear


(001-067) 9 N·m 80 in-lb
Rear Cover Capscrew Torque

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Cylinder Head - Specifications
Specifications Page 7

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Cylinder Head - Specifica-


tions
71.2 kg 165 lb
Cylinder Head (002-004)
Cylinder Head Weight

Cylinder Head Flatness


End to End 0.075 mm MIN 0.003 in
Side to Side 0.075 mm MAX 0.003 in

Valve, Cylinder Head (002-020)


Approx. Free Length (L):
V942095 55 mm 2.165 in
Maximum Inclination:
V943161 1.5 mm 0.059 in
.

Valve Guide Bore Diameter 8.018 mm MIN 0.3157 in


8.071 mm MAX 0.3178 in

Valve Depth (Installed) 0.859 mm MIN 0.0338 in


1.21 mm MAX 0.0476 in

Valve Rim Thickness Limit


0.79 mm MIN 0.031 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


Cylinder Head - Torque Values 24 Valve, 8.3 Liter Engine
Page 8 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Cylinder Head - Torque Val-
ues
Cylinder Head (002-004)
Torque Value: 148 N·m 108 ft-lb
All Capscrews Step 1 148 N·m 108 ft-lb
Recheck All Step 2 90
All Capscrews Step 3 degrees

24 N·m 18 ft-lb

Fan Hub Capscrew


Torque Value:
8 mm
Capscrew 24 N·m 18 ft-lb
10 mm
Capscrew 43 N·m 32 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Rocker Levers - Specifications
Specifications Page 9

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Rocker Levers - Specifica-
tions
Overhead Set (003-004)
Lash Check Limits 0.152 mm MIN 0.006 in
Intake 0.559 mm MAX 0.022 in

0.381 mm MIN 0.015 in


Exhaust 0.813 mm MAX 0.032 in

Lash Reset Specifications


Intake 0.254 mm Nominal 0.012 in
Exhaust 0.508 mm Nominal 0.022 in

Rocker Lever (003-008)


22.027 mm MIN 0.867 in
Rocker Lever Bore

Rocker Lever Shaft


21.965 mm MIN 0.865 in

Rocker Levers - Torque Val-


ues
Rocker Lever (003-008) 60 N·m 44 ft-lb
Pedestal Capscrew

Rocker Lever Capscrew 24 N·m 18 ft-lb

Rocker Lever Cover (003-011)


Rocker Lever Capscrew 24 N·m 18 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Cam Followers/Tappets 24 Valve, 8.3 Liter Engine
Page 10 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Cam Followers/Tappets
Tappet (004-015)
Valve Tappet Stem Diameter 15.936 mm MIN 0.627 in
15.977 mm MAX 0.629 in

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Fuel System - Torque Values
Specifications Page 11

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Fuel System - Torque Values
Fuel Pump (005-016)
Torque Value:
Fuel Pump Mounting Nuts Support
Bracket 44 N·m 32 ft-lb
Support Bracket 44 N·m 32 ft-lb
Fuel Pump Support Brackets

Torque Value:
Fuel Injection Pump Drive Gear Nut 205 N·m 151 ft-lb

Rotor, CAPS Fuel Injection Pump (005-072)


14 N·m 10 ft-lb

Snubber, Rate Shape (005-081)


Snubber Assembly
Torque Value: Step 1 14 N·m 10 ft-lb
Step 2 120
degrees

Rate Shape Tube Assembly 46 N·m 34 ft-lb

Rate Shape Tube Isolator Capscrew 6 N·m 55 in-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Injectors and Fuel Lines - Torque Values 24 Valve, 8.3 Liter Engine
Page 12 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Injectors and Fuel Lines - Torque Values

Air in Fuel (006-003)


ft-lb
Fuel Line Fitting 24 N·m 18

Fuel Drain Line Restriction (006-


012) 254.0 mm MAX 10.0 in Hg
Fuel Drain Line Pressure Hg

Fuel Drain Lines (006-013)


24 N·m 18 ft-lb

Fuel Filter Head Bracket (006-018)


Fuel Heater 3.4 N·m 30 in-lb

Filter Head Bracket


14 mm 43 N·m 32 ft-lb

Fuel Inlet Restriction 8 mm MAX 4 in Hg


Hg

Fuel Supply Lines (006-024)


37 N·m 27 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Injectors and Fuel Lines - Torque Values
Specifications Page 13

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Injector (006-026)
47 N·m 35 ft-lb
Retaining Nut

Injector Supply Lines (High Pressure) (006-051)


Fuel Pump Connection 24 N·m 18 ft-lb
Cylinder Head Connection 38 N·m 28 ft-lb

Fuel Pump Connection 24 N·m 18 ft-lb


Cylinder Head Connection 38 N·m 28 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Lubricating Oil System - Specifications 24 Valve, 8.3 Liter Engine
Page 14 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Lubricating Oil System - Specifications
Lubricating Oil Pump (007-031)
Backlash Limits
A 0.076 mm MIN 0.003 in
0.330 mm MAX 0.013 in

B 0.076 mm MIN 0.003 in


0.330 mm MAX 0.013 in

Lubricating Oil Cooler (007-003)


Air Pressure Test 449 kPa MIN 65 psi
518 kPa MAX 75 psi

Tip Clearance 0.025 mm MIN 0.001 in


0.1778 mm MAX 0.007 in

Gerotor Clearance 0.025 mm MIN 0.001 in


0.127 mm MAX 0.005 in

Limit 0.1778 mm MIN 0.007 in


0.381 mm MAX 0.015 in

Limits (Used Pump) 0.076 mm MIN 0.003 in


0.330 mm MAX 0.013 in

Lubricating Oil System - Torque Values


Engine Oil Heater (007-001)
120 N·m 88 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Lubricating Oil System - Torque Values
Specifications Page 15

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Lubricating Oil Cooler (007-003)


24 N·m 18 ft-lb

10 mm
24 N·m 18 ft-lb

Lubricating Oil Pan (007-025)


24 N·m 18 ft-lb

80 N·m 60 ft-lb

Lubricating Oil Pressure Regulator (Main Rifle) (007-029)


80 N·m 60 ft-lb

Lubricating Oil Pump (007-031)


24 N·m 18 ft-lb

125 N·m 92 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Lubricating Oil System - Torque Values 24 Valve, 8.3 Liter Engine
Page 16 Specifications

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.

Lubricating Oil Suction Tube (Block-Mounted) (007-035)

24 N·m 18 ft-lb

24 N·m 18 ft-lb

80 N·m 60 ft-lb

Lubricating Oil Thermostat (007-


50 N·m 37 ft-lb
039)

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Cooling System - Specifications
Specifications Page 17

Component or Assembly (Procedure) Ref. No./StepsMetric U.S.


Cooling System - Specifications
Coolant Thermostat (008-013)
Thermostat Initial opening Temperature 81 ° C MIN 178 ° F
83 ° C MAX 182 ° F

Radiator Cap Pressure Test


System Cap
A (Normal Duty) 104 ° C 103 kPa
[220 ° F] [15 psi]

Cooling System - Torque Values


Coolant Filter Head (008-007)
Filter Head
24 N·m 18 ft-lb

Coolant Heater (008-011)


24 N·m 18 ft-lb

Coolant Thermostat (008-013)


24 N·m 18 ft-lb

Fan Spacer and Pulley (008-039)


Fan Capscrew 51 to 62 N·m 37 to 45 ft-lb

Water Pump (008-062)


24 N·m 18 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Air Intake System - Specifications 24 Valve, 8.3 Liter Engine
Page 18 Specifications

Component or Assembly (Procedure) Metric U.S.


Air Intake System - Specifications
Air Intake Restriction (010-003)
Inlet Air Restriction 63.5 mm MAX 25.0 in
H2 O H 2O

Axial Clearance (010-038)


Axial Clearance 0.038 mm MIN 0.0015 in
0.089 mm MAX 0.0035 in

Radial Bearing Clearance (010-


047)
Radial Bearing Clearance 0.15 mm MIN 0.006 in
0.64 mm MAX 0.025 in

Air Intake System - Torque Values


Air Crossover (010-019) 5 N·m 44 in-lb

Air Leaks, Air Intake and Exhaust Systems (010-024)


8 N·m 71 in-lb

Turbocharger (010-033)
45 N·m 33 ft-lb

Air Inlet Pipe Clamp 8 N·m 71 in-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine
Specifications Page 19

Component or Assembly (Procedure) Metric U.S.

Turbocharger Oil Drain Line 27 N·m 20 ft-lb

Turbocharger Oil Supply Line 20 N·m 15 ft-lb

Exhaust Pipe Clamp 8 N·m 71 in-lb

Turbocharger Axial Clearance


(010-038)
8 N·m 71 in-lb

Turbocharger Blade Damage (010-


039)
8 N·m 71 in-lb

Turbocharger Radial Bearing Clearance (010-047)


8 N·m 71 in-lb

Turbocharger Turbine Seal Leaks (010-049)


8 N·m 71 in-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


Exhaust System - Specifications 24 Valve, 8.3 Liter Engine
Page 20 Specifications

Component or Assembly (Procedure) Ref.No./StepsMetric U.S.


Exhaust System - Specifications
Exhaust Restriction (011-009)
Exhaust Restriction
Maximum Exhaust Restriction 76 mm MAX 3 in Hg
Hg

Exhaust Manifold, Dry (011-007)


Exhaust manifold Flatness 0.20 mm MAX 0.008 in

Exhaust System - Torque Values


Exhaust Manifold Dry (011-007)
Exhaust Manifold Capscrew Torque 43 N·m 32 ft-lb

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Weights and Measures - Conversion Factors
Specifications Page 21

Weights and Measures - Conversion Factors

Quantity U.S. Customary Metric From U.S. From Metric


Customary To U.S.
To Metric Customary
Multiply By Multiply By
Unit Name Abbr. Unit Name Abbr.
Area sq. inch in2 sq. millimeters mm2 645.16 0.001550
sq. centimeters cm2 6.452 0.155
sq. foot ft2 sq. meter m2 0.0929 10.764
Fuel pounds per lb/hp-hr grams per kilowatt g/kW-hr 608.277 0.001645
Consumption horsepower hour hour
Fuel miles per gallon mpg kilometers per liter km/l 0.4251 2.352
Performance gallons per mile gpm liters per kilometer l/km 2.352 0.4251
Force pounds force lbf Newton N 4.4482 0.224809
Length inch in millimeters mm 25.40 0.039370
foot ft millimeters mm 304.801 0.00328
Power horsepower hp kilowatt kW 0.746 1.341
Pressure pounds force per psi kilopascal kPa 6.8948 0.145037
sq. inch
inches of mercury in Hg kilopascal kPa 3.3769 0.29613
inches of water in H2O kilopascal kPa 0.2488 4.019299
inches of mercury in Hg millimeters of mm Hg 25.40 0.039370
mercury
inches of water in H2O millimeters of water mm H2O 25.40 0.039370
bars bars kilopascals kPa 100.001 0.00999
bars bars millimeters of mm Hg 750.06 0.001333
mercury
Temperature fahrenheit °F centigrade °C (° F-32) 1.8 (1.8 x ° C) +32
Torque pound force per foot ft-lb Newton-meter N·m 1.35582 0.737562
pound force per inch in-lb Newton-meter N·m 0.113 8.850756
Velocity miles/hour mph kilometers/hour kph 1.6093 0.6214
Volume: gallon (U.S.) gal. liter l 3.7853 0.264179
liquid gallon (Imp*) gal. liter l 4.546 0.219976
displacement
cubic inch in 3 liter l 0.01639 61.02545
cubic inch in3 cubic centimeter cm3 16.387 0.06102
Weight (mass) pounds (avoir.) lb kilograms kg 0.4536 2.204623
Work British Thermal Unit BTU joules J 1054.5 0.000948
British Thermal Unit BTU kilowatt-hour kW-hr 0.000293 3414
horsepower hours hp-hr kilowatt-hour kW-hr 0.746 1.341

7-89520NH Section 10 Chapter 20 Issued 8-2001


Tap-Drill Chart - U.S. Customary and Metric 24 Valve, 8.3 Liter Engine
Page 22 Specifications

Tap-Drill Chart - U.S. Customary and Metric

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Pipe Plug Torque Values
Specifications Page 23

Pipe Plug Torque Values

Size Torque Torque

In Cast Iron or
Thread Actual Thread O.D. In Aluminum Components Steel Components

in in N·m ft-lb N·m ft-lb

1/16 0.32 5 45 in-lb 15 10

1/8 0.41 15 10 20 15

1/4 0.54 20 15 25 20

3/8 0.68 25 20 35 25

1/2 0.85 35 25 55 40

3/4 1.05 45 35 75 55

1 1.32 60 45 95 70

1-1/4 1.66 75 55 115 85

1-1/2 1.90 85 65 135 100

7-89520NH Section 10 Chapter 20 Issued 8-2001


Capscrew Markings and Torque Values 24 Valve, 8.3 Liter Engine
Page 24 Specifications

Capscrew Markings and Torque Values

, CAUTION ,
When replacing capscrews, always use a capscrew of the same measurement and strength as the cap-
screw being replaced. Using the wrong capscrews can result in engine damage.

Metric capscrews and nuts are identified by the grade number stamped on the head of the capscrew or on the sur-
face of the nuts. U.S. Customary capscrews are identified by radial lines stamped on the head of the capscrew.

The following examples indicate how capscrews are identified:

NOTES:

Always use the torque values listed in the following tables when specific torque values are not available.
Do not use the torque values in place of those specified in other sections of this manual.
The torque values in the table are based on the use of lubricated threads.
When the ft-lb value is less than 10, convert the ft-lb value to in-lb to obtain a better torque with an in-lb torque
wrench. Example: 6 ft-lb equals 72 in-lb.

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Capscrew Markings and Torque Values - Metric
Specifications Page 25

Capscrew Markings and Torque Values - Metric

Body
Size Torque Torque Torque

Diam. Cast Iron Aluminum Cast Iron Aluminum Cast Iron Aluminum

mm N·m ft-lb N·m ft-lb N·m ft-lb N·m ft-lb N·m ft-lb N·m ft-lb

6 9 5 7 4 12 9 7 4 14 9 7 4

7 14 9 11 7 18 14 11 7 23 18 11 7

8 25 18 18 14 33 25 18 14 40 29 18 14

10 45 33 30 25 60 45 30 25 70 50 30 25

12 80 60 55 40 105 75 55 40 125 95 55 40

14 125 90 90 65 165 122 90 65 195 145 90 65

16 180 130 140 100 240 175 140 100 290 210 140 100

18 230 170 180 135 320 240 180 135 400 290 180 135

7-89520NH Section 10 Chapter 20 Issued 8-2001


Capscrew Markings and Torque Values - U.S. Customary 24 Valve, 8.3 Liter Engine
Page 26 Specifications

Capscrew Markings and Torque Values - U.S. Customary

Capscrew Body Cast Iron Aluminum Cast Iron Aluminum


Size

N·m ft-lb N·m ft-lb N·m ft-lb N·m ft-lb

1/4 - 20 9 7 8 6 15 11 8 6
- 28 12 9 9 7 18 13 9 7

5/16 - 18 20 15 16 12 30 22 16 12
- 24 23 17 19 14 33 24 19 14

3/8 - 16 40 30 25 20 55 40 25 20
- 24 40 30 35 25 60 45 35 25

7/16 - 14 60 45 45 35 90 65 45 35
- 20 65 50 55 40 95 70 55 40

1/2 - 13 95 70 75 55 130 95 75 55
- 20 100 75 80 60 150 110 80 60

9/16 - 12 135 100 110 80 190 140 110 80


- 18 150 110 115 85 210 155 115 85

5/8 - 11 180 135 150 110 255 190 150 110


- 18 210 155 160 120 290 215 160 120

3/4 - 10 325 240 255 190 460 340 255 190


- 16 365 270 285 210 515 380 285 210

7/8 - 9 490 360 380 280 745 550 380 280


- 14 530 390 420 310 825 610 420 310

1 - 8 720 530 570 420 1100 820 570 420


- 14 800 590 650 480 1200 890 650 480

7-89520NH Section 10 Chapter 20 Issued 8-2001


24 Valve, 8.3 Liter Engine Newton-Meter to Foot-Pound Conversion Chart
Specifications Page 27

Newton-Meter to Foot-Pound Conversion Chart

N·m ft-lb N·m ft-lb N·m ft-lb

1 8.850756 in-lb 55 41 155 114

5 44 in-lb 60 44 160 118

6 53 in-lb 65 48 165 122

7 62 in-lb 70 52 170 125

8 71 in-lb 75 55 175 129

9 80 in-lb 80 59 180 133

10 89 in-lb 85 63 185 136

1 0.737562 ft-lb 90 66 190 140

12 9 95 70 195 144

14 10 100 74 200 148

15 11 105 77 205 151

16 12 110 81 210 155

18 13 115 85 215 159

20 15 120 89 220 162

25 18 125 92 225 165

30 22 130 96 230 170

35 26 135 100 235 173

40 30 140 103 240 177

45 33 145 107 245 180

50 37 150 111 250 184

NOTE: To convert from Newton-Meters to Kilogram-Meters divide Newton-Meters by 9.803.

7-89520NH Section 10 Chapter 20 Issued 8-2001


Fraction, Decimal, Millimeter Conversions 24 Valve, 8.3 Liter Engine
Page 28 Specifications

Fraction, Decimal, Millimeter Conversions

Fraction inch mm Fraction inch mm


1/64 0.0156 0.397 33/64 0.5156 13.097
1/32 0.0313 0.794 17/32 0.5313 13.494
3/64 0.0469 1.191 35/64 0.5469 13.891
1/16 0.0625 1.588 9/16 0.5625 14.288
5/64 0.0781 1.984 37/64 0.5781 14.684
3/32 0.0938 2.381 19/32 0.5938 15.081
7/64 0.1094 2.778 39/64 0.6094 15.478
1/8 0.1250 3.175 5/8 0.6250 15.875
9/64 0.1406 3.572 41/64 0.6406 16.272
5/32 0.1563 3.969 21/32 0.6563 16.669
11/64 0.1719 4.366 43/64 0.6719 17.066
3/16 0.1875 4.763 11/16 0.6875 17.463
13/64 0.2031 5.159 45/64 0.7031 17.859
7/32 0.2188 5.556 23/32 0.7188 18.256
15/64 0.2344 5.953 47/64 0.7344 18.653
1/4 0.2500 6.350 3/4 0.7500 19.050
17/64 0.2656 6.747 49/64 0.7656 19.447
9/32 0.2813 7.144 25/32 0.7813 19.844
19/64 0.2969 7.541 51/64 0.7969 20.241
5/16 0.3125 7.938 13/16 0.8125 20.638
21/64 0.3281 8.334 53/64 0.8281 21.034
11/32 0.3438 8.731 27/32 0.8438 21.431
23/64 0.3594 9.128 55/64 0.8594 21.828
3/8 0.3750 9.525 7/8 0.8750 22.225
25/64 0.3906 9.922 57/64 0.8906 22.622
13/32 0.4063 10.319 29/32 0.9063 23.019
27/64 0.4219 10.716 59/64 0.9219 23.416
7/16 0.4375 11.113 15/16 0.9375 23.813
29/64 0.4531 11.509 61/64 0.9531 24.209
15/32 0.4688 11.906 31/32 0.9688 24.606
31/64 0.4844 12.303 63/64 0.9844 25.003
1/2 0.5000 12.700 1 1.0000 25.400

Conversion Factor: 1 inch = 25.4 mm

7-89520NH Section 10 Chapter 20 Issued 8-2001

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