TP-FX Brochure Rev070

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■Standard and optional accessories

Model TP-15FX TP-25FX TP-35FX TP-45/60/80FX TP-110/150/200FX


Inverter
Variable-speed drive ○ ○ ○ ○ ○
(with forward/reverse selector switch)
Manual grease lubrication ○ ○ ○ ○ ○
Lubrication system
Automatic grease lubrication ̶ ̶ ̶ ▲ ▲

Knockout Mechanical ▲ ▲ ▲ ▲ ▲
Foundation parts Anchor bolts, shims, leveling plates ▲ ▲ ▲ ▲ ▲
Vibration isolation system Rubber isolators ▲ ▲ ▲ ▲ ▲
Slide cap ○ ○ ○ ○ ▲
5.7 inches ○ ○ ○ ○ ○
Touch screen
8.4 inches ̶ ̶ ̶ ▲ ▲
20 dies ○ ○ ○ ○ ○
Die information
Single crank presses
200 dies ▲ ▲ ▲ ▲ ▲

Total counter 6 digits (x 2) ○ ○ ○ ○ ○


Preset counter 6 digits (x 2) ○ ○ ○ ○ ○
Eco-counter ○ ○ ○ ○ ○
TP-15FX / 25FX / 35FX / 45FX / 60FX / 80FX / 110FX / 150FX / 200FX
Ethernet ○ ○ ○ ○ ○
APINES ▲ ▲ ▲ ▲ ▲ Press
Air ejector Solenoid type (1 circuit) ○ ○ ○ ○ ○
Slide adjuster Motorized ̶ ̶ ▲ ○ ○
Die height counter Digital display in 0.01 mm increments ̶ ̶ ̶ ○ ○
Overload protector (OLP) Hydraulic ̶ ̶ ○ ○ ○
Control system Two-hand control ○ ○ ○ ○ ○
Stationary ○ ○ ○ ○ ○
Control panel
Portable stand ̶ ▲ ▲ ▲ ▲
Electronic rotary cam 4 spare channels ○ ○ ○ ○ ○
Die cushion ̶ ̶ ̶ ▲ ▲
Light curtain ○ ○ ○ ○ ○
○:Standard ▲:Option ̶:Not available

■Die cushion specifications


(bellows type, without chute)
Model Capacity(kN)
General purpose 10
TP-45FX
Drawing 23
General purpose 19
TP-60FX
Drawing 35
General purpose 23
TP-80FX
Drawing 63
General purpose
TP-110FX 75
Drawing
General purpose
TP-150FX 95
Drawing
General purpose
TP-200FX 140
Drawing

For your safe use,


be sure to read the manual carefully before use.
●Use of this product requires safeguard measures to suit your work.
●These machines correspond to the press machines specified in the Ordinance on Industrial Safety and Health.
This means that you must contact the authorities for applying for their installation, for example.
●Options are included in photos.

*Specifications, appearance, and equipment are subject to change without notice by reason of improvement.
*The official model names of machines described in this catalog are TP15FX, TP25FX, TP35FX, TP45FX, TP60FX, TP80FX, TP110FX, TP150FX, and TP200FX.
Use these registered model names when you contact the authorities for applying for installation, exporting, or financing.
The hyphened spellings TP15-FX, TP25-FX, TP35-FX, TP45-FX, TP60-FX, TP80-FX, TP110-FX, TP150-FX, and TP200-FX are used in some portions of this catalog for sake of readability.
*The specifications described in this catalog are for the Japanese domestic market.

Inquiry
www.amada.com

E055-HQ01en
Oct.2014
“High versatility aiming at leading edge of times”
Traditional Amada crank presses Processing examples with sample workpieces
Material: SPCC Material: SPCE
Since its launch, the TP series has always been at the forefront of times in numerous Thickness: 0.4mm Thickness: 0.5mm
press shops. Besides the functions that have met the fabrication needs of customers,
the TP-FX series is also digital network ready and helps to visualize operating conditions
and maintenance information. Eco-counter and eco-idling functions save on energy and
improve energy efficiency.

Eco-functions reduce power consumption


Advanced eco-functions are installed to achieve lower power consumption as compared with conventional machines.
The TP-45FX, -60FX, -80FX, -110FX-, -150FX, and -200FX models can benefit from the taxation system to promote
capital investment for productivity improvement until March 31, 2017 in Japan.

Eco-counter function
When the production count reaches the preset count, the motor
automatically enters the idle condition and draws less power.

Eco-idling function
When its standby time reaches the preset time, the motor
automatically enters the idle condition and consumes less power.

Touch screen blackout function


When the touch screen is not operated for the preset time, it
blacks out to reduce power consumption.

Power consumption comparison


36.9% reduction
TP-150FX 2.18kWh
3.45kWh
Conventional machine
(TP-150EX)
1.0 2.0 3.0 (kWh)
TP-80FX TP-150FX
Single crank presses *Power consumption calculation conditions
-Production stroke count: Maximum stroke count x 0.7
-Load operation: 30 min
-Standby (setup): 10 min

*Options are included in photos.


2 3
Single crank presses

TP-FX series Technologies and functions

1 Operability improvement and machine data management (Functionality)


Pendant control panel Setting die information and operation
A TFT color touch screen is fitted as standard and provides better visibility and operability. Data set to use dies, or die information, can be stored in the machine (standard 20 dies).
The stamping stroke count and rotary cam data settings can be changed all at once by switching the die information.

Program save and call

Die information

Operation control displays


Maintenance management
A new layout is adopted to provide visibility and intuitive operation.
Maintenance information required for stable operation, such as oil change history, special voluntary inspection history,
and number of times equipment has operated, can be checked on the machine.
Eco-function setting button
Shows the eco-function setting display.

Setup button
Shows the setup display convenient to use when changing dies.

Menu button
Shows the menu display for die information and maintenance information
among other information.

Oil change history


Maintenance management menu

When you press numerical portions, you can Special voluntary


set the corresponding counters, cam, or inspection history
stamping stroke count.
Operation counts

Safety standard
Safety PLCs that meet the requirements of the safety standard ISO 13849-1 are adopted to increase reliability in safety.
Rotary cam setting display Digital setting display (stamping stroke count)

Two-hand control panel with guard rings


Operability is improved by new guard rings and control buttons arranged
not to obstruct the light curtain. Thin control panel (15 mm thinner than
conventional panels) suited to a seated operator. Pictographs and Eng-
lish labels are the same as those of the SDE series.

4 5
Single crank presses

2 Performance-proven functions to unerringly meet fabrication needs (Flexibility) 3 High expandability in consideration of digital network era (Futurity) options
Traditional Amada wet transmission APINES*
Rotation from the flywheel is transferred to the slide through a planetary-geared transmission (for medium-capacity Visualization of press operating conditions and
models) or a two-stage reduction-geared transmission (low-capacity models). The results are higher reduction ratio, maintenance information with touch screen PC.
torque, and energy. A multiple-disc clutch-brake unit reduces air consumption when the clutch is turned on and off The Ethernet is equipped as standard.
and transmits an appropriate braking force. - General-purpose presses to servo presses are all digital network ready
- Real-time shop floor monitoring
- Operation and production history, time chart
- Alarm information, maintenance information
- Tablet and smartphone ready
Shop area monitor Operation time chart

APINES configuration diagram


APINES server
(web server)
Wireless Terminal
LAN - Operation data - Reference to
router - Maintenance data operation information
- Preparation of daily and
monthly reports
Two-stage reduction-geared transmission Planetary-geared transmission
(TP-25FX, -35FX, -45FX, -60FX, and -80FX) (TP-110FX, -150FX, and -200FX)
WANS and SMAPS
- Reference to - Reference to - Reference to load waveform
operation information operation information - Editing of slide motion
Die height displayed in minimum increments - Reference to
maintenance information
- Reference to
maintenance information
of 0.01 mm (except for TP-15FX, -25FX, and -35FX) Smartphone Tablet

A motorized slide adjuster is installed as standard. Die height can be


adjusted in minimum increments of 0.01 mm. Precision die setup can be
accurately simulated.

Highly rigid frame and bolster TP-FX series SDE/SDEW series

Frame deflection is minimized by computer-aided strain analysis to meet


precision stamping needs. Consequently, stamping accuracy is *Amada Press-machine Information Network System
improved and the part rejection rate is reduced.
The instantaneous deflection of the bolster by the stamping load is mini-
mized to achieve stable stamping quality and longer die life.

Die cushions (options)


There are available pneumatic die cushions with many years of proven
performance and excellent durability, and hydropneumatic die cushions to
expand the drawing range.

Pneumatic die cushion

6 7
Single crank presses

Standard die space dimension tables


■TP-FX series Unit: mm

TP-15FX TP-25FX TP-35FX TP-45FX TP-60FX TP-80FX TP-110FX TP-150FX TP-200FX


Slide bottom drawings Slide bottom drawings

45
45

45
40

35

65

100
55
40

75
70
35

65

80

90
70
55

60
φ50.5F7, 80 deep
Standard shank hole φ50.5F7, 90 deep φ50.5F7, 105 deep
Standard shank hole Standard shank hole Standard shank hole Standard shank hole Standard shank hole Chamfer hole mouth, C5
φ38 H7, 55 deep Chamfer hole mouth, C5 Chamfer hole mouth, C5
φ32 H7, 40 deep φ38 H7, 40 deep φ50 H7, 55 deep φ50 H7, 60 deep φ50 H7, 70 deep

150
125

420
500

550
630
370
450

470
550
250
300

350
400
350
200
150

125

150
220 250 300 300 300 150 150
4-φ24 150 300 150 300
180 200 300 350 6-φ22 450 4-φ22 470 4-φ22 520 4-φ24 4-φ24
600 Inverted spot faceφ46 600 770
220 250 350 400 Inverted spot face 500 Inverted spot face 550 Inverted spot face 1 deep Inverted spot faceφ46 850 Inverted spot faceφ46
700
2-φ18 2-φ18 6-φ18 φ42, 1 deep φ42, 1 deep φ42, 1 deep 1 deep 1 deep
Inverted spot face Inverted spot face Inverted spot face
φ34, 1 deep φ34, 1 deep φ34, 1 deep

Bolster plate drawings Bolster plate drawings

A A A A A A
800 920 1030 1100 1250 1450

A A A

150 150 150 150

150 150 150 150


150
150

150

150 150
600

700

750

850
450

550
500 550 700

150
150

150
120
80

90

φ150 φ180 φ200 φ240 φ240 φ240


300

300

400

B B B B B B
120
80

90

800 920 1030 1100 1250 1450


320 400 400 450 500 600
φ100 φ100 φ120

150 150 150 150

150 150 150 150


150

150
150

150 150
600
450

550

700
200

750
220

850
220
B B B

150
120

150

150
150

150
500 550 700
180 200 250
120

C (for drawing) C (for drawing) C (for drawing) C C C


80

90
300

300

400
100
70

80

800 920 1030 1100 1250 1450


120
80

90

150 150 150 150

150 150 150 150


150

150
150

150 150
700
600
450

550

750

850
150
150

150

Pin hole 25-φ25 P=50 Pin hole 16-φ30 P=75 Pin hole 24-φ30 P=75 Pin hole 24-φ30 P=75 Pin hole 24-φ30 P=75 Pin hole 48-φ30 P=75
(Drawing specification die cushion) (Drawing specification die cushion) (Drawing specification die cushion) (Drawing specification die cushion) (Drawing specification die cushion) (Drawing specification die cushion)

T-slot detail Cushion pin hole detail


TP-45FX~TP-200FX TP-45FX TP-60FX~TP-200FX
+0.43
18 0
φ30 φ40
+0.52
22 0
120° 120°
(18)

30

6
5
-0.5
+2
12 0

0
*50

22

(38)

+2
+2

30 0
(0~1)

16 0

(0~1)

*Bolster thickness +3
37 0
φ25 φ30

8 9
Single crank presses

Specifications and dimension drawings


■Machine specifications ■Dimensions / TP-15FX~TP-35FX ■Dimensions / TP-45FX~TP-200FX
Model TP-15FX TP-25FX TP-35FX
Capacity kN 150 250 350
Stroke length mm 60 80 110
Tonnage rating point above BDC mm 3.0 5.0 5.5
Strokes per minute (stepless) min-1 70~140 70~120 60~100
Flywheel energy (stepless) kJ 0.5~2.1 1.0~2.9 3.3~9.1
Die height mm 200 220 250
Slide adjustment mm 40 50 55
Slide face dimensions (LR×FB) mm 220×150 250×200 350×300
Bolster dimensions (LR×FB) mm 500×300 550×300 700×400
Bolster thickness mm 50 50 60
Frame gap mm 155 160 210
Open back mm 316 368 432
Working surface height mm 800 800 800
Main motor kW×P 1.5×4 2.2×4 3.7×4
Overall machine height mm 1810 2155 2425

C
Machine mass kg 1200 1700 2600
Slide adjuster Manual Manual Manual

C
Lubrication system Manual grease lubrication Manual grease lubrication Manual grease lubrication
Variable-speed drive Inverter Inverter Inverter
E F E F

Model TP-45FX TP-60FX TP-80FX


φ24 M

D
Menu General purpose Drawing General purpose Drawing General purpose Drawing
Capacity kN 450 600 800
Stroke length mm 100 140 120 160 130 180
Tonnage rating point above BDC mm 10.5 7.0 6.5 4.5 7.0 4.8
J K J L
Strokes per minute (stepless) min-1 55~100 55~100 45~85 45~85 40~75 40~75
Flywheel energy (stepless) kJ 9.6~31.8 9.6~31.8 13.2~47.0 13.2~47.0 14.0~49.1 14.0~49.1
A B A K
Die height mm 255 290 290 335 320 350 G H I G B
Slide adjustment mm 60 70 80 H I
Slide face dimensions (LR×FB) mm 400×350 500×400 550×450
Bolster dimensions (LR×FB) mm 800×450 920×550 1030×600
Bolster thickness mm 115 125 125
Frame gap mm 240 285 310
Open back mm 490 578 638
Working surface height mm 800 850 850
Main motor kW×P 3.7×4 5.5×4 7.5×4
Die cushion capacity kN 10 23 19 35 23 63
Die cushion stroke length mm 50 70 60 80 70 80
TP-15FX~TP-35FX Unit: mm

Die cushion pad area (LR×FB) mm 230×210 260×235 285×270 370×265 260×235 480×300 A B C D E F G H I J K
Overall machine height mm 2295 2410 2615 2740 2785 2915
Machine mass kg 4200 6200 7400 TP-15FX 560 785 1810 800 316 155 910 1100 145 500 650
Slide adjuster Motorized Motorized Motorized
Lubrication system Manual grease lubrication Manual grease lubrication Manual grease lubrication TP-25FX 700 955 2155 800 368 160 905 1260 160 620 720
Variable-speed drive Inverter Inverter Inverter
TP-35FX 800 1105 2425 800 432 210 1025 1440 165 720 870

Model TP-110FX TP-150FX TP-200FX


TP-45FX~TP-200FX
Menu General purpose Drawing General purpose Drawing General purpose Drawing A B C D E F G H I J K L M
Capacity kN 1100 1500 2000
Stroke length mm 150 200 175 225 200 250 General purpose 1180 2295 1010
Tonnage rating point above BDC mm 9.5 6.5 8.0 6.0 8.0 6.0 TP-45FX 840 800 490 240 1120 1560 140 766 φ40
Strokes per minute (stepless) min-1 35~65 30~55 30~55 25~45 30~55 25~45 Drawing 1225 2410 1055
Flywheel energy (stepless) kJ 13.8~47.7 15.0~50.3 19.6~65.9 21.5~69.6 33.9~113.9 37.3~120.9
General purpose 1405 2615 1770 1205
Die height mm 365 390 390 430 420 460
TP-60FX 1000 850 578 285 1245 65 900 φ40
Slide adjustment mm 100 100 110 Drawing 1450 2740 1785 1250
Slide face dimensions (LR×FB) mm 600×500 700×550 850×630
Bolster dimensions (LR×FB) mm 1100×700 1250×750 1450×850 General purpose 1495 2785 1895 1280
Bolster thickness mm 150 160 180 TP-80FX 1080 850 638 310 1340 35 980 φ40
Frame gap mm 360 390 435 Drawing 1570 2915 1900 1355
Open back mm 720 810 920
Working surface height mm 850 900 1000
General purpose 3000 1490
TP-110FX 1250 1795 850 720 360 2205 25 1150 1515 φ45
Main motor kW×P 11×4 11×4 15×4
Drawing 3075 1505
Die cushion capacity kN 75 95 140
Die cushion stroke length mm 80 80 100 General purpose 3260
Die cushion pad area (LR×FB) mm 450×305 510×345 640×445 TP-150FX 1370 2005 900 810 390 1630 2405 15 1270 1680 570 φ45
Overall machine height mm 3000 3075 3260 3435 3635 3875 Drawing 3435
Machine mass kg 11000 16000 24000
Slide adjuster Motorized Motorized Motorized General purpose 3635
Lubrication system Manual grease lubrication Manual grease lubrication Manual grease lubrication TP-200FX 1540 2255 1000 920 435 1780 2670 15 1420 1930 500 φ45
Variable-speed drive Inverter Inverter Inverter
Drawing 3875

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