SPEC.NO.

: IP039-45-50-102 : IP039 : THERMOCOUPLES

REV.

CHEMTEX
PROJECT NO. AREA : SHT. 1 OF 8

INSTRUMENTATION

DESCRIPTION

IP-039

CROWN PROJECT LINE - II THERMOCOUPLES PHILLIPS CARBON BLACK LIMITED (FOR DRYER PACKAGE) MUNDRA, GUJARAT

REFERENCE SPEC. NO. REV. 0

IP007-45-50-02 REV 0 DESCRIPTION PREP'D. GBN CHK'D HNV APPR'D. SSG DATE
MAY 25,2010

THIS DOCUMENT IS PROPRIETARY AND CONFIDENTIAL INFORMATION OF CHEMTEX AND ITS LICENSOR AND MAY BE USED ONLY WITH THEIR PRIOR WRITTEN CONSENT.

ISSUED FOR ENQUIRY

STD55002.00X

FILE NAME : IP039-45-50-102-0.XLS

CHEMTEX

SPEC NO. IP039-45-50-102 REV-0 THERMOCOUPLES

SHEET 2 OF 8

1.

SCOPE
1.1. This specification defines the minimum requirements for construction, performance and features of the equipment listed in the accompanying data sheets. This specification applies to the following type of instrument. 1.2.1 Thermocouples.

1.2.

2.

PURPOSE
2.1. 2.2. 2.3 Thermocouple assemblies shall be supplied strictly in accordance with the data sheets enclosed. The notes section of each data sheet describes the additional features or deviations from standard for each specific device. Vendor in his offer shall separately list out all the deviations from the purchaser's specification.

3.

GENERAL
3.1. Tagging 3.1.1. A permanently attached (with drive pins or equal) stainless steel tag(s) stamped with the following information shall be provided on each thermocouple : Tag Number Manufacturer's Name or Trademark Thermocouple Type Thermowell Material 3.1.2. 3.1.3. Each individual carton or box shall be marked with the instrument tag number on the top and side of the carton. If individual cartons are grouped in a larger box for ease of shipment, then the larger box must be marked on the top with the tag numbers of all the instruments in the box.

3.2.

Packing 3.2.1. All ports and openings shall be sealed Threaded connections shall be protected with metallic or moulded plastic caps or lugs. It is the responsibility of the instrument vendor to ensure that the equipment is adequately protected and packed to meet the shipping and delivery requirements.

3.2.2.

3.3.

Vendor Responsibilities It is the responsibility of the vendor to verify the selection of the thermocouple type and materials of construction for each application based on the information provided on the data sheets.

STD55002.00X

CHEMTEX

SPEC NO. IP039-45-50-102 REV-0 THERMOCOUPLES

SHEET 3 OF 8

4.

CONSTRUCTION
4.1. Design 4.1.1. 4.1.2. Thermocouple assemblies shall consist of a thermocouple head, thermocouple element and a thermowell. Thermocouple wire, limits of error, colour code, material of construction and method of fabrication shall be in accordance with the IEC 584 Part I (1995), Part II (Amend. 1999).

4.2.

Thermocouple Head Assemblies 4.2.1. Thermocouple head material shall be Epoxy coated Aluminum , assemblies shall consist of a case, a screw-on cover with SS chain and a terminal block. The case shall be weather proof and corrosion resistant as per IP-65. The cover shall be attached to the case by means of chain.The case shall have 2 Nos. 1/2" NPT (F) electrical conduit connection and shall be connected to the thermowell by means of nipples and a union. One cable entry of the T.C. head assembly shall be plugged and other entry shall be provided with double compression W.P brass cable gland, suitable for T/C extension cable. 4.2.3. 4.2.4. The case shall be suitable for mounting terminal blocks for thermocouple elements. A terminal block with screw clamp terminals for the thermocouple wires shall be mounted in the case. The terminal block shall be readily removable from the case and shall be mounted so that it will allow for differences in the expansion rates of the inserts with the thermocouple wires. Terminal block shall be capable of accommodating extension wires upto 1.5mm2 (16 AWG). The polarity of the terminals shall be permanently and clearly identified. The cover chain material shall be corrosion resistant, preferably stainless steel. The thermocouple terminal block assembly shall be made of a moulded, high temperature, high dielectric material. Nipple-union-nipple type head extension to be provided. Material of construction for union and nipples shall be GI.

4.2.2.

4.2.5. 4.2.6. 4.2.7. 4.2.8. 4.2.9.

4.3.

Thermocouple Element Assemblies 4.3.1. Thermocouple element assemblies shall be as specified on data sheets and size, wires and the necessary insulation for sheathed type will be in accordance with the IEC 584. All thermocouple assemblies shall be ungrounded junction type.The assembly shell have 6 mm dia and SS-321 or Inconel sheath material. High temperature limits, wire gauge and temperature range shall be appropriate for the specified type. Specially for this specification, wherever element is specified for temperature above 10000C, vendor shall use 14 AWG dia element wire and 8 mm dia element assembly with Inconel 600 sheath.

4.3.2.

4.3.3.

STD55002.00X

CHEMTEX

SPEC NO. IP039-45-50-102 REV-0 THERMOCOUPLES

SHEET 4 OF 8

4.4.

Thermowell 4.4.1. All thermocouples shall be provided with a thermowell as specified on sheet unless otherwise specified on the data sheet. All thermowells shall be bored from solid bar stock, material of construction shall be as specified in data sheet. For U > 500mm, thermowell shall be fabricated from SCH 160 pipe. Thermowell length ( "U" dimension ) shall be as indicated on the data sheets. Refer sketches attached to Specification. Thermowell shall be designed for continuous operation under the specified process conditions of pressure, temperature and velocity. Flange material shall be as specified in data sheet.

4.4.2.

4.4.3.

4.4.4.

4.4.5.

SITE DATA
Client Project Location
: : : Phillips Carbon Black Ltd. CROWN Project, Line-II Mundra, Gujarat.

CLIMATE DATA
Temperature Range Maximum Relative Humidity Atmospheric Pressure Rainfall : : Min 6 deg C; Max 50 deg C 1 1.033 kg/cm2A 21 mm/hr (Max hourly rainfall)

:
:

SPARE
Vendor shall indicate recommended spares for TWO years in the offer.

STD55002.00X

CHEMTEX

SPEC NO. IP039-45-50-102 REV-0 DRAWING DATA SCHEDULE

SHEET 5 OF 8

This form indicates the drawings and data required with the proposal and those to be supplied as part of a Purchase order. Bidder shall confirm that the total number of days indicated in schedule column are adequate to furnish the information requested. (example : D+30 indicates 30 days after Purchase order / Letter of Telex of intent is mailed to Vendor). The Vendor shall meet target dates of drawing submission. Proposal drawings must be in sufficient details to layout equipment, locate drives, foundations and supports. Wherever applicable, approved drawings must show component removal distances and space required for maintenance. Units shall be in the Metric / SI system unless otherwise specified. All drawings shall be complete with Equipment no. P.O. No. and Contract No. D : Date of Purchase order / Date of Letter of Telex of Intent A : Date on which drawings "Approved for Construction" are mailed to Vendor P : Print R : Plastic Reproducible * : 2 to 3 weeks prior to inspection

Required after Purchase Order Engineering Data For approval Quantity Schedule P R (Days) 4 D+15 4 D+15 Certified Final Quantity Schedule P R (Days) 6 A+15 6 A+15 6 6 6 6 6 -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Technical catalogue and literature General arrangement drawings / Foundation details Dimensional drawing and mounting details Cross sectional arrangement with parts description Design calculations System drawing with bill of material Schematic and wiring diagram Weatherproof rating certificate Safety certificate (for electrical hazardous area) IBR certificate Installation and / or operating instructions Maintenance manual with parts list Performance test / calibration reports Material test certificate Performance test procedure Priced spare list for 2 years operation

NOTES :
STD55002.00X

CHEMTEX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

SPEC NO. IP039-45-50-102 REV-0 INSPECTION / TEST REQUIREMENTS

SHEET 6 OF 8

INSTRUMENT TYPE : THERMOCOUPLE Checked / Confirmed by Vendor ITEM NO. : INSPECTION / CHECKS REQUIRED Compliance with ALL Specification Compliance with ALL Approved Drawings Compliance with ALL Specified Ranges, Units & Settings Compliance with ALL Specified Material of Construction Compliance with ALL Specified Hardness Requirement Compliance with ALL Specified Environmental Protection Compliance with ALL Specified Area Classification Requirement Compliance with ALL Specified Cable Access & Glanding Compliance with ALL Specified Labels, Nameplates & Device Identifiers Compliance with ALL Specified Scope of Supply with Loose Items & Accessories Compliance with Health & Safety Requirements Compliance with Vendor Approved Inspection / Tests Standards & List Compliance with ALL Specified Special Requirements (Viz. Surface Coating Core Termination & Marking QA etc.) Checked / Confirmed by Vendor SHOP TESTS Vendors Normal Testing Leak Test Hydrostatic test (Pressure Parts) Continuity Test Insulation Check Functional Test Calibration Check Radiography Helium Leak Detection Vacuum Test Special Test (Dimensional Check) U U U U U U U U U U U U U U U U U U U U U U U U U U U U U PRE PACKING / PRE DELIVERY CHECKS As Built Weight Nameplate / Tagging / Marking Inspection Before Packing Packing to Specification Inspection after Packing
Checked / Confirmed by Vendor

Witnessed by Purchase

REMARK

Witnessed by Purchase

Witnessed by Purchase

U U U U U U U U U U U U U U U U U U U U U U U U U U U U U

REMARK

REMARK

U U U U U

U U U U U

NOTES : STD55002.00X

CHEMTEX

SPEC NO. IP039-45-50-102 REV-0 THERMOCOUPLES(FLANGED TYPE)

SHEET 7 OF 8

NOTES :

1 : INTERNAL HYDROSTATIC TEST 3000 PSI 2 : EXTERNAL HYDROSTATIC TEST 1.5 x FLANGE RATING

STD55002.00X

CHEMTEX
Item No. Tag No. & P & ID No. TE-240112 503240 2 TE-240102 503240 3 TE-240107 503240 4 TE-240104 503240 TE-240150 503240 6 PGB SUCTION 1 PRGE GAS ROTARY DRYERTEMP 1 PURGE GAS BLOWER DISCHARGE 1 Q t y

SPEC NO.IP039-45-50-102 REV 0 THERMOCOUPLES

SERVICE CONDITIONS Max. Max Temp. Pressure Fluid Kg/cm2g CARBON BLACK CARBON BLACK FLUE GAS 600 mm WC 600 mm WC ATM mm WC 600 mm WC 600 mm WC 1 FLUE GAS 150 mm WC 150 mm WC 900 R SINGLE 250 K SINGLE 900 K SINGLE 230 K SINGLE degC 250 K SINGLE 40 NB 150#RFSR 40 NB 150#FFSR 40 NB 150#RFSR 40 NB 150#RFSR 40 NB 150#FFSR 40 NB 600#RFSR 40 NB 600#RFSR 40 NB 300#FFSR 40 NB 300#FFSR 40 NB 150#FFSR 40 NB 150#FFSR 250 K SINGLE 40 NB 150#FFSR 250 K SINGLE 40 NB 150#FFSR K SINGLE 40 NB 150#FFSR SS304 SS316 600 SS304 SS316 300 SS304 SS316 300 SS304 SS316 500 SS304 SS316 525 A515 GR 60 CS(A105) SS316 400 SS316 THERMOCOUPLE Type Sgl./Dup Element Ref. Dwg. Flange Size/Rtg. THERMOWELL Well Flange Material Material

SHEET 8 OF 8

Service / Line No.

U' Dimension mm 900

Notes

REV

ROTARY DRYERTEMP

PROCESS AIR TO DRY AIR AIR PREHEATER

AIR

35

SINGLE

A515 GR 60 SS315

SS316

500

TE-240122/A DRYER COMBUSTER TEMP. 503240 2400-WO1-SO1 TE-240122/B DRYER COMBUSTER 503240 2400-WO1-SO1 TE-240148 503240 TE-240105 503240 TE-240149 503240 TE-240154 503240 TAIL GAS FROM DRYER AIR PREHEATER OFF GAS TP DRYER

CERAMIC

400

FLUE GAS

900

SINGLE

SS315

CERAMIC

400

OFF GAS

250

SINGLE

SS304

SS316

800

FLUE GAS

900

SINGLE

SS316

SS316

500

10

PREHEAER TO COMBUSTER FURNACE

HOT AIR

250

SINGLE

SS316

SS316

400

11

TO BUCKET ELEVATOR 450-CB-24001-SS6316L-1 TO BUCKET ELEVATOR 450-CB-24001-SS6316L-1 TO BUCKET ELEVATOR 450-CB-24001-SS316L-1 COMBUSTION AIR PREHEATER 1100-FG-24002-CS-5

CARBON

600 mm WC

250

SINGLE

SS304

SS316

300

12

TE-240155 503240

CARBON

600 mm WC

12

TE-240156 503240

CARBON

600 mm WC

13

TE-240157 503240 NOTES :

CARBON

1- VENDOR TO PROVIDE THERMOWELL ID:8.5MM AND THERMOCOUPLE STHAEH OD 8MM . STD55002.00X