Anshul Mini Project II
Anshul Mini Project II
CERTIFICATE OF ORIGINALITY
(To be filled in by the student in his/her handwriting).
I ANSHUL of Batch 2021-23 is a fulltime bonafide student of first year of MBA Program of Lloyd Business
School, Greater Noida. I hereby certify that this project work carried out by me at "MODERN TECHNOLOGY
IN LOGISTIC AND MANUFACTURING INDUSTRY" the report submitted in partial fulfillment of the
requirements of the program is an original work of mine under the guidance of the faculty mentor Prof. RAJUL
GUPTA sir and is not based or reproduced from any existing work of any other person or on any earlier work
undertaken at any other time or for any other purpose, and has not been submitted anywhere else at any time.
Student Signature:
Date:
It is my esteemed pleasure to present the project and I whole heartedly thank each and everyone
who helped me in completing this task. I take chance to express my sincere gratitude and regards
to my Internal Guide Prof. RAJUL GUPTA sir for his constant inspiration, supervision and
invaluable guidance for completing the project. I would like to extend my hearty thanks to entire
faculty members of LBS for their constant cooperation and support and my parents for their
support and blessings.
I undersigned, hereby declare that the project titled "MODERN TECHNOLOGY IN LOGISTIC AND
MANUFACTURING INDUSTRY"submitted in partial fulfilment for the award of Degree of Master of
Business Administration of A P J Abdul Kalam Technological University is a bonafide record of work done by
me under the guidance of Prof. RAJUL GUPTA, Sir MBA, Lloyd Institute of Management and Technology.
This report has not previously formed the basis for the award of any degree, diploma, or similar title of any
University.
TABLE OF CONTENTS
Introduction To Logistics
Importance Of Logistics
SWOT ANALYSIS
Conclusion
INTRODUCTION TO
LOGISTICS
Logistics is the process of planning and executing the efficient transportation and storage of
goods from the point of origin to the point of consumption. The goal of logistics is to meet
customer requirements in a timely, cost-effective manner.
Originally, logistics played the vital role of moving military personnel, equipment and goods.
While logistics is as important as ever in the military, the term today is more commonly used in
the context of moving commercial goods within the supply chain.
Many companies specialize in logistics, providing the service to manufacturers, retailers and
other industries with a large need to transport goods. Some own the full gamut of infrastructure,
from jet planes to trucks, warehouses and software, while others specialize in one or two parts.
FedEx, UPS and DHL are well-known logistics providers.
Typically, large retailers or manufacturers own major parts of their logistics network. Most
companies, however, outsource the function to third-party logistics providers .
Objectives of Use of Iot In Logistic and Manufacturing
Industry
2. Inventory Management
Managing the inventory is an integral part of the smooth running of businesses. Identifying
which and how much stock to order is useful to maintain the inventory levels and satisfy the
end customers. Therefore, inventory management tends to limit the risk of stockouts. Also,
decreasing inventory levels efficiently eliminates unnecessary costs and improves SCM
operations.
9. Quality Assurance
The quality should be maintained throughout all facets of the logistics industry. Companies
should take thoughtful efforts and always perform activities out of a supervisor’s vision.
Monitoring the quality of overall logistics operations by utilizing new-age technologies can
improve business growth. Quality assurance is considered to be one of the major aspects of the
objectives of logistics management.
Functions of logistics
Not surprisingly, transportation management is a complex process that involves planning and
optimizing routes and shipment loads, order management, freight auditing and payment. It can
also extend to yard management, a process which oversees the movement of vehicles through
the yards outside manufacturing plants, warehouses and distribution facilities. Carrier
management is an important aspect since the price, availability and capacity of transportation
carriers can vary widely.
Logistics companies typically use transportation management system (TMS) software to help
meet the demands of transport-related logistics. There are also niche applications, such as yard
management systems.
Customs management, or global trade management, is often considered part of logistics since
the paperwork to show compliance with government regulations must often be processed where
goods cross national boarders or enter shipping ports.
Artificial intelligence (AI) and driverless vehicle technology will play important parts in how
logistics operates in the future. Some logistics providers already use AI to better track packages
and predict transport-related problems in the supply chain. Meanwhile, autonomous vehicles,
such as driverless forklifts, delivery trucks and drones, are likely to become more commonplace
in warehouses, in warehouse yards and on highways.
Why logistics is important
While on-time delivery of intact packages has always been important throughout the supply
chain, it has become even more mission-critical in recent years as omnichannel commerce, with
its same-day home or retail delivery of customized products ordered from smartphones,
becomes more common.
Suppliers, manufacturers, distributors and retailers have had to improve their logistics processes
to meet the demand for quicker, more convenient delivery of a wider variety of goods. They
also have had to better integrate their processes and systems to improve supply chain visibility.
Difference between logistics and Supply Chain Management
Sometimes, the terms inbound and outbound logistics are used to denote logistics for goods
arriving at or leaving a facility, respectively. One important category is reverse logistics, the
logistics processes needed to return a product for servicing, refurbishing or decommissioning
and recycling.
Top 10 Technologies Shaping the Future of Logistics Industry
Disruptive forces are always at work, reshaping the way companies think about innovation,
operate a business, and make strategies about the future. Technology is breaking the boundaries
and changing how people do business globally. The introduction of technological advances in
business processes leads to significant developments in the logistics industry as well.
Companies that combine the latest trends and apply them in a way that takes advantage of both
conventional and established technologies are making significant progress. This also results in a
significant impact on customer service and a major increase in customer loyalty.
Let us now find out what the latest technologies for the logistics industry are and how they help
grow business.
Here are the major technological advancements that are reshaping the logistics industry's future.
#1 Artificial Intelligence
AI-based cognitive automation technology enhances administrative intelligence and speeds up
data-intensive operations in the logistics industry. AI algorithms can be combined with machine
learning to cope up with market fluctuations. Self-driving and intelligent road technologies
have influenced a positive change towards logistics services automation.
Managers may use an AI-based predictive solution to manage supply chain processes and, for
example, find ways to save money. This also helps in more accurate prediction about the
delivery date and increased satisfaction among the customer base.
#2 Internet of Things
A network of devices that track and pass physical information on the Internet without human
interaction is known as the Internet of Things. IoT increases inventory management efficiency
at all stages of the supply chain by increasing visibility.
The integration of IoT in the logistics and supply chain industries increases efficiency, real-
time inventory visibility, & fleet management. This allows for more precise visibility of goods
while in transit and on-time delivery of goods. As a customer, you can save much time and
money because of this technology.
#3 Blockchain
Blockchain provides encryption by using a decentralized ledger framework and addressing
critical traceability and related issues. The whole logistics process becomes more transparent as
a result of this.
Furthermore, smart contracts based on blockchain technology allow faster acceptance and
clearance by reducing checkpoint processing time. Blockchain technology speeds up the
process from start to end and helps deliver the material quickly and efficiently.
#4 Robotics
Logistics robotics improves supply chain operations speed and accuracy and also reduces
human error. Robots have more uptime and improved efficiency compared to the human. On
the other hand, robots do not take on human jobs; they collaborate instead to enhance
productivity.
Physical robots such as co-bots and autonomous mobile robots are used to select and transport
goods in warehouses and storage. In addition, the software robots carry out repetitive and
worldly activities, giving people more time to do more important activities. This increased
efficiency of the whole operation results in more safe and secure delivery of the products.
#6 Cloud Computing
Pay-per-use models with a low capital investment are possible with cloud computing solutions
for logistics companies. This reduces the risk and expense of IT infrastructure maintenance.
Cloud-based logistics systems also eliminate connectivity barriers, allowing businesses to
collaborate and exchange data safely.
In addition, cloud integration enables data from management systems to be collected and
analyzed to understand overall logistic processes better. Finally, cloud-integrated logistics can
be accessed from anywhere and is not limited by physical space. This technology impacts the
overall cost of the operations and reduces the transportation cost. As a result, you can transport
the material at a far lesser price.
#7 Warehouse Automation
Warehouses need an efficient mix of automation technologies to manage their operations. The
reduction of human interaction enhances performance, speed, and productivity in warehouse
automation.
Automated guided cars & robot picking are examples that can minimize the number of errors
and enhance warehouse productivity resulting in better handling of the materials.
#8 Autonomous Vehicles
Autonomous vehicles reduce human errors, boost vehicle safety, and transport products safely.
They improve first- and last-mile delivery quality because they are built to operate 24 hours a
day, 7 days a week.
Furthermore, autonomous vehicles increase fuel efficiency for long-haul routes by using
innovative strategies, reducing traffic delays, and optimizing travel routes with AI-enhanced
technology. This results in fast, secure, and cost-effective delivery of the product.
#9 Elastic Logistics
Elastic logistics addresses supply chain companies' issues, such as vessel underutilization,
warehousing restrictions, and overstocking. Companies can perform supply chain operations
more efficiently with elastic logistics during times of fluctuating demand.
The Challenges
Before implementing Oracle IoT Intelligent Application Cloud’s Production Monitoring application,
Titan International facedtwo major challenges:
1. Low visibility into shop floor operations , causing shipment delays and backlogs
2. Inaccurate inventory details due to human error
3. Lack of real time data about the movement of wheels through the conveyors, because of this, the
shipping department could not accurately estimate completion time for customer pickups. This led
to long wait times fortrucks, bottlenecks, extra labor costs, and shipping delays.
Unplanned Maintenance
2. Lack of visibility into machine health led to manual maintenance schedules as opposed to
automated schedules.
3. Inability to run predictive analysis to predict machine breakdown.
In addition to these challenges, Titan had disparate software solutions for scheduling, production
completion, label printing,and time and attendance management - all of which hindered their ability to
optimize production.
The business needed the maintenance team to focus on shop floor automation, with the ability to monitor
machine health,preform analysis, predict failure, and optimize preventive maintenance schedules.
At Titan’s Quincy plant in Illinois, sensors and programmable logic controllers (PLCs) are installed in
the shop floor. With the help of IoT, the devices are brought to life, providing opportunities to
automate manufacturing and monitor machine health.The continuous flow of data helps the machine
learning algorithms to process and predict the health of the machines.
Titan International worked with their system integrator partner, Deloitte, to implement Production
Monitoring in threephases:
Phase 1 — Plan Pilot and Go Live
1. Production Monitoring went live on a single production line: the paint line for
shop floor automation
1. Fifteen additional production lines went live, including two paint lines and 13 rim lines
2. Titan averaged three go-lives and six production lines every two months, along with process
and technology standardization
3. The integrated solution provided real-time reporting of scrap and rejections, automated
and flexible product label printing, on-line communication between production lines,
and accurate ETA data for the shipping team to schedule customer deliveries
Standardizing technology and processes helped Titan monitor all production lines with standardized
metrics, helping themimprove on-time customer deliveries.
Phase 3 — Optimize Factory Uptime with Connected Machines
The third phase of the implementation will focus on the following objectives:
2. Pilot go-lives with selected device monitoring, such as paint line, oven temperatures,
and drive motors
Bangalore, February 17, 2020, Tata Elxsi, a global design and technology
services company, partnered with Tata Motors in developing their unified
Connected Vehicle Platform that powers the Nexon EV range of electric cars.
With a collaborative approach, Tata Motors & Tata Elxsi developed a cloud-
based IoT Platform which provides Tata Motors with a common standard
technology stack that delivers the scalability and high performance required to
support the entire range of electric, commercial, and passenger vehicles.
Tata Motors is in the process of offering the connected Vehicle feature as a key
differentiator to most of its BS6 range of Passenger & Commercial Vehicles.
Nexon EV, “India’s own Electric SUV,” is the very first application-enabled
vehicle with several connected vehicle features.
This unified cloud-native approach will enable data & analytics synergies for
Tata Motors across product development, customer use cases, dealerships,
allied businesses, and service networks, enabling innovations in customer
experience, offerings, services, and business models.
“In line with Tata Motors stated objective of offering differentiated products
based on our CESS philosophy (Connected, Electrified, Safe & Shared), we are
delighted to have partnered with Tata Elxsi, which not only allowed us to take
the decision of developing a native platform for the Connected Vehicle
Program but also helped us to jump start and meet the critical product launch
timelines. Tata Elxsi brings strong automotive electronics experience, coupled
with an excellent understanding of cloud-based applications, data governance,
and world-class user experience capabilities. The collaboration between the two
teams has been outstanding and will continue to ensure a wonderful customer
experience,” said Rajendra Petkar, President & CTO of Tata Motors.
“We are delighted to partner with Tata Motors in the Connected Vehicle
Program to help unify and synergize data through a common digital services
platform enabling completely new services, innovative business models, and
enhanced customer experience. We are proud to be a strategic ecosystem
partner to Tata Motors in their vision for the future of mobility that is
Connected, Electric, Safe and Shared,” said Manoj Raghavan, MD & CEO of
Tata Elxsi.
Over the past few years, logistics operations have become increasingly complex
owing to supplier relationships networked across geographies, multipart customer
orders, and numerous milestones to manage in supply chains. Consumers’ growing
preference for online shopping, too, has increased the number of shipments
handled each day.
While businesses expect their logistics partners to help them with quick and
efficient order fulfilment, the service providers face their own challenges. Some of
these concern -
Managing fuel costs – While logistics companies have no hold over rising fuel
prices, they can certainly minimise their expenses by checking driver behaviour
such as unnecessary idling and using improper routes. It also allows them to
contribute to a greener supply chain. Unfortunately, most companies do not have a
system to monitor driving styles.
IoT plays a key role in addressing the industry’s and its stressed workforce’s
challenges. It helps to:
Asset Management
Our GPS-based Asset Management tool helps logistics companies trace the real-
time location of their consignments in transit. It is a sleek plug-n-play device that
can be placed in any container or vehicle and has a battery life of three to four
days.
The tool’s special sensors help geofence assets to alert the back-office team if the
shipments drift into areas not defined as authorised delivery routes.
Fleet Management
For organisations maintaining vehicle fleets to transport bulk consignments, TTBS
provides the Fleet Management Solution. The tool incorporates GPS sensors not
only to track the concerned vehicle’s location but also to keep a tab on the driving
style and fuel consumption.
Monitoring a truck/van in real-time assists the management team in ensuring the
driver’s compliance to speed limits and avoid excessive idling and fuel wastage. It
also provides geofencing entry/exit alerts and helps to keep a record of the total
distance travelled by each vehicle.
In addition, TTBS Fleet Management comes with temperature sensors to ensure
that medicines and perishable food products are being transported in suitable
storage conditions
Workforce Management
To support logistics operations, TTBS also offers its Workforce
Management system. Using this tracking tool, organisations can track their field
force, including their check-in/check-out timing, the number of hours worked, and
the locations they travelled to.
A thoughtfully planned mix of features – such as route definition and assignment,
movement report, route replay, geofencing, task assignment via SMS, leave
management, and an SMS button for emergency alerts – makes Workforce
Management a very handy solution. Companies ready to adopt digitalisation for
more productive operations and better customer service can derive measurable
benefits from its deployment.
By automating the mobile workforce administration, this IoT system also prevents
the errors accompanying manual data entries. It improves team collaboration to
address the challenge of low productivity.
Supply chain management is the greatest demand of FMCG industry thus gradually
adopting IoT (Internet of Things) technologies in a big way to benefit from cost
reduction, asset management, utilization, productivity and efficient improvements.
The connected supply chain management is the next big thing in FMCG industry
which is helping to reduce downtime due to material shortage and supplier delays.
IoT is helping FMCG segment by providing insights on understanding consumer
behavior and patterns.
These companies are exploring the commercial potential in the IoT data which
provides insights on customer’s behavior, needs and wants. FMCG companies are
shifting towards a data driven environment where companies are using data in
store management, mobile platforms and social media marketing. The FMCG
companies are currently focusing these key areas namely, direct consumer
relationship, mobile and location based services, predictive analysis, demand
driven supply chain management, idea to product acceleration, safety &
traceability and sustainability.
IoT in FMCG industry is being used in location based marketing, supply chain
management, weather forecasting, material management, customer engagement,
asset management and tracking. Using the data provided by IoT solution like
location of consumer, the customized offer can be sent through push notification or
App marketing. On other end, inside the store sensors will detect a customer’s vital
statics like height, weight, BMI etc and suggest the items based on their health.
These personalized marketing and promotion activities will help companies to
improve sales and customer service experience.