FFB Mannual

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com
A MAINTENANCE GUIDE
to your
FFB series
COMPACT DEHUMIDIFIERS
TM
R
ROTO
certified
Installation, Operation & Maintenance Manual

Installation, Operation
&
Maintenance
Manual
FFB series
COMPACT DEHUMIDIFIERS
Certified
INSTALLATION, OPERATION MAINTENANCE

INSTRUCTION MANUAL
Please read carefully before installation
PRODUCT: DEHUMIDIFIER
MODEL: FFB – 170 / 300 / 600 / 1000 / 1500 / 2000 / 3000
UNIT SERIAL NO.:
CUSTOMER NAME:
DD NO. SHIPPED TO:
1. WITH UNIT 2. CUST. COPY (WITH DESPATCH DOCUMENT)
3. DD FILE COPY 4. BRANCH/SERVICE FILE COPY
©, ® & ‘TM’ of Bry-Air (Asia) Pvt. Ltd.

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Installation, Operation
&
Maintenance
Manual
Foreword
Welcome to the Bry-Air Family!
Thank you for opting for the Bry-Air FFB (Fluted Flat Bed) Compact
Desiccant Dehumidifier.
The FFB series is the latest and the best in the world today in
desiccant dehumidification. Highly efficient, rugged, compact,
simple to operate and easy to maintain, the FFB series
dehumidifier provides a cost effective and simple solution to your
humidity control problems.
We believe every equipment needs to be thoroughly understood
and maintained properly for effective and trouble-free operation.
This Operation, Installation and Maintenance Manual (OIM) is a
step towards better understanding of the equipment, get the best
service from the equipment and reduce machine downtime.
Please feel free to call us anytime, in case you require any other
help. We, as partners in your continuing success, are committed to
providing you with the best services at all times.

Contents
Section 1 Introduction Page No.
1.1 Principle of Operation 4
1.2 About FFB Series Dehumidifiers 5
1.3 Controls and Indicators 7
1.4 Safety Measures 9
Section 2 Installation
2.1 Inspection 10
2.2 Placing the Equipment 10
2.3 Duct Work Connection 13
2.4 Electrical Connection 15
2.5 Humidistat Connection 17
Section 3 Operation
3.1 Start up 19
3.2 Controls 20
3.3 Air Flows 21
3.4 Bed Rotation Speed 21
3.5 Some of the Commonly Faced Problems 21
3.6 Performance Testing 22
Section 4 Maintenance
4.1 Filters 25
4.2 Desiccant Rotor 26
4.3 Seals 28
4.4 Reactivation Air Heater 29
4.5 Fan Motors 30
4.6 Bed Drive Motor 31
4.7 Periodic Maintenance Schedule 31
4.8 Suggested Maintenance Report Format 33
Section 5 Trouble Shooting

5.1 Trouble Shooting Guidelines 35
5.2 Alarm Messages and Trouble Shooting 36
Section 6 Drawings
6.1 Unit Outline/General Arrangement 37
6.2 Dehumidifier Test Reports 38
6.3 As Built Drawing 39

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Introduction
Bry-Air FFB series Compact Dehumidifiers are simple and economical solution that is used to reduce the humidity in
the air. The Bry-Air FFB series Compact Dehumidifiers are manufactured with state-of-the-art CNC machines and are
powder coated.
The FFB incorporates the Eco-dry high performance, fluted, metal silicate desiccant synthesized rotor. It can maintain
the RH as low as 1% or even lower and maintain the RH level as constant, regardless of the ambient conditions.
1.1 Principle of Operation

The Bry-Air FFB Dehumidifier is non-cyclic, rotary type which dries air by continuously adsorbing the moisture from the
air. It is the simplest and direct method to control humidity.
The desiccant rotor used by Bry-Air is non-toxic, non-inflammable and has maximum moisture removal capacity. The
moisture is adsorbed in the dehumidification sector by slowly rotating fluted, metal silicate desiccant synthesized rotor
and is exhausted in the reactivation sector by a stream of hot air in a counter flow. Once a reactivation process is
complete the adsorption sector is once again ready to adsorb the moisture. Thus, the two processes of “moisture
adsorption” and “reactivation” takes place with separate airflows continuously and simultaneously. The positive
sealing between chambers prevent mixing of the process and reactivating air stream.
(Fig 1.1)
4
Physical Environment:
Electromagnetic Compatibility
Emission and immunity to general condition/ limits.
Altitude
Up to 1000 m above sea level.
Contaminants
It is recommended not to install the equipment in an excessively dusty environment as such environment will choke
the filter desiccant rotor resulting in inefficiency.
Transportation & Handling
Handling
Lifting strips have been provided on the equipment for handling purpose. Equipment is designed to withstand normal
bumps/shocks during transits & handling. For a long working life, avoid careless/rough handling.
Transportation & Storage
Normal Transportation and Storage temperature of 5 °C to 55 °C.
For short periods (not exceeding 24 hours) up to 70 °C.
1.2 FFB Series Dehumidifiers

Figure 1.2 will help you to identify the various components of the FFB Series Dehumidifiers along with safety and control measures.
1 2 3 1 2 3
For FFB 170 to 600 For FFB 1000

4 5 6 7 4 5 6 7 8
8
1 2 3 1 2 3
For FFB 1500 to 2000

4 5 67 8
For FFB 3000
4 5 6 7 8
(Fig 1.2)
1. Limit switch 3. Partition seal 5. Process air filter 7. Belt tensioner

2. Drive belt 4. Process air inlet 6. Desiccant rotor 8. Drive motor
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1.2.1. Bed Access Side
(Fig 1.3)
1.2.2. Electrical Access Side of FFB Dehumidifer
(Fig 1.4)
Figure 1.5 will help you identify the various components of the FFB Series in Dehumidifiers.
1 2 3
14
4
13
6
12
(Fig. 1.5)
0 9 8 7
11
(Fig 1.5)
1. Thermostat 6. Control panel 11. Reactivation air fan motor

2. Power contactor 7. Incoming power connection 12. Reactivation heater
3. Process air fan motor 8. Glass relay 13. Reactivation air outlet
4. Process air outlet 9. Overload relay 14. Reactivation air inlet/lter
5. Circuit breaker 10. Pressure switch
6
1.3 Controls and Indicators
The necessary controls and indicators that is essential to operate the unit effectively are Controller, Fault indicator and
Main cable entry Gland as shown in Figure 1.6.
Controls
4. Fault Indicator
2. Main Cable Entry Gland 3. Humidistat Cable Entry
1. Controller
(Fig. 1.6)
1. Controller - The controls and indicators of the Controller is shown in Figure 1.7. Table 1 will help you understand
how these controls and indicators work.
3 2 4
(Fig 1.7)
6 7 5
Table 1: Controls and Indicators in Controller

SL NO DESCRIPTION
1 LEDs indicates the status of digital inputs
2 LEDs indicate the status of digital outputs
3 Following details are displayed:
i. Mode of operations ii. Text for settings iii. Alarms
(user& factory mode)

i. Set points ii. System parameters iii. Alarm messages

i. Reactivation temperature ii. System parameters iii. Types of alarms
6 Press SET to display inputs
2. Main Cable Entry Gland - The main power cable passes through the main cable entry Gland.
3. Fault Indicator - Fault Indicator displays if there is any fault in the unit.
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Indicators
The indicators shows how the equipment operates. The various indicators in FFB is given in Table 2.
Table 2: Indicators in FFB
INDICATORS DESCRIPTION DESCRIPTION

OFF Position When the unit is switched OFF simultaneously the
reactivation heater is also switched OFF. The
reactivation blower and bed drive continues to run
to cool down the unit until it reaches safe
temperature.
Manual In Manual position, the unit runs on the basis of

Position reactivation inlet temperature set point. On
achieving the set point the reactivation heater shall
switch off. This continues till unit is stoped.
MAN- Indicates that the unit is selected for manual
mode.
Auto Position When the unit control is in Auto Position the

dehumidifier continues to run until it is switched
ON/OFF by the remote humidistat.
AUT- Indicates that the unit is selected for Auto
mode.
Heater on When the humidistat contacts are closed the

Indicator reactivation heaters are energized.
Fault Indicator Fault indicator displays the following faults in the unit:
Ÿ Overheating
Ÿ Bed drive being stopped due to insufficient
reactivation air
Ÿ If any part of the motors is overloaded
NOTE: 1. This fault indicator is available in FFB 170 to
2000 models.
2. In FFB 3000 all inputs and outputs shall start blinking
Cool Down The FFB Series dehumidifiers utilise a number of

sensors and controllers to monitor the activities of the
Option equipment. One such control is the cool down.
Whenever the unit is switched off, the cool down helps
to protect the heating elements and other parts of the
dehumidifier from overheating. The blower along with
bed drive continues to run unless a safe temperature
inside the cabinet is achieved.
Cooldown option is inbuilt in controller program.
8
1.4 Safety Measures
Safety Thermostat - A safety thermostat is placed Overload Relay Circuit Breakers
in the electric compartment as shown in Figure.
1.8. The sensor in the safety thermostat is placed in
the reactivation inlet compartment. This sensor
prevents from overheating beyond 160 °C by
stopping the electric heater automatically and a
TSTP message is displayed on the controller
Safety thermostat (160 °C)
(Fig. 1.10)
Thermal Overload Relays - The fan motors are

protected by thermal overload relays of manual
reset type. If a fault is indicated, PMTP or RMTP
(Fig. 1.8)
Message will be displayed on the controller
The Differential Pressure Switch - The NOTE: The thermal overload relay is not provided
differential pressure switch is an air flow device that on FFB 170 & 300 single phase units.
is used to protect the unit by switching off the Limit Switch - The bed drive mechanism rotates
electric heater in case minimum threshold of the desiccant rotor in two separate compartments.
reactivation air is achieved and prevents any Bed rotation failure is detected by allowing a hump
hazardous situation. If there is no sufficient air flow on the bed to push a limit switch (Fig. 1.11) which in
above heater, this switch will prevent heater from turn resets a delay timer which is built in controller
being switched ON program before it times out. If this timer is not reset
within the stipulated time, bed drive failure fault
NOTE: In case the piping connection of the shall occur. This is also indicated by the fault light.
pressure switch is loose, blocked or when the air Limit Switch
pressure is low, a LAFL message is displayed on
the controller.
(Fig. 1.19)
(Fig. 1.11)
(Fig. 1.9)
Note: In event of any safety tripping/alarm, alarm
Circuit Breakers - Protects the fan motors and code will be displayed on screen. Please refer
heaters from short circuit. page number 36 for details.
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Installation
2.1 Inspect ion
When your FFB Dehumidifier arrives, thoroughly inspect the dehumidifier from inside and outside to ensure
that no damage has occurred during transit.
(If damage is found, a claim should be made to the shipping company immediately.)
Check the following items carefully after removing both the side access covers
Ensure that the desiccant rotor is secured in place
Check that the timing belt is in good contact with the timing pulley. The spring tensioner pulley
provides adequate tension in the timing belt
Both fan motors and impellers rotate freely in the housing
The desiccant rotor can be rotated manually with some effort
All rotor perimeter and partition seals are in good contact with the rotor
Seals are in good conditions with no cracks or tear
All electrical connections are well secured, all wires and terminal connections are as per enclosed
electrical wiring diagram
Ensure both process and reactivation filters are clean and properly secured
2.2 Placing the Equipment

The FFB Series dehumidifiers can be installed in a number of ways.
Ÿ Placed on a table top (Fig. 2.0) (Pg. 11)
Ÿ Kept outdoors (Fig. 2.1) (Pg. 11)
Ÿ Mounted on the wall bracket (Fig. 2.2) (Pg. 11)
Ÿ Suspended from the ceiling (Fig. 2.3) (Pg. 12)
Ÿ Placed on the floor
Ÿ Concealed above the false ceiling
IMPORTANT
Please follow the given guidelines to allow for easy maintenance
For FFB 170 to FFB 1000 and for FFB 1500 to FFB 3000 a minimum clearance of 800 mm is required.
i) A minimum of 600 mm clearance is allowed on rotor access side panel
ii) A minimum of 400 mm clearance is allowed on electric service access panel
ii) A minimum of 300 mm clearance is allowed on rear of the unit for checking reactivation temperatures
iv) Supply and return air duct for distribution of process air should not exceed 8 meters
v) Reactivation air in and reactivation air out ducts should not exceed 8 meters
10
Some of the typical ways of installation are shown in the following figures.
Placed on a table top (Fig. 2.0) Kept outdoors (Fig. 2.1)
Note :
1. If the unit is not located in conditioned space all supply
return ducts must be air and vapour tight
2. For automatic control of humidity, the humidistat (Optional) can be
mounted on the wall and connected to the unit. (Ref wiring diagram)
3. Unit should be kept at a minimum distance of 400/600 mm from any
wall for proper maintenance
4. Conditioned area must be vapour tight
5. Ensure no access panel is blocked
Mounted on the wall bracket (Fig. 2.2)
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Note :
1. If unit is not located in conditioned space all supply
return ducts must be air and vapour tight
2. For automatic control of humidity, the humidistat (Optional) can be
mounted on the wall and connected to the unit. (Ref wiring diagram)
3. Unit should be kept at a minimum distance of 400/600 mm from any
wall for proper maintenance
4. Conditioned area must be vapour tight
5. Ensure no access panel is blocked
Suspended from the ceiling (Fig. 2.3)
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2.3 Duct work connection
The duct work requirements for FFB Dehumidifier are much more critical than for the conventional air handling
equipment.
All supply and return air duct work for the dehumidifier must be air and vapour tight. This is extremely important for
proper dehumidifier performance. Even though the dehumidifier is removing moisture it may not perform properly, if
moisture enters the dry air stream through leaks in the duct work.
The air ducts must be properly sized to reduce pressure losses and ensure they are kept at the minimum.
It is important to ensure that the reactivation outlet (exhaust) air does not enter the process or reactivation inlets.
If the unit is installed indoors, the reactivation outlet must be connected by duct to the outside of the plant room.
[ Flexible ducts (2 Nos), clamps (4 Nos) and bird cages (2 Nos) are supplied with FFB Series Dehumidifiers]
Many times the FFB Dehumidifiers are required to be installed in conjuction with an existing air handling unit.
( AHUs) Fig. 2.4 and Fig. 2.5 depicts some typical installation options.
Fig. 2.4
Installation of
FFB dehumidifier
with existing
Air Handling Unit
(AHU)
Fig. 2.5
Installation of
FFB dehumidifier
independent of
Air Handling Unit
(AHU)
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Incorrect Installation
Care must be taken to ensure such installations do not render problems in the performance of the equipment.
Avoid installation as shown in Fig.2.6 and Fig.2.7
Improper arrangement: FFB Dehumidifier installed as a bypass to Air Handling unit (AHU). It can create back
pressure to the FFB Unit (Fig. 2.6)
Improper arrangement: Air Handling Unit (AHU) can not provide effective temperature control. (Fig. 2.7)
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2.4 Electrical Connection
OPERATES ON OPERATES ON OTHER OPTIONAL VOLTAGES OTHER OPTIONAL VOLTAGES

FFB 170 - Single phase FFB 600 - Three phase + N FFB 170 - Singal phase, w/or w/o N FFB 600 - Three phase, w/or w/o N
FFB 300 - 230 VAC FFB 1000 - 415 VAC FFB 300 - 200 VAC, 220 VAC, 240 VAC FFB 1000 - 380 VAC, 400 VAC, 440 VAC
- 50 Hz FFB 1500 - 50 Hz - 50, 60 Hz FFB 1500 - 50, 60 Hz
FFB 2000 FFB 2000
FFB 3000 FFB 3000
Systems operating on other voltage can be supplied on request, please check the name plate for correct
voltage, number of phases and frequency.
Power wiring to the equipment must be adequately sized for minimum amperage as shown on the unit
nameplate/electrical wiring diagram.
IMPORTANT
If a disconnect is not furnished with your particular package, you should install one adjacent to the unit for both
safety and servicing.
CAUTION
Electrical connection should be made by a qualified electrician only.
All local and state codes must strictly be adhered to and good electrical practices be followed, to achieve best
installation possible.
Study the equipment wiring diagram carefully and thoroughly understand the same before making wiring
connections
(Please refer to Electrical wiring diagram at the back of this manual).
Connecting the Unit

1. Open the electrical side access door and make 3. ‘AUT’ this denote unit is selected for auto mode. In
wiring connections at the designated terminals order to change to manual mode, press SET key -
the display will look like as follows:
2. Ensure the entire body of the FFB unit is properly

grounded.
next ..........
15
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4. Supply power to the unit. 8. Check for fan rotation as anticlockwise when
viewed from electric motor side.
5. Switch on the motor, heater and control circuit,

circuit breaker. To change the Auto/Manual
mode, press SET key
6. Press F1 to run start both fan motor, drive motor

and react. heaters.
7. The bed drive rotation can be viewed from the

inspection window for smooth running and
correct direction.
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2.5 Digital Humidistat Connection
Your FFB Dehumidifier can provide very low humidity. For very low humidity, the units have to be operated in the
"AUTO" mode.
These are set up for auto mode through a device called Digital Humidistat. The humidistat works very much like
the thermostat in a cooling system.
Humidistat (optional) used in FFB Dehumidifier (Fig. 2.8) has

an SPDT switch which changes over whenever the set limit of
Relative Humidity goes above the actual Relative Humidity.
The sensor unit responds to the full range from 0 - 100%
relative humidity. Its response is essentially in line, with small
hysteresis and negligible temperature dependence. All
programmed values are stored permanently in non-volatile (Fig. 2.8)
memory.
Programming of Humidistat
As per the relative humidity the Humidistat display indicates the RH reading. On increase in relative humidity the relay
contact changes from Low to High.
For entering the USER menu press and hold the [SET] key for a few seconds. The first Parameter of the menu will
display ‘SP=’ (Set-point). To set the parameter, press the [SET] key the programmed value will be displayed as a
flashing value ‘XXX’. Use the [UP] or [DOWN] key to set the parameter to the required value and then press [SET] key
again to save the setting. Press the [NEXT] key to go to the next parameter ‘hY’ (Hysteresis) and follow the above
procedure for setting its value. On pressing [NEXT] key the display will indicate ‘End’. Press the [SET] key to exit the
menu or the [NEXT] key to go back to the first item on the menu.
Note: If no key is pressed for 30 seconds, the indicator exits the USER menu
Display Error Codes

During power ON and while running, the systems performs certain self tests to ensure that the indicator does not
display a false reading due to system hardware fault. The indicator stops normal operation and displays the following
Error codes in case of Sensor open or fail.
ERROR CODE REMARKS
E1 Sensor wire open or not connected properly
E2 Sensor fail or damage
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Make the wiring connection between Humidistat and 5. Set humidistat to lowest setting (<20% RH)
FFB Dehumidifiers using 1.5 sq. mm wire as per the
following steps:
1. Turn power ‘off’ before you attempt making the

wiring connection
6. Increase humidistat setting to a value higher than

the room RH. The equipment heater should de-
energise
2. Use the contacts that close on rise in the humidity.
3. Bring two wires from humidistat to the terminal

marked and on the external mounting strip of the
dehumidifier.
4. Turn Power ‘ON’, the equipment/heater should

energize.
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Operation
3.1 Start up
We hope you had no problem in installing the FFB Dehumidifier and have followed the given guidelines stringently
Once your FFB Dehumidifier is installed, here is how you start it up.
•The unit can be started in Manual or Auto mode depending upon the requirement
•Turn on the main switch
MODES
3.1. USER MODE
AUT - This denotes unit is selected for auto mode. In order to change to manual mode, press SET key the display
will look like as follows.
R-In Temp
Main Switch
(ii) To change R In Temperature set point press F3. Use

F2 & F3 key for increasing and decreasing set value.
Press F1 Key for shifting. After Value set, Press ENT
key
(iii) Press F3 for go to main Screen
(iv) To start / stop the unit, press F1 key
This will energize both fan motors, bed drive motor and reactivation electric heaters
•Please check for fan motor rotation as anticlockwise when viewed from the motor side
• Rotation of fan motor can easily be changed (only when required) by changing any 2 leads of the incoming
3 phase supply
• The bed drive motor rotates desiccant rotor in clockwise direction when viewed from the top
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3.2 Controls
As outlined in section 1.4, all Bry-Air FFB Series Dehumidifiers
are fully equipped with necessary controls and safety
measures to ensure continuous operation.
Electric heater reactivation controls incorporate both

reactivation flow switch (differential pressure
switch) as well as a high temperature limit (thermostat). Both
these devices (Fig. 2.9 & 3.0) must be satisfied to allow
reactivation heater to be energised.
The air flow proving device is a highly sensitive air pressure (Fig. 2.9)
switch. Following are the set values for the differential
pressure, safe enough for reactivation heaters. In any case, if Safety thermostat
the differential air pressure is less than the set value of
pressure on pressure switch, then the heater supply will cut off
through the pressure switch and low air flow alarm LAFL willl
display on the controller.
When the reactivation air inlet temperature reaches equal or
above the setting of thermostat than the heater supply cut of
through the thermostat and alarm TSTP shown on controller
for thermostat trip.
Differential pressure switch settings (Fig. 3.0)
Model FFB-170 FFB-300 FFB-600 FFB-1000 FFB-1500 FFB-2000 FFB-3000
Setting (Pa) 30-40 70-80 90-100 90-100 90-100 130-150 230-250
Setting (mm H2O) 3-4 7-8 9-10 9-10 9-10 13-15 23-25
The reactivation temperature limit is a safety limit and not an operating control. If frequent On-Off cycle occurs, even
with clean filters, reset the auto limit of controller in accordance to reactivation on temperature. The set value of heat in
controller shall be kept in consideration to ensure that the reactivation temperature does not equal /exceeds the
temperature of safety thermostat in controller.
In no case the react inlet temperature should exceed 160 °C

(Please contact Bry-Air for such abnormal condition)
Note:
The dial indication on the thermostat device is for reference only. The actual set point may differ slightly.
The electric heaters are sized for a temperature rise based on the design air volume. Consult the Dehumidifier test
report sheet or the system flow diagram included in this manual for proper reactivation temperature. Temperature
achieved under normal conditions after the reactivation heater should be around 110 °C above the ambient
temperature.
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3.3 Airflow
The FFB Dehumidifiers uses two distinct air
streams positively sealed from each other.
This eliminates the requirement to balance
the air streams.
The pressure differential across the
desiccant bed is a simple way to determine
the proper air volume.
Use a proper leveled inclined tube
manometer or pressure gauges (Fig. 3.1,
3.2) to adjust the differential pressure by
closing the outlet air volume control
dampers provided with the FFB (Fig. 3.1) (Fig. 3.2)
Dehumidifier.
Approx. differential pressure values on process side to obtain the desired nominal air flows are as below:
FFB-170 FFB-300 FFB-600 FFB-1000 FFB-1500 FFB-2000 FFB-3000
1.5-2.5 4-5 4-6 6-8 6-8 10-12 20-23
P (Pa) 15-25 40-50 40-60 60-80 60-80 100-120 200-230
3.4 Bed Rotation Speed

The desiccant bed rotation speed has been evaluated so as to
optimise adsorption and timely desorption of the bed. The bed
drive mechanism utilise fixed speed gear motor, slip free timing
belt and pulley. No further adjustment is required.
(Fig. 3.3)
3.5 Some of the Commonly Faced Problems

1) Phase sequence (for three phase units) is reversed. In this case, direction of fan rotation will change
2) Connections are not done as shown in Fig. 2.4 & 2.5
3) Setting of thermostat is disturbed
4) Humidstat connection not done as per electrical diagram. This shall result in failure of Auto mode
5) Setting of Pressure switch is disturbed
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3.6 Performance Testing

Allow dehumidifier to run for a minimum of one hour at proper reactivation temperatures and airflows, before
starting any performance test. The dehumidifier test report or flow diagram will provide the necessary information
on temperatures, air flows and static pressure values.
(Fig. 3.4) (Fig. 3.5)
The following procedure will outline steps to conduct performance test of the FFB Dehumidifier.
1. Check the reactivation inlet temperature using dial 4. Take wet bulb and dry bulb temperature of the
type thermometer 10 -260 °C (50-500 °F) with 200 process outlet using same thermometers as in step 3.
long stem preferably or other suitable temp sensor.
2. Check the react outlet temperature using dial type

thermometer -17.7- 104.4 °C (0-220 °F) preferably 5. Take wet bulb and dry bulb temperature of the ambient
or other suitable temp. sensor. air entering the reactivation inlet before the heater.
3. Check the wet bulb and dry bulb temperature of the

process inlet.Take the reading simultaneously
using two -3 °C to 50 °C (25-125 °F) and -17.7 °C -
104.4 °C (0-220 °F) thermometer.
next ..........
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6. Measure static pressure value for all the four 7. Measure bed rotation speed by observing the time
location i.e. process inlet, process outlet, react. taken by the rotor to complete one rotation.
inlet and react. outlet.
Ÿ Thermometer best suited for this purpose is dial type thermometer with 200 mm long stem
Ÿ The wet bulb and dry bulb should be a matched pair within 0.5 °C
Ÿ The wet bulb thermometer requires a full length cotton sock that should fit tightly on the stem
Ÿ Distilled water cooled to 5 °C, if possible, should be used to wet the sock
Ÿ The wet bulb thermometer should be placed in the air stream having good velocity (approx. 5 m/s) and
observed until the lowest stabilised temperature is obtained
Ÿ Minimum two readings should be taken to verify the result
Ÿ In case of very low humidity (condition below 2 °C WB) the above procedure may be difficult to apply
accurately. For such conditions a laboratory grade dew point sensor should be used to obtain accurate
humidity readings
Ÿ Use an accurate inclined tube manometer or pressure guage having range of 0-50 mm to measure all static
pressure values
Ÿ Various performance parameters now can be evaluated from above measured values of temperatures, static
pressures and rotational speed. If there are any questions about the performance of Bry-Air Dehumidifier,
please fill out the Dehumidifier test report included in this manual and send to Bry-Air plant /local sales office.
The system will be analysed and proper actions will be taken promptly.
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PERFORMANCE CHART FFB-SERIES
Performance charts for nominal process airflow within the operating range each FFB Series assuming wPI = wRI. Please
consult bry-air for other specific conditions
.
NOMINAL PROCESS AIR FLOW
18 60
35°C
55
30°C
PROCESS OUTLET AIR MOISTURE CONTENT wPO(g/kg)
PROCESS OUTLET AIR DB TEMPERATURE TPO (OC)

16 25°C 50
20°C 45

14 40
15°C
10°C 35
35°C
12
30°C
30 Example:
25°C 25 Conditions:
10 35°C Process inlet w PI = 12g/kg,
30°C
25°C Process inlet T PI. = 20°C
1.5
20°C
15°C 20°C 6 Chart data:
1
10°C
0.5 4 Process outlet w PO = 5g/kg,
Process outlet T PO. = 46.5°C
0 15°C
2 4
2
10°C
0
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0 2 4 6 8 10 12 14 16 18
PROCESS INLET AIR MOISTURE CONTENT wPI(g/kg)
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Maintenance
Even though FFB Series Dehumidifiers require very little maintenance, this section provides an easy
and quick reference guide for effective maintenance / service requirement of FFB Series Dehumidifiers.
4.1 Filters
FFB Series Dehumidifier unit includes filters, both for process and reactivation air flow . Each filter is made of
multiple layers of expanded aluminium in a metal frame.
The maintenance interval for filters depends directly on the cleanliness of the air entering the dehumidifier .
It is suggested that a schedule should be established to ensure that the filters are replaced periodically in order to
avoid situation of clogging and other related problems in the system.
Steps for removing/cleaning of filters

1. Switch off the unit and wait for blowers to stop 2. Open the filter access cover and pull the filters out
Locate both the filter access panels
3. Clean each filter with compressed air or wash

with warm soap solution, if required
4. Once dried the filter can be re-installed by

reversing above steps
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4.2 Desiccant Rotor

Maintenance of Rotor
Check the desiccant rotor for smooth rotation. There should be no sign of discoloration, pits, cracks due to dirt,
dust or other foreign materials. If cleaning is inevitable the following steps should be followed for handling,
cleaning and / or washing the desiccant rotor
1. Open the rotor access side 4. Lose the grub screw on the 7. Lose the top divider seal
panel timing pully quadrant
8. Pull the rotor straight

2. Remove the limit switch towards access opening.
5. Open the mounting screw
bracket used for drive Stop pulling once the
to remove bed motor and
failure detection support shaft reaches the
shaft support bracket.
perimeter seal.
6. Remove the two screws

securing the rotor shaft.
9. Gently push/remove the
3. Open the nut holding the support shaft down from the
tension spring. It might rotor. Remove the rotor with
create slackness in timing the help of the belt. Be
belt. careful that the perimeter
and patination seal does not
get torn during the process
SHAFT
26
Cleaning of rotor
Your rotor is water washable, however it is advisable to follow the preliminary routine to clean the rotor.
1. The fluts of the rotor may be inspected for clogging using a

100 W bulb
2. To clean the rotor use dry vacuum and dusting brush or soft
bristle brush attachment. Vacuum clean both the surface of
the rotor
3. If rotor is clogged heavily and cannot be cleared using
vacuum, then use low pressure < 2 kg / cm² clean, moisture
free compressed air. Use compressed air on one side and
vacuum on other side. Keep compressed air at least 250
mm away from the rotor surface
4. Washing wheel with water must be done under extreme
care by skilled technician. Preferably use clean water with
neutral pH
CAUTION
Do not use detergent or any solvent to wash the rotor.
This can damage the rotor permanently.
5. If the rotor is still clogged then consult Bry-Air service

department
6. To clean the reverse of the rotor, follow the above steps after
the rotor has been completely dried.
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4.3 Seals
Checking the seals
FFB series dehumidifier utilises high performing silicone
‘D’seals to separate the two air stream. These unique bulb
seals are provided with antifriction PTFE film for low wear and
tear. The seals run on the rotor perimeter flange thereby
extending media and its own life.
A quick periodic check while checking the desiccant rotor is
required. Ensure that the seals are smooth without any tear. In
case seals are worn out from its outer layer or if air leakage is
suspected of causing poor performance, the seals should be
replaced.
Replacement of seals
To replace the seals repeat all the steps as in section 4.2 for
removal of rotor. All the seals will be clearly visible. Pull/Tear the
seals out from their position. Clean all leftover of silicon sealant
and match the seal seating, mating surfaces.
Prepare a fresh set of seal’s joints as shown in the figure. Push

and fix the seals on to sealing flange using RTV sealant. Allow
sealant to set for minimum 8 hours. Re-assemble rotor and
other drive components by reversing above steps.
Top Outer Partition Seal Top Outer Partition Seal

(Fan Side) (Drive Side)
Bottom Partition Seal Bottom Bottom Partition Seal

(Fan Side) Perimeter Seal (Drive Side)
28
4.4 Reactivation Air Heater
The reactivation heaters are located near the inlet of reactivation air.
To check the heater element, turn the power off and check the
resistance across each of the elements using OHM meter.
• An infinite resistance on the heater means that the heater has an open circuit and must be replaced.
• A zero resistance to the body means the heater is short circuit and heater element must be replaced.
1. Open the heater mounting plate and remove the fan

motor (if required).
3. Re-install the heater mounting plate by reversing
steps 1 and 2
2. Open the heater securing nuts for replacing the

faulty heater
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4.5 Fan Motors

Both blower motors have permanent lubricated ball bearings and require no additional lubrication. Fan
wheels require periodic inspection to check for accumulation of dust and dirt. If dust is accumulated on the
fan wheels, cleaning is advisable to avoid malfunction.
1. Both fan motor assemblies can easily be removed 3. While replacing the fan motor, assembly, ensure
by opening 4 nuts from the mounting plates. that the fan impeller should be centered to prevent
the blades from striking the housing. Also ensure
that the wheels are rotating in the proper direction.
2. The impeller can be removed from the fan motor by

opening the grub screw. Clean / wash fan impeller
thoroughly.
30
4.6 Bed Drive Motor for FFB 170 to FFB 1000
The bed drive motor is permanently lubricated and sealed.
Disconnect bed drive motor supply from connector. The

bed drive motor uses heavy duty timing belt, which under
normal conditions provide years of continuous service. If
any crack or wear appear on the timing belt, it must be
replaced immediately for smooth operation. For FFB 170 to 1000
The heavy duty spring used on belt tensioner under

normal condition provides a very long service life.
However, a periodic check is suggested.
Different bed drive motor is being used in FFB 170 - 1000
and FFB 1500 - FFB 3000.
For FFB 1500 to 3000

4.7 Periodic Maintenance Schedule
Inspection schedule
A periodic time schedule is required for inspection of all rotating parts. The frequency of inspection depends on the
severity of operation and the locality. To start with, inspection might be done weekly and thereafter set up the schedule.
Alignments
Misalignments can cause over heating, wearing out of seals, bearing failure and unbalance of rotating parts.
Periodic check to ensure alignments and smooth running of various support/bearing surfaces is vital.
Hardware
Check tightness of all bolts, screws and electrical connections every time the inspection is done.
Lubrication
There is requirement of lubrication to prevent friction at the idler assembly and rotor shaft. All other parts such as
fan motors, gear drive motor are lubricated for life.
Airflow
Ensure that air flows in and out of the ducts are free from obstruction.
Access panel / gaskets
All service panel cover gaskets should be checked during inspection and servicing to ensure a good seal. Any
leaks must be sealed immediately for smooth dehumidification operations.
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Recommended Maintenance Schedule

Sr. No. Item Fortnightly Quarterly Half-yearly Check Point
1 Filters x Clean
2 Electrical (General) x Tighten all connections
3 Desiccant Rotor x Check for Clogging
4 Seals x Check for Wear
5 Reactivation Heater x Check Current (In Amps)
6 Fan and Motor x Check Current (In Amps)

and Noise
7 Drive Mechanism x Belt Tension
8 Gaskets x Resilience
9 Hardware x Tightness
10 Electrical Controls x Control Functions
11 Switch Gears x Dirt Deposit
PROPER MAINTENANCE
WILL ENSURE
THAT YOUR FFB DEHUMIDIFIER
RUNS WITHOUT ANY PROBLEM
32
4.8 Suggested Maintenance Report Format
For the year .................
Carried Signature of Remarks

ACTIVITY
Out ( ) Operator (If any)
JANUARY Fortnight 1 Clean Filters
Tighten all electrical connections
Fortnight 2 Clean Filters
FEBRUARY Fortnight 1 Clean Filters

MARCH Fortnight 1 Clean Filters

APRIL Fortnight 1 Clean Filters
MAY Fortnight 1 Clean Filters

JUNE Fortnight 1 Clean Filters
JULY Fortnight 1 Clean Filters
tighten all electrical connections
AUGUST Fortnight 1 Clean Filters

SEPTEMBER Fortnight 1 Clean Filters
OCTOBER Fortnight 1 Clean Filters

NOVEMBER Fortnight 1 Clean Filters
DECEMBER Fortnight 1 Clean Filters

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For the year .................
Carried Signature of Remarks

Item Check Point
Out ( ) Operator (If any)
Desiccant Rotor Check for Clogging
Seals Check for Wear
Reactivation Heater Check Current (In Amps)

Quarter 1
Fan and Motor Check Current (In Amps) and Noise
Drive Mechanism Check Belt Tension
Hardware Check Tightness

Half Yearly 1
Electrical Controls Check Control Functions
Switchgear Check dirt deposit, clean

Quarter 2
Gaskets Check Resilience

Quarter 3

Half Yearly 2

Quarter 4
Gaskets Check Resilience
34
Trouble Shooting
5.1 Trouble Shooting Guidelines
TROUBLE PROBABLE FAULT PROBABLE CAUSE CORRECTIVE ACTION
Unit Stopped Power and control 1. Main power off 1. Check line and main power
(Both fans failure supply
off)
2. Control switch open 2. Close or replace switch
3. Humidistat satisfied 3. Turn down to lower set

point(if required)
4. Faulty control elements 4. Check and repair/replace as

required
Either fan off Power or mechanical 1. Blown motor fuse(s) or tripped 1. Check/replace fuse of breaker
failure breaker
2. Bed motor starter contacts 2. Repair/replace
3. Motor overload(s) 3. Check/reset or replace
4. Burned out motor 4. Repair/replace
5. Fan impeller/matter jammed 5. Repair/replace as required
Unit is running Excessive infiltration The space is not vapour tight Seal with vapour barrier
but humidity of humid air into the 1. Excessive unconditioned 1. Reduce make-up air
is rising controlled space make-up air
2. Leaking ducts and/ or air 2. Seal leakages

handling equipment outside
controlled space
3. Access openings to space not 3. Close and/or seal

sealed
Faulty humidity controls 1. Improper adjustment 1. Readjust

2. Out of calibration 2. Recalibrate
3. Defective 3. Replace
Inadequate process or Excessive static pressure loss. Check per item

reactivation air flow 1. Dirty filters 1. Clean or replace
2. Damper closed
2. Reset
3. Obstruction at inlet, outlet or
ducting 3. Remove obstruction
4. Clogged desiccant beds (high 4. Clean beds
pressure drop across beds)
Inadequate or no reactivation 1. Heater burn-out 1. Replace

heat
2. Low voltage 2. Correct power supply
3. Faulty control elements 3. Check/repair, or replace
Air seals and gaskets 1. Air leakage into dehumidifier 1. Replace panel gaskets
and seals
2. Air bypassing bed or seals 2. Check, replace bed seals
Ineffective desiccant bed Bed drive failure. Check per item

1. Belt 1. Replace
2. Motor
2. Repair/replace
2. Damaged desiccant bed 3. Repair/replace
3. Contaminated or damaged 4. Replace
desiccant media
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5.2 Alarm Messages and Trouble Shooting

Alarm Messages Troubleshooting
Display 1 Display 2 Display 3 Reason for error Actions to be taken
Process Motor Reset overload relay.

Overload Relay is However, reason for
E-1 tripped tripping of overload relay
should be checked
React Motor Reset overload relay.

Overload Relay is However, reason for
E-2
tripped. tripping of overload r elay
should be checked
Check for the wiring of

Limit switch is fail.
limit switch.
E-4 Limit switch is not
Adjust limit switch so that
being pressed
the same is being pressed
by rotor.
by rotor on each rotation.
Do the proper setting of

E-5 thermostat
Thermostat is tripped.
and restart the unit.
Reactivation inlet Either increase the safety

temperature limit value or OFF the
E-6 reaches equal or heater so that temperature
above the safety reduces
Either the react

damper is closed
React Damper to be
resulting in low
adjusted to attain desired
differential air
E-7 airow. In case connection
pressure or piping
is loose the same need to
connection of be rectied.
pressure switch is
loose or blocked.
Either reactivation
inlet sensor is Check for the wiring of
9999 malfunctioning or reactivation inlet RTD
wiring of sensor is sensor.
loose.
36
Drawing
6.1 Unit Outline/General Arrangement
DIMENSIONAL DATA & DUCT CONNECTION (mm)
V
Q
1 PROCESS AIR INLET ROTOR SERVICES ACCESS
58/23
2 PROCESS AIR OUTLET PROVIED MIN 600. CLEARANCE
3 REACTIVATION AIR INLET
4 REACTIVATION AIR OUTLET
V
3
X
ELETRICAL SERVICES ACCESS

U1
T1
PROVIDE MIN 400 CLEARNCE
X T
50
138/103
REACTIVATION OUTLET F
CONNECTION
V V
O 2
1
S
W
P
S1
H
JJ J
L1
K1
C
L
H1
G
J1
R
W K E
60 TYP. D
B A
UNIT PROCESS DUCT CONNECTION (mm) REACTIVATION DUCT CONNECTION (mm) DIA.
DIMENSION HOSE
INLET CONNECTION OUTLET INLET OUTLET
MODEL DATA
(mm) CONNECTION CONNECTION CONNECTION CONNECTION P R
A B C D E H H1 J JJ J1 F G K K1 L L1 w O P S S1 Q R T T1 U U1 x øV
FFB-170 680 480 394 140 110 152 190 112 0 124 224 220 120 175 77 93 0 110 85 118 143 224 178 120 175 77 93 0 96 96
FFB-300 740 540 445 170 110 208 190 170 0 124 237 265 120 175 95 93 0 110 85 118 143 237 170 120 175 95 93 0 96 96
FFB-600 890 630 494 196 136 264 240 226 0 160 300 273 170 225 98 128 0 142 85 182 145 300 220 170 225 98 128 0 146 146
FFB-1000 1048 730 555 225 160 320 290 280 0 208 365 290 220 220 124 150 27.5 180 125 255 225 365 270 220 220 124 150 27.5 196 196
FFB-1500 1208 890 584 254 160 376 290 170 170 200 375 312 220 220 135 150 27.5 212 125 325 225 375 265 220 220 135 150 27.5 196 196
FFB-2000 1208 890 629 250 160 376 290 170 170 200 375 344 220 220 135 163 27.5 212 125 325 225 375 255 220 220 135 150 27.5 196 196
FFB-3000 1208 1000 730 302 160 500 290 230 230 210 390 420 295 295 155 205 27.5 212 125 325 225 375 265 220 220 135 150 27.5 --- 196
Note: 1. All dimensions in mm.

2. For reference purpose only
All data subject to change without notice
37
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6.3 Dehumidifier Test Report
FFB
Model No.: ............... Unit Sr. No.: .................................
REACT. AIR OUT REACT. AIR IN

°F DBT °F DBT
REACT. AIR IN
SP P SP
°FDBT
°FWBT
Gr/lb
DESICCANT
BED %RH
RPH
PROCESS AIR IN SP P SP PROCESS AIR OUT

°FDBT °FDBT
°FWBT °FWBT
Gr/lb Gr/lb
%RH %RH
Surrounding Conditions
Time
DBO
WBO
Grs / Lb
% RH
Notes :
Jobs :
Customer
DD No. : ____________________ Engr.: ______________________ Date : ________________
Note: Allow dehumidifier to run min. 1/2 hr, before testing
38
Notes
39
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Notes

Notes

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Installation, Operation & Maintenance Manual

INSTALLATION, OPERATION MAINTENANCE

Please read carefully before installation

MODEL: FFB – 170 / 300 / 600 / 1000 / 1500 / 2000 / 3000

UNIT SERIAL NO.:

DD NO. SHIPPED TO:

1. WITH UNIT 2. CUST. COPY (WITH DESPATCH DOCUMENT)

3. DD FILE COPY 4. BRANCH/SERVICE FILE COPY

©, ® & ‘TM’ of Bry-Air (Asia) Pvt. Ltd.

©, ® & ‘TM’ of Bry-Air (Asia) Pvt. Ltd.

Section 5 Trouble Shooting

©, ® & ‘TM’ of Bry-Air (Asia) Pvt. Ltd.

1.1 Principle of Operation

1.2 FFB Series Dehumidifiers

For FFB 170 to 600 For FFB 1000

For FFB 1500 to 2000

1. Limit switch 3. Partition seal 5. Process air filter 7. Belt tensioner

1.2.1. Bed Access Side

1.2.2. Electrical Access Side of FFB Dehumidifer

1. Thermostat 6. Control panel 11. Reactivation air fan motor

2. Main Cable Entry Gland 3. Humidistat Cable Entry

Table 1: Controls and Indicators in Controller

4 Following details are displayed:

5 Following details are displayed:

Table 2: Indicators in FFB

INDICATORS DESCRIPTION DESCRIPTION

Manual In Manual position, the unit runs on the basis of

Auto Position When the unit control is in Auto Position the

Heater on When the humidistat contacts are closed the

Cool Down The FFB Series dehumidifiers utilise a number of

Thermal Overload Relays - The fan motors are

Both fan motors and impellers rotate freely in the housing

The desiccant rotor can be rotated manually with some effort

Seals are in good conditions with no cracks or tear

2.2 Placing the Equipment

Placed on a table top (Fig. 2.0) Kept outdoors (Fig. 2.1)

Mounted on the wall bracket (Fig. 2.2)

Suspended from the ceiling (Fig. 2.3)

Avoid installation as shown in Fig.2.6 and Fig.2.7

OPERATES ON OPERATES ON OTHER OPTIONAL VOLTAGES OTHER OPTIONAL VOLTAGES

Connecting the Unit

2. Ensure the entire body of the FFB unit is properly

5. Switch on the motor, heater and control circuit,

6. Press F1 to run start both fan motor, drive motor

7. The bed drive rotation can be viewed from the

Humidistat (optional) used in FFB Dehumidifier (Fig. 2.8) has

Display Error Codes

ERROR CODE REMARKS

E1 Sensor wire open or not connected properly

E2 Sensor fail or damage

1. Turn power ‘off’ before you attempt making the

6. Increase humidistat setting to a value higher than

2. Use the contacts that close on rise in the humidity.

3. Bring two wires from humidistat to the terminal

4. Turn Power ‘ON’, the equipment/heater should

(ii) To change R In Temperature set point press F3. Use

Electric heater reactivation controls incorporate both

Differential pressure switch settings (Fig. 3.0)

Model FFB-170 FFB-300 FFB-600 FFB-1000 FFB-1500 FFB-2000 FFB-3000