CALSENS

SLUICE/GATE
V A L V E S

TECHNICAL
DATA SHEETS
CALSENS Sluice Valves are now a name to reckon among
engineers throughout the country. Each valve is specially
tested under strict supervision and quality control. Unique
design, superb production and hard gained field experience
have made these valve reliable. Maximum utility is provided
by these valves in Irrigation, River Control installations,
Industrial Plants & Projects and in the works of Public Health
Projects etc.
CALSENS guarantees a trouble free service for years for
their Valves.

APPLICATIONS
It is applicable to handle clear water with turbidity upto 5000
ppm and temperature not more than 450C. For handling hot
water and steam, SS trims are recommended. Also suitable
in the boiler line, for non-IBR Applications.

STANDARDS
1) IS 780/84 – 50 mm to 300 PN 1.0 to 1.6
2) IS 2906/84 – 350 mm to 1200 PN 0.4 to 1.6

MATERIALS & CONSTRUCTION

1) Body, Bonnet Wedge – Grey Cast Iron,
Confirming to IS-210.
Gr. FG-200/260
2) Spindle – High Tensile Brass/13% Cr.
Stainless Steel
3) Spindle Nut – Leaded Gun Metal
4) Seat & Face Rings – Leaded Gun Metal in Body
& Wedge. Rings of SS can
be supplied on demand
5) Hand Wheel & Cap – Grey Cast Iron, IS-210 Gr.
FG-200/260
6) Flanges – Faced and Drilled to IS
1538/1969, BS 10T-D/E
On demand drilling as
per DIN, ANSI B 16.5 & Current Standard — IS 14846 : 2000
undrilled possible.
50 mm to 600 mm — PN 1.0 & PN 1.6 rating
7) Operation – Anti-clockwise opening,
Clockwise closing. 700 mm to 1200 mm — PN 1.0 rating

ACCESSORIES
Following accessories can be supplied on specific request :
1) Spur/Worm/Bevel Gear Test Pressure for Sluice Valves
2) Gate Trabel Indicator
3) Headstock & Extn. Spindle PN Test Pressure Mpa
Test for Body/Seat
4) Drain Plug/Scour Plug Rating (Gauge)
5) Shoe-Channel Body 1.5
6) Back Seating PN 1.0
Seat 1.0
7) Actuator
Body 2.4
8) By-Pass PN 1.6
Seat 1.6
9) Thrust ball bearing for Anti-friction movement.
 CAST IRON SLUICE VALVE (IS : 14846/2000)
NON-RISING SPINDLE

For 50 MM to 150 MM Dia, Valve For 500 MM to 1200 MM Dia, Valve

15 Back Seat Bush (for 350 and above) 1 L.T.B IS:318Gr. LTB-2
14 Thrust Plate 1 Cast Iron IS:210 Gr. & G - 200
13 Nuts & Bolts AS Reqd. Carbon Steel IS:1363CL-4 & 4.6
12 Wedge Ring 2 S.S./L.T.B. AISI : 304/IS:318 Gr. L.T.B.-2
11 Body Ring 2 S.S./L.T.B. AISI : 304/IS:318 Gr. L.T.B.-2
10 Wedge 1 Cast Iron IS : 210 Gr. FG-200
9 Spindle Nut 1 L.T.B. IS : 318 Gr. FG-200
8 Body 1 Cast Iron IS : 210 Gr. FG-200
7 Cover 1 Cast Iron IS : 210 Gr. FG-200
6 Gasket — Rubber IS : 638 Type-B
5 Packing — Jute & HEMP. IS : 5414
4 Top Cover 1 Cast Iron IS : 210 Gr. FG-200
3 Gland 1 Cast Iron IS : 210 Gr. FG-200
2 Spindle 1 SS AISI : 410
1 Hand Wheel 1 Cast Iron IS : 210 Gr. FG-200
SL No. Description Qnty. Per Value Material Specification

PARTS LIST
DIMENSION TABLE ALL DIMENSION ARE IN MM
A B C Mox. D E Min.
Size PN 1.0 PN 1.6 PN 1.0 PN 1.6 PN 1.0 PN 1.6 PN 1.0 PN 1.6
PD ALT-I ALT-II PD ALT-I ALT-II
50 178 250 215 178 250 215 365 365 225 280 22 22
65 190 270 230 190 270 230 380 380 225 280 22 22
80 203 280 230 203 280 230 425 425 225 280 22 22
100 229 300 225 229 300 255 470 470 320 360 27 27
125 254 325 266 254 325 266 485 485 320 360 27 27
150 267 350 280 267 350 280 595 595 320 360 27 27
200 292 400 318 292 400 318 725 725 360 450 32 32
250 330 450 355 330 450 355 835 835 400 640 36 36
300 356 500 380 356 500 380 910 910 400 640 36 36
350 381 550 - 381 550 690 1020 1030 500 640 37 42
400 406 600 - 406 600 750 1110 1110 640 730 42 47
450 432 650 - 432 650 820 1200 1210 720 800 47 52
500 457 700 - 457 700 880 1300 1340 720 800 47 52
600 508 800 - 508 800 1000 1500 1500 720 800 47 57
700 610 900 1130 - - - 1670 - 800 - 62 -
750 610 950 1200 - - - 1780 - 900 - 67 -
800 660 1000 1250 - - - 1930 - 900 - 67 -
900 711 1100 1380 - - - 2080 - 900 - 77 -
1000 811 1200 1500 - - - 2200 - 900 - 77 -
1100 - - 1650 - - - 2450 - 1000 - 87 -
1200 - - 1800 - - - 2580 - 1000 - 87 -
 CAST IRON GATE VALVE RISING SPINDLE

AS
14 Bolts & Nuts Carbon Steel IS : 1363 CL - 4.6 & 4
Reqd
13 Wedge 1 Cast Iron IS : 210 Gr. FG - 200
12 Body Ring 2 S.S./L.T.B. AISI : 304/IS : 318 Gr. L.T.B-2
11 Wedge Ring 2 S.S./L.T.B. AISI : 304/IS : 318 Gr. L.T.B-2
10 Body 1 Cast Iron IS : 210 Gr. FG-200
9 Back Seat 1 L.T.B. IS : 318 GR. L.T.B. TB-2
8 Cover 1 Cast Iron IS : 210 Gr. FG-200
7 Gasket — Rubber IS : 638 Type-B
6 Packing — Jute & HEMP. IS : 5414
5 Gland 1 Cast Iron IS : 210 Gr. FG-200
4 Spindle 1 S. S. AISI - 410
3 Bush 1 L.T.B. IS : 318 Gr. L.T.B.-2
2 Yoke 1 Cast Iron IS : 210 Gr. FG-200
1 Hand Wheel 1 Cast Iron IS : 210 Gr. FG-200
Qty.
Sl. Description Per Material Specification
No. Value

PARTS LIST
DIMENSION TABLE ALL DIMENSION ARE IN MM
A B C Max. D E Min.
PN 1.0 PN 1.6
Size PN 1.0 PN 1.6 PN 1.0 PN 1.6 PN 1.0 PN 1.6
PD ALT-I ALT-II PD ALT-I ALT-II
50 178 250 215 178 250 215 490 490 225 280 22 22
65 190 270 230 190 270 230 550 550 225 280 22 22
80 203 280 230 203 280 230 590 590 225 280 22 22
100 229 300 255 229 300 255 620 620 320 360 27 27
125 254 325 266 254 325 266 690 690 320 360 27 27
150 267 350 280 267 350 280 740 740 320 360 27 27
200 292 400 318 292 400 318 980 980 360 450 32 32
250 330 450 355 330 450 355 1130 1130 400 640 36 36
300 356 500 380 356 500 380 1190 1190 400 640 36 36
350 381 550 — 381 550 690 1480 1390 500 640 37 42
400 406 600 — 406 600 750 1680 1630 640 730 42 47
450 432 650 — 432 650 820 1720 1770 720 800 47 52
500 457 700 — 457 700 880 1990 1900 720 800 47 52
600 508 800 — 508 800 1000 2280 2200 720 800 47 57
700 610 900 1130 — — — 2600 — 800 — 62 —
750 610 950 1200 — — — 2750 — 900 — 67 —
800 660 1000 1250 — — — 2900 — 900 — 67 —
900 711 1100 1380 — — — 3150 — 900 — 77 —
1000 811 1200 1500 — — — 3420 — 900 — 77 —
1100 — — 1650 — — — 3780 — 1000 — 87 —
1200 — — 1800 — — — 4140 — 1000 — 87 —

ENQUIRY QUESTIONNAIRE
When enquiring/ordering the following data will assist in correct supply :
 Valve size, type and quantity  Max Working Pressure
 Fluid Flowing/Application  Max Unbalanced Pressure
 Max Temperature  End Connections
 Test Pressure  Cap or Handwheel
For Special Application a sketch the proposed layout is helpful.
For power operation or for operation against high unbalanced pressure our expert
advice is available without any obligation. Our engineers are always ready to help.

Also available with marking

IS : 14846 - 2000
Valves with Reduction Gear & Actuator arrangement

Valves Actuator arrangement

Spur/Bevel Gear Arrangement Channel & Shoe Arrangement

In order to make easy Brass lined CI

operation of the large Channel on the body
diameter Valves from and bronze shoe
Size 300 mm to 700 on the wedge is
mm without thrust used as anti-friction
ball bearing and device to minimise
Valves from 700 mm the friction between
and above with thrust the guide surfaces
ball bearings. of Body/Wedge.
Recommended
for actuator and
horizontal Operation.

Head Stock & Extension Arrangement Thrust Ball Bearing Arrangement

For underground Thrust ball bearings

operation of Valve at are provided on
place inaccessible, both sides of the
the Valve is operated collars to minimise
through the hand the friction of rotary
wheel of Headstock force between collar,
and extension shaft. cover and stuffing
box which help an
easy operation of the
Valves.

By-Pass Arrangement for Sluice Valves Back Seating Arrangement

By-pass arrangement For changing of gland

is provided to reduce packing when the
the unbalanced load Valve is fully open.
and to supply water It also maintains
for priming. condition of flow
undisturbed by sealing
the atmosphere within
the Valves.
GRAPHIQUE INTERNATIONAL, MAY 2014 (1000)

CALSENS PRIVATE LIMITED

An ISO 9001 : 2008 Registered Firm
6/1A, British Indian Street, Kolkata 700 069
Phone : 2248 6527, 3293 8984, Fax : 91 33 2210 4154
e-mail : ho@calsens.com, Website : www.calsens.com
Offices/Dealers at : Chennai  Bhubaneshwar  Mumbai  Pune  Hyderabad  Rourkela  Ranchi  Surat  New Delhi