Raychem Instalite Boots

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RAYCHEM

INSTALITE MOLDED BOOTS


ADVANCED MATERIALS SCIENCE DRIVES UP TO 30% WEIGHT
SAVINGS . . . REDUCES INSTALLATION TIME WITH
HIGH-PERFORMANCE HEAT-SHRINK SHAPE MEMORY BOOTS

AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS


INSTALITE MOLDED BOOTS
High-Performance Heat-Shrink Boots

INSTALITE boots are a lighter weight alternative of our -25 heat-shrink


boots. Utilizing our expertise in fluid-resistant, modified elastomers, we’ve
created semi-rigid, abrasion-resistant boots that are up to 30% lighter
than our standard -25 boots. INSTALITE boots offer the same balance
of high-temperature fluid resistance and long-term heat resistance.

Product Performance
INSTALITE
-25L Boot
PHYSICAL CHARACTERISTICS
• Tensile strength: 10 MPa (1450 psi) min.
Standard
-25 Boot • Ultimate elongation: 400% min.
• Specific gravity: 1 (±0.05)

WEIGHT SAVINGS THERMAL CHARACTERISTICS


• 20% to 30% lighter than standard • Heat aging (168 hr @ 160°C): 400% min. ultimate elongation
-25 parts
• Heat shock (4 hr @ 215°C): 400% min. ultimate elongation
TIME SAVINGS • Low-temperature flexing (4 hr @ -75°C): No cracking

• Optimized interior geometry • Flammability burn time: 120 seconds max


speeds installation time
ELECTRICAL
• Faster recovery
• Electrical strength: 15 MV/m (4.6 MV/ft)
RUGGED
FLUID RESISTANCE
• -75°C to 150°C temperature range
(Aviation Fuel, Hydraulic Fluids, Lubricating Oil, Cleaning Fluids, Deicers)
• Resists most common military fuels,
• After 24-hr immersion: 8 MPa (1160 psi) min. tensile strength
oils, and greases
300% min. ultimate elongation
• Abrasion resistant
DOCUMENTS
COMPATIBLE
• RW-3040: Product specification
• Part of System 25 harnessing
• ELE-3COP-555: Installation of 90° boot
components
• ELE-3COP-554: Installation of straight boot
• Lighter weight drop-in replacement
for standard -25 boots
TOOLING
• Meets the requirements of
• Heat gun: CV 1981
VG 95343 Parts 6 and 18

INSTALLATION TIME
APPLICATIONS
(Timings are representative across the range based on our codes of practice)
• Military ground systems
• System 25 boot: 2 minutes 24 seconds
• Aerospace
• System 25L boot: 1 minute 41 seconds
• Marine
Visit www.te.com/INSTALITE to view our installation video.

TE Components . . . TE Technology . . . TE Know-how . . .


AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Raychem | Rochester | DEUTSCH

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AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS PAGE 2


Instalite Molded Boots

Part No. H J P R HW JW Avg


Min. Max. Min. Max. ±10% ±10% ±20% Min. Weight
a b a b b b b b Savings
202K121-25L-0 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 38 [1.50] 21 [0.83] 1.3 [0.05] 0.9 [0.04] 20%

202K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 55 [2.17] 32 [1.26] 1.3 [0.05] 1.0 [0.04] 20%

202K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 67 [2.64] 35 [1.38] 1.2 [0.04] 1.0 [0.04] 20%

202K153-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 80 [3.15] 42 [1.65] 1.5 [0.06] 1.0 [0.04] 23%

202K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 99 [3.90] 61 [2.40] 2.0 [0.08] 1.2 [0.05] 28%

202K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 130 [5.12] 72 [2.83] 2.3 [0.09] 1.5 [0.06] 22%

202K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 170 [6.69] 90 [3.54] 1.8 [0.07] 2.0 [0.08] 21%

See the latest Specification Control Document for full dimensions

Part No. H J P R S HW JW Avg


Min. Max. Min. Max. ±10% ±10% ±10% ±20% Min. Weight
a b a b b b b b b Savings
222K121-25L-0 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 25 [0.98] 25 [0.98] 19 [0.75] 1.3 [0.05] 0.5 [0.02] 30%

222K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 32 [1.26] 27 [1.06] 20 [0.79] 1.3 [0.05] 0.8 [0.03] 26%

222K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 39 [1.54] 31 [1.22] 21 [0.83] 1.2 [0.04] 1.0 [0.04] 21%

222K152-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 46 [1.81] 38 [1.50] 26 [1.02] 1.5 [0.06] 1.0 [0.04] 26%

222K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 55 [2.17] 45 [1.77] 30 [1.18] 2.0 [0.08] 1.0 [0.04] 21%

222K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 80 [3.15] 54 [2.13] 35 [1.38] 2.3 [0.09] 1.5 [0.06] 23%

222K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 108 [4.25] 68 [2.68] 42 [1.65] 1.8 [0.07] 2.0 [0.08] 25%

See the latest Specification Control Document for full dimensions

AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS PAGE 3


For More Information

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© 2014 TE Connectivity Ltd. family of companies. All Rights Reserved.

1-1773847-4 ADM/RRD 2.5M 11/2014

INSTALITE, Raychem, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.

Other product or company names mentioned herein may be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is
error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication
reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information
contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed.
The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice.

Consult TE for the latest dimensions and design specifications.

AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS

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