Recommended CAT 8CM32C - Spareparts
Recommended CAT 8CM32C - Spareparts
Recommended CAT 8CM32C - Spareparts
Running yea year I year II year III year IV year V year VI year VII year VIII year IX year X year XI year XII
Running hou 0 - 7500 7500 - 15000 15000 - 22500 22500 - 30000 30000 - 37500 37500 - 45000 45000 - 52500 52500 - 60000 60000 - 67500 67500 - 75000 75000 - 82500 82500 - 90000
3750 Hrs 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750 1 x 3750
TO 1 x 7500 (TO1) 1 x 7500 (TO2) 1 x 7500 (TO3) 1 x 7500 (TO4) 1 x 7500 (TO5) 1 x 7500 (TO6)
Turbo 1 x 12000 (Turbo) 1 x 24000 (Turbo) 1 x 36000 (Turbo) 1 x 48000 (Turbo) 1 x 60000 (Turbo) 1 x 72000 (Turbo) 1 x 84000 (Turbo)
SO 1 x 15000 (SO1) 1 x 15000 (SO2) 1 x 15000 (SO3)
MO 1 x 30000 (MO1) 1 x 30000 (MO2) 1 x 30000 (MO3)
JOB DETAILS
Adjust Inlet/Exhaust Valve
Cylinder head
Inspect Starting Valve (Movement)
Gear Measure Crankshaft Deflection
Housing Test/Check & Adjust Crankcase Explosion Relief Valve
Control Inspect & Maintain Timing/Accessory Gears (Lubrication)
Inspect & Maintain Governor (oil change)
Regulation Inspect & Maintain Control Shaft bearings (Lubrication)
Test/check & Adjust Fuel shutoff Cylinder
Inspect & Maintain Gauges & Indicators
Monitoring
Inspect & Maintain Oil Mist Detector
Recondition Fuel Injector Valve/Nozzle Set (all)
Fuel
Inspect & Maintain Duplex Fuel Filter
Lube oil Inspect & Maintain Duplex Oil Filter
Exhaust Wash Turbocharger Exhaust side
Other Inspect & Maintain Turning Device
REPLACEM
DESCRIPTION QTY
ENT %
FUEL INJECTOR ASSEMBLY
NOZZLE ELEMENT (COOLED) 8 50.00%
FUEL
DUPLEX FUEL FINE FILTER ASSEMBLY
GASKET FOR FILTER COVER (O-RING) 139,2x3,53 2 100.00%
DUPLEX LUB OIL FILTER ASSEMBLY
LUBE OIL
O-RING FOR FILTER COVER (234,32x5,33) 2 100.00%
TOTA USD UNIT
PART NO TOTAL PRICE
L PRICE
73.30
GASKET 1 100.00% 1 9.1112-022 193.80
GASKET 2 100.00% 2 9.1112-025 54.66
GASKET 1 100.00% 1 9.1112-027 258.40
CRANKCASE COVER&RELIEF VALVE
RUBBER SEAL 16 100.00% 16 9.1112-029 96.88
GAUGE PANEL
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 2 0.00% 0 9.4630-006 347.84
PRESSURE GAUGE (0-4 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-007 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-008 347.84
PRESSURE GAUGE (0-40 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-009 347.84
CONTROL EQUIPMENT
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-010 347.84
PRESSURE GAUGE (0-16 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-011 347.84
BULB (MG5,7S 28V- AC/DC) 5 40.00% 2 0.3621-956 8.95
OIL MIST DETECTOR
SET OF SMALL SPARE PARTS 1 100.00% 1 * 151.49
PRESSURE REGULATOR FOR OIL MIST DETECTOR
SET OF SPARE PARTS 1 100.00% 1 1.4902-906 63.91
OTHER ELECTRICAL
THERMOCOUPLE (FOR EXHAUST GAS) 9 20.00% 2 * 1,413.74
MEASURING ELEMENT (TH 31.01, 40 - 120°C, 102 MM) 1 0.00% 0 0.3699-014 300.64
MEASURING ELEMENT (TH 31, 40 - 120°C, 60 MM) 1 0.00% 0 0.3699-005 234.81
PRESSURE SWITCH (0-4 BAR) 8242.76.2017 1 0.00% 0 9.4842-001 633.58
PRESSURE SWITCH (0-6 BAR) 8242.77.2017 2 0.00% 0 9.4842-003 633.58
195.40
85.50
35.51
3.75
267.85
64.48
3.75
79.49
6.96
17.59
4.47
283.25
73.30
193.80
54.66
258.40
96.88
229.83
1,060.93
953.99
28.57
11.68
13.49
1.40
0.24
32.21
179.49
19.62
3.04
2.42
3.04
1.80
125.40
45.95
1,383.93
122.93
40.98
5,168.00
38.50
9.21
934.96
114.81
0.00
0.00
0.00
0.00
0.00
0.00
3.58
151.49
63.91
282.75
0.00
0.00
0.00
0.00
21.90
48.43
40.98
1.10
40.98
JOB DETAILS
Inspect & maintain turbocharger
EXH Check & cleaning all parts
AUST Replace oil seal rings & bearings
Replace bearing housing if necessary
Turbocharger NA357
EXHAU
1 * 6,603.56 6,603.56
Semi Overhaul Standard Parts List
REPLACE USD TOTAL
DESCRIPTION QTY TOTAL PART NO
MENT % PRICE PRICE
CYLINDER HEAD
SET OF GASKETS AND SEALS (CYL HEAD) 8 100.00% 8 9.2108 BB 1,628.33 1,628.33
INLET VALVE
INLET VALVE STEM 16 25.00% 4 9.2107-006 712.46 178.11
INLET VALVE SEAT INSERT 16 25.00% 4 9.2151-004 295.88 73.97
VALVE ROTATOR 16 25.00% 4 9.2225 BB 700.62 175.16
CLAMPING CONE HALF 32 25.00% 8 1.2210-007 31.23 7.81
SPRING PLATE, VALVE 16 25.00% 4 9.2107-010 109.32 27.33
EXHAUST VALVE
CYLINDER HEAD
PISTON RINGS
GEAR
CYLINDER LINER
CALIBRATION INSERT 8 12.00% 1 9.1110-108 1,159.93 139.19
O-RING 8 12.00% 1 1.7084-679 409.71 49.16
ENGINE HOUSING COVER
HOUSING
GAUGE PANEL
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 2 0.00% 0 9.4630-006 347.84 0.00
PRESSURE GAUGE (0-4 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-007 347.84 0.00
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-008 347.84 0.00
PRESSURE GAUGE (0-40 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-009 347.84 0.00
CONTROL EQUIPMENT
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-010 347.84 0.00
PRESSURE GAUGE (0-16 BAR, Ø62, M12X1,5 REAR) 1 0.00% 0 9.4630-011 347.84 0.00
BULB (MG5,7S 28V- AC/DC) 5 60.00% 3 0.3621-956 8.95 5.37
OIL MIST DETECTOR
SET OF SMALL SPARE PARTS 1 100.00% 1 * 151.49 151.49
PRESSURE REGULATOR FOR OIL MIST DETECTOR
SET OF SPARE PARTS 1 100.00% 1 1.4902-906 63.91 63.91
OTHER ELECTRICAL
THERMOCOUPLE (FOR EXHAUST GAS) 9 30.00% 3 * 1,413.74 424.12
MEASURING ELEMENT (TH 31.01, 40 - 120°C, 102 MM) 1 0.00% 0 0.3699-014 300.64 0.00
MEASURING ELEMENT (TH 31, 40 - 120°C, 60 MM) 1 0.00% 0 0.3699-005 234.81 0.00
PRESSURE SWITCH (0-4 BAR) 8242.76.2017 1 0.00% 0 9.4842-001 633.58 0.00
PRESSURE SWITCH (0-6 BAR) 8242.77.2017 2 0.00% 0 9.4842-003 633.58 0.00
Turbocharger NA357
EXHAUST
1 * 6,603.56 6,603.56
1 * 1,683.69 1,683.69
Major Overhaul Standard Parts List
REPLACE USD TOTAL
DESCRIPTION QTY TOTAL PART NO
MENT % PRICE PRICE
CYLINDER HEAD
SET OF GASKETS AND SEALS (CYL HEAD) 8 100.00% 8 9.2108 BB 1,628.33 1,628.33
SLEEVE (FOR FUEL INJECTOR) 8 100.00% 8 9.2151-003 712.53 712.53
INLET VALVE
INLET VALVE STEM 16 100.00% 16 9.2107-006 712.46 712.46
INLET VALVE SEAT INSERT 16 100.00% 16 9.2151-004 295.88 295.88
VALVE ROTATOR 16 100.00% 16 9.2225 BB 700.62 700.62
CLAMPING CONE HALF 32 100.00% 32 1.2210-007 31.23 31.23
SPRING PLATE, VALVE 16 100.00% 16 9.2107-010 109.32 109.32
EXHAUST VALVE
CYLINDER HEAD
CONNECTING ROD
BIG-END BEARING 8 100.00% 8 9.2601-003 2,343.31 2,343.31
PISTON RINGS
PISTON RING 8 100.00% 8 9.2617-001 1,105.65 1,105.65
COMPRESSION RING 8 100.00% 8 1.2601-253 362.76 362.76
GEAR
MAIN BEARING
MAIN BEARING 9 100.00% 9 9.1110-003 2,745.70 2,745.70
DISC 2 100.00% 2 9.1110-004 1,293.31 1,293.31
CYLINDER LINER
ENGINE HOUSING
CAMSHAFT BEARING
CAMSHAFT BEARING 9 100.00% 9 9.1110-005 879.55 879.55
CAMSHAFT END BEARING 1 100.00% 1 9.1110-006 3,105.77 3,105.77
CAMSHAFT VIBRATION DAMPER
VIBRATION DAMPER 1 100.00% 1 1.6229-100 3,031.23 3,031.23
BOTTOM PART OF VALVE MECHANISM
BUSH 8 100.00% 8 9.3565-105 255.93 255.93
SPRING DOWEL PIN (ISO8752-6X60) 8 100.00% 8 1.0039-289 1.63 1.63
BUSH 16 100.00% 16 9.3566-205 200.02 200.02
CONTROL
GAUGE PANEL
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 2 100.00% 2 9.4630-006 347.84 347.84
PRESSURE GAUGE (0-4 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-007 347.84 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-008 347.84 347.84
PRESSURE GAUGE (0-40 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-009 347.84 347.84
EQUIPMENT
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-010 347.84 347.84
PRESSURE GAUGE (0-16 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-011 347.84 347.84
BULB (MG5,7S 28V- AC/DC) 5 100.00% 5 0.3621-956 8.95 8.95
CONTROL EQUIPM
OIL MIST DETECTOR
SET OF SMALL SPARE PARTS 1 100.00% 1 * 151.49 151.49
PRESSURE REGULATOR FOR OIL MIST DETECTOR
SET OF SPARE PARTS 1 100.00% 1 1.4902-906 63.91 63.91
OTHER ELECTRICAL
THERMOCOUPLE (FOR EXHAUST GAS) 10 100.00% 10 * 1,413.74 1,413.74
MEASURING ELEMENT (TH 31.01, 40 - 120°C, 102 MM) 1 100.00% 1 0.3699-014 300.64 300.64
MEASURING ELEMENT (TH 31, 40 - 120°C, 60 MM) 1 100.00% 1 0.3699-005 234.81 234.81
PRESSURE SWITCH (0-4 BAR) 8242.76.2017 1 100.00% 1 9.4842-001 633.58 633.58
PRESSURE SWITCH (0-6 BAR) 8242.77.2017 2 50.00% 1 9.4842-003 633.58 316.79
DESCRIPTION QTY
Turbocharger NA357
EXHAUST
CYLINDER HEAD
SET OF GASKETS AND SEALS (CYL HEAD) 8 50.00% 4 9.2108 BB 1,628.33 6,513.32
INLET VALVE
INLET VALVE STEM 16 12.50% 2 9.2107-006 712.46 1,424.92
INLET VALVE GUIDE 16 12.50% 2 9.2151-005 501.84 1,003.68
INLET VALVE SEAT INSERT 16 12.50% 2 9.2151-004 295.88 591.76
INLET VALVE SEAT INSERT (OVERSIZE 0.5 MM) 16 6.25% 1 * 376.35 376.35
INLET VALVE SEAT INSERT (OVERSIZE 1 MM) 16 6.25% 1 * 376.35 376.35
VALVE ROTATOR 16 12.50% 2 9.2225 BB 700.62 1,401.25
CLAMPING CONE HALF 32 12.50% 4 1.2210-007 31.23 124.92
SPRING PLATE, VALVE 16 12.50% 2 9.2107-010 109.32 218.64
EXHAUST VALVE
EXHAUST VALVE STEM 16 12.50% 2 9.2107-007 2,232.07 4,464.13
CYLINDER HEAD
CONNECTING ROD
BIG-END BEARING 8 12.50% 1 9.2601-003 2,343.31 2,343.31
SMALL-END BEARING 8 12.50% 1 9.2810-060 1,370.48 1,370.48
PISTON RINGS
PISTON RING 8 12.50% 1 9.2617-001 1,105.65 1,105.65
COMPRESSION RING 8 12.50% 1 1.2601-253 362.76 362.76
GEAR
MAIN BEARING
MAIN BEARING 9 22.22% 2 9.1110-003 2,745.70 5,491.40
DISC 2 100.00% 2 9.1110-004 1,293.31 2,586.63
CYLINDER LINER
ENGINE HOUSING
CAMSHAFT BEARING
CAMSHAFT BEARING 9 22.22% 2 9.1110-005 879.55 1,759.10
CAMSHAFT END BEARING 1 100.00% 1 9.1110-006 3,105.77 3,105.77
CAMSHAFT VIBRATION DAMPER
VIBRATION DAMPER 1 100.00% 1 1.6229-100 3,031.23 3,031.23
BOTTOM PART OF VALVE MECHANISM
BUSH 8 12.50% 1 9.3565-105 255.93 255.93
REPLACE USD TOTAL
DESCRIPTION QTY TOTAL PART NO
MENT % PRICE PRICE
SPRING DOWEL PIN (ISO8752-6X60) 8 12.50% 1 1.0039-289 1.63 1.63
BUSH 16 12.50% 2 9.3566-205 200.02 400.05
CONTROL
GAUGE PANEL
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 2 100.00% 2 9.4630-006 347.84 695.68
CONTROL EQUIPMENT
PRESSURE GAUGE (0-4 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-007 347.84 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-008 347.84 347.84
PRESSURE GAUGE (0-40 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-009 347.84 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-010 347.84 347.84
PRESSURE GAUGE (0-16 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-011 347.84 347.84
OIL MIST DETECTOR
SET OF SMALL SPARE PARTS 1 100.00% 1 * 151.49 151.49
PRESSURE REGULATOR FOR OIL MIST DETECTOR
SET OF SPARE PARTS 1 100.00% 1 1.4902-906 63.91 63.91
EXHAUST VALVE
EXHAUST VALVE STEM 16 12.50% 2 9.2107-007 2,232.07 4,464.13
EXHAUST VALVE GUIDE 16 12.50% 2 9.2107-004 501.80 1,003.60
VALVE ROTATOR 16 12.50% 2 9.2225 BB 700.62 1,401.25
EXHAUST VALVE SEAT INSERT 16 12.50% 2 9.2151-005 537.31 1,074.61
EXHAUST VALVE SEAT INSERT (OVERSIZE 0.5 MM) 16 6.25% 1 9.2151-005 726.66 726.66
EXHAUST VALVE SEAT INSERT (OVERSIZE 1 MM) 16 6.25% 1 9.2151-005 726.66 726.66
CLAMPING CONE HALF 32 12.50% 4 1.2210-007 31.23 124.92
SPRING PLATE, VALVE 16 12.50% 2 9.2107-010 109.32 218.64
CYLINDER HEAD CAP
RUBBER SEAL 8 100.00% 8 9.2190-002 79.49 635.89
STARTING VALVE
COMPRESSION RING 24 12.50% 3 1.2240-014 58.00 174.01
SPRING PAD 8 12.50% 1 9.2107-037 146.60 146.60
SPRING 8 12.50% 1 1.2240-005 37.27 37.27
PREVAILING TORQUE TYPE HEXAGON NUT 8 12.50% 1 1.2021-522 7.04 7.04
VALVE ROCKER
BEARING BUSH 16 12.50% 2 9.3510-102 152.82 305.65
RELIEF VALVE
RELIEF VALVE 8 12.50% 1 1.2250-005 1,095.91 1,095.91
DISC SPRING (DIN2093-A25) 8 12.50% 1 1.0067-409 1.02 1.02
CONNECTING ROD
CONNECTING ROD ASSY 8 25.00% 2 9.2810-100 0.00 0.00
BIG-END BEARING 8 12.50% 1 9.2601-003 2,343.31 2,343.31
SMALL-END BEARING 8 12.50% 1 9.2810-060 1,370.48 1,370.48
PISTON RINGS
PISTON ENGINE (BUILT UP) 8 25.00% 2 9.2670-100 39,954.62 79,909.24
PISTON RING 8 12.50% 1 9.2617-001 1,105.65 1,105.65
GEAR
MAIN BEARING
MAIN BEARING 9 22.22% 2 9.1110-003 2,745.70 5,491.40
DISC 2 100.00% 2 9.1110-004 1,293.31 2,586.63
CYLINDER LINER
ENGINE HOUSING
CAMSHAFT BEARING
CAMSHAFT BEARING 9 22.22% 2 9.1110-005 879.55 1,759.10
USD
REPLACE TOTAL TOTAL
DESCRIPTION QTY PART NO UNIT
MENT % ORDER PRICE
PRICE
CAMSHAFT END BEARING 1 100.00% 1 9.1110-006 3,105.77 3,105.77
CAMSHAFT VIBRATION DAMPER
VIBRATION DAMPER 1 100.00% 1 1.6229-100 3,031.23 3,031.23
BOTTOM PART OF VALVE MECHANISM
BUSH 8 12.50% 1 9.3565-105 255.93 255.93
SPRING DOWEL PIN (ISO8752-6X60) 8 12.50% 1 1.0039-289 1.63 1.63
BUSH 16 12.50% 2 9.3566-205 200.02 400.05
SPRING DOWEL PIN (ISO8752-6X50) 16 12.50% 2 1.0039-283 1.20 2.40
CONTROL
GAUGE PANEL
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 2 100.00% 2 9.4630-006 347.84 695.68
CONTROL EQUIPMENT
PRESSURE GAUGE (0-4 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-007 347.84 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-008 347.84 347.84
PRESSURE GAUGE (0-40 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-009 347.84 347.84
PRESSURE GAUGE (0-10 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-010 347.84 347.84
PRESSURE GAUGE (0-16 BAR, Ø62, M12X1,5 REAR) 1 100.00% 1 9.4630-011 347.84 347.84
OIL MIST DETECTOR
SET OF SMALL SPARE PARTS 1 100.00% 1 * 151.49 151.49
PRESSURE REGULATOR FOR OIL MIST DETECTOR
SET OF SPARE PARTS 1 100.00% 1 1.4902-906 63.91 63.91
OTHER TURBO
TURBOCHARGER
TURBOCHARGER ASSY 2 100.00% 2 NAPIER 357 0.00 0.00