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    Field Applied Coating of Corrugated Metal Structural Plate For Pipe, Pipe-Arches, and Arches

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    FRANZ RICHARD SARDINAS MALLCO
    This document provides specifications for field-applied coatings on corrugated metal structural plates used for pipe, pipe-arches, and arches. It describes requirements for two types of coatings: asphalt mastic and tar base material. The asphalt mastic must be uniformly applied to attain a minimum thickness and have specific solids content and drying properties depending on the consistency. The tar base material must also be uniformly applied to a minimum thickness and meet requirements for ash content, distillation properties, softening point, and penetration. Both materials are intended to provide corrosion protection and must be suitable for field application without sagging or flowing.

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    Field Applied Coating of Corrugated Metal Structural Plate For Pipe, Pipe-Arches, and Arches

    Uploaded by

    FRANZ RICHARD SARDINAS MALLCO
    45 views2 pages
    This document provides specifications for field-applied coatings on corrugated metal structural plates used for pipe, pipe-arches, and arches. It describes requirements for two types of coatings: asphalt mastic and tar base material. The asphalt mastic must be uniformly applied to attain a minimum thickness and have specific solids content and drying properties depending on the consistency. The tar base material must also be uniformly applied to a minimum thickness and meet requirements for ash content, distillation properties, softening point, and penetration. Both materials are intended to provide corrosion protection and must be suitable for field application without sagging or flowing.

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    M243

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    This document provides specifications for field-applied coatings on corrugated metal structural plates used for pipe, pipe-arches, and arches. It describes requirements for two types of coatings: asphalt mastic and tar base material. The asphalt mastic must be uniformly applied to attain a minimum thickness and have specific solids content and drying properties depending on the consistency. The tar base material must also be uniformly applied to a minimum thickness and meet requirements for ash content, distillation properties, softening point, and penetration. Both materials are intended to provide corrosion protection and must be suitable for field application without sagging or flowing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    45 views2 pages

    Field Applied Coating of Corrugated Metal Structural Plate For Pipe, Pipe-Arches, and Arches

    Uploaded by

    FRANZ RICHARD SARDINAS MALLCO
    This document provides specifications for field-applied coatings on corrugated metal structural plates used for pipe, pipe-arches, and arches. It describes requirements for two types of coatings: asphalt mastic and tar base material. The asphalt mastic must be uniformly applied to attain a minimum thickness and have specific solids content and drying properties depending on the consistency. The tar base material must also be uniformly applied to a minimum thickness and meet requirements for ash content, distillation properties, softening point, and penetration. Both materials are intended to provide corrosion protection and must be suitable for field application without sagging or flowing.

    Copyright:

    © All Rights Reserved
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    of 2

    M 243 SPECIFICATIONS FOR MATERIALS

    Standard Specification for

    Field Applied Coating of Corrugated Metal Structural Plate for Pipe, Pipe-Arches, and
    Arches

    AASHTO DESIGNATION: M 243-94

    1. SCOPE ployed. In spraying consistency, the 3.6.2.2 Flow Properties at Elevated


    material shall be suitable for air gun Temperatures-A coating of the material
    spraying without the use of additional is applied approximately 1.6 mm (1/16 in.)
    1.1 This specification covers field ap- thinners at temperatures of 4.4° C (40° F) thick, on a degreased steel panel 0.61 mm
    plied coating of corrugated metal struc- and above. In trowel grade consistency, (0.0241 in.) thick. Parallel lines spaced
    tural plate for pipe, pipe-arches, and the material shall be suitable for knife or 12.7 mm (½ in.) apart are scored horizon-
    arches to be used for the construction of trowel application. In brushing consis- tally across the width of the surface.
    metal culverts. tency, the material shall be suitable for After air drying for a period of 48 hours
    1.2 Two types of coatings are described application with an ordinary roofing the panel shall be suspended in a vertical
    herein, Asphalt Mastic and Tar Base brush. position in an oven at 66 ± 3°C (150 ±
    Material. The purchaser shall stipulate 3.3 The asphalt mastic shall be designed 5°F) for 24 hours. After removal of the
    which is to be used. as a cold applied membrane water proof- panel, the surface of the coating is in-
    1.3 The values stated in SI units are to be ing for application to aluminum or steel spected for shifting or sagging of the
    regarded as the standard. to provide a protective coating with high lines. Any shifting or sagging of the lines
    resistance to corrosion and chemical shall be cause for rejection.
    fumes. It shall not be affected by freezing 3.6.2.3 Acid and Alkali Resistance-A
    2. DESCRIPTION
    temperatures and will not flow in hot coating of the material prepared in accor-
    weather. It shall have high cohesive dance with Section 3.6.2.2 shall show no
    2.1 Corrugated metal structural plate for strength and after application readily signs of attack when immersed for 24
    pipe, pipe-arches, and arches shall con- harden into a tough elastic seal. The hours in each of the following solutions:
    form to the requirements of the Standard material shall be mixed until the mineral 10 percent of hydrochloric acid, 10 per-
    Specification for Structural Plate for Pi- stabilizers and fillers are uniformly dis- cent of sulfuric acid, and 10 percent of
    pe, Pipe-Arches, and Arches. AASHTO persed. sodium hydroxide. On removal of the
    M 167, or Aluminum Alloy Structural 3.4 The material for coating shall be an mastic by solvent cleaning, the panel
    Plate for Pipe, Pipe-Arches and Arches, asphalt having the following physical surface shall be free from any pitting or
    AASHTO M 219, and in addition, shall characteristics: rusting.
    be coated as hereinafter described. 3.6.2.4 Pliability and Adherence Charac-
    Asphalt Base-Oxidized petroleum asphalts
    2.2 Before applying coating material to Solvent-Rapid drying petroleum solvents teristics-A coating of the material shall
    metal surfaces, moisture, dirt, oil, un- Fillers-Mineral stabilizers and fillers be prepared in accordance with Section
    bonded or incompatible paint, grease, Consistency-Made in three consistenci- 3.6.2.2. After air drying for a period of 48
    residual oils, alkalies or other foreign estrowel, brush, and spraying hours, followed by baking in an oven for
    matter must be removed from the surface 3.5 Physical Properties: 48 hours at 104 ± 3°C (220 ± 5°F) the
    to be coated. 3.6 Methods of Sampling and Testing: material shall not crack or peel from the
    panel when bent at room temperature 22
    3.6.1 A representative sample of ap- ± 1°C (72 ± 2°F) 180 degrees over a 28.6
    COATING MATERIAL REQUIRE- proximately 4 liters (1 gallon) shall be mm (1 ⅛ in.) mandrel.
    MENTS taken from each lot furnished.
    3.6.2 Physical Tests:
    4. TAR BASE MATERIAL
    3. ASPHALT MASTIC 3.6.2.1 Solids Content-Approximately a
    9-gram sample of material is weighed
    into an aluminum drying dish to an accu- 4.1 The material shall be uniformly
    3.1 The material shall be uniformly racy of 0.01 grams. Sample is heated applied to structural plate for pipe, pipe
    applied to structural plate for pipe, pipe- until constant mass is obtained (approxi- arches or arches in such a manner to
    arches, or arches in such a manner to mately 24 to 48 h) at 163 = 3° C (325 ± attain (both inside and outside) a mini-
    attain (both inside and outside) a mini- 5° F) cooled, reweighed. and percentage mum thickness of 0.76 mm (0.03 in.)
    mum thickness of 1.27 mm (0.05 in.) of solids calculated. Percent of solids is measured on the crest of the corrugations.
    measured on the crest of the corrugations. determined by dividing mass of material If more than one coat is necessary to
    3.2 The asphalt mastic shall be furnished after heating by mass of material 'before obtain minimum thickness, the first coat
    in any one of three consistencies depend- heating X 100. shall be thoroughly dry before the appli-
    ing on the type of application to be em- cation of a succeeding coat.

    Trowel Grade Spraying Grade Brushing Grade


    Min Max Min Max Min Max
    Solids, percent by mass 63 68 61 66 60 65
    Density. kg/L (lb/gal) 1.04 (8.7) 1.07 (8.9) 0.99 (8.3) 1.11 (9.3) 0.98 (8.2) 1.02 (8.5)
    Dry to touch, hours 2 2 2
    Dry hard 48 48 48

    364
    M 243 SPECIFICATIONS FOR MATERIALS

    Tar Base Pitch


    Test Requirements Method
    A. Sag Test Applied at the rate of 1.47 square meter per liter
    No Sag
    (60 sq ft per gallon) to a smooth metal surface
    B. Ash, mass percent 15-25 Ignition
    C. Distillation, mass percent: ASTM D 20
    0-150°C (32-302°F) 0
    150-235°C (302-455°F) 20-30
    Distillation Residue Softening Point°C (°F) 96-115 (205-240) ASTM D 36
    Penetration, 25°C (77°F), 100 g, 5 s 5-25 ASTM D 5

    4.2 This material shall consist of a black, 4.3 The tar base material may be blended 4.4 The tar base pitch shall conform to
    self priming, heavy duty protective coat- with selected solvents to a heavy paste- the following detailed requirements (see
    ing that can be applied in the field to like consistency. Asphalt or petroleum table entitled "Tar Base Pitch").
    corrugated metal structural plate for pipe, shall not be used as one of the constitu- 4.5 The drying time for the tar base
    pipe-arches, and arches, in relatively ents. material shall be surface dry in approxi-
    thick films without sagging. mately 24-28 hours under normal atmos-
    pheric conditions.

    365

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