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    7100 XXXX HDPE

    Uploaded by

    Igor Ivanovski
    This welding procedure specification outlines requirements for electrofusion socket coupling of high-density polyethylene pipe. It specifies the welding process as thermal fusion and references supporting documentation for joint details and fabrication. The WPS qualifies welding of polyethylene pipe diameters 4 inches or greater with wall thicknesses between 0.25 and 1.5 inches. It requires following the pipe manufacturer's instructions for heating, pressure, holding times and temperatures during the thermal fusion process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    7100 XXXX HDPE

    Uploaded by

    Igor Ivanovski
    91 views2 pages
    This welding procedure specification outlines requirements for electrofusion socket coupling of high-density polyethylene pipe. It specifies the welding process as thermal fusion and references supporting documentation for joint details and fabrication. The WPS qualifies welding of polyethylene pipe diameters 4 inches or greater with wall thicknesses between 0.25 and 1.5 inches. It requires following the pipe manufacturer's instructions for heating, pressure, holding times and temperatures during the thermal fusion process.

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    7100 Xxxx HDPE

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    This welding procedure specification outlines requirements for electrofusion socket coupling of high-density polyethylene pipe. It specifies the welding process as thermal fusion and references supporting documentation for joint details and fabrication. The WPS qualifies welding of polyethylene pipe diameters 4 inches or greater with wall thicknesses between 0.25 and 1.5 inches. It requires following the pipe manufacturer's instructions for heating, pressure, holding times and temperatures during the thermal fusion process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    91 views2 pages

    7100 XXXX HDPE

    Uploaded by

    Igor Ivanovski
    This welding procedure specification outlines requirements for electrofusion socket coupling of high-density polyethylene pipe. It specifies the welding process as thermal fusion and references supporting documentation for joint details and fabrication. The WPS qualifies welding of polyethylene pipe diameters 4 inches or greater with wall thicknesses between 0.25 and 1.5 inches. It requires following the pipe manufacturer's instructions for heating, pressure, holding times and temperatures during the thermal fusion process.

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    WELDING PROCEDURE

    SPECIFICATION

    WPS - 7100-xxxx-HDPE REV. NO.: 1 DATE: 9/3/2009 **APPLICABILITY**


    WELDING PROCESS: TF and TF ASME: X AWS: OTHER: ANSI B31.3 Ch. VII
    SUPPORTING PQR: 7100-HDPE Friamat

    JOINT: This WPS shall be used in conjunction with the General Welding Standards (GWS) and Welding
    Fabrication Procedure (WFP) sections and criteria for joint details, repairs, NDE, inspection etc.
    Weld Joint Type: Electrofusion Socket Coupling - Friamat Class: Fittings are ASTM F-1055
    See GWS 1-06 and WFP's for joint details Preparation: Cut pipe and rough bonding surfaces
    Root Opening: 0 Backing: N/A
    Backgrind root: N/A Backing Mat.: N/A
    Bkgrd Method: N/A GTAW Flux: N/A Backing Retainer: N/A

    FILLER METALS: Class: N/A and N/A


    A No: N/A SFA Class: N/A and N/A F No: N/A and N/A Size: 0 0 0 0
    Insert: N/A Insert Desc.: N/A Weld Metal Thickness Ranges:
    Flux: Type: N/A Size: N/A AWS Root Pass: 0 thru 0
    Filler Metal Note: N/A AWS Balance: 0 thru 0
    ASME Root Pass: 0 thru 0
    ASME Balance: 0 thru 0

    BASE MATERIAL P/S No. N/A Gr No. N/A to: P/S No. N/A Gr No. N/A
    Spec. ASTM D-3035 Grade: N/A to: Spec. ASTM D-3035 Grade: N/A
    Qualified Pipe Dia. Range: ≥ AWS: 0 ASME: 4
    Qualified Thickness Range: AWS: 0.000 thru 0.000 ASME: 0.250 thru 1.500

    QUALIFIED POSITIONS: AWS: N/A ASME: N/A Vert. Prog.: N/A

    Preheat Min. Temp.: 0 °F GAS: Shielding: N/A or N/A


    Interpass Max. Temp.: 0 °F Gas Composition: 0 / 0 / 0 % 0/ 0/ 0%
    Preheat Maintenance: 0 °F Gas Flow Rate cfh: 0 to 0 0 to 0
    PWHT: Time @ °F Temp. 0 Backing Gas/Comp: N/A 0%
    Temp. Range: 0 °F Backing Gas Flow cfh: 0 to 0
    to 0 °F Trailing Gas/Comp: N/A 0%

    APPROVAL: Signatures on file at ENG DATE: 9/2/2009

    Thursday, September 03, 2009 Page 1 of 2


    WPS NO: 7100-xxxx-HDPE

    WELDING CHARACTERISTICS:
    Current: N/A and N/A Tungsten Type: N/A Transfer Mode: N/A
    Ranges: Amps 0 to 0 Tungsten Dia.: 0 Pulsing Cycle: N/A to N/A
    Volts 0 to 0 Background Current: N/A
    Fuel Gas: N/A Flame: N/A Braze temp. °F 0 to 0

    WELDING TECHNIQUE: For fabrication specific requirements such as fittup, cleaning, grinding, PWHT and
    inspection criteria refer to Volume 2, Welding Fabrication Procedures
    Technique: Automatic Machine Cleaning Method: Abrasive cloth/alcohol
    Single Pass or Multi Pass: N/A Stringer or Weave bead (S/W): N/A or N/ Oscillation: N/A
    GMAW Gun Angle °: 0 to 0 Forehand or Backhand for GMAW (F/B): N/A
    No Pass >1/2": N/A GMAW/FCAW Tube to work distance: N/A
    Maximum K/J Heat Input: N/A Travel speed: N/A Gas Cup Size: N/A

    PROCEDURE QUALIFIED FOR:


    Charpy "V" Notch: N/A Nil-Ductil Transition Temperature: N/A Dynamic Tear: N/A

    Comments: Use piping manufacturer heating and joing equipment or a manufacturer approved equivelant. Heating,
    pressure, holding, and time @ temperature shall be in accordance with manufacturers and consensus
    standards, (ANSI/ASME/ASTM, etc.) WPS Data Sheets will be added for each type of plastic pipe, (i.e.
    PP/PE/PPE/PVDF/HDPE/etc.) that fall within the jurisdiction of ANSI/ASME B31.3 Chap. VII and are
    performed within the manufacturers instructions/requirements.
    Bonding must be done with clean, dry pipe above 40° F. This WPS also qualifies for natural gas piping
    under 49 CFR Part 192.283.

    Weld Manual Filler Metals Nozzle


    Layer Process Size Amp Range Volt Range Travel/ipm Angle Other
    1 TF N/A 0 0 to 0 0 to 0 0 to 0 0 to 0
    2 TF N/A 0 0 to 0 0 to 0 0 to 0
    3 TF N/A 0 0 to 0 0 to 0 0 to 0
    4 TF N/A 0 0 to 0 0 to 0 0 to 0
    REM. * Weld layers are representative only - actual number of passes and layer sequence may vary.

    ML-1/2 projects or jobs must determine if the supporting documentation for this WPS complies with quality requirements of the
    project/job.
    Use of LANL Welding Procedures and Welder Qualifications for non-LANL work shall be at the sole risk and responsibility of
    the Subcontractor, and the Subcontractor shall indemnify and save LANL and the Government harmless from any and all claims,
    demands, actions or causes of action, and for any expense or loss by reason of Subcontractor's and their employees posession and
    use of LANL procedures and qualifications.

    Page 2 of 2

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