Emerson Climate Technologies (India) Limited

COMPRESSOR MODEL

KCM515LAL-EXXXH
BILL OF MATERIALS
E510H, E511H

Emerson Climate Technologies (India) Limited

Karad Dhebewadi Road
Karad - 415 110
INDIA
Note – Sales compressor drawing number and compressor model name are the same.
F42-1109-0877 A1
SC1 1 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Last EN No. DATE
PED-QSP-ORG-02/09
Emerson Climate Technologies (India) Limited

PRODUCT SPECIFICATION
MODEL – KCM515LAL-EXXXH
A) MODEL DESCRIPTION
S
Model Name
Compressor Type
Application Group
KCM515LAL-CXXXH
Reciprocating ,Connecting Rod Type
Low temperature (LBP)
P
Evaporating Temperature
Range
-37.8 °C to –6.7 °C ( -35°F To 20 °F )

R-404A
E
Refrigerant
Rated Voltage
Compressor Cooling
400V, 3Phase, 50Hz
FAN – 350 CFM C
Typical Applications Cold Room Application , Deep Freezer
Certifications & Approvals ----

B) PERFORMANCE SPECIFICATION @ RATED CONDITION

I
Specification Unit
Btu / h
LBP
12500
F
kcal / h 3150
Cooling Capacity
W
Nominal HP
3663
3.75
I
Input Power W 2460
Input Current
Cooling Capacity
A
Btu / W-h
5.1
5.1
C
EER =
Input Power
W/W
kcal / W-h
1.49
1.28

Note – Above performance parameters are nominal values & subject to + 5% variation
A
C) RATING CONDITIONS T
Parameter
Evaporating Temperature
Condensing Temperature
Unit
°C ( °F )
°C ( °F )
LBP @ ASRE/T
-23.3 (-10)
54.4 (130)
I
Ambient Temperature °C ( °F ) 32 (90)
Sub cooled Liquid Temp.
Return Gas Temperature
Test Voltage
°C ( °F )
°C ( °F )
V
32 (90)
32 (90)
400
O
N
F42-1109-0877 A1
SC1 2 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Last EN No. DATE
PED-QSP-ORG-02/09
Emerson Climate Technologies (India) Limited

PRODUCT SPECIFICATION
MODEL – KCM515LAL-EXXXH

D) MECHANICAL SPECIFICATION S
Parameter
Number of Cylinders
Displacement
Unit
Number (s)
cm3 ( inch3 ) / rev
Value
Two ( 2 )
89.68 ( 5.47 )
P
Net Weight kg 32.7
Approximate Shipping
Weight
Oil Charge
kg
cm3
34.0
1,300
E
Oil Type
IPRV ( Pressure
Differential )
Refrigeration Grade
kg / cm2 ( psig )
Mineral
31.65 / 38.68 (450 / 550) C
Crank Case Heater W/V 58 @ 220/240
E) ELECTRICAL SPECIFICATION
I
Parameter Unit Value
Operating Voltage Range
Motor Circuit
Electrical Accessories
V
---
---
342 To 460
Three Phase
--
F



Start Capacitor
Run Capacitor
Relay
F @ V AC
F @ V AC
---
N/A
N/A
N/A
I
 Over Load Protector --- Internal
Lock Rotor Ampere ( LRA )
Maximum Continuous
Current ( MCC )
A
A
45
8
C
Motor Insulation
High Potential Test
B Class
2.3 / 1 / 5.5 ± 0.5
F) OPERATING ENVELOP @ 400 V, 50 Hz, 3 Phase
---
(kV/second/mA) A
150
T
CONDENSING TEMPERATURE (oF)

140

130

120 I
110

100

90
O
N
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25
EVAPORATING TEMPERATURE (oF)

F42-1109-0877 A1
SC1 3 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Last EN No. DATE
PED-QSP-ORG-02/09
Emerson Climate Technologies (India) Limited

PRODUCT SPECIFICATION
MODEL – KCM515LAL-EXXXH

PERFORMANCE TABLES
S
Return Gas Temp.
Liquid Sub
Cooling
32°C (90°F)
32°C (90°F)
Voltage
Compressor
Cooling
400V, 3Ph, 50Hz
350 ft3 / minute
P
Ambient Temp. 32°C (90°F) -

A) COOLING CAPACITY ( Btu / h )

-
E
Condensing
Temperature
°C -37.2
Evaporating Temperature
-31.7 -23.3 -17.7 -12.2 -6.7
C
37.8
43.3
48.9
(°F)
100
110
120
(-35)
7800
6600
--
(-25)
11700
10100
9100
(-10)
16400
14800
13400
(0)
20700
18900
17400
(10)
25300
23800
22200
(20)
31254
29577
27895
I
-- 8000 12500 16000 20300 26000
54.4
60.0
130
140 -- -- 11000 14400 18600 24300
F
B) INPUT POWER ( W )

Condensing
Temperature
Evaporating Temperature
I
°C

37.8
43.3
(°F)
100
110
-37.2
(-35)
1570
1770
-31.7
(-25)
1710
1897
-23.3
(-10)
1898
2015
-17.7
(0)
2145
2365
-12.2
(10)
2630
2898
-6.7
(20)
3150
3440
C
48.9
54.4
60.0
120
130
140
--
--
--
2156
2304
2253
2460
2687
2704
2898
3102
3150
3401
3570
3720
3930
4102
A
Condensing
C) INPUT CURRENT ( A )
T
Evaporating Temperature
Temperature

37.8
°C
(°F)
100
-37.2
(-35)
3.3
-31.7
(-25)
3.5
-23.3
(-10)
3.8
-17.7
(0)
4.2
-12.2
(10)
4.6
-6.7
(20)
5.4
I
43.3
48.9
54.4
60.0
110
120
130
140
3.6
--
--
--
3.8
4.1
4.5
--
4.2
4.7
5.1
5.4
4.6
5.1
5.5
5.9
5.0
5.5
5.9
6.3
5.8
6.3
6.7
7.1
O
Note – 1. Nominal performance values (+ 5%) based on 24 hours running. Subject to change without notice.
2. Compressor is intended to be operated in the range of condensing & evaporating temperature
where performance values are specified in above tables.
N
F42-1109-0877 A1
SC1 4 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Last EN No. DATE
PED-QSP-ORG-02/09
Emerson Climate Technologies (India) Limited

DESIGN SPECIFICATION
MODEL – KCM515LAL-EXXXH

A) MECHANICAL SPECIFICATION
S
Parameter
Cylinder Bore Diameter
Unit
cm ( inch )
Value
4.98 (1.960 )
P
Crank Shaft Eccentricity
Crank Shaft Stroke
Approximate Internal Free Volume
cm ( inch )
cm ( inch )
cm3 (inch3)
0.93 ( 0.365 )
1.85 ( 0.729 )
8194 ( 500 )
E
(Without Oil)
Maximum Residual Moisture
Maximum Internal Solid Residue /
Impurities
mg
mg
300
40
C
B) ELECTRICAL SPECIFICATION I
Parameter Unit Value
Motor Type
Nominal Motor RPM
Nominal Motor Winding Main
---
rpm
Ω
2 Pole, Induction, Three Phase
2,900
3.34 To 3.72
F
Resistance ( @ 25 °C )
Nominal Motor Output Power
Relay
Aux Ω
kW
---
--
2.90
---
I
Type --- N/A
Part Number
Pick Up ( Maximum )
---
V
N/A
N/A
C
Drop Out ( Minimum ) V N/A
Maximum Voltage Rating of
Coils
Over Load Protector
V
---
N/A
---
A
Type
Part Number
---
---
Internal
34HM-251-6
T
Disc Opening Temperature °F (°C ) 248 To 266 (120 To 130)
Disc Closing Temperature
1st cycle tripCurrent
°F (°C )
A
126 To 158 (52 To 70)
27
I
1st cycle trip on time second 3 to 10
Terminal Fused Cluster
Copper Wire Material
Copper Wire Enamel Designation
---
---
---
¼” Quick connector
Hermetic Grade Round Enameled
H Class
O
Copper Wire Enamel Construction ---
Base Coat – 65-75% of Polyster Imide
Top Coat – 25-35 % of Polyamide Imide
N
F42-1109-0877 A1
SC1 5 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Last EN No. DATE
PED-QSP-ORG-02/09
Emerson Climate Technologies (India) Limited

DESIGN SPECIFICATION
MODEL – KCM515LAL-EXXXH

C) PERFORMANCE SPECIFICATION
S
Parameter Unit Value
P
Bare Compressor Sound dBA 75 maximum
Bare Compressor Vibration
Compressor Discharge Pulse
m
psi
180 maximum
10 maximum
E
D) TEST CONDITIONS C
Parameter
Unit
Voltage

V
Suction
Pressure
kg/cm2
Discharge
Pressure
kg/cm2
Top Shell
Temperature
°C ( °F )
Ambient
Temp
°C ( °F )
I
Test (psig) (psig)
Overload
(High Load)
342
400
460
3.18
(45)
30.7
(437)
80 (176) 43 (109) F
Blocked Fan
Low Voltage
Start :
400 1.62 (23) 26.4 (375) --- ---
I
Unequalised 342 8 (114) 15 (213) 70 (158) 43 (109)

Equalised 342 14 (199) 14 (199) 70 (158) 43 (109) C

Low Voltage 3.18 30.7
Run
342
(45) (437)
80 (176) 43 (109)

Note – Above test conditions are only for reference and not for customer product qualification
A
E) REFERENCE APPLICATION DETAILS
T
Parameter
Allowable Maximum Ambient
Unit
° C (°F)
Value
43 (109)
I
Temperature
Maximum Permissible Transient
Discharge Pressure Stabilised
Maximum Discharge Line Temp.
kg / cm2 ( psig )
° C (°F)
29.4 (420)
28.4 (400)
120 (248)
O
Maximum Return Gas Temp. ° C (°F) 37.5 (99.5)
Note – Application Details are the guidelines for safe operation of Compressor.
N
F42-1109-0877 A1
SC1 6 Current EN No. 29.11.2009
Prepared by Checked by Verified by Approved by Page ----- REV. No.
No. Old EN No. DATE
PED-QSP-ORG-02/09