SEALINE Catalog 2021

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EN

SEALINE
hoses

SEALINE hoses
Catalogue
www.trelleborg.com/fluidhandling

TRELLEBORG FLUID HANDLING SOLUTIONS


TRELLEBORG GROUP
LEADER IN POLYMER SOLUTIONS

Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding
environments. Its innovative solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has annual
sales of about SEK 33 billion (EUR 3.13 billion, USD 3.57 billion) in about 50 countries. The Group comprises three business areas:
Trelleborg Industrial Solutions, Trelleborg Sealing Solutions and Trelleborg Wheel Systems. The Trelleborg share has been listed on
the Stock Exchange since 1964 and is listed on Nasdaq Stockholm, Large Cap. www.trelleborg.com

Trelleborg Industrial Solutions Trelleborg Sealing Solutions Trelleborg Wheel Systems

TRELLEBORG
FLUID HANDLING SOLUTIONS
With over 1,500 employees, located in Europe, Turkey, Australia Trelleborg Fluid Handling Solutions develops, designs,
and China, Trelleborg Fluid Handling Solutions is a key supplier manufactures low and medium pressure hoses with their fittings,
focusing on fluid handling technologies as well as material oil & gas marine break-away couplings and hoses, filtration for
protection in demanding areas. LNG and industrial applications, rubber sheeting and matting,
The Trelleborg Fluid Handling team provides high performance expansion joints and wear protection lining equipment based on
solutions for oil and gas transfer for marine applications, fluid advanced polymer technology.
handling systems in the industrial applications and full material
and equipment protection in the mining industry.

Industrial hoses Offshore oil and gas transfer Oil and gas flow control Rubber sheeting and matting Expansion joints Mining and mineral processing
[CALM buoy configuration with Trelleborg hoses]

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ALP Articulated Loading Platform

First off hose

Main line hoses

First off hose

Submarine first off hose

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MBM/CBM Multi Buoy Mooring/Conventional Buoy Mooring
Submarine tanker rail hose

Submarine main line hoses

Submarine first off hoses

Submarine main line hoses

Submarine reducer hose

Submarine tail line hoses

Submarine tanker rail hose

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SALM Single Anchor Leg Mooring

Floating tanker rail hose

Floating main line hoses

Submarine main line hoses


Additional buoyancy modules

Submarine first off hose

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CALM Catenary Anchor Leg Mooring

Tanker rail hose connected to


the tanker manifold Floating tanker rail hose

Floating tail line hoses

End line ancillaries


(valve/spool/camlock/light flange)

Floating reducer
(hose or metallic) piece

Floating main line hoses

Floating first off hose

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Buoy submarine configuration Chinese lantern/Steep S/Lazy S

Chinese lantern

Submarine first off hose

Submarine main line hoses


Buoyancy modules

Submarine first off hose

Steep S

Submarine first off hose

Submarine main line hoses

Submarine first off hose

Lazy S

Submarine first off hose

Submarine main line hoses

Buoyancy modules
Submarine first off hose

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TANDEM Configuration

Floating tanker rail hose

Floating main line hoses

Additional buoyancy modules

Submarine main line hoses

Submarine first off hose

Buoyancy modules

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SEALINE during manufacturing
eG en a t la d r

Working rated pressure Floatation


Trelleborg hoses are designed and qualified to a working Foam material
rated pressure (RP) of 15, 19 and 21 barg. Foam material used on hoses is made of closed cell foam.
Min. burst pressure: 5 x working rated pressure.
Foam can accept accidental immersion in water depth
Internal diameter down to 30 meters without permanent deformation.

Internal diameter (ID) Collars


6" 153 mm Collars permit to add and adjust the floatation on the
submarine configuration.
8" 205 mm
The number of collars depends on the hose length and
10" 254 mm flange type.
12" 306 mm
Length Nb of collars
16" 388 mm for standard flange
20" 489 mm 7.60 m (25') 6
24" 590 mm 9.10 m (30') 7

Length 10.00 m (33') 7


10.70 m (35') 8
Standard lengths
11.80 m (38-½') 8
7.60 m (25')
12.00 m (39') 9
9.10 m (30')
12.20 m (40') 9
10.00 m (33')
Collar width: 185 mm.
10.70 m (35')
The outside diameter depends on the type of hose.
11.80 m (38-½')
Other possibilities (number, width, external diameter) on
12.00 m (39')
request.
12.20 m (40')
Other lengths on request. Outer cover
Outer rubber
Electrical continuity The outer rubber is made of antiabrasion rubber or
Trelleborg hoses are electrically continuous (EC) or polyurethane and incorporated nylon breaker.
electrically discontinuous (ED). This structure prevents the hoses from cut propagation in
case of accidental damage.
Minimum bending radius PU extra cover can be proposed on request.
Floating hose 6 x ID
Color
Submarine hose 4 x ID ● Floating hose: black with orange stripes or fully orange.
and floating TRH ● Submarine hose: black with white line.

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Example of CALM BUOY application

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eD sin g&efer u t a s
Single carcass Flange with nipple

Helix steel wire

Nipple binding steel wires


Flanges
Single and double carcass hoses are built with a
Flange
nipple flange.
The manufacture consists in using binding steel
wires fixed on the nipple to block the hose body
structure.
The operational high resistance is performed with
Foam material the perfect link and adhesion between hose body
structure and flange.
Reinforcement
Flanges are in accordance with ASME B16.5 Class
150 or Class 300.
First off and tanker rail hoses are supplied with
lifting pad eyes for ease of handling and installation.

Hose body structure


Inner liner
The inner liner is made of NBR rubber and is linked
to the flange to offer a full sealing solution allowing
no migration of the product.
A special inner liner is proposed for specific fluid on
request.
Outer cover Reinforcement
The reinforcement is composed of polyester cords.
Reinforcement withstands normal pressure rating
Inner liner and protects the hose from excessive loads and
stresses. The reinforcement is adjusted according to
operational and environmental conditions.
Helix steel wire
For severe environmental conditions and for a better
resistance to tension, high external differential
pressures or extreme bending loads, helix steel
wire reinforcement is incorporated in the hose body
structure.

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Double carcass Flange with nipple

Single carcass

Helix steel wire

Double carcass structure Nipple binding steel wires


Double carcass

Added to the single carcass structure, an


independent second carcass is manufactured to
Flange
offer a leak protection in case of a single structure
damage.
The double carcass structure is composed by
reinforcements and a NBR rubber liner directly
connected to the flange. Foam material
The double carcass is designed to capture and retain
fluid in case of a leak from the inner single carcass.
Reinforcement
This prevents pollution and ensures continuous
operation with no effect to the environment.
In case of internal leak, the operator is informed by
the integrated leak detection system.

Leak detection system


The double carcass hoses are supplied with leak
detection sensors.
The sensor is an optical autonomous unit that
detects the presence of oil at the interface of the
primary and double carcass. If oil is detected at the
unit, it will provide visual indication.
Outer cover

Inner liner

Leak detection system Mechanical sensor

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oH seed i u g

SEALINE First off hoses


SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE
Floating

Extra end
buoyancy S FS236 S FD236

Standard
buoyancy S FS232 S FD232

With
collars S FS233 S FD233
Submarine

Without
collars S FS230 S FD230

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SEALINE Main and tail line hoses
SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE

Floating
Extra end
S MS206 / S TS206 S MD206 / S TD206 buoyancy

Standard
S MS202 / S TS202 S MD202 / S TD202 buoyancy

With
S MS203 / S TS203 S MD203 / S TD203 collars
Submarine

Without
S MS200 / S TS200 S MD200 / S TD200 collars

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oH seed i u g

SEALINE Tanker rail hoses


SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE
Floating

S RS235 S RD235
Submarine

S RS230 S RD230

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2021 - Non contractual document - Reproduction forbidden without prior authorization - TRELLEBORG pictures
BU Fluid Handling Solutions
Trelleborg Oil & Marine Hoses
ZI La Combaude - Rue de Chantemerle - CS 10725 - 63050 Clermont-Ferrand cedex 02 - France
Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26
oilandmarinehoses@trelleborg.com - www.trelleborg.com/fluidhandling

WWW.TRELLEBORG.COM

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