AvK Checklist to Order No.

Page 12

Cummins Generator Technologies Germany GmbH

Bunsenstraße 17
85053 Ingolstadt, Germany
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnologies.com

Cummins Generator Technologies Germany GmbH

Dreieich Office
Benzstraße 47-49
63303 Dreieich, Germany
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnolgies.com

Cummins Generator Technologies Germany GmbH Page 12

POD-intro-AvK-eng-checklist.doc
Cummins Generator Technologies Germany Gmbh Page 1 of 2

Suggested Maintenance Schedule for AvK Order No.:

Customer:
Date:

Pos. A Components Frequency Maintenance Carried out by

1 General alternator check 12 month According to AvK Checklist. AvK

Pos. B Additional components Frequency Maintenance Carried out by

1 Rotor windings 12 month *) The insulation resistance must be checked with a megger AvK
when the alternator has reached ambient temperature.
2 Exciter approx. 25,000 h *) Remove any accumulated dust from the rotating rectifier AvK
and the exciter stator. Check if the electrical connections
are secure.
3 Rectifier assembly approx. 25,000 h *) Remove dirt adhering to the rectifier unit parts. AvK
4 Stator end winding approx. 25,000 h *) Inspect and remove deposits of dust, dirt and grease. Do AvK
not use any abrassive materials or fluids. Use only
electrocleaner.

Caution: In case of heavy winding contamination please

call the AvK Service Department.
5 Protection equipment 12 month *) Check mechanical and electrical connections according AvK
to the supplier´s specification / manual.
6 Space heater 6 month Ensure that the electrical heater is operating to prevent Customer
condensation. Check the power supply as well as the
insulation resistance.

*) Maintenance frequency depends on the operating conditions at site.

POD-intro-AvK-eng-maintenance.xls Service / Steller Date: 18.04.2000

Cummins Generator Technologies Germany Gmbh Page 2 of 2

Suggested Maintenance Schedule for AvK Order No.:

Customer:
Date:

Pos. B Additional components Frequency Maintenance Carried out by

7 Ball and roller bearings Grease relubrication acc. Check oil or grease for any contamination particles. AvK / Customer
to supplier´s manual
and/or name plate.

6 month SPM bearing analysis. AvK

8 Sleeve bearing: Oil ring 6 month Ensure that the oil ring is rotating freely and picking up Customer
enough oil when the shaft is turning.
9 Sleeve bearing: Oil seals 6 month Check for oil leaks. Customer

25,000 h *) The oil seals must be changed. AvK

10 Sleeve bearing: Complete check 50,000 h The bearing check must be done (according to supplier´s AvK
manual) and the oil seals must be changed.
11 Oil pipes and flanges 6 month Check for oil leaks. Customer
After the first 500 running hours it is recommended to
tighten the screws of the flanges again.
12 Sleeve bearing: Oil level monthly The oil level must be visible in the viewing glass. Customer
(Approx. one third of the diameter.)
13 Bearing earthing brush 3 month Check the earthing brush for abrasion. Customer
14 Dust filter 3 month *) At the appropriate intervals, the filters must be checked Customer
to establish their degree of contamination with dust and
dirt.
15 Cooler 6 month Check the cooler elements and leakage detector. Customer
16 Complete alternator 100,000 h Review with manufacturer for recommendations for full AvK
inspection / overhaul.

*) Maintenance frequency depends on the operating conditions at site.

POD-intro-AvK-eng-maintenance.xls Service / Steller Date: 18.04.2000

 Customer Contact List DA 7.5-1
Service and Warranty Claim Handling for AvK Alternators 1 von 2

Technical Service on-site (after warranty):

Products Countries Contact E-mail Phone Fax
All AvK
UK Sarah Nicholls Sarah.nicholls@newage-avkseg.com +44-(0)1780-484 ~767 ~104
Products
All AvK Spain
John Johnson John.johnson@newage-avkseg.com Mobile: +34-(0)629183929
Products Portugal

All AvK France

Rene Moulin Rene.moulin@newage-avkseg.com +33-(0)16074 ~9843 ~9844
Products french speaking North Africa

All AvK Italy

Guiseppe Cinnirella Joseph.cinnirella@newage-avkseg.com +39-(0)2-38000 ~714 ~664
Products
Norway
Sweden
All AvK Denmark
Jan Jakobsen J.Jakobsen@newage.no +47-(0)22-9744~37 ~45
Products Finland
Baltic States
Russia
North America 001-763-528-7301-6
South America
All AvK Direct: 001-763-574 ~5000 ~5082
Mexico Gary O`Malley Gary.b.omalley@newage-avkseg.com
Products Central America TOLL FREE: (1) 800 ~367-2764 ~863-9243
Canada
Australia +61-(0)2-9680 ~2299 ~1545
All AvK
New Zealand Theo Dragonas Theo.dragonas@newage-avkseg.com
Products Mobile: +61-(0)412-886643
South Pacific
All AvK +41 317 408 282
Switzerland Martin Läderach laederach_interplan@bluewin.ch +41 317 408 280
Products Mobile: +41 7920 17561

Dokumentenname:
Cummins Generator Technologies Germany GmbH Revisionsstand:
POD-intro-AvK-eng-customercontact.doc
C vom 02.05.08
Stand: C vom 02.05.08
 Customer Contact List DA 7.5-1
Service and Warranty Claim Handling for AvK Alternators 2 von 2

Products Countries Contact E-mail Phone Fax

Singapore Richard Lee, Richard.lee@newage-avkseg.com +65-(0)6794-3737/5 +65-(0)6898-9065
Malaysia
Philippines
All AvK Anthony Tan Anthony.tan@newage-avkseg.com Mobile: +65-(0)979-192-57
Indonesia
Products Thailand Trisno Sumarlin Trisno13@cbn.net.id +62-214601685
Taiwan
Vietnam (Indonesia)
All AvK +86-(0)510-521 ~6212 ~7673
China Jason Xu Jason.xu@newage-avkseg.com
Products Mobile: +86-(0)139-5157-0763
All AvK +81-(0)354-415 ~588 ~590
Japan, Korea Darryl Hanna Darryl.hanna@newage-avkseg.com
Products Mobile: +81-(0)906-386-574
All AvK
India, Nepal R.K. Kapur Avkpower@del3.vsnl.net.in +91-(0)9811196343
Products

Contact for Warranty Claims:

Product Countries Contact E-mail Phone Fax
All AvK +49-(0)841-792 ~163 ~195
Worldwide Norbert Steller n.steller@newage-avkseg.com
Products Mobile: +49-(0)171-221-9453

Issued Approved
am: 30.03.03 30.03.03

von: Norbert Steller Emilia Sandau

Service Manager Assistant Service Manager
Unterschrift:
Norbert Steller Emilia Sandau

Dokumentenname:
Cummins Generator Technologies Germany GmbH Revisionsstand:
POD-intro-AvK-eng-customercontact.doc
C vom 02.05.08
Stand: C vom 02.05.08
Drawings
Circuit Diagram
Seite 1 Legende zum Schaltbild Nr. Legend to Circuit Diagram No.
Page 1 K8**.*.** (K9******) mit DECS100 K8**.*.** (K9******) with DECS100
oder DM110 Regler or DM110 AVR

F1 Schutzschalter für G3 Protection switch for G3

NUR IM STILLSTAND BETÄTIGEN ONLY SWITCH ON AT STANDSTILL
G1 Hauptmaschine Main machine
G2 Erregermaschine Exciter machine
G3 Hilfserregerwicklungen Auxiliary exciter windings
FS1, Q1 Spannungswandlerschutzschalter Voltage transformer protection switch
NUR IM STILLSTAND BETÄTIGEN SWITCH ON ONLY AT STANDSTILL
13-14,21-22 Meldung 13-14,21-22 Signal

R11 Rotierender Varistor Rotating varistor

R12 Rotierender Schutzwiderstand Rotating protection resistor
R21 Vorwiderstand Serial resistor

T25-29 Spannungswandler Voltage transformer

T32 Spannungswandler für G3 mit integriertem Voltage transformer for G3 with integrated
Schutzschalter F1 protection switch F1
F1 - nur im Stillstand betätigen! F1 - only switch at standstill!
V1 Rotierende Gleichrichter Rotating rectifiers
V2 Serielle Diode Serial diode
X1 Hauptklemmen Main terminals
X2-20 Klemmleiste Terminal strip

K1 Präexzitation Relais (nicht Avk Versorgung) Pre-excitation relay (not Avk supply)

DECS 100 Spannungsregler DECS100 Alternator voltage regulator DECS100

DM 110 Spannungsregler DM110 Alternator voltage regulator DM110

T6 Stromwandler für Strommessung Phase V ( B ) Current transformer for line B sensing input
Übersetzung …./ 1A <=3VA Ratio …./ 1A <=3VA

Messspannungsanschluß 3-phasig oder 1-phasig Sensing voltage connection 3-phase or 1 phase

möglich, Bedienungsanleitung unbedingt possible, pay attention to DECS manual!
beachten!
3-phasiger Anschluß: 3phase sensing:
Verbindungen: U-E1, V-E2, W-E3 connect: A-E1,B-E2, C-E3
1-phasiger Anschluß: 1phase sensing:
Verbindungen: U-E1, W-(E2 und E3) connect: A-E1, C- (E2 and E3)

Bedienungsanleitung DECS100 Pay attention to DECS 100 or

oder DM 110 unbedingt beachten! DM 110 manual!
MVC 300 Elektronische Handregelung MVC300 der Electronic manual voltage control MVC300
Generatorspannung (Zusatzmodul) für DECS100 (additional modul) for DECS100

Bedienungsanleitung MVC300 Pay attention to MVC 300

unbedingt beachten! manual!
Schnellentregung: Quick de-excitation:
Brücken UH1-24 und WH1-14 öffnen Open bridges UH1-24 and WH1-14

Entregungsschalter: 220 V AC De-excitation switch: 220 V AC

(nicht AvK Lieferumfang) 10 A (not AvK supply) 10 A

EDM 200 Erregersystemüberwachung EDM 200 Excitation system monitoring

---- Verbindungen außerhalb des Generators Connections outside the alternator

Erstellt am: 08.04.2010 Issued on: 08.04.2010
AvK geprüft von: D. Piciu Checked by: D. Piciu
Revision Nr.: 8 Revision No.: 8
Seite 2 Legende zum Schaltbild Nr. Legend to Circuit Diagram No.
Page 2 K8**.*.** (K9******) mit DECS100 K8**.*.** (K9******) with DECS100
oder DM110 Regler or DM110 AVR

ZUBEHÖR ACCESSORIES
Widerstandsthermometer PT100 Resistance Thermometer PT100
A1-12 Statorwicklung Stator winding
Phase U: 1, 4, 7, 10 Phase U: 1, 4, 7, 10
Phase V: 2, 5, 8,11 Phase V: 2, 5, 8, 11
Phase W: 3, 6, 9, 12 Phase W: 3, 6, 9, 12
A13, 14 Lager, B-Seite Bearing, NDE
A15, 16 Lager, A-Seite Bearing, DE
A20, 21 Generator Zuluft Alternator air inlet
A22, 23 Generator Abluft Alternator air outlet
A24, 26 Statorblechpaket Stator core
A27/28 Sekundär Kühlmittel EIN/AUS Secondary Cooling agent inlet / outlet
AR1-24 Überspannungsableiter Overvoltage arrester

C1 Entstörkondensator Interference Suppression Capacitor

Lagerschadendetektor Bearing damage detector

D1, 2 B-Seite NDE
D3, 4 A-Seite DE

H, H1-5 Stillstandsheizung Anti condensation heater

L1-4 Leckageanzeiger Kühler Leakage detector cooler

LW1-4 Luftfilterüberwachung Air filter supervision

SR1-6 Schleifring Slip ring

STW1-4 Drehzahlmesser Speed transmittor

Stromwandler Current Transformer

T14-16 Für Messung (M), Schutz (P) For Measuring (M), Protection (P)
Kern Nr. 1: X5, 1-6 (M) Core No. 1: X5, 1-6 (M)
Kern Nr. 2: X5, 7-12 (P) Core No. 2: X5, 7-12 (P)
Kern Nr. 3: X5, 13-18 (P) Core No. 3: X5, 13-18 (P)
T17-22 Messung Measuring

PTC Temperaturfühler PTC Temperature Sensor

TF1, 3 Statorwicklung, Warnung Stator winding, warning
TF5, 7 Statorwicklung, Warnung Stator winding, warning
TF2, 4 Statorwicklung, Abschaltung Stator winding, shut down
TF6, 8 Statorwicklung, Abschaltung Stator winding, shut down

TF11, 13 Lager B-Seite, Warnung Bearing, NDE, Warning

TF15, 17 Lager A-Seite, Warnung Bearing, DE, Warning
TF12, 14 Lager B-Seite, Abschaltung Bearing, NDE, Shut down
TF16, 18 Lager A-Seite, Abschaltung Bearing, DE, Shut down

Thermometer Thermometer
TF20, 21 Lager, B-Seite Bearing, NDE
TF22, 23 Lager, A-Seite Bearing, DE
TF24, 25 Generator Zuluft Alternator air inlet
TF26, 27 Generator Abluft Alternator air outlet
WW1-4 Wasserdurchflußwächter Water flow indicator
Z1 Entstörfilter (Funkstörgrad “K“) Interference filter (R.I.S. degree “K“)

Erstellt am: 08.04.2010 Issued on: 08.04.2010

AvK geprüft von: D. Piciu Checked by: D. Piciu
Revision Nr.: 8 Revision No.: 8
Operating Instructions
Operating instructions
Three-phase synchronous electrical machines,
Series DIG 110…191 with "COSIMAT N" voltage regulator
CONTENTS

1 Operating and maintenance instructions........................................................................ 3

1.1 Checking for damage incurred during transit................................................................ 3
1.2 Transport...................................................................................................................... 3
1.3 Storage ........................................................................................................................ 3
1.3.1 Preservation.......................................................................................................... 3
1.4 Setting up the machine ................................................................................................ 4
1.5 Cooling the machine .................................................................................................... 4
1.5.1 Coolant temperature ............................................................................................. 4
1.5.2 Direction of cooling air .......................................................................................... 4
1.5.3 Quality of cooling air ............................................................................................. 4
1.6 Dust filter...................................................................................................................... 4
1.6.1 Synthetic filter elements ........................................................................................ 4
1.6.2 Woven metal filter elements.................................................................................. 5
1.7 Preparations for starting up .......................................................................................... 5
1.7.1 Removing preservation ......................................................................................... 5
1.8 Machine drive............................................................................................................... 5
1.8.1 Belt drive............................................................................................................... 5
1.8.2 Coupling drive ....................................................................................................... 6
1.9 Aligning the machine.................................................................................................... 6
1.10 Changing direction of rotation................................................................................... 7
1.11 Electrical connections ............................................................................................... 7
1.12 Starting up ................................................................................................................ 8
1.12.1 Insulation resistance ............................................................................................. 8
1.12.2 Operating speed ................................................................................................... 8
1.12.3 No-load operation .................................................................................................8
1.12.4 Parallel operation .................................................................................................. 8
1.12.5 Loss of remanence ............................................................................................... 9
1.13 Power factor regulation............................................................................................. 9
1.14 Interference suppression .......................................................................................... 9
1.15 Operation.................................................................................................................. 9
1.16 Maintenance............................................................................................................. 9
1.17 Bearings ................................................................................................................. 10
1.17.1 Ball and roller bearings ....................................................................................... 10
1.18 Drying out the machine........................................................................................... 12

Cummins Generator Technologies Germany GmbH page 2 to 13

POD-geno-AvK-eng-DIG110191.doc
 Storage
1 Operating and maintenance in- If the machine is to be stored after trial running,
structions note the following points:

1.1 Checking for damage incurred during

transit 1.3.1 Preservation

Immediately after receiving the machine, inspect it • Complete machine

for damage incurred during transit. The transport
or delivering company must be notified of possible Store the machine in a dry, dust-free condition, for
complaints immediately, or at the latest within example heat-sealed in plastic foil into which a
seven days of delivery (covered by warranty). quantity of desiccant has been placed, or venti-
lated with dry air.
Make sure that no moisture can condense on or in
the machine and its attached assemblies. The
1.2 Transport
machine must not be exposed to vibration while in
During transit, support the machine only on its storage.
feet. Do not allow the weight to be taken by any
other components. • Shaft end, flange and bright metal areas

Lift the machine at the crane rings attached to the Clean rust and dirt off the bright metal surfaces
stator housing. Note that crane rings on attached and apply a protective lacquer coating. Make sure
components such as the cooler assembly must that the coating is not porous.
not be used to lift the complete machine. They are
intended only to simplify attachment of these • Bearings
components.
Sleeve bearings
In the case of complete machine sets on a base Drain the oil and apply a corrosion inhibitor to the
frame, use only the lifting facilities provided on the bearing, for instance Tectyl 511 M in the case of
base frame. The crane rings on the electrical ma- sleeve bearings lubricated with mineral oil. If the
chine itself are not rated for lifting the complete bearings are lubricated with a synthetic oil, make
machine set. sure that the bearing materials, the oil content and
the preserving agent are all compatible.
If transported over long distances, it is advisable
to protect the machine against environmental Ball and roller bearings
influences by sealing it in a plastic cover together To prevent brinelling marks caused by vibration
with a quantity of desiccant (moisture indicator), when at a standstill, bearings should either be
so that it remains dust-free and air-tight. pre-loaded with a transit keeper or the rotor
should be turned once a month to alter the posi-
Machines with plain or taper roller bearings, and tion of the balls or rollers. The bearing’s grease
machines in a single bearing design are supplied content should be increased to the maximum.
with shipping brace. This shipping brace should
never be removed until the machine has been set • Cooler
up in its future operating position on site. Install
the shipping brace again if the machine is, for Drain out the cooling water, clean the pipes, flush
instance, to be shipped on or stored as a separate through with clean water and dry the complete
unit after trials. cooler, using warm or pre-dried air.

For transport as a complete machine set, take the Check the efficacy of the protective treatment
necessary safety precautions, for instance support measures once a year. If ambient conditions are
the machine set on anti-vibration elements or particularly unfavourable, check at more frequent
attach transit keepers. intervals. If necessary, repeat the protective treat-
ment.

1.3

Cummins Generator Technologies Germany GmbH page 3 to 13

POD-geno-AvK-eng-DIG110191.doc
Setting up the machine Important:
The distance between the air inlet or outlet on
The installation site must comply with the ma-
the machine and any nearby wall must not be
chine’s enclosure rating and be sufficiently large
less than the dimension stated below, other-
for cooling and maintenance purposes. When
wise ventilation will be obstructed.
setting up the machine, make sure that:
Minimum distance (guide value):
1 x diameter of machine
• The relevant operation and maintenance
safety regulations are observed
1.4.3 Quality of cooling air
• Cooling air can enter and exit freely
To extend the service life of the machine, and in
• Exhaust gas and heated cooling air cannot be particular its windings and bearings, it is extremely
drawn in by the machine important that neither contaminated not aggres-
sive cooling air be allowed to enter it. An air filter
can be installed if requested by the customer, or
1.4 Cooling the machine can be trofitted provided sufficient space is avail-
able.
1.4.1 Coolant temperature
Unless otherwise specified, the machine is built to
run at a coolant temperature of up to 40°C and at 1.5 Dust filter
an installation height of up to 1000 meters above
If the machine is equipped with dust filters, please
mean sea level. Please refer to the machine’s
note the following points.
data plate for coolant temperature and power
rating.
• The cooling air must not exceed the tempera-
ture stated on the machine’s data plate.
Coolant temperatures higher than stated on the
machine’s data plate will result in power loss.
• At the appropriate intervals, the filters should
be checked to establish their degree of con-
Coolant temperature Max. available power
tamination with dust and dirt.
45°C 96%
50°C 92,5%
To ensure that the machine’s windings cannot
overheat as a result of blocked filters, three tem-
If the machine is ordered to run at coolant tem- perature sensors are provided in the stator wind-
peratures higher than 40°C, this is shown on its ing. These sensors must be connected to the
rating plate together with the alteration in power warning system.
rating.

1.5.1 Synthetic filter elements

1.4.2 Direction of cooling air
These are dry-type filters and must be cleaned at
The machine is cooled by an integral fan de- regular intervals, which depend on the amount of
pendent on the direction of rotation, mounted dust and dirt trapped by the filter. Filter elements
on the shaft. It draws cooling air through the ma- can be cleaned with compressed air, water at a
chine and expels it at the fan side. temperature not exceeding 50°C or a liquid deter-
gent, but it is often a more economical proposition
To ensure proper cooling, make sure that the to renew them.
direction of fan rotation is as indicated by the ar-
row on the machine. Comply with all relevant environmental protec-
tion and safety regulations.
If it is intended to use forced cooling, either alone
or to support the integral fan, the direction of air-
flow and rotation must be correct here too.

Cummins Generator Technologies Germany GmbH page 4 to 13

POD-geno-AvK-eng-DIG110191.doc
Woven metal filter elements If the machine was given protective treatment
following a trial run, the following measures must
These are supplied dry, that is to say not wetted
be taken:
with oil. They can either be operated dry or
sprayed with special filter oil. If the filter elements
are sprayed with oil, comply with the relevant
1.6.1 Removing preservation
environmental protection laws when cleaning
them. They can be cleaned with a high-pressure • Complete machine

cleaning unit. Additives to dislodge grease can be Check the machine’s insulation resistance. If it is
used, provided that they have been checked for below the minimum value (see Chapter 1.12.1,
compatibility with the filter material. After cleaning, Insulation resistance), the machine must be dried
dry the filter elements and if necessary spray the out. The procedure is described in Chapter 1.18.,
with fresh oil. Drying out the machine.

Comply with all relevant environmental protec- • Shaft end, flange and bright metal areas
tion and safety regulations.
Remove the protective lacquer coating with a
Regular cleaning of the filter elements is still suitable solvent. Do not rub it off with emery cloth.
needed even if the electrical machine’s windings Comply with the relevant environmental protection
are protected against overheating by built-in tem- and safety regulations.
perature sensors. Careful attention to this point
will ensure that the machine always runs cool and • Bearings
reliably.
Sleeve bearings
Dismantle and clean the sleeve bearings. The
1.6 Preparations for starting up corrosion inhibiting agent must be removed. (this
is not necessary if Tectyl 511 M was used and the
Pull the protective lacquer coating off the end of
storage period was fairly short, provided that the
the shaft and the flange, or remove it with solvent.
bearing is then lubricated with mineral oil).
Never clean it off with emery cloth. Comply with
Fill the sleeve bearings with oil as stated on the
the relevant regulations on environmental protec-
lubrication plate and in the operating instructions.
tion and safety.
There is a threaded hole on the shaft, to which a
Ball and roller bearings
puller can be attached for installing and removing
Open the bearing housing and remove the addi-
discs or couplings. Hammering is not permitted,
tional quantity of grease which was previously
as this can damage the bearings. If the machine is
added to the bearings so that only the specified
delivered with shipping brace in position, remove
amount remains in the bearing (see chapter on
it.
renewing bearings and lubrication plate).
If the machine is of single bearing design, its rotor
is delivered attached to the shaft flange and the • Cooler
housing by a steel hoop to prevent axial dis-
placement and is located in position radially be- Add water to the cooling circuit and operate it in
tween the shaft and fan housing by an angle accordance with the cooler manufacturer’s operat-
bracket. Both these transit keepers (axial and ing and maintenance instructions.
radial) must be removed.

Make quite sure that the radial transit keepers are 1.7 Machine drive
removed from the gap only after the rotor has 1.7.1 Belt drive
been centred on the drive shaft flange. Failure to
do so can result in damage to the exciter machine If the machine is driven by a belt, the machine
and the NDS (Non-drive-side) bearing. must be ordered specifically with bearings and
bearing lubrication to match the higher loadings.
In the case of machines with a steel disc coupling, Most belt-driven machines have roller bearings on
the radial transit keepers are screws in the flange the input side.
bell. They must be removed after the machine has
been aligned and its position fixed in relation to The rotor must be ordered with balancing by
the drive input. solid key, and the grooved belt pulley must be
dynamically balanced on a smooth mandrel. The
belt must run smoothly, without jerking.
Cummins Generator Technologies Germany GmbH page 5 to 13
POD-geno-AvK-eng-DIG110191.doc
Desired balancing accuracy: Q 2,5 according to tolerances and clearances included with the ma-
German VDI 2060 standard. chine. For further instructions, see the chapter on
plain bearings.
When flat-type belts or V-belts which have already On machines with a steel disc coupling, radial
been in operation for a fairly long time are re- rotor alignment is by means of centering screws
moved for maintenance purposes, they must be inserted into the centering bell. These screws also
replaced by new ones (in case of hardening). act as transit keepers in a radial direction. They
replace the pressboard inserts otherwise placed in
Important: the air gap. Alignment is checked by measuring
Belts that are tensioned too tightly can put the the distance between the outer rim of the steel
bearings at risk. For this reason, establish the disc coupling and the machined inner diameter of
correct belt tension with the belt manufacturer the centering bell.
or the plant that supplied the machine, and In the case of single-bearing machines with a
have checks carried out on site. divide DS (drive side) end shield, accuracy of
alignment is checked by measuring the air gap.

1.7.2 Coupling drive If the machine has an undivided bearing plate, a

machined end disc is installed at the drive side.
Unless expressly ordered otherwise, the rotor is The measurement is then made between the shaft
balanced with a solid key. The grooved drive ele- and the machined inner diameter of the end plate.
ments must therefore be balanced on a smooth Take three measurements in each case, at 120-
mandrel. degree intervals round the shaft. The results must
not vary by more than 0,2 mm.
The coupling must be dynamically balanced to an This will ensure a uniform air gap beneath all
accuracy of poles and the correct axial position of the rotor.
Q 2,5 according to VDI 2060. Check alignment accuracy at the end of the shaft
or at the coupling.
When installing the coupling on to the shaft end, While checking, turn the coupling slowly through
make sure that no hammer-blows or shocks are 360°C, at the same time taking the readings at the
transmitted to the machine’s bearings. Always use individual dial gauges. Attach one dial gauge ra-
a suitable puller. dially and two axially, to compensate for rotor
displacement. Refer to the coupling manufac-
When pulling the coupling on, comply with its turer’s data as a guide to permissible deviations
manufacturer’s assembly instructions. Unless from true alignment.
otherwise stated by the supplier, the coupling half
can be heated up to 80°C. It can then be pushed
on to the shaft end easily. Ensure that the drive
element is securely located after tightening, and
securely clamped against the mechanical stop on
the shaft.

1.8 Aligning the machine

Precise, careful alignment of the machine ensures
that it runs with the minimum vibration, thus ex-
tending the service life of the machine and in par-
ticular of the bearings. This applies to machines
with either flexible or rigid couplings.

Even slight errors of alignment can rapidly

result in damaged bearings.
It is vital that all the feet are fully in contact. Un- Possible test method:
even under surfaces cause stresses in the bear- Slowly turn the coupling through
ings and must be compensated for by attaching 360°C and determine maximum
sheet metal strips. Once the machine is aligned deflection of the dial gauge.
correctly, secure it with dowel pins. When aligning
a machine of single bearing design, it is important M = dial gauge
to comply with the reference dimensions specified
on the dimension sheet and the drawing showing

Cummins Generator Technologies Germany GmbH page 6 to 13

POD-geno-AvK-eng-DIG110191.doc
Guide values

Shaft centre displacement Shaft tilt Coupling gap*

* Note coupling manufacturer’s data and allow for thermal expansion at the electrical machine and the drive.

If the coupling manufacturer specifies closer toler- 1.10 Electrical connections

ances, always comply with them or obtain even
lower values if possible. The machine must be connected up according to
the accompanying circuit diagram. The marked
During alignment, remember that the length may earthing (grounding) screw must be connected to
increase as a result of thermal expansion in the the earth conductor. Installation is permitted by a
machine. This change in length is approximately qualified electrician only. Comply with the follow-
0,1 ,, per meter of machine length and per 10 ing points:
degrees Centigrade of temperature rise.
• VDE safety regulations or those of the local
In all cases, try to approach the ideal clear- safety authorities
ance values as closely as possible.
• Local electricity supplier’s guidelines regard-
Important points to be checked before starting ing protective measures
up:
• Phase sequence or direction of rotation of
a) Have pressboard transit keeper inserts machine field as stated on rating plate
been removed from the air gap?
b) Have the aligning screws been removed • Correct direction of rotation as stated on the
from the centering bell? machine’s data plate

When connecting the cables, make sure that no

mechanical forces can act on the machine’s con-
1.9 Changing direction of rotation
necting terminals. This also applies during as-
Before reversing the machine’s direction of rota- sembly work.
tion, it is important that the manufacturer be con-
sulted. Unused cable glands in the terminal box and ma-
chine must be protected against dust and mois-
In most cases the fan is of a directional pattern ture, and closed so that they cannot turn. Take up
and will have to be renewed. slack at all screw contacts and nuts.

Note that the rotary field also changes with a re- If current surges or vibration are to be expected,
versal in the direction of rotation. secure the cables with cable clips or racks. If the
plant is set up on flexible mountings, ensure ade-
If the machine is to be used in parallel operation, quate clack in the cables.
the sensing lead plug connections on the regula-
tor (U and W) must be changed over so that con-
nections U V W on the regulator again receive a
right-handed field. The rotary field will change at
the main terminals.

Cummins Generator Technologies Germany GmbH page 7 to 13

POD-geno-AvK-eng-DIG110191.doc
1.11 Starting up Where UN is the nominal voltage of the machine
expressed in kV.
1.11.1 Insulation resistance When testing insulation and measuring the wind-
After a long period out of use or in storage, the ings, these must be connected to the posts or
machine’s insulation resistance must be meas- bars as the case may be, so that these parts are
ured. tested as well.

Before starting up any machine, measure the Secondary connections such as measuring con-
insulation resistance of the winding between nections to transformers and all connections to
phases (if the star point is separate) and between regulating, protection or interference suppression
phase and earth. All parts not subjected to the circuits, must be tested separately. Each of these
measuring voltage must be earthed. connections must be checked individually at the
terminal strip. This also register the insulation
When measuring the insulation resistance, all resistance of the terminal strip.
connections (main connection, measuring connec-
tion, connection to regulator and protection or Use a maximum test voltage of 500 V DC for all
suppression circuit) must be disconnected from secondary and measuring connections. Insulation
the winding. resistance should not fall below 5 M .

The suppression elements and measuring leads

must be disconnected during high-voltage insula- 1.11.2 Operating speed
tion tests and tests with insulation measuring ap- The machine’s speed must correspond to the
pliances. value stated on its rating plate. The machine must
run smoothly, both at no-load and when under
Measure at 500 V DC on low-voltage machines load.
(< 1 kV) or at above 2 kV on high-voltage ma-
chines ( 1 kV). If the drive machine runs at reduced speed, the
voltage regulator’s under speed protection cuts in
Due to the capacitive charge in the winding, the and de-excites the machine. Irregular running will
measuring unit indicates the correct insulation lead to deviations from the nominal ratings.
resistance value only after several seconds have
elapsed. Earth the winding immediately after the The machine is voltage-regulated and maintains a
measuring voltage has been switched off. voltage accurate to ± 1% in any condition between
no load and full load, even if its speed fluctuates
If the insulation values are too low, first check the by ± 5%.
terminal insulation for dirt and moisture. Clean or
dry them as the case may be, and repeat the In the case of special versions, the order values
measurement. confirmed by the manufacturer should be
adopted.
Damp windings can lead to current leakage, flash-
over or breakdown.
1.11.3 No-load operation
If insulation resistance on new, cleaned or
repaired windings is less than that stated be- The no-load voltage can be adjusted within a
low, drying out is needed (see Item 1.18, Dry- range of UN ± 8% by connecting the voltage set-
ing out the machine). ting rheostat to terminals s and t.

On low-voltage machines with a nominal voltage The voltage regulator ensures that the voltage
below 1 kV, and in the rotor winding, insulation remains constant as the machine warms up to its
resistance should not be less than 5 M at a normal operating temperature.
winding temperature of 25°C.

In the case of medium- and high-voltage ma- 1.11.4 Parallel operation

chines with a nominal voltage equal to or greater Machines operated in parallel are equipped with a
than 1 kV, the insulation resistance in M must be damper cage. They can be operated with identical
calculated using the following formula: or dissimilar machines or if necessary in parallel
with the mains.
R 3 + 2 x UN

Cummins Generator Technologies Germany GmbH page 8 to 13

POD-geno-AvK-eng-DIG110191.doc
The three familiar preconditions for parallel opera- 1.14 Operation
tion must be complied with:
During operation, current-conducting and rotating
• Identical voltages
parts must be sealed with the covers provided for
• Identical frequencies
this purpose.
• Identical phase angles
Increased vibration may result from insufficiently
Matching can be carried out manually or by an
assert alignment, poorly fitted foundations or
automatic synchronizing device. For further de-
frame, or weak mountings. In addition, vibration
tails, see the supplier’s technical description.
can be introduced from the drive and non-drive
sides.
In parallel operation, a distinction must be made
between active and reactive load distribution.
1.15 Maintenance
Active load distribution depends only on the Before starting work on the machine make sure
speed characteristic of the drive and cannot be that it is switched off and take action to prevent it
influenced by the electrical machine itself. from being switched on again.

Reactive load distribution is determined by the Ensure that machine components which are
electrical machine’s voltage characteristic, accord- live during operation are at zero voltage (by
ing to load. earthing or disconnecting the wiring).

All work must be performed by qualified staff pos-

1.11.5 Loss of remanence sessing the necessary knowledge and experi-
ence.
If the auxiliary exciter machine (G3) has lost its
remanence, that is to say there is no voltage at
If there is moisture or dust in the terminal box, it
terminals UH1-UH2 and WH1-WH2, terminal I2
must be removed from the surface of the insulat-
(+) and K2 (-) must be excited briefly with a DC
ing parts. The reason for the accumulation of
voltage (1,5 – 12 Volt) while the machine is run-
moisture or dust must then be established and
ning.
rectified.

If severe dust occurs, the electrical machine

1.12 Power factor regulation should be blown through at regular intervals with
For operation in parallel with the mains the ma- dry compressed air, as it is running down to a
chine can be equipped with an additional auto- standstill.
matic power-factor regulator (for pre-set co phi
range, see test report). For further details, refer to Clean the machine’s surface regularly as well, to
the description and adjustment instructions for the prevent dust and dirt from building up and ad-
additional "Cos" power-factor regulating module versely affecting the dissipation of heat.
in conjunction with the "COSIMAT N" voltage
regulator. Make sure that the air inlets and outlets are not
obstructed during operation.

1.13 Interference suppression Apart from the bearings the dust filters (if in-
stalled) and the attached cooler, the machine
The machine comply with radio inteference re- requires no routine maintenance.
quirement "N" as stated in German VDE 0875.
Note that the standard of interference suppression If carbon brushes are installed on the machine in
is related to the quality of earthing. equipment designed to perform various monitoring
functions, they must be checked for wear at regu-
Disconnect suppressor capacitors, measuring lar intervals.
transformers and regulators during high-voltage
insulation tests or if insulation measuring equip- If the machine has add-on equipment, for example
ment is in use (if the test voltage reaches 80% of a cooler, the additional maintenance instructions
the factory’s test voltage). issued by the manufacturers of this equipment
must be complied with.

Like any other machine, the electrical machine

requires to be treated with care.

Cummins Generator Technologies Germany GmbH page 9 to 13

POD-geno-AvK-eng-DIG110191.doc
1.16 Bearings Machines which have not been run for very many
hours must be re-lubricated at least once a year. If
1.16.1 Ball and roller bearings the stated re-lubricating interval is below 1,200
The machine is fitted with anti-friction bearings. hours, re-lubricate twice a year.
The DS has a floating bearing, the NDS a fixed
bearing. Under adverse operating conditions, e.g. a humid
atmosphere, relatively high dirt accumulations,
If the bearings on either side are of the deep severe vibration loading etc., the re-lubricating
groove ball bearing type, they are pre-loaded in interval must be reduced accordingly. If the per-
relation to each other by spring elements, this mitted coolant temperature is exceeded by app.
ensures smoother running and reduces the nega- 15°C, the re-lubricating interval must be halved.
tive effects of external sources of vibration on the
bearings. Deep-groove ball bearings are installed • Re-lubricating quantity
at both bearing points only to special order.
The machine’s bearings must each be re-
The standard bearing specification is as follows: lubricated with the amount of grease stated. Re-
on the drive side, a roller bearing, on the non- move expelled grease from the bearing points.
drive side, a ball bearing or a duplex bearing con- When re-lubricating the bearings, run the machine
sisting of one roller bearing an one ball bearing. if possible at half speed for one hour to distribute
the grease effectively. During this period, check
Each of the machine’s bearings is normally pro- the temperatures of the bearings and compare
vided with a relubricating device. If a duplex NDS them with the temperatures recorded before re-
bearing is installed, note that there are two grease lubricating.
nipples for relubricating. Refer to the appropriate
column in the lubrication chart for the correct vol-
ume of grease per nipple. Lubrication chart

Re-greasing should be carried out with a grease Type Lubrication Re-lubrication intervals in
gun at the nipples provided on the machine. points* hours for machine running
Quantity in speed of:
A regulator is installed to control grease volume, g
bear-

Double bear-

500-600 min-1

750-900 min-1
so that old grease is expelled from the bearing.

1000-1200

1500-1800
Before re-greasing, clean the nipple so that
Single

-1

min-1
dirt cannot enter the bearings.
DIG

min
ing

ing

Where possible, apply grease when the machine

is running at reduced speed, unless this repre- 120/
sents a hazard for the operating personnel. … 60 40 2500 2000 1500 1000
121
• Re-lubricating the bearings 130/
… 80 60 2500 1500 1200 800
Ball and roller bearings are supplied ex- factory 131
packed with high-quality anti-friction bearing 140/
grease and are therefore ready for immediate … 100 60 2000 1500 800 600
operation. Machines with re-lubricating devices 141
bear a plate on which the following information is 150/
stated: … 100 60 2000 1000 800 600
151
Re-lubricating interval in hours of operation
Quantity of grease 156 100 60 1800 900 700 500
* In the case of double bearing, the amount of grease stated in
Type of anti-friction bearing grease the "double bearing" column is to be injected into each of the
grease nipples.
• Re-greasing interval

Bearing must be re-lubricated regularly in accor-

dance with the specified re-lubricating intervals
(see chart).

Cummins Generator Technologies Germany GmbH page 10 to 13

POD-geno-AvK-eng-DIG110191.doc
• Ball and roller bearing greases disk should be rigidly attached to the shaft. Do not
remove new bearings from their packs until just
On delivery, the bearings are lubricated with high- before they are installed. Do not wash the bear-
grade, lithium-saponified grease of Grade 3 con- ings out, as the anticorrosion agent applied to
sistency )NLGI classification). The factory uses them is compatible with most customary anti-
Shell Alvania R3 for this purpose. friction bearing greases.
Clean the parts of the bearing that are to be re-
The grease channels and the channel between installed. Before fitting the bearing, check for di-
the nipple and bearings are filled with anti-friction mensional accuracy and lack of distortion at the
bearing grease before leaving the factory. The bearing seats on the shaft and in the housing.
following alternative types of lithium-saponified
anti-friction bearing grease may be used: When single-piece bearings (e.g. deep-groove
ball bearings) are installed, the force exerted to fit
Shell Alvania R3 them must always be applied to the firmly located
Arcanol L71 race, which has to be mounted first. Forces ap-
plied to the free-moving race have to be transmit-
Or a lithium-saponified brand-name grease of ted through the balls or rollers, which can damage
equivalent specification, heat-resistant up to at them and their tracks.
least 130°C and complying with German Industrial
Standard DIN 51825. Installation of separable bearings (e.g. roller bear-
ings) is more straightforward. The two races can
Recommendation: be installed separately. A screwing movement
when assembling them helps to avoid rub marks.
Always re-lubricate the bearings with the same
selected brand of grease. When fitting the bearing on the shaft, heat it to
about 80°C in an oil bath, oven or by a suitable
inductive heating method. Make absolutely sure
• Dismantling the bearings that it is located centrally and in positive contact
with the shaft shoulder.
During shaft production, the bearing seat and the
bearing stop shoulder on the shaft are subject to Once they have cooled down, pack the bearings
particularly stringent quality control. This is essen- fully with grease. The inner and outer bearing
tial to maintain the accuracy of shape needed to covers must each be filled with grease to approx.
keep the bearings fully operational. When disman- 50% of their full capacity.
tling the bearings, it is therefore important to han-
dle the bearings and bearing rings with particular • Monitoring the bearings
care, otherwise the bearing seats on the shaft and
bearing plate could become damaged. The first indication of damaged bearings is usually
a noticeable change in temperature or running
To simplify dismantling, the parts can be heated behaviour, or noise and vibration if bearing dam-
uniformly all round to a temperature of app. 80°C. age has reached and advanced stage.
Do not install bearings previously removed, but
renew them. Recommendation:

• Assembling the bearings Monitor the bearings by measuring transmitted

noise and vibration at regular intervals, and com-
Bearings must only be renewed by a qualified pare the readings with those taken on previous
person possessing the necessary knowledge and occasions.
experience, working in a dust-free environment,
on a clean surface and using suitable tools includ-
ing metric wrenches.
The grease and bearings must be kept free of
impurities, otherwise they will wear out faster and
possibly even fail. The correct arrangement of the
bearing components must be retained, this ap-
plies particularly in the event of repair work.

When renewing bearings, install original type-

approved bearings only, and maintain the correct
amount of bearing play. The grease regulating
Cummins Generator Technologies Germany GmbH page 11 to 13
POD-geno-AvK-eng-DIG110191.doc
1.17 Drying out the machine If no improvement in the insulation resistance is
registered after a running period of approx. 2
To protect the machine against moisture, the built- hours, the machine must be dried out additionally
in heating should always be switched on when the with dried air supplied from the outside.
machine does not emit any heat of its own. Even If this in turn does not increase the insulation re-
a slight increase in the temperature of the air in- sistance after approx. 4 hours, the machine must
side the machine will prevent moisture condensa- be dried out by passing an electric current through
tion on the insulating components. the stator and rotor windings.
If the machine’s insulation value drops below that
stated in the chapter "Insulation resistance", the However, this task requires special knowledge
machine must be dried out. and must therefore only be performed by person-
nel that has received specific training. Please
In many cases it can be dried suitably using its contact our service organisation in this case.
own ventilation system, but it should not be elec-
trically live while this is being carried out. De-
For additional information on bearing renewal
excite the machine as indicated in its circuit dia-
or special operating conditions such as run-up
gram. Operate the built-in heating when drying out
synchronisation, rapid excitation or de-
with the machine’s own ventilation system.
excitation, please do not hesitate to contact
our engineers.

Cummins Generator Technologies Germany GmbH page 12 to 13

POD-geno-AvK-eng-DIG110191.doc
 Cummins Generator Technologies Germany GmbH
Bunsenstraße 17
85053 Ingolstadt, Germany
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnologies.com

Cummins Generator Technologies Germany GmbH

Dreieich Office
Benzstraße 47-49
63303 Dreieich, Germany
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnolgies.com

Cummins Generator Technologies Germany GmbH page 13 to 13

POD-geno-AvK-eng-DIG110191.doc
Enclosure to Operating Instructions
Advise for Commissioning

Cummins Generator Technologies Germany GmbH page 1 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 in order to avoid relative movements
between the cable fixing and the terminal

box.

By connection of the cables it must be

ensured that no forces have an effect on
the machine connection terminals. The
same counts for the time during assembly.
The relative movements between the gen-
If shock load or vibrations are to be set and the foundation have to be
expected, the cables should be fixed over compensated for by a sufficiently long free
the cable clips and the cable platform. cable length between the cable fixing on
the gen-set and the foundation.
By elastic mounted gen-sets (see picture
above) sufficient 'free cable length'
should be ensured to compensate the
movements of the diesel/gas motor. In
order to ensure that the movements do
not have a negative influence on the
connection terminals, the cable must be
fixed with max. 300 mm distance from the
terminal box screw fitting. This cable fixing
has to be connected rigidly to the gen-set

Cummins Generator Technologies Germany GmbH page 2 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
By connection of the cables it must be In order to ensure that the movements do
ensured that no forces have an effect on not have a negative influence on the
the machine connection terminals. The connection terminals, the cable must be
same counts for the time during assembly. fixed with max. 300 mm distance from the
terminal box screw fitting. This cable fixing
If shock load or vibrations are to be has to be connected rigidly to the gen-set
expected, the cables should be fixed over in order to avoid relative movements
the cable clips and the cable platform. between the cable fixing and the terminal
box.
By elastic mounted gen-sets (see picture
above) sufficient 'free cable length' The relative movements between the gen-
should be ensured to compensate the set and the foundation have to be
movements of the diesel/gas motor. compensated for by a sufficiently long free
cable length between the cable fixing on
the gen-set and the foundation.

Cummins Generator Technologies Germany GmbH page 3 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 Stützer für Innenanlagen
Insulating supports for indoor use
Anzugsdrehmoment / tightening torque M12, 50-70 Nm
Anzugsdrehmoment / tightening torque M16, 90-110 Nm
6 Kt. Schraube: Stahl 8.8
hexagon bolts: steel 8.8

Durchführungsklemme DIN 46265

Duct terminals

Anzugsdrehmoment / tightening torque M12, 20 Nm

Anzugsdrehmoment / tightening torque M16, 40 Nm
Anschlussbolzen: Ms / connection bolts: brass
Anschlussmutter: Ms / connection hex. Nut: brass

Cable connection acc. to DIN 46200 Using the Protection switches Q1, F1, F2

Elastic parts, such as spring washers, can The purpose of these switches is to protect
be used in the electrical connection, the voltage transformers T24 (Q1) and the
however, only on one side of the clamped auxiliary exciter winding (F1, F2). In case of
conductor. If necessary, additional failure, these switches will lead to a quick
washers are to be used. The other side is de-excitation of the machine.
for current conduction, why only washers
or security locking plates of copper-zinc- These switches are not to be used for de-
alloys must be used. exciting the machine during operation or
maintenance!
By electrical connection with eyelet rings,
the eyelets have to be protected by
washers on both sides against bending. Open star point

The voltage transformer T24 has to be

De-excitation disconnected and the cables sufficiently
insulated! De-excite the machine as
described above.
Open the bridges UH1-24 and WH1-14 on
the terminal strip X2. De-excitation with
No tests are to be performed with open
extern switch takes place on these
star point! The correct connection of the
terminals, too.
power cables can be checked with
appropriate equipment.

Cummins Generator Technologies Germany GmbH page 4 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
Optimum maintenance and care for All brushes and holders must be checked
earthing brushes is the base for smallest for free movement. Blocked brushes may
brush wear. The maintenance of brushes lead to damage.
must take place after certain intervals that
depend on the alternators size as well as Worn out brushes must be renewed in
load and ambient conditions. time, so that damages at the contact
surface on the shaft can be avoided. New
Brushes are subject to wear and tear and earthing brushes do not need grind-in
must be cleaned by air (pressure or (other than slip rings).
suction) from time to time. Routine check
every 3 months is recommended by AvK to Using brushes bigger than the original size
ensure about operational behaviour and is only possible after agreement with the
suitable changing intervals. supplier.

Cummins Generator Technologies Germany GmbH page 5 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 only possible after agreement with the
supplier.

Optimum maintenance and care of the

brushes and slip rings is the base for
smallest wear. The maintenance must take
place in certain time intervals. The
frequency of the maintenances depends
on alternator size as well as on load and
ambient conditions.
Note:
Brushes are subject to wear and tear and
The Earthing Fault Monitoring is mounted
must be cleaned by air (pressure or
on the NDE of the machine.
suction) from time to time. Routine checks
every 3 months is recommended by AvK in
Attention:
order to estimate the necessary time
intervals during the actual operation
Maintenance works must be performed
conditions.
only during standstill of the machine.
All brushes and holders must be checked
for free movement. Blocked brushes may
lead to damage.

Worned out brushes must be replaced in

time in order to avoid damages on the slip
rings and to ensure the perfect function of
the Earthing Fault Monitoring. New brushes
need grind-in with the slip rings. The use of
larger brushes than originally mounted is

Cummins Generator Technologies Germany GmbH page 6 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
Bearing currents by electrical machines The anti condensation heater is to be
with two shaft ends must be avoided. connected according to correct rating
and supply voltage.
AvK recommends an insulated coupling Please refer to rating plate of the
mounted on the NDE. machine.

Another possibility is that all bearings of the Control of the anti – condensation heater
NDE aggregate are insulated. should be done that the heater

- is switched on after the machine has

stopped,
- is switched off before starting up the
machine.

2 heaters type RHK dia. 8, 5mm x 500mm

long assembled into two brackets made of
stainless steel as per our drawing no 31522,
heaters wired in parallel by brass brackets,
silicon insulated connection cable
3000mm long.
Number of heater elements is according
to required heating power.

Heater sheath: Chrome-Nickel-Steel

AISI 321

Heater wire: NiCr 8020, Mat. no.: 2.48869

Insulation material:
pure magnesium oxide, highly compacted

Connection:
threaded bolt M4 with silicon insulated
cable

Diameter of heaters: 8,5mm ± 0,15mm

Straight length of
heaters: 500 ± 2 %
Wattage per heater: 500 Watt ± 10 %
Total wattage (4 heaters):1000 Watt ± 10 %
Voltage: 230 Volt
Dielectric strength: 1250 V
Final test: per standard
DIN EN 60 335
Cummins Generator Technologies Germany GmbH page 7 to 11
POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
Cummins Generator Technologies Germany GmbH page 8 to 11
POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 Dust filter made of metal fabric

If no further indications are made , use the Description

following bolting torque for connections of
fixing screws and fixing nuts: Design of the filter

The frames and the plates of the filter are

fabricated of:
screws screws • Constructional steel with zinc coated
property class property mesh wire
8.8 class • Stainless steel with stainless steel mesh
4.6 wire alternatively depending on
M4 3,0 1,1 application conditions
M5 3,5 2,2
M6 9,0 3,7 Type of filter
M8 18 9,0
M10 45 18 B1 according to DIN 24185 / part 100
M12 50 31 EU2 according to DIN 24185 / part 2
M16 110 75
M20 250 150 Medium degree of deposition 65 80 %
M24 440 255
M30 980 510
M36 1730 890
The maintenance intervals depend on the
M42 2700 1450
local dust accumulation. The dust
protective filter plates have to be cleaned
starting torque in Nm
with the usual commercial detergents.
Cleaning with high-pressure cleaning
Values according to VDI 2230 calculated
devices is also possible.
considering the maximal admissible
surface pressure under the screw head
and a frictional co – efficient µ ges = 0,125

The following detergents can be used

when cleaning mechanically:

Calgonit / Somat / Topmat 760 (or

equivalent)

If only a manual cleaning is possible, use

the following detergents:

Rivonit / RG 1083 (or equivalent)

Cummins Generator Technologies Germany GmbH page 9 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 All wedges welded
Fixing pins Ø2
Enforcement over L500 2 pieces
P5 2/1 angle bracket Screen 20*20*2

B 25-1

1
10

a
20

20
2*Ø7-200
=

3*Ø7-400

20*3
4*Ø7-600
5*Ø7-800
L
a

6*Ø7-1000
7*Ø7-1200
=

20

7
10

Microcellular rubber 10*3

28

20 20
glued at installation
1.5

1* Ø10 borehole (outlet)

R1

20
ax
m

10 = = 10
38

Medium of the filter

P1 Material: St. 37 / round wire Ø 0.28 galvanized / mesh width 6-8 mm Frame and
screen St. 37 not galvanized
P2 Material: V4A 1.4571 / round wire Ø 0.28 / mesh width 6-8 mm Frame and screen like
above (marine)
P3 Material: Monell CuNi 2.4360 / round wire Ø 0.28 / mesh width 6-8 mm Frame and
screen V4A 1.4571
P4 Plastic PP / mesh width 6-8 mm Frame V4A 1.4571

Cummins Generator Technologies Germany GmbH page 10 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
 Cummins Generator Technologies Germany GmbH
Bunsenstraße 17
85053 Ingolstadt, Germany
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnologies.com

Cummins Generator Technologies Germany GmbH

Dreieich Office
Benzstraße 47-49
63303 Dreieich, Germany
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
e-mail: info@cumminsgeneratortechnologies.com
www.cumminsgeneratortechnolgies.com

Cummins Generator Technologies Germany GmbH page 11 to 11

POD-geno-AvK-eng-DSG29144(ohne Cosimat).doc
Regulator Description
 INSTRUCTION MANUAL
FOR
DIGITAL EXCITATION CONTROL SYSTEM
AvK Stamford DM110

Publication: 9287500992
Revision: G 10/09
*9287500992*
 INTRODUCTION
This instruction manual provides information about the operation and installation of the AvK Stamford
DM110 Digital Excitation Control System. To accomplish this, the following information is provided:
! General Information and Specifications
! Controls and Indicators
! Functional Description
! Installation
! Maintenance
! Default Settings

WARNING!
To avoid personal injury or equipment damage, only qualified personnel should
perform the procedures in this manual.

NOTE
Be sure that the DM110 is hard-wired to earth ground with no smaller than 12
AWG copper wire attached to the ground terminal on the rear of the unit case.
When the DM110 is configured in a system with other devices, it is
recommended to use a separate lead to the ground bus from each unit.

9287500992 Rev G AvK Stamford DM110 Introduction i

 First Printing: March 2007

Printed in USA

© 2009 Basler Electric, Highland Illinois 62249 USA

All Rights Reserved

October 2009

CONFIDENTIAL INFORMATION
of Basler Electric, Highland Illinois, USA. It is loaned for confidential use, subject
to return on request, and with the mutual understanding that it will not be used in
any manner detrimental to the interest of Basler Electric.

It is not the intention of this manual to cover all details and variations in equipment, nor does this manual
provide data for every possible contingency regarding installation or operation. The availability and design
of all features and options are subject to modification without notice. Should further information be
required, contact Basler Electric.

BASLER ELECTRIC
ROUTE 143, BOX 269
HIGHLAND IL 62249 USA
http://www.basler.com, info@basler.com
PHONE +1 618.654.2341 FAX +1 618.654.2351
ii AvK Stamford DM110 Introduction 9287500992 Rev G
 REVISION HISTORY
The following information provides a historical summary of the changes made to this instruction manual
(9287500992), BESTCOMS software, application firmware, and hardware of the AvK Stamford DM110.

Manual
Revision and Date Change
G, 10/09 ! Section 5: Setting Definitions, System Settings, Generator CT Ratio:
ADDED! Note: If the CT is positioned in part of a parallel circuit that
does not carry full load current, then the ratio entered should be
referenced to full line current.
For example, if the full line current is 4000 A and 1000:1 CT is
positioned in quarter line current (4 parallel circuits), then the ratio
entered should be 4000:1.
! Section 5: Setting Definitions, Setting Adjustments, Droop - Setpoint
(%): ADDED ! Note: The ratio used for the Gen CT Primary rating
should be the same value as entered for the Generator CT Ratio
setting.
F, 10/09 ! Added Revision History.
! Added Appendix A, Default Settings.
! In Section 5 under Setting Definitions, System Configuration,
Regulator Sensing Voltage, changed “Voltages within the ranges of
100 to 140 Vac, 200 to 280 Vac, or 400 to 560 Vac may be entered in
0.1 Vac increments.” to “Voltages within the ranges of 100 to 140
Vac, 200 to 280 Vac, or 380 to 560 Vac may be entered in 0.1 Vac
increments.”
! Expanded explanation of Droop Setpoint in Section 5 under Setting
Definitions, Setting Adjustments.
E, 12/08 ! Added polarity marks to Accessory Input terminals in Specifications.
! Added setting range for each operating mode.
! Listed Dwell setting increments for AVR operating mode.
! Added description of Maintain and Revert modes for voltage
matching.
! Expanded description of Accessory Input.
! Changed state of relay output terminals AL1 and AL2 from “closes” to
“opens” on Pages 3-6 and 3-7.
! Updated Figures 4-7, 4-8, 4-9, 4-10, and 4-11 to show polarity of
accessory input terminals A and B.
D, 07/08 ! Changed description of Gen to Bus PT Match Level setting to match
updated setting range of zero to 700%.
C, 06/08 ! Corrected references to the normal and tripped states of the Alarm
output contacts.
! Updated description of Loss of Sensing protection operation and
annunciation (latching of indicators).
! Replaced all applicable BESTCOMS screen illustrations with updated
screens.
! Revised description of process for saving device settings.
B, 11/07 ! Corrected labeling/note errors in Figures 4-6 through 4-11.
! Updated list of PC operating systems compatible with BESTCOMS.
A, 05/07 ! Production release
—, 04/07 ! Preliminary release

9287500992 Rev G AvK Stamford DM110 Introduction iii

 BESTCOMS Software
Version and Date Change
1.03.04, 09/09 ! Added a default settings file
1.03.02, 06/09 ! Added Generator Soft Start Time parameter when saving settings file
as a text file.
! Changed Regulator Sensing Voltage setting from 400-560 to 380-
560.
1.03.01, 01/09 ! Improved the Auto Detect Baud Rate feature.
1.03.00, 07/08 ! Settings are now saved when the Enter key is pressed.
! Added Generator to Bus Ratio setting.
1.02.01, 01/08 ! Improved minimum FCR setpoint on Analysis screen.
! Added ActiveX control for firmware loader function.
®
1.02.00, 11/07 ! Added Windows Vista compatibility.
1.01.04, 07/07 ! Production release
1.01.03, 04/07 ! Preliminary release

Application Firmware
Version and Date Change
1.05.01, 09/09 ! Added flushing of the local ASCII command buffer between
commands to resolve echo issue.
! Modified code to use the larger of the generator or bus sensing
voltage to set the sensing range to address voltage matching issue.
! Removed code that was causing a lockup under heavy
communication traffic.
1.05.00, 07/08 ! Corrected issue where Exciter Limiting LED was always on when in
takeover mode.
! Corrected issue where the unit would lock up while saving the alarms
during an interrupt.
! Prevented the set point from reverting if the PF/VAR contact indicates
the breaker is still closed.
! Changed the embedded model name to DM110.
! Changed Dwell recovery rate’s default value to 10000 to effectively
disable the dwell function. The previous value of 0 caused the unit to
never come out of dwell.
! Corrected FCR set point maximum value. Changed from 3A to 7A.
1.04.03, 07/07 ! Production release

Hardware
Revision and Date Change
D, 09/09 ! Released BESTCOMS version 1.03.04 and application firmware
version 1.05.01.
C, 07/08 ! Released BESTCOMS version 1.03.00 and application firmware
version 1.05.00.
B, 05/08 ! Improved power supply board.
A, 07/07 ! Production release
—, 04/07 ! Preliminary release

iv AvK Stamford DM110 Introduction 9287500992 Rev G

 CONTENTS
SECTION 1 ! GENERAL INFORMATION ................................................................................................ 1-1

SECTION 2 ! HUMAN-MACHINE INTERFACE ....................................................................................... 2-1

SECTION 3 ! FUNCTIONAL DESCRIPTION ........................................................................................... 3-1

SECTION 4 ! INSTALLATION .................................................................................................................. 4-1

SECTION 5 ! BESTCOMS SOFTWARE .................................................................................................. 5-1

SECTION 6 ! MAINTENANCE AND TROUBLESHOOTING.................................................................... 6-1

APPENDIX A ! DEFAULT SETTINGS ...................................................................................................... A-1

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vi AvK Stamford DM110 Introduction 9287500992 Rev G

SECTION 1 ! GENERAL INFORMATION
TABLE OF CONTENTS
SECTION 1 ! GENERAL INFORMATION ................................................................................................ 1-1
INTRODUCTION.................................................................................................................................... 1-1
FEATURES ............................................................................................................................................ 1-1
SPECIFICATIONS ................................................................................................................................. 1-1
Operating Power ................................................................................................................................ 1-1
Generator Voltage Sensing ................................................................................................................ 1-2
Generator Current Sensing ................................................................................................................ 1-2
Bus Voltage Sensing .......................................................................................................................... 1-2
Accessory Input .................................................................................................................................. 1-2
Communication Port ........................................................................................................................... 1-2
Contact Input Circuits ......................................................................................................................... 1-3
Common Alarm Output ....................................................................................................................... 1-3
Field Output ........................................................................................................................................ 1-3
FCR (Manual) Operating Mode .......................................................................................................... 1-3
Var Operating Mode ........................................................................................................................... 1-3
PF Operating Mode ............................................................................................................................ 1-3
AVR (Auto) Operating Mode .............................................................................................................. 1-3
Parallel Compensation ....................................................................................................................... 1-4
Phase Compensation ......................................................................................................................... 1-4
Field Overvoltage Protection .............................................................................................................. 1-4
Generator Overvoltage Protection ..................................................................................................... 1-4
Overexcitation Limiter ......................................................................................................................... 1-4
Excitation Limiter ................................................................................................................................ 1-5
Underexcitation Limiter ....................................................................................................................... 1-5
Soft Start Function (AVR Mode Only) ................................................................................................ 1-5
Voltage Matching................................................................................................................................ 1-5
Metering (BESTCOMS) ...................................................................................................................... 1-5
Environment ....................................................................................................................................... 1-6
Type Tests .......................................................................................................................................... 1-6
Physical .............................................................................................................................................. 1-6
Agency Recognitions .......................................................................................................................... 1-6

Figures
Figure 1-1. Typical V/Hz Curves ................................................................................................................ 1-4

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ii AvK Stamford DM110 General Information 9287500992 Rev G

SECTION 1 ! GENERAL INFORMATION
INTRODUCTION
The AvK Stamford Digital Excitation Control System (DM110) is an electronic, solid-state, microprocessor
based control device. The DM110 regulates the output voltage of a brushless, ac generator by controlling
the current into the generator exciter field. Input power to the DM110 can be from a multi-pole, high-
frequency, permanent magnet generator (PMG) or from the generator output when used as a
conventional, shunt-excited, excitation system.
The DM110 is supplied in an encapsulated package designed for behind-the-panel mounting. Two
mounting configurations are available. Part number E000-23800 (Basler P/N 9287500138) has its LED
indicators located on the bottom side of the unit. Part number E000-23801 (Basler P/N 9287500139) has
its LED indicators located on the top side of the unit. The DM110 is held in place by thread-forming
screws that thread into its plastic shell. Front panel indicators (LEDs) annunciate DM110 status and
system conditions. DM110 connections are made through quarter-inch, quick-connect terminals on the
rear panel. A 9-pin DB-9 type connector on the rear panel provides communication between the DM110
and an IBM compatible PC.

FEATURES
DM110 units have the following features and capabilities:
! Four control modes: automatic voltage regulation (AVR), manual or field current regulation (FCR),
power factor (PF) regulation, and reactive power (var) regulation.
! Programmable stability settings.
! Soft start and voltage buildup control with an adjustable ramp in AVR control mode.
! Excitation limiting, overexcitation limiting (OEL) and underexcitation limiting (UEL) in AVR, Var, and
PF control modes.
! Underfrequency (volts/hertz) regulation.
! Dwell (% volts/second) regulation aids speed recovery of turbocharged engines.
! Generator-to-bus voltage matching
! Three-phase or single-phase generator voltage (rms) sensing/regulation in AVR mode.
! Single-phase bus voltage (rms) sensing.
! Single-phase generator current sensing for metering and regulation purposes.
! Field current and field voltage sensing.
! One analog input for proportional remote control of the setpoint.
! Five contact sensing inputs for system interface.
! One common output relay for alarm indication and trip functions.
! Three protection functions: field overvoltage, generator overvoltage, and loss of sensing.
! Generator paralleling with reactive droop compensation and reactive differential compensation.
! Phase compensation accommodates various phase relationships between sensed voltage and
sensed current
! RS-232 communication port for personal computer communication using BESTCOMS Windows®
based software for fast, user-friendly, setup and control.

SPECIFICATIONS
DM110 specifications and qualifications are listed in the following paragraphs.

Operating Power
Refer to Section 4, Installation for special requirements concerning the application of operating power
during DM110 programming and the application of station power.
Voltage: 88 to 250 Vac, single-phase or three-phase (L-L)
Frequency: 50 to 400 Hz
Burden: 650 VA
Voltage Buildup: "6 Vac
Terminals: 3, 4, 5

9287500992 Rev G AvK Stamford DM110 General Information 1-1

Generator Voltage Sensing
Type: 1-Phase/3-Phase, 4 ranges
Burden: <1 VA per phase
Terminals: E1, E2, E3
50 Hertz Sensing
Range 1: 100 Vac (85 to 132 Vac)
Range 2: 200 Vac (190 to 220 Vac)
Range 3: 400 Vac (380 to 440 Vac)
Range 4: N/A
60 Hertz Sensing
Range 1: 120 Vac (85 to 132 Vac)
Range 2: 240 Vac (170 to 264 Vac)
Range 3: 480 Vac (340 to 528 Vac)
Range 4: 600 Vac (540 to 660 Vac)

Generator Current Sensing

Type: 1-phase (B-phase with angle compensation in BESTCOMS), 50/60 Hz
Continuous Rating: 1 Aac maximum
Burden: <0.1 VA
Terminals: CT1, CT2

Bus Voltage Sensing

Type: 1-phase, 4 ranges
Burden: <1 VA per phase
Terminals: B1, B3
50 Hertz Sensing
Range 1: 100 Vac (85 to 132 Vac)
Range 2: 200 Vac (190 to 220 Vac)
Range 3: 400 Vac (380 to 440 Vac)
Range 4: N/A
60 Hertz Sensing
Range 1: 120 Vac (85 to 132 Vac)
Range 2: 240 Vac (170 to 264 Vac)
Range 3: 480 Vac (340 to 528 Vac)
Range 4: 600 Vac (540 to 660 Vac)

Accessory Input
Voltage Range: 4 to 20 mAdc
Burden: 138 #, $10%
Terminals: A (+), B (–)
Setpoint Range
For all operating modes, 12 mA = setpoint. If the current decreases below approximately 2 mA, the
accessory input is ignored.
AVR Operating Mode: $15% of setpoint: 20 mA = +15%, 4 mA = –15%
Var Operating Mode: $50% of setpoint: 20 mA = +50% (lagging), 4 mA = –50% (leading)
Power Factor Operating Mode: $30% of setpoint: 20 mA = +30%, 4 mA = –30%
FCR Operating Mode: $30% of setpoint: 20 mA = +30%, 4 mA = –30%

Communication Port
Interface: Full duplex RS-232
Connection: Rear panel DB-9 connector
Baud: 4800
Data Bits: 8
Parity: None
Stop Bit: 1

1-2 AvK Stamford DM110 General Information 9287500992 Rev G

Contact Input Circuits
Type: Dry contacts
Interrogation Voltage: 13 Vdc (supplied by DM110)
Terminal Assignments for Standard Functions
Raise: 6U, 7
Lower: 6D, 7
Var/PF or 2nd OEL Enable: 52J, 52K
Parallel Control: 52L, 52M
Voltage Matching: VM, VMC

Common Alarm Output

Type: Form A, closed during normal operation
Rated Load: 7 Aac/Adc continuous
Make: 30 Aac/Adc, carry for 0.2 sec
Break: 7 Aac/0.1 Adc
Operating Voltage: 240 Vac/250 Vdc maximum
Terminals: AL1, AL2

Field Output
Continuous Rating: 63 Vdc, 7 Adc
Field Resistance: 5 # minimum
Terminals: F+, F–
10 Second Forcing Rating
200 Vac Power Input: 135 Vdc, 15 Adc
110 Vac Power Input: 90 Vdc, 10 Adc (9# field)
75 Vdc, 15 Adc (5# field)

FCR (Manual) Operating Mode

Adjustment Range: 0 to 7 Adc
Increment: 0.1 Adc

Var Operating Mode

Adjustment Range: –100 to 100%
Increment: 0.1%

PF Operating Mode
Adjustment Range: 0.6 lag to 0.6 lead
Increment: 0.001

AVR (Auto) Operating Mode

Adjustment Range: See Generator Voltage Sensing
Voltage Regulation: ±0.25% over load range at rated power factor and constant generator
frequency.
±0.5% with 3-phase sensing and shunt power at 40% THD of the voltage
waveform (due to a six SCR load).
Temperature Drift: ±0.5% for a 40%C change
V/Hz Characteristic: Slope from 0 to 3PU is adjustable in 0.01PU increments. Transition
(Corner) frequency is adjustable from 40 to 65 Hz. See Figure 1-1 for the
V/Hz curves.
Maximum Dwell: 20%V/s in six steps: Disabled, 4%V/s, 8%V/s, 12%V/s, 16%V/s, 20%V/s
Response Time: Within 1 cycle

9287500992 Rev G AvK Stamford DM110 General Information 1-3

 Figure 1-1. Typical V/Hz Curves

Parallel Compensation
Modes: Reactive Droop and Reactive Differential (cross-current)&
Droop Adjust Range: 0 to 10%
Increment: 1%
& Burden can exceed 1 VA if external resistors are added to the CT circuit.

Phase Compensation
Adjustment Range: –30 to +30%
Increment: 0.1%

Field Overvoltage Protection

Pickup Range: 0 to 250 Vdc
Time Delay: 10 s (fixed)

Generator Overvoltage Protection

Pickup
Range: 100 to 120% of system voltage setting
Increment: 1.0%
Alarm Time Delay
Range: 0 to 10 s
Increment: 1s

Overexcitation Limiter
Pickup
Range: 0 to 15 Adc
Increment: 0.01 Adc
Alarm Time Delay
Range: 0 to 10 s
Increment: 1s
1-4 AvK Stamford DM110 General Information 9287500992 Rev G
Excitation Limiter
Pickup
Range: 0 to 15 Adc
Increment: 0.01 Adc

Underexcitation Limiter
Pickup
Range: 0 to 100% of rated vars
Increment: 1%
Alarm Time Delay
Range: 0 to 10 s
Increment: 1s

Soft Start Function (AVR Mode Only)

Time Adjust Range: 1 to 7,200 s
Increment: 1s

Voltage Matching
Accuracy: Generator rms voltage is matched with the bus rms voltage to within
±0.5% of the generator voltage.
Bus Secondary Input
Bias Range: $0 to 7 in 0.001 increments
Operating Modes
Maintain or Revert
In Maintain mode the voltage setpoint shall be adjusted to the bus level during synchronism and stay at
this level when the 52L/M or 52J/K contact inputs change state.
In Revert mode the DM110 operates as it did in Maintain mode except that the voltage setpoint reverts to
its original value prior to synchronization, after the DM110 has detected (via the 52J/K contact input) that
the generator has been on-line and is returning to its off-line state.
Time Adjustment
Range: 1 to 300 s
Increment: 0.01 s

Metering (BESTCOMS)
Generator Voltage
Range: 10 V to 79 kV
Accuracy: ±0.5% (at 25%C)
Generator Current
Range: 0.04 to 3,000 Aac (Not to exceed nominal CT rating)
Accuracy: ±0.5% (at 25%C)
Frequency
Range: 40 to 65 Hz
Accuracy: ±0.2 Hz (at 25%C)
Field Voltage
Range: 0 to 200 Vdc
Accuracy: ±5.0% (at 25%C)
Field Current
Range: 0 to 20 A
Accuracy: ±0.5% (at 25%C)

9287500992 Rev G AvK Stamford DM110 General Information 1-5

Bus Voltage
Range: 10 V to 79 kV
Accuracy: ±0.5% (at 25%C)
Auxiliary DC Input
Range: 4 to 20 mAdc
Accuracy: ±0.5% (at 25%C)
Power (Apparent, Real, and Reactive)
Range: 0 to 99 MVA, MW, Mvar
Accuracy: ±3.0% (at 25%C)
Power Factor
Range: –1.0 to –0.6, +0.6 to +1.0
Accuracy: ±0.02 at rated current (25%C), CT input "10% nominal rating
Phase Angle
Range: 0 to 360 degrees
Accuracy: ±2.0 degrees (at 25%C), CT input "10% nominal rating

Environment
Operating Temperature
DM110: –40 to 70%C (–40 to 158%F)
Storage Temperature
DM110: –40 to 85%C (–40 to 185%F)
CD-ROM: 0 to 50%C (32 to 122%F)

Type Tests
Shock: Withstands 20 G in three perpendicular planes
Vibration: Withstands 1.2 G at 5 to 26 Hz
Withstands 0.914 mm (0.036 in) double amplitude at 27 to 52 Hz
Withstands 5 G at 53 to 500 Hz
Salt Fog: Qualified per MIL-STD-810E

Physical
Weight
Unit: 1.10 kg (2.42 lb)
Shipping: 1.31 kg (2.88 lb)
Shipping Carton Dimensions (W x H x D)
Single Unit: 299 x 79 x 146 mm (11.75 x 3.125 x 5.75 in)
48 Units: 841 x 653 x 352 mm (33.13 x 25.69 x 13.88 in)

Agency Recognitions
cURus
cURus recognition per UL Standard 508 and CSA Standard C22.2 No. 14
CE
Emissions: CISPR11/EN55011, Level A
Electrostatic Discharge (ESD): IEC 1000-4-2/EN 61000-4-2, Level B
Radiated Susceptibility: IEC 1000-4-3/EN 61000-4-3, Level A
Electrical Fast Transient: IEC 1000-4-4/EN 61000-4-4, Level B
Radio Frequency–Conducted: IEC 1000-4-6/EN 61000-4-6, Level A
Power Frequency–Magnetic: IEC 1000-4-8/EN 61000-4-8, Level A
Dielectric: IEC 255
Surge Immunity: IEC 1000-4-5/EN 61000-4-5, Level B
Voltage Dips, Interruptions,
and Variations Immunity: IEC 1000-4-11/EN 61000-4-11, Level C
1-6 AvK Stamford DM110 General Information 9287500992 Rev G
SECTION 2 ! HUMAN-MACHINE INTERFACE
TABLE OF CONTENTS
SECTION 2 ! HUMAN-MACHINE INTERFACE ....................................................................................... 2-1
INTRODUCTION.................................................................................................................................... 2-1
FRONT PANEL INDICATORS ............................................................................................................... 2-1
Overexcitation Shutdown ................................................................................................................... 2-1
Generator Overvoltage ....................................................................................................................... 2-1
Loss of Generator Sensing................................................................................................................. 2-1
Overexcitation Limiting ....................................................................................................................... 2-1
Underexcitation Limiting ..................................................................................................................... 2-1
Var/P.F. Mode Active ......................................................................................................................... 2-2
Manual Mode Active ........................................................................................................................... 2-2
Underfrequency Active ....................................................................................................................... 2-2
Excitation Limiting .............................................................................................................................. 2-2
COMMUNICATION PORT ..................................................................................................................... 2-2

Figures
Figure 2-1. Front Panel Indicators, P/N E000-23800 ................................................................................ 2-1
Figure 2-2. Front Panel Indicators, P/N E000-23801 ................................................................................ 2-1
Figure 2-3. DM110 Communication Port Location .................................................................................... 2-2

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ii AvK Stamford DM110 Human-Machine Interface 9287500992 Rev G

SECTION 2 ! HUMAN-MACHINE INTERFACE
INTRODUCTION
The DM110 human-machine interface (HMI) consists of front panel indicators and a rear-panel
communication port.

FRONT PANEL INDICATORS

DM110 front panel indicators consist of nine red LEDs. The indicators of part number E000-23800 (Basler
P/N 9287500138) are shown in Figure 2-1 and the indicators of part number E000-23801 (Basler P/N
9287500139) are shown in Figure 2-2. Each indicator is described in the following paragraphs.

Figure 2-1. Front Panel Indicators, P/N E000-23800 Figure 2-2. Front Panel Indicators, P/N E000-23801

Overexcitation Shutdown
This LED lights when the Overexcitation Protection feature is enabled and the field voltage exceeds the
adjustable setpoint for 10 seconds. The DM110 will shutdown when an overexcitation condition is
detected. The Overexcitation Shutdown LED will light for 5 seconds when the DM110 is powered up
following an overexcitation shutdown.

Generator Overvoltage
This LED lights when generator output voltage exceeds the adjustable setpoint for 0.75 seconds. When a
generator overvoltage condition exists, the DM110 output contacts close and the DM110 shuts down (if
hardware shutdown is enabled). The Generator Overvoltage LED will light for 5 seconds when the DM110
is powered up following a generator overvoltage shutdown.

Loss of Generator Sensing

This LED lights when a loss of generator sensing voltage is detected. When a loss of sensing condition
occurs, the DM110 output contacts close. Depending on the protective action selected, the DM110 will
either shutdown or transfer to Manual mode. The Loss of Generator Sensing LED will flash for 5 seconds
when the DM110 is powered up following a loss of generator sensing shutdown.

Overexcitation Limiting
This LED lights when the field current exceeds the programmed overexcitation limit. It stays lit until the
condition ceases or the overexcitation time delay expires and the DM110 shuts down. The Overexcitation
Limiting LED will flash for 5 seconds when the DM110 is powered up following an overexcitation limiting
shutdown.

Underexcitation Limiting
This LED lights when the sensed, reactive power (leading vars) decreases below the programmed
underexcitation limit. It stays lit until the underexcitation condition ceases or the underexcitation time
9287500992 Rev G AvK Stamford DM110 Human-Machine Interface 2-1
delay expires and the DM110 shuts down. The Underexcitation Limiting LED will flash for 5 seconds when
the DM110 is powered up following an underexcitation limiting shutdown.

Var/P.F. Mode Active

This LED lights to indicate that the DM110 is operating in the optional Var or Power Factor mode of
control. Var/Power Factor control is enabled through BESTCOMS software and when the 52J/K contact
input is open.

Manual Mode Active

This LED lights when the DM110 is operating in Manual mode. Manual mode is enabled through
BESTCOMS software.

Underfrequency Active
This LED lights when the generator frequency decreases below the underfrequency setpoint and the
DM110 is regulating on the selected volts per hertz curve.

Excitation Limiting
This LED lights when the field current exceeds the programmed excitation limit. It stays lit until the
excitation limiting condition ceases.

COMMUNICATION PORT
The communication port is located on the rear panel and
consists of a female, RS-232 (DECS-B-9) connector. The
communication port serves as an interface for programming
(setup) of the DM110. Figure 2-2 illustrates the location of the
communication port.
Programming requires a standard, nine-pin, serial
communication cable connected between the DM110 and an
IBM-compatible PC operating with BESTCOMS software.
BESTCOMS software is a Microsoft Windows®-based
communication software package that is supplied with the
DM110. A detailed description of BESTCOMS is provided in
Section 5, BESTCOMS Software.

WARNING!
Lethal voltage is present at the rear panel when the unit is
energized. Rear panel connections should be made only
when the unit is de-energized.

Figure 2-3. DM110 Communication

Port Location

2-2 AvK Stamford DM110 Human-Machine Interface 9287500992 Rev G

SECTION 3 ! FUNCTIONAL DESCRIPTION
TABLE OF CONTENTS
SECTION 3 ! FUNCTIONAL DESCRIPTION ........................................................................................... 3-1
INTRODUCTION.................................................................................................................................... 3-1
DM110 FUNCTION BLOCKS ................................................................................................................ 3-1
Analog Input Circuits .......................................................................................................................... 3-1
Bus Voltage..................................................................................................................................... 3-1
Generator Voltage .......................................................................................................................... 3-1
B-Phase Line Current ..................................................................................................................... 3-2
Accessory Input (Auxiliary Adjust) .................................................................................................. 3-2
Field Voltage ................................................................................................................................... 3-2
Field Current ................................................................................................................................... 3-2
Contact Input Circuits ......................................................................................................................... 3-2
Raise ............................................................................................................................................... 3-2
Lower .............................................................................................................................................. 3-3
Var/Power Factor Control/Excitation Limiter (52J/K) ...................................................................... 3-3
Parallel Generator Compensation (52L/M) ..................................................................................... 3-3
Voltage Matching Control ............................................................................................................... 3-3
RS-232 Communication Port.............................................................................................................. 3-3
Microprocessor ................................................................................................................................... 3-3
Power Input Stage .............................................................................................................................. 3-3
Power Supply ..................................................................................................................................... 3-3
Power Amplifier Stage ........................................................................................................................ 3-3
Front Panel Indicators ........................................................................................................................ 3-4
Relay Output....................................................................................................................................... 3-4
DM110 OPERATING FEATURES ......................................................................................................... 3-4
Operating Modes ................................................................................................................................ 3-4
Automatic Voltage Regulation Mode .............................................................................................. 3-4
Manual Mode .................................................................................................................................. 3-4
Var Control Mode ............................................................................................................................ 3-4
Power Factor Control Mode ............................................................................................................ 3-4
Reactive Droop Compensation .......................................................................................................... 3-5
Underfrequency .................................................................................................................................. 3-5
Dwell ................................................................................................................................................... 3-5
Protection ........................................................................................................................................... 3-5
Generator Overvoltage ................................................................................................................... 3-5
Loss of Sensing Voltage ................................................................................................................. 3-5
Field Overvoltage (Overexcitation Shutdown) ................................................................................ 3-6
Limiters ............................................................................................................................................... 3-6
Overexcitation Limiting ................................................................................................................... 3-6
Underexcitation Limiting ................................................................................................................. 3-7
Soft Start............................................................................................................................................. 3-7
Voltage Matching................................................................................................................................ 3-7

Figures
Figure 3-1. Simplified DM110 Block Diagram ........................................................................................... 3-1

9287500992 Rev G AvK Stamford DM110 Functional Description i

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ii AvK Stamford DM110 Functional Description 9287500992 Rev G

SECTION 3 ! FUNCTIONAL DESCRIPTION
INTRODUCTION
This section describes how the DM110 functions and explains its operating features. To ease
understanding, DM110 functions are illustrated in the block diagram of Figure 3-1. A detailed description
of each function block is provided in the paragraphs under the heading of DM110 Function Blocks.
DM110 operating features include four operating modes, four protective functions, startup provisions,
reactive droop compensation, underfrequency compensation, and voltage matching. A detailed
description of each operating feature is provided in the paragraphs under the heading of DM110
Operating Features.

Figure 3-1. Simplified DM110 Block Diagram

DM110 FUNCTION BLOCKS

The following paragraphs describe each of the function blocks illustrated in Figure 3-1. The function of
each block is explained along with the operation of all function block inputs and outputs.

Analog Input Circuits

Seven analog voltages and current may be sensed and applied to the DM110.
Bus Voltage
C-phase and A-phase bus voltages are monitored at terminals B3 and B1 on units that include voltage
matching. Nominal voltages of up to 600 Vac may be sensed at these terminals. Voltage monitored at this
input is scaled and conditioned before being applied to the input of the analog-to-digital converter (ADC).
This bus voltage signal applied to the ADC is used to calculate the rms value of the bus voltage across
phases C and A (Bus VC-A).
Generator Voltage
Generator voltage is monitored at terminals E1 (A-phase), E2 (B-phase), and E3 (C-phase). Nominal
voltages of up to 600 Vac may be sensed at these terminals. Voltage applied to these inputs is scaled
and conditioned before being applied to the input of the ADC. The voltage signal from phase C and A
9287500992 Rev G AvK Stamford DM110 Functional Description 3-1
(VC-A) of the generator is used by the ADC to calculate the rms value of generator voltage across phases
C and A. Likewise, the voltage signal from phase C and B (VC-B) of the generator is used by the ADC to
calculate the rms value of generator voltage across phases C and B. The rms value of generator phase B
to phase A voltage (VB-A) is calculated by the microprocessor from the phase C to phase A signal (V C-A)and
the phase C to phase B (VC-B) signal.
Additionally, the generator phase C to phase A (VC-A) signal is applied to a filtered, zero-cross detector
circuit. This signal is applied to the microprocessor and is used to calculate generator frequency.
B-Phase Line Current
The phase B line current (IB) signal is developed through a customer supplied current transformer (CT)
and monitored through terminals CT1 and CT2. The current monitored at these terminals is scaled and
conditioned by an internal current transformer and active circuitry for use by the ADC. The signal applied
to the ADC is used to calculate the rms value of phase B line current.
Additionally, the phase angle between phase B line current and phase C to phase A generator voltage is
calculated for use during droop and var/power factor operation.
Variations in the angle expected between the voltage and current (up to !30") can be accommodated with
the phase compensation setting in BESTCOMS.
Accessory Input (Auxiliary Adjust)
This input allows adjustment of the DM110 regulation setpoint by the application of a 4 to 20 mAdc
current through terminals A and B. The response of the regulation setpoint to the accessory input is
dependent upon the operating mode of the DM110.
When operating in AVR mode, applying 20 mAdc of current from terminal A (+) to terminal B (–) will
increase the regulation setpoint by 15%. Applying 4 mAdc of current from terminal A (+) to terminal B (–)
decreases the regulation setpoint by 15%. Applying a value of 12 mAdc holds the setpoint at its present
level.
When operating in Var mode, applying 20 mAdc of current from terminal A (+) to terminal B (–) will
increase the var setpoint by 50% (lagging). Applying 4 mAdc of current from terminal A (+) to terminal
B (–) decreases the var setpoint by 50% (leading). Applying a value of 12 mAdc holds the setpoint at its
present level.
When operating in Manual (FCR) or Power Factor modes, applying 20 mAdc of current from terminal A
(+) to terminal B (–) will increase the regulation setpoint by 30%. Applying 4 mAdc of current from terminal
A (+) to terminal B (–) decreases the regulation setpoint by 30%. Applying a value of 12 mAdc holds the
setpoint at its present level.
For all modes, if less than approximately 1.3 mAdc is applied or the Accessory input circuit is opened, the
regulation setpoint will return to the nominal level.
The Accessory input introduces a 138 " burden on the dc source in series with a blocking diode voltage
drop of approximately 0.7 Vdc.
Field Voltage
Voltage (VFIELD) across the regulator field output terminals, F+ and F–, is monitored, scaled, and
conditioned before being applied to the ADC. This signal is used to calculate the dc value of field voltage
for use in system protection.
Field Current
Current (IFIELD) through the main power output switch is converted to a proportional voltage level. This
voltage signal is scaled and conditioned before being applied to the input of the ADC. The result is used
to calculate the dc value of field current for use in the Manual mode of operation as well as protection of
the system.

Contact Input Circuits

Five contact input circuits powered from an internal 13 Vdc power supply provide input control from user-
supplied, isolated, dry-type contacts.
Raise
Closing a contact across terminals 6U and 7 causes the active operating setpoint to increase. This
function is active as long as the contact is closed. After the contact is open for 2 seconds, the new
setpoint is saved and becomes the operating setpoint for future operation.
3-2 AvK Stamford DM110 Functional Description 9287500992 Rev G
Lower
Closing a contact across terminals 6D and 7 causes the active operating setpoint to decrease. This
function is active as long as the contact is closed. After the contact is open for 2 seconds, the new
setpoint is saved and becomes the operating setpoint for future operation.
Var/Power Factor Control/Excitation Limiter (52J/K)
Through BESTCOMS, the 52J/K contact input can be programmed to control either the var/power factor
controller or the excitation limiter function. When the 52J/K contact input is programmed to control the
var/PF controller, the excitation limiter is not available. Likewise, when the 52J/K contact input is
programmed to control the excitation limiter, var/PF control is not available.
If the 52J/K contact input is configured to control the Var/Power Factor function:
# An open contact across terminals 52J and 52K enables Var/PF correction
# A closed contact across terminals 52J and 52K disables Var/PF correction
If the 52J/K contact input is configured to control the overexcitation limiter:
# An open contact across terminals 52J and 52K selects the setpoint of the OEL
# A closed contact across terminals 52J and 52K selects the setpoint of the excitation limiter
If neither var/power factor correction nor the excitation limiter is configured for control by the 52J/K
contact input, then the open/closed state of the 52J/K contact input has no effect on DM110 operation.
Parallel Generator Compensation (52L/M)
Closing a contact across terminals 52L and 52M disables parallel operation. An open contact enables
parallel operation and the DM110 operates in reactive droop compensation mode.
If the Var/Power Factor Control option is present and is enabled in the software, the 52J/K input has
priority. Therefore, if the 52J/K and the 52L/M inputs are both open, the system operates in var/power
factor mode. For more information, see Voltage Matching Control Option.
Voltage Matching Control
If the Voltage Matching option is enabled in the software, closing a contact across terminals VM and VMC
causes the DM110 to operate in the voltage matching mode. An open contact disables voltage matching.
Voltage matching is also disabled when either the 52J/K or 52L/M inputs are open.

RS-232 Communication Port

The communication port provides the interface for user programming (setup) of the DM110. Connection is
made to the female RS-232 (DB-9) connector with a user-supplied, standard 9-pin cable. The
communication port is optically isolated and is powered from a transformer-isolated supply.

Microprocessor
The microprocessor is the heart of the DM110 and performs measurement, computation, control, and
communication functions by the use of its embedded programming and the nonvolatile settings stored in
its memory.

Power Input Stage

Input power applied to terminals 3, 4, and 5 is rectified and filtered before being applied to the power
amplifier and the power supply. Input power may be single-phase or three-phase in the range of 88 to 250
Vac at a frequency of 50 to 400 hertz.
The input power source should be properly fused for the application.

Power Supply
The internal switch-mode power supply receives power from the power input stage and supplies power at
the required dc voltage levels to the internal circuitry of the DM110.

Power Amplifier Stage

The power amplifier receives power from the power input stage and supplies a controlled amount of
power to the exciter field via terminals F+ and F–. The amount of power supplied to the exciter field is
based on gating pulses received from the microprocessor. The power amplifier uses a solid state power

9287500992 Rev G AvK Stamford DM110 Functional Description 3-3

switch to provide the required power to the exciter field. Power amplifier output to the field is rated up to
63 Vdc at 7 Adc continuous and 135 Vdc at 15 Adc for 10 seconds.

Front Panel Indicators

Nine front-panel LED indicators light to indicate various protective functions and operating modes. Section
2, Human-Machine Interface provides more information about the front panel indicators.

Relay Output
A common alarm output contact is provided through terminals AL1 and AL2. During normal operating
conditions, the contacts are closed. The contacts open to indicate an alarm condition, trip condition, or
loss of operating power. The relay output is non-latching.

DM110 OPERATING FEATURES

The following paragraphs describe the characteristics of each DM110 operating feature.

Operating Modes
The DM110 provides up to four modes of operation selectable through BESTCOMS software. Automatic
voltage regulation mode and Manual mode are standard features. Var and Power Factor modes are an
option.
Automatic Voltage Regulation Mode
In Automatic Voltage Regulation (AVR) mode, the DM110 regulates rms generator output voltage. This is
accomplished by sensing generator output voltage and adjusting dc output excitation current to maintain
voltage at the regulation setpoint. The regulation setpoint is adjusted by the Raise and Lower contact
inputs, the Accessory input, or through BESTCOMS software. The regulation point may also be modified
by the Droop function or the Underfrequency function under certain conditions.
Manual Mode
In Manual mode, also known as Field Current Regulation (FCR) mode, the DM110 maintains dc excitation
current at a set level. The current-level setpoint is adjustable from 0.03 to 7 Adc in 0.01 Adc increments
by the Raise and Lower contact inputs, the Accessory input, or through BESTCOMS software.

CAUTION
The Manual mode excitation level must be evaluated prior to enabling this
feature. If the level of excitation current is inappropriate for the generator, severe
damage to the generator may occur.

Var Control Mode

In Var Control mode, the DM110 maintains generator vars (volt-amperes, reactive) at a set level when
paralleling with an infinite bus. The DM110 calculates generator vars by using the sensed generator
output voltage and current quantities. It then adjusts the dc excitation current to maintain vars at the
setpoint. Var control is enabled and disabled through BESTCOMS software. When the software is turned
on, var control is enabled or disabled through the Var/Power Factor Control (52J/K) contact input circuit.
The var setpoint is adjustable from 100 percent absorb to 100 percent generate through the Raise and
Lower contact inputs, the optional Accessory input, or through BESTCOMS software. Var control mode is
mutually exclusive with the second overexcitation limiter—when var correction is enabled, the second
OEL is not available.
Power Factor Control Mode
In Power Factor Control mode, the DM110 maintains generator power factor at a set level when
paralleling with an infinite bus. The DM110 calculates generator power factor using the sensed generator
output voltage and current quantities and then adjusts the dc excitation current to maintain power factor at
the setpoint. Power factor control is enabled or disabled through BESTCOMS software. When the
software is turned on, it is enabled or disabled through the Var/Power Factor Control (52J/K) contact input
circuit. The power factor setpoint is adjustable between 0.6 lag and 0.6 lead through the Raise and Lower
contact inputs, the Accessory input, or through BESTCOMS software. Power Factor control mode is
mutually exclusive with the excitation limiter—when power factor correction is enabled, the excitation
limiter is not available.
3-4 AvK Stamford DM110 Functional Description 9287500992 Rev G
Reactive Droop Compensation
The DM110 provides a reactive droop compensation feature to assist in the sharing of reactive load
during parallel generator operation. When this feature is enabled, the DM110 calculates the reactive
portion of the generator load using the sensed generator output voltage and current quantities and then
modifies the voltage regulation setpoint accordingly. A unity power factor generator load results in almost
no change in generator output voltage. A lagging power factor generator load (inductive) results in a
reduction of generator output voltage. A leading power factor generator load (capacitive) results in an
increase of generator output voltage. Droop is adjustable up to 10 percent with rated, nominal B-phase
line current (1 ampere or 5 amperes applied through terminals CT1 and CT2) and 0.8 power factor. The
droop feature is enabled and disabled through the Parallel Generator Compensation contact input circuit
(terminals 52L and 52M). Droop is also disabled when operating in var or power factor control modes.

Underfrequency
When generator frequency drops below the selected knee frequency setpoint, the voltage setpoint is
automatically adjusted by the DM110 so that generator voltage follows the selected PU (per unit) V/Hz
curve. When operating on the selected PU V/Hz curve, the Underfrequency Active indicator lights on the
front panel and in BESTCOMS. Underfrequency control is disabled below 12 hertz. The knee frequency is
adjustable from 40 to 65 hertz in 0.1 hertz increments and the PU V/Hz curve may be set at a slope of 0
to 3 in 0.01 steps through BESTCOMS software. A slope of 0 effectively disables the underfrequency
function. The DM110 has a minimum regulation point of approximately 30 percent of the nominal setpoint.

Dwell
The dwell function introduces a time-based response to the recovery of the voltage based upon the
recovery of the speed, magnitude of the voltage dip, and the dwell setting in BESTCOMS. The purpose of
the delay is to reduce the generator kW below the available engine kW during the recovery period, thus
allowing an improved speed recovery. This control is effective only during load switching when the speed
decreases below the underfrequency knee setting. If the speed stays above the knee during a load
transient, the dwell function will have no effect on the recovery. This feature is typically used with a
generator coupled to a turbocharged engine with limited block load acceptance. With the dwell setting
disabled, the response will follow the V/Hz curve selected. Increasing the dwell setting increases the
delay time between speed recovery and voltage recovery. Higher settings result in a quicker voltage
recovery for a given condition. Lower settings result in a slower recovery for a given condition.

Protection
The DM110 includes three protective functions: generator overvoltage, loss of sensing voltage, and field
overvoltage. Each protective function has a corresponding front panel indicator that lights when the
function is active. An active protective function is also annunciated through BESTCOMS.
Generator Overvoltage
A generator overvoltage condition can be configured (in BESTCOMS) to open the DM110 relay output,
disable the DM110, initiate both actions, or initiate neither action. When the sensed generator voltage
increases above the adjustable voltage level setpoint for the duration of the adjustable alarm time delay,
the DM110 initiates the selected action.
If the DM110 is configured to open the relay output, a generator overvoltage condition will light the front
panel and BESTCOMS Generator Overvoltage indicator and open the relay output at terminals AL1 and
AL2.
If the DM110 is configured for hardware shutdown, a generator overvoltage condition will disable the
DM110 after the alarm time delay expires. When the DM110 is powered up following a generator
overvoltage shutdown, the Generator Overvoltage indicator will light for five seconds.
The voltage level setpoint is adjustable from 100 to 120 % of the system voltage setting. The alarm time
delay is adjustable from 0 to 10 seconds.
Loss of Sensing Voltage
The DM110 monitors the sensed generator output voltage and takes protective action if a loss of sensing
voltage is detected. A loss of sensing voltage is detected during the following conditions.
# The sensed voltage is less than 50 percent of the rated voltage (one-phase or three-phase sensing).
# A total loss of any phase occurs (three-phase sensing).
# The voltage difference between any phase (line-to-line) and the three-phase average exceeds 20
percent of nominal (three-phase sensing).
9287500992 Rev G AvK Stamford DM110 Functional Description 3-5
A time delay of 0 to 25 seconds is adjustable through BESTCOMS software. This delays the protective
action in order to allow field forcing in applications that do not sense B-phase generator current. The
default time delay setting is 10 seconds.
BESTCOMS software allows the selection of one of two protective actions for a loss of sensing. Either a
complete shutdown or a transfer to Manual mode may be selected.
If shutdown is selected and a loss of sensing occurs, the Loss of Generator Sensing indicator on the front
panel and in BESTCOMS lights, the relay output opens, and the DM110 shuts down after the adjustable
time delay expires. When the DM110 is powered up following a loss of generator sensing shutdown, the
Loss of Generator Sensing indicator will light for five seconds. However, if the loss of sensing conditions
still exists, the DM110 will not shut down due to loss of sensing until the soft-start time delay and the loss
of sensing time delay expires.
If transfer to Manual is selected and a loss of sensing occurs, the relay output opens, the front panel and
BESTCOMS Loss of Generator Sensing indicators latch on, and the DM110 transfers to the Manual mode
of operation after the adjustable time delay expires. The loss of generator sensing indication is active until
the DM110 detects the restoration of sensing or DM110 operating power is removed. If DM110 operating
power is removed during a loss of sensing voltage, the loss of sensing voltage alarm is retained and re-
activated for five seconds upon restoration of operating power (providing that the loss of sensing voltage
was the last active alarm prior to DM110 power-up). The DM110 will remain in Manual operating mode
until switched via BESTCOMS. Before selecting transfer to Manual on loss of sensing, it is necessary to
determine an appropriate Manual (FCR) mode setpoint level to be transferred to. An inappropriate
excitation level could result in severe damage to equipment.
This function is disabled when the frequency decreases below 12 hertz or when a generator short circuit
condition is detected. A generator short-circuit is determined when the B-phase CT current exceeds three
times the per unit value. Loss of sensing shutdown or transfer is not active during the soft-start time.
Field Overvoltage (Overexcitation Shutdown)
A field overvoltage condition can be configured (in BESTCOMS) to open the DM110 relay output, disable
the DM110, initiate both actions, or initiate neither action. When the field voltage increases above the
adjustable voltage level setpoint for the fixed duration of 10 seconds, the DM110 initiates the selected
action.
If the DM110 is configured to open the relay output, a field overvoltage condition will light the front panel
and BESTCOMS Overexcitation Shutdown indicator and open the relay output at terminals AL1 and AL2.
If the DM110 is configured for hardware shutdown, a field overvoltage condition will disable the DM110
after the 10 second time delay expires. When the DM110 is powered up following a field overvoltage
shutdown, the Overexcitation Shutdown indicator will light for five seconds.
The voltage level setpoint is adjustable from 0 to 250 Vdc. The field overvoltage time delay is fixed at 10
seconds.

Limiters
DM110 limiters consist of two field excitation limiters triggered by an increase in field current and an
underexcitation limiter (UEL) triggered by excessive leading vars. The first field excitation limiter functions
as an overexcitation limiter (OEL) that limits and protects against excessive field current. The second field
excitation limiter limits the field current during normal operating conditions that are not indicative of a fault.
Overexcitation Limiting
The DM110 provides two types of overexcitation limiting: summing point and takeover. Both field
excitation limiters use the same type of limiting.
Summing Point Field Excitation Limiter. When the level of field current increases above the adjustable
current level setpoint, the front panel and BESTCOMS Overexcitation Limiting indicators light. If the
overexcitation condition persists for the duration of the user-adjustable alarm time delay, the relay output
at terminals AL1 and AL2 opens.
The advantage of a summing-point type of field excitation limiter is that it can provide a smooth transition
into and out of the limit. Its drawback is that it does not control field current directly, but has to work
through the normal voltage regulator, and may be influenced by changes in terminal voltage.
Takeover Field Excitation Limiter. When takeover-style overexcitation limiting is used, the level of field
current at which limiting occurs is determined by an adjustable current level setpoint. If the field current

3-6 AvK Stamford DM110 Functional Description 9287500992 Rev G

increases above the adjustable current level setpoint, the front panel and BESTCOMS Overexcitation
Limiting indicators light and the field current is limited and forced to follow the inverse time curve.
The advantage of a takeover type of field excitation limiter is that it provides direct control of the exciter
field current without relying on the normal voltage regulator’s control action. Its drawback is that it may not
provide a smooth transition into and out of the limit.
If hardware shutdown is enabled, the DM110 will be disabled when the time delay expires. When the
DM110 is powered up following a shutdown triggered by overexcitation limiting, the Overexcitation
Limiting indicator will light for five seconds.
Separate current level setpoints are provided for the first and second excitation limiter. Each excitation
limiter has a current level setpoint that is adjustable from 0 to 15 Adc. Both field excitation limiters share
the same alarm time delay which is adjustable from 0 to 10 seconds. The type of field excitation limiter
selected is used by both the OEL and excitation limiter. The excitation limiter cannot be set above the
overexcitation limit.
Underexcitation Limiting
When the level of leading vars increases above the adjustable var level setpoint, the front panel and
BESTCOMS Underexcitation Limiting indicators light. If the underexcitation condition persists for the
duration of the adjustable alarm time delay, the relay output at terminals AL1 and AL2 opens.
If hardware shutdown is enabled, the DM110 will be disabled when the time delay expires. When the
DM110 is powered up following a shutdown triggered by underexcitation limiting, the Underexcitation
Limiting indicator will light for five seconds.

The var level setpoint is adjustable from 0 to 100% of the rated vars. The rated var level is determined by
the following equation:
rated var level % VAVG $ IB $ 3
where IB is the DM110 nominal current sensing rating (1 Aac or 5 Aac)
The alarm time delay is adjustable from 0 to 10 seconds.

Soft Start
The DM110 also incorporates an adjustable soft start feature that controls the time for generator voltage
or field current to ramp to the regulation setpoint. The ramp rate is adjustable from 1 to 7,200 seconds in
1 second increments through BESTCOMS. The underfrequency feature is also active during soft start and
takes priority in control of the generator voltage in an effort to minimize voltage overshoot.

Voltage Matching
Voltage matching is useful when the PT ratios in an application are not matched exactly. Using
BESTCOMS to enter the generator PT ratio and bus PT ratio will automatically compensate for the offset.
The DM110 voltage matching option automatically matches the rms generator output with the rms bus
voltage prior to synchronizing. The DM110 compares and matches the generator voltage with the bus
voltage by adjusting the dc excitation current. Voltage matching is enabled when the bus voltage is within
10% of the nominal sensing range selected. As long as the values of generator and bus voltage (applies
to the DM110 voltage sensing inputs) are within the acceptable range, voltage matching can be achieved.
The rate at which the DM110 matches the generator input level with the bus input level is controlled by a
voltage matching speed setting. This setting is adjustable from 1 to 300 seconds in 0.01 second
increments.
Voltage matching can be disabled by the state of the DM110 contact inputs. In BESTCOMS, the 52J/K
contact input, 52L/M contact input, or both contact inputs can be configured to enable and disable voltage
matching. To enable bus voltage matching, select 52J/K. This will allow droop to remain active. When the
utility tie breaker closes, voltage matching will be disabled automatically (via the 52J/K contact input) and
var/power factor control will be enabled.
Two voltage matching modes are available: Maintain and Revert. When Maintain mode is implemented,
the DM110 setpoint is maintained at the bus voltage level even when the generator or utility breaker is
open. When Revert mode is implemented, the DM110 setpoint reverts to its original level when the
generator or utility breaker opens. Revert is the default voltage matching mode.

9287500992 Rev G AvK Stamford DM110 Functional Description 3-7

 NOTE
The UEL function is active only during parallel operation when the 52J/K contact
input or 52L/M contact input is open.

3-8 AvK Stamford DM110 Functional Description 9287500992 Rev G

SECTION 4 ! INSTALLATION
TABLE OF CONTENTS
SECTION 4 ! INSTALLATION .................................................................................................................. 4-1
INTRODUCTION.................................................................................................................................... 4-1
MOUNTING ............................................................................................................................................ 4-1
CONNECTIONS..................................................................................................................................... 4-5
DM110 Terminations .......................................................................................................................... 4-5
Bus Voltage Sensing Inputs ............................................................................................................... 4-5
Generator Voltage Sensing Inputs ..................................................................................................... 4-6
Phase B Line Current Sensing Input .................................................................................................. 4-6
Accessory Input .................................................................................................................................. 4-6
Raise and Lower Contact Inputs ........................................................................................................ 4-6
Var/Power Factor Control/Second Overexcitation Limiter Contact Input ........................................... 4-6
Parallel Generator Compensation ...................................................................................................... 4-6
Parallel Control and Var/PF/OEL/Excitation Limiter Control Inputs ................................................... 4-6
Voltage Matching................................................................................................................................ 4-7
Power Supply Inputs .......................................................................................................................... 4-7
Chassis Ground .................................................................................................................................. 4-7
Power (Field) Output .......................................................................................................................... 4-7
Relay Output (Alarm) .......................................................................................................................... 4-7
Communication Port ........................................................................................................................... 4-8
DM110 Connections for Typical Applications ..................................................................................... 4-8
INSTALLATION FOR CE COMPLIANCE ............................................................................................ 4-14
Mounting ........................................................................................................................................... 4-14
Wiring ............................................................................................................................................... 4-14
PRELIMINARY SETUP ........................................................................................................................ 4-14
Operating Power Considerations During DM110 Programming ...................................................... 4-15
ADJUSTMENTS................................................................................................................................... 4-15

Figures
Figure 4-1. DM110 Dimensions ................................................................................................................. 4-2
Figure 4-2. Cutout and Drilling Dimensions, P/N E000-23800 .................................................................. 4-3
Figure 4-3. Cutting and Drilling Dimensions, P/N E000-23801 ................................................................. 4-4
Figure 4-4. DM110 Terminals .................................................................................................................... 4-5
Figure 4-5. RS-232 Port Pin Assignments ................................................................................................ 4-8
Figure 4-6. Personal Computer to DM110 Connections ........................................................................... 4-8
Figure 4-7. Typical Connections for PMG Application with ABC Rotation and Three-Phase Sensing ..... 4-9
Figure 4-8. Typical Connections for PMG Application with ABC Rotation and Single-Phase Sensing .. 4-10
Figure 4-9. Typical Connections for Shunt Application with ABC Rotation and Three-Phase Sensing .. 4-11
Figure 4-10. Typical Connections for Shunt Application with ABC Rotation and Single-Phase Sensing 4-12
Figure 4-11. Typical Connections for Station Power Application and Three-Phase Sensing ................. 4-13
Figure 4-12. Cross-Current (Reactive Differential) Connections ............................................................. 4-14
Figure 4-13. Operating Power Connections for DM110 Programming (Input Voltage >120 Vac) .......... 4-15

Tables
Table 4-1. Bus Voltage Sensing Terminals ............................................................................................... 4-5
Table 4-2. Generator Voltage Sensing Terminals ..................................................................................... 4-6
Table 4-3. 52L/M and 52J/K Control Modes .............................................................................................. 4-7
Table 4-4. Communication Port Pin Functions .......................................................................................... 4-8

9287500992 Rev G AvK Stamford DM110 Installation i

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ii AvK Stamford DM110 Installation 9287500992 Rev G

SECTION 4 ! INSTALLATION
INTRODUCTION
DM110 Digital Excitation Control Systems are delivered in sturdy cartons to prevent shipping damage.
Upon receipt of a system, check the part number against the requisition and packaging list for agreement.
Inspect for damage, and if there is evidence of such, immediately file a claim with the carrier and notify
your sales representative.
If the unit is not installed immediately, store it in the original shipping package in a moisture- and dust-free
environment.

MOUNTING
The DM110 is normally located in the generator conduit box. It is designed for behind the panel mounting
and requires a cutout for front panel viewing. Supplied mounting hardware consists of six #12 thread-
forming screws that pass through mounting holes in the conduit box and thread into the plastic shell of the
DM110. The recommended torque range for the steel mounting screws is 4.07 to 4.52 newton-meters (36
to 40 inch-pounds). The unit must be mounted where the ambient temperature does not exceed the
allowable environmental conditions called out in Section 1, General Information, Specifications. DM110
package dimensions are shown in Figure 4-1. Cutout and drilling dimensions are shown in Figures 4-2
and 4-3. Figure 4-2 illustrates part number E000-23800 (Basler P/N 9287500138), which has its LED
indicators located on the bottom side of the unit. Figure 4-3 illustrates part number E000-23801 (Basler
P/N 9287500139), which has its LED indicators located on the top side of the unit. Drawing dimensions
are shown in inches and millimeters (in parenthesis).

9287500992 Rev G AvK Stamford DM110 Installation 4-1

 Figure 4-1. DM110 Dimensions

4-2 AvK Stamford DM110 Installation 9287500992 Rev G

 Figure 4-2. Cutout and Drilling Dimensions, P/N E000-23800
9287500992 Rev G AvK Stamford DM110 Installation 4-3
 Figure 4-3. Cutting and Drilling Dimensions, P/N E000-23801
4-4 AvK Stamford DM110 Installation 9287500992 Rev G
CONNECTIONS
DM110 connections are dependent on the application and excitation scheme. Incorrect wiring may result
in damage to the unit. Check the part number to ensure that you have the correct unit before connecting
and applying power.

NOTE
Be sure that the DM110 is hard-wired to earth ground with no smaller than 12
AWG copper wire attached to the ground terminal on the rear of the unit case.
When the unit is configured in a system with other devices, connect a separate
lead from the ground bus to each DM110 unit.

DM110 Terminations
DM110 units have two types of interface terminals. One type is quarter-inch, quick-connect terminals and
the other is a 9-pin DB9 connector. All terminals are located on the rear of the unit. The quarter-inch,
quick-connect terminal labels are located on the rear of the case. Wires performing common functions,
such as voltage sensing leads, should be grouped together. The 9-pin DB-9 type connector is used for
temporary interface with both IBM compatible PCs and hand-held computers.
Figure 4-4 shows the terminal connections located on the rear panel of the DM110. Except as noted
above, connections should be made with minimum wire size of 14 AWG.

Figure 4-4. DM110 Terminals

Bus Voltage Sensing Inputs

The bus voltage sensing terminals are labeled B1 and B3. These terminals are used only on units that
include the Voltage Matching option. The bus input is not phase sensitive to generator sensing. Table 4-1
lists the terminal assignments for bus voltage sensing.

Table 4-1. Bus Voltage Sensing Terminals

Bus Voltage Phase Terminal
A B1
C B3

9287500992 Rev G AvK Stamford DM110 Installation 4-5

Generator Voltage Sensing Inputs
The generator voltage sensing terminals are labeled E1, E2, and E3. The DM110 comes equipped for
three-phase sensing as standard. Single-phase sensing is obtained by connecting the C-phase sensing
input to terminals E2 and E3. Table 4-2 lists the terminal assignments for three-phase and single-phase
generator voltage sensing.
Table 4-2. Generator Voltage Sensing Terminals
Generator
Sensing Phase Terminal
A E1
3-Phase B E2
C E3
A E1
1-Phase
C E2, E3

Phase B Line Current Sensing Input

Generator line current is stepped down through a user-supplied current transformer (CT). Secondary
current from that transformer is applied to terminals labeled CT1 and CT2.

Accessory Input
The accessory input terminals are labeled A and B and accept a control input of 4 to 20 mAdc. Applying 4
mAdc from terminal A (+) to terminal B (–) causes a –15% (AVR mode), –30% (FCR or Power Factor
modes), or–50% (Var mode) change in the active mode setpoint. Applying 20 mAdc from terminal A (+) to
terminal B (–) causes a +15% (AVR mode), +30% (FCR or Power Factor modes), or +50% (Var mode)
change in the active mode setpoint. Applying a value of 12 mAdc holds the active mode setpoint at its
present level. If less than approximately 1.3 mAdc is applied or the Accessory input circuit is opened, the
regulation setpoint will return to the nominal level.

Raise and Lower Contact Inputs

Remote setpoint adjustment may be accomplished by connecting a single-pole, double-throw (SPDT),
spring return, center-off switch to the terminals labeled 6U, 7, and 6D. To connect this switch, the center
pole, or common terminal, must be connected to terminal 7. The other two terminals are connected to
terminals 6U and 6D.
This remote adjust switch may be mounted up to 150 feet away from the DM110 when using twisted,
shielded cable. Only dry, ungrounded switching contacts should be applied to the Raise and Lower
contact inputs.

Var/Power Factor Control/Second Overexcitation Limiter Contact Input

A customer-supplied enable/disable contact for this function connects to the terminals labeled 52J and
52K.
Only dry, ungrounded switching contacts should be applied to terminals 52J and 52K.

Parallel Generator Compensation

A customer-supplied enable/disable contact for this function connects to the terminals labeled 52L and
52M.
Only dry, ungrounded switching contacts should be applied to the Parallel Generator Compensation
contact input.

Parallel Control and Var/PF/OEL/Excitation Limiter Control Inputs

User-supplied contacts at terminals 52L and 52M determine whether AVR or Droop mode is active.
Terminals 52L and 52M typically connect to a 52b auxiliary contact of the generator breaker. User-
supplied contacts at terminals 52J and 52K control whether var/power factor correction or the second
overexcitation limiter is active or disabled. Terminals 52J and 52K typically connect to the auxiliary
contacts of the utility tie breaker. Table 4-3 lists the operating modes achieved for the different 52L/M and
52J/K contact states. A closed state indicates a continuous contact closure and an open state indicates a
continuous open-circuit.
4-6 AvK Stamford DM110 Installation 9287500992 Rev G
 Table 4-3. 52L/M and 52J/K Control Modes
DM110 Operating Mode 52L/M 52J/K Generator Operating Mode
AVR mode active, no droop, optional Closed Closed Single unit/stand-alone
var/PF mode disabled
Droop mode active, optional var/PF Open Closed Paralleled to the utility grid (droop) or
mode disabled two or more generators islanded
(droop or CCC)
Var/PF mode active Open Open Paralleled to utility grid
Excitation limiter mode active N/A Open OEL setpoint enabled
Excitation limiter mode active N/A Closed Excitation limiter setpoint enabled

Voltage Matching
A customer-supplied enable/disable contact for this function connects to the terminals labeled VM and
VMC. Only dry, ungrounded switching contacts should be applied to the Voltage Matching contact input.
Voltage matching is also enabled/disabled by the state of the 52J/K and/or 52L/M contact inputs. In
BESTCOMS, voltage matching can be configured to be disabled when the 52J/K or 52L/M contact input is
open or just the 52J/K contact input is open.

Power Supply Inputs

Power input terminals are labeled 3, 4, and 5. Single-phase or three-phase power may be applied. Single-
phase power may be applied to any two of the three terminals.
The DM110 can be powered directly from a variety of sources as long as the DM110 input power
specifications are followed (see Section 1, General Information, Specifications).
Examples of DM110 operating power sources are:
! Generator (shunt fed)
! Permanent magnet generator (PMG)
! Auxiliary winding
When powering the DM110 from a low-impedance power source, special provisions must be made to
avoid damage to the DM110. Examples of a low-impedance power source include a station service
source or power outlet. An Inrush Current Reduction Module, ICRM-7, must be connected between the
power source and DM110 input power terminals (see Figure 4-10). The ICRM-7 prevents DM110 damage
by minimizing the level of inrush current. The ICRM-7 can also be used when programming the DM110.
However, the Preliminary Setup paragraphs illustrate an alternate method for temporarily powering the
DM110 for programming.
More details about the ICRM-7 are available in Basler Electric publication 9387900990.

Chassis Ground
The chassis ground terminal is labeled GND.

Power (Field) Output

The field output terminals for connection to the generator exciter field are labeled F+ and F–.

Relay Output (Alarm)

The common alarm relay output contact may be accessed at the terminals labeled AL1 AND AL2.

9287500992 Rev G AvK Stamford DM110 Installation 4-7

Communication Port
The RS-232 port on the rear panel uses a DB-9
female connector. Figure 4-5 Illustrates the pin
assignments of the communication port and
Table 4-4 Identifies the RS-232 connector pin
functions. A standard communication cable
terminated with a DB-9 male connector is used
for PC interface with the DM110 as shown in
Figure 4-6. Figure 4-5. RS-232 Port Pin Assignments

Table 4-4. Communication Port Pin Functions

Pin Function Name Direction
1 N/C — N/A
2 Transmit data TXD From DM110
3 Receive data RXD To DM110
4 N/C — N/A
5 Signal ground GND N/A
6 N/C — N/A
7 N/C — N/A
8 N/C — N/A
9 N/C — N/A

Figure 4-6. Personal Computer to DM110 Connections

DM110 Connections for Typical Applications

Figures 4-7 through 4-11 illustrate typical applications using the DM110. Figure 4-7 shows an application
where DM110 operating power is derived from a permanent magnet generator (PMG) and three-phase
voltage sensing is applied to the DM110. Figure 4-8 shows another PMG application but with single-
phase voltage sensing. Figure 4-9 shows an application where DM110 operating power is derived from
the generator output (shunt application) and three-phase voltage sensing is applied to the DM110. Figure
4-10 shows another shunt application but with single-phase sensing. Figure 4-11 shows a DM110
powered by single-phase station power in a three-phase sensing application.
Figure 4-12 shows a typical connection diagram for two paralleled generators operating in cross-current
compensation (reactive differential) mode. The resistors shown have a value of 0.1 ohms. This is a typical
value that can be used to set the burden. (Ensure that the resistor power rating is adequate for the
installation.)

4-8 AvK Stamford DM110 Installation 9287500992 Rev G

 Figure 4-7. Typical Connections for PMG Application with ABC Rotation and Three-Phase Sensing

9287500992 Rev G AvK Stamford DM110 Installation 4-9

 Figure 4-8. Typical Connections for PMG Application with ABC Rotation and Single-Phase Sensing

4-10 AvK Stamford DM110 Installation 9287500992 Rev G

 Figure 4-9. Typical Connections for Shunt Application with ABC Rotation and Three-Phase Sensing

9287500992 Rev G AvK Stamford DM110 Installation 4-11

 Figure 4-10. Typical Connections for Shunt Application with ABC Rotation and Single-Phase Sensing

4-12 AvK Stamford DM110 Installation 9287500992 Rev G

 Figure 4-11. Typical Connections for Station Power Application and Three-Phase Sensing

9287500992 Rev G AvK Stamford DM110 Installation 4-13

 Figure 4-12. Cross-Current (Reactive Differential) Connections

INSTALLATION FOR CE COMPLIANCE

The following paragraphs describe the mounting and wiring requirements for a CE (European
Community) compliant installation.

Mounting
The DM110 must be mounted inside a grounded, metal enclosure (conduit box). An access panel should
cover the opening for the front panel display.

Wiring
Wiring connected to the terminals listed below must be shielded. Each shield should be terminated to
ground on the outside of the conduit box.
! Current sensing terminals CT1 and CT2
! Relay output terminals AL1 and AL2
! Var/Power Factor control/second OEL contact input terminals 52J and 52K
! Parallel generator compensation terminals 52L and 52M
! Raise and lower contact input terminals 6U, 6D, and 7
! Accessory input current terminals A and B
! Voltage matching contact input terminals VM and VMC

PRELIMINARY SETUP
Before starting the generator and DM110 for the first time, proceed as follows.

WARNING!
Lethal voltage is present at the rear panel when the unit is energized. Rear panel
connections should be made only when the unit is de-energized.

1. Tag and disconnect all wiring to the DM110. Be sure to insulate the wire terminals to prevent a short
circuit.
2. Start the prime mover and perform all engine governor adjustments.
4-14 AvK Stamford DM110 Installation 9287500992 Rev G
3. After all initial governor adjustments have been made, shut down the prime mover.
4. Connect only the DM110 power input terminals to an auxiliary power source. Before applying DM110
operating power, observe the precautions noted in Operating Power Considerations During DM110
Programming.
5. Perform all initial DM110 settings by connecting a PC operating with BESTCOMS to the rear
communication port of the DM110 and save all new settings.
6. Remove power from the DM110.
7. Connect the rest of the DM110 leads using the tagged identification.
8. Start the prime mover/generator and perform the final adjustments at rated speed and load.
9. After the initial startup, the DM110 should not require any further adjustments unless there is a
change in the system.

Operating Power Considerations During DM110 Programming

Due to its pulse-width modulated (PWM) power stage, the DM110 operating power input has a substantial
amount of capacitance. High inrush current can be experienced upon DM110 power-up when a "solid"
power source is used. When powering the DM110 for programming with voltage greater than 120 Vac,
high inrush current may damage the unit. Therefore, during programming, DM110 operating power should
be within the range of 30 to 120 Vac (50/60 Hz).

CAUTION
When programming the DM110 without the generator spinning, the connections
to DM110 terminals F+ and F– should be removed.

If it is necessary to perform programming with applied operating power over 120 Vac, a current-limiting
resistor must be connected between the power source and DM110 (Figure 4-13). A resistor rated at 20
ohms and 20 watts may be used to limit the inrush current to a safe level. During the duration of the
inrush current (about one cycle), the resistor power rating will be exceeded. Once the inrush has passed,
the resistor power dissipation level will be minimal. If desired, a 10 ohm, 50 watt resistor may be used
instead.

Figure 4-13. Operating Power Connections for DM110 Programming (Input Voltage >120 Vac)
These special operating considerations are to be observed only during DM110 programming. Applications
where the DM110 is powered from the generator output (shunt powered) or a permanent magnet
generator (PMG) are still valid within the constraints given in Section 1, General Information,
Specifications. In applications where station power is used to power the DM110, the DM110 should be
protected by an Inrush Current Reduction Module (ICRM-7). See Power Supply Inputs for more
information.

ADJUSTMENTS
All adjustments are made using external switching, or with BESTCOMS software via the rear panel
communication port. See Sections 5 and 6 for more information regarding setting adjustments with
BESTCOMS software.

9287500992 Rev G AvK Stamford DM110 Installation 4-15

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4-16 AvK Stamford DM110 Installation 9287500992 Rev G

SECTION 5 ! BESTCOMS SOFTWARE
TABLE OF CONTENTS
SECTION 5 ! BESTCOMS SOFTWARE .................................................................................................. 5-1
INTRODUCTION.................................................................................................................................... 5-1
INSTALLATION...................................................................................................................................... 5-1
Installing BESTCOMS ........................................................................................................................ 5-1
Connecting the DM110 and PC.......................................................................................................... 5-1
STARTING BESTCOMS ........................................................................................................................ 5-1
Establishing Communication .............................................................................................................. 5-2
CHANGING SETTINGS ......................................................................................................................... 5-2
SENDING AND RECEIVING SETTINGS .............................................................................................. 5-2
Sending Settings to the DM110.......................................................................................................... 5-3
Receiving Settings .............................................................................................................................. 5-3
Saving Settings to DM110 Memory .................................................................................................... 5-3
SETTING DEFINITIONS ........................................................................................................................ 5-3
System Configuration ......................................................................................................................... 5-3
System Settings .............................................................................................................................. 5-3
Setting Adjustments ........................................................................................................................... 5-5
Setpoint Tab ................................................................................................................................... 5-5
Startup Tab ..................................................................................................................................... 5-6
Control Gain ....................................................................................................................................... 5-7
Control Gain Tab ............................................................................................................................ 5-7
Analysis .............................................................................................................................................. 5-9
AVR Tab ....................................................................................................................................... 5-10
FCR Tab ....................................................................................................................................... 5-11
PF Tab .......................................................................................................................................... 5-12
VAR Tab ....................................................................................................................................... 5-13
Protection Settings ........................................................................................................................... 5-14
Protection Tab .............................................................................................................................. 5-14
Limiter Tab .................................................................................................................................... 5-15
Metering, Operation and Alarms ...................................................................................................... 5-16
Operation Tab ............................................................................................................................... 5-16
Alarm/Status Tab .......................................................................................................................... 5-18
PID DATA ............................................................................................................................................. 5-19
PID Calculation Based on Input Values ........................................................................................... 5-20
Adding to the PID List ....................................................................................................................... 5-20
Removing a PID List Record ............................................................................................................ 5-20
Retrieving Existing Data from the PID List ....................................................................................... 5-21
SETTINGS FILES ................................................................................................................................ 5-21
Printing Settings Files ....................................................................................................................... 5-21
Saving Settings Files ........................................................................................................................ 5-21
Uploading Settings Files ................................................................................................................... 5-21
PASSWORD PROTECTION ............................................................................................................... 5-22
Changing the Password ................................................................................................................... 5-22
TERMINATING COMMUNICATION .................................................................................................... 5-22
EMBEDDED FIRMWARE .................................................................................................................... 5-22
Updating the Firmware ..................................................................................................................... 5-22
SECTION 5 ! BESTCOMS SOFTWARE ....................................................................................................... i
Figures ..................................................................................................................................................... i
Tables ..................................................................................................................................................... ii

Figures
Figure 5-1. Software Title and Version ...................................................................................................... 5-1
Figure 5-2. Communication Port Menu Selection ...................................................................................... 5-2
Figure 5-3. Password Dialog Box .............................................................................................................. 5-2
Figure 5-4. Communication Initiation Screen ............................................................................................ 5-2
Figure 5-5. Wait Dialog Box ....................................................................................................................... 5-2
9287500992 Rev G AvK Stamford DM110 BESTCOMS Software i
Figure 5-6. System Configuration Screen ................................................................................................. 5-4
Figure 5-7. Setting Adjustments Screen, Setpoint Tab ............................................................................. 5-6
Figure 5-8. Setting Adjustments Screen, Startup Tab ............................................................................... 5-7
Figure 5-9. Control Gain Screen ................................................................................................................ 5-8
Figure 5-10. Analysis Screen, AVR Tab .................................................................................................. 5-10
Figure 5-11. Analysis Screen, FCR Tab .................................................................................................. 5-11
Figure 5-12. Analysis Screen, PF Tab ..................................................................................................... 5-12
Figure 5-13. Analysis Screen, VAR Tab .................................................................................................. 5-13
Figure 5-14. Protection Settings, Protection Tab .................................................................................... 5-14
Figure 5-15. Protection Settings Screen, Limiter Tab ............................................................................. 5-15
Figure 5-16. Metering, Operation, and Alarms Screen, Operation Tab .................................................. 5-16
Figure 5-17. Metering, Operation, and Alarms Screen, Alarm/Status Tab .............................................. 5-19
Figure 5-18. PID Window ........................................................................................................................ 5-20
Figure 5-19. Settings Upload Dialog Box ................................................................................................ 5-21
Figure 5-20. Password Dialog Box .......................................................................................................... 5-22
Figure 5-21. Software Uploading Advisory Dialog Box ........................................................................... 5-23
Figure 5-22. DM110 Embedded Program Loader ................................................................................... 5-23
Figure 5-23. Retrieved DM110 Information ............................................................................................. 5-24
Figure 5-24. Settings File Reminder Dialog Box ..................................................................................... 5-24
Figure 5-25. Open Dialog Box ................................................................................................................. 5-24
Figure 5-26. File Transfer Progress......................................................................................................... 5-25
Figure 5-27. DM110 Information After Upload ........................................................................................ 5-25

Tables
Table 5-1. DM110 Stability Range Settings .............................................................................................. 5-9
Table 5-2. Analysis Screen Tab Combinations ....................................................................................... 5-10

ii AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

SECTION 5 ! BESTCOMS SOFTWARE
INTRODUCTION
BESTCOMS-DM110 software provides the communication link between the DM110 and the user. All
DM110 settings are entered through BESTCOMS and all metering values (updated about once every
second) are read through BESTCOMS. Software within BESTCOMS enables the user to establish proper
PID (proportional + integral + derivative) parameters based on a specified generator and/or exciter time
constants. Within BESTCOMS, DM110 settings can be saved in a computer file and used later to
configure other units with the same settings.

INSTALLATION
BESTCOMS software for the DM110 operates with IBM-compatible personal computers (PCs) operating
® ® ®
with Microsoft Windows 2000, XP, and Vista . The minimum recommended operating requirements are:
! IBM compatible PC, 486DX2 or faster (100 MHz or higher microprocessor is recommended)
! CD-ROM Drive
! One available serial port

Installing BESTCOMS
BESTCOMS software contains a setup utility that installs the program on your PC. An uninstall utility is
loaded with the program that can be used to remove BESTCOMS from your PC if desired. Use the
following procedure to install BESTCOMS.
1. Insert the CD-ROM into the PC CD-ROM drive.
2. When the DM110 Setup and Documentation CD menu appears, click the Install button for the
BESTCOMS PC Program. The setup utility automatically installs BESTCOMS on your PC.
When BESTCOMS is installed, a Stamford AvK folder is added to the Windows® program menu. This
folder is accessed by clicking the Start button and pointing to Programs. The Stamford AvK folder
contains icons for the BESTCOMS-DM110 program and a utility to remove BESTCOMS.

Connecting the DM110 and PC

Connect a communication cable between the rear RS-232 connector of the DM110 and the appropriate
communication port of the PC. Refer to Figure 2-2 for the location of the DM110 RS-232 connector and
Figure 4-5 for the required connections between the DM110 and a PC.

CAUTION
When applying operating power to the DM110 for programming purposes,
observe the precautions called out in Section 4, Installation, Preliminary Setup.

STARTING BESTCOMS
BESTCOMS is started by clicking the Windows® Start
button, pointing to Programs, the Stamford AvK folder,
and then clicking the BESTCOMS-DM110 icon. At
startup, a dialog box with the program title and version
number is displayed briefly (Figure 5-1). After this dialog
box is displayed, the System Configuration screen is
displayed.

Figure 5-1. Software Title and Version

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-1

Establishing Communication
Communication between BESTCOMS and the
DM110 must be established before viewing
metering values or reading or changing settings.
BESTCOMS screen settings are updated only
after communication is opened or the
communication settings have been changed.
Open the DM110 communication port by clicking
on Communications on the menu bar, hovering
the mouse pointer over Open Comm Port, and
Figure 5-2. Communication Port Menu Selection
clicking RS-232 Port. Figure 5-2 illustrates the
menu selections for opening the DM110
communication port.
When RS-232 Port is selected, the Password dialog box of Figure 5-3 appears and prompts you to enter
a password. Each DM110 is delivered with "decs" as the default password. See the Password Protection
sub-section for information about changing the password.
After the correct password is entered, the Communication Initiation screen of Figure 5-4 is displayed.
Select Comm 1, Comm 2, Comm 3, or Comm 4 as the active communication port on your PC and click
the Initialize button. BESTCOMS initializes communication by obtaining the configuration settings from
the DM110.

NOTE
BESTCOMS may display the dialog box of
Figure 5-5 when initializing DM110 commu-
nication, obtaining DM110 configuration settings,
Figure 5-3. Password Dialog Box or performing other tasks. It's important to wait
until the box disappears before trying to execute
communication commands. Issuing commands
while the Wait dialog box is present may disrupt
communication between the DM110 and
BESTCOMS.

Figure 5-4. Communication Initiation Screen Figure 5-5. Wait Dialog Box

CHANGING SETTINGS
A setting is changed by clicking within the setting field and typing the new setting. The range limits of a
setting can be viewed by double-clicking the setting. Once all desired setting changes have been made
on a setting group screen, the settings must be sent to the DM110 before viewing other screens.
Otherwise, the settings changes will be lost. Settings changes can be sent to the DM110 by clicking the
SendToDM110 button. Settings can also be sent to the DM110 by clicking Communications on the
menu bar and clicking Send To DM110.

SENDING AND RECEIVING SETTINGS

When communication is enabled, DM110 settings can be sent or received through BESTCOMS.

5-2 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Sending Settings to the DM110
Settings changes are sent to the DM110 by clicking the SendToDM110 button. This causes the selected
setting displayed on the current settings screen to become the DM110 setting. Settings can also be sent
to the DM110 by clicking Communications on the menu bar and clicking Send To DM110. Additionally,
a single setting can be sent by pressing the Enter key after the new value is typed in. The SendToDM110
button must be clicked or the Enter key must be pressed after each setting change to ensure that all
settings are sent to the DM110. See Saving Settings to DM110 Memory for information about retaining
DM110 settings after operating power is removed.

Receiving Settings
DM110 settings are retrieved by clicking the GetFromDM110 button. This causes the current settings of
the DM110 to be displayed on the settings screen. Settings can also be received from the DM110 by
clicking Communications on the menu bar and clicking Get From DM110.

Saving Settings to DM110 Memory

Settings are saved in nonvolatile memory (EEPROM). In the event of a power loss, these are the settings
that are active at power up. When setting changes are made and sent to the DM110, they are
automatically saved to EEPROM (if the correct password is entered). When you close communication or
exit BESTCOMS, you may be asked for a password. Enter the correct password to ensure that all setting
changes are saved.

SETTING DEFINITIONS
Settings, metering values, and data records are arranged into six groups within BESTCOMS:
! System Configuration ! Analysis
! Setting Adjustments ! Protection/Relay
! Control Gain ! Metering/Operation
Each group is contained on a BESTCOMS screen. Each BESTCOMS screen has a corresponding toolbar
button that can be selected to access that screen. The six screens also can be accessed by clicking
Screens on the menu bar and then selecting the desired setting group (screen) from the list. A screen’s
settings and parameters are further organized by labeled tabs with the screen. In the following
paragraphs, settings are arranged and defined according to the organization of the BESTCOMS screens
and tabs.

System Configuration
The System Configuration screen consists of one tab labeled System Settings. Click the Configure
button to access the System Configuration screen or click Screens on the menu bar and click System
Configuration.
System Settings
System settings are shown in Figure 5-6 and described in the following paragraphs.
Sensing Voltage. This setting is used to configure the DM110 for either single-phase or three-phase
sensing voltage.
Limiter Mode. This setting enables and disables the excitation limiters. Overexcitation limiting (OEL) or
underexcitation limiting (UEL) can be enabled independently, both can be enabled, or neither limiter
enabled.
OEL Type. This setting configures the overexcitation limiter as a summing point limiter or takeover-style
limiter.
52JK Mode. This setting is used to configure the 52J/K contact input to control either the var/power factor
controller or the excitation limiter function. When the 52J/K contact input is configured to control the
var/PF controller, the excitation limiter is not available. Likewise, when the 52J/K contact input is
programmed to control the excitation limiter, var/PF control is not available.
If the 52J/K contact input is configured to control the var/PF function:
! An open contact across terminals 52J and 52K enables var/PF correction
! A closed contact across terminals 52J and 52K disables var/PF correction

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-3

If the 52J/K contact input is configured to control the overexcitation limiter:
! An open contact across terminals 52J and 52K enables the setpoint of the OEL
! A closed contact across terminals 52J and 52K enables the setpoint of the excitation limiter
Generator Frequency. This setting is used to select a nominal system operating frequency of 50 hertz or
60 hertz.
Regulator Sensing Voltage (V). The nominal, ac generator voltage obtained from the generator sensing
transformer is entered in this setting field. Voltages within the ranges of 100 to 140 Vac, 200 to 280 Vac,
or 380 to 560 Vac may be entered in 0.1 Vac increments. A setting of 600 Vac is also possible.
Regulator Sensing Current (A). This field indicates the DM110 rated generator sensing value. The DM110
rated regulator sensing current is displayed only when communication between the DM110 and
BESTCOMS is established.

Figure 5-6. System Configuration Screen

Version Numbers. These two read-only version numbers indicate the BESTCOMS software version and
the DM110 embedded software version. Version numbers are displayed only when communication
between the DM110 and BESTCOMS is established.
Style Number. The three, read-only style number fields indicate the electrical characteristics and
operational features of the DM110. the style number is displayed only when communication between the
DM110 and BESTCOMS is established.
Generator PT Ratio. The ratio of the generator sensing transformer is entered in this setting field. This
ratio allows the voltage displayed through BESTCOMS to match the actual generator output voltage. A
ratio of 1 to 150 may be entered in increments of 0.01.
Generator CT Ratio. The ratio of the generator B-phase current transformer is entered in this setting field.
This ratio allows the current displayed by the DM110 to match the actual B-phase generator output
current. A ratio of 1 to 6,000 may be entered in increments of 0.1.
Note: If the CT is positioned in part of a parallel circuit that does not carry full load current, then the ratio
entered should be referenced to full line current. For example, if the full line current is 4000 A and a
1000:1 CT is positioned in quarter line current (four parallel circuits), then the ratio entered should be
4000:1.
Bus PT Ratio. This setting field is used to enter the bus potential sensing transformer ratio. This ratio
allows the bus voltage to be displayed through BESTCOMS. A ratio of 1 to 150 may be entered in 0.01
increments.

5-4 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Setting Adjustments
The Setting Adjustments screen consists of two tabs: Setpoint and Startup.
Setpoint Tab
The Setpoint tab settings of the Setting Adjustments screen are shown in Figure 5-7. Each setting of the
Setpoint tab is described in the following paragraphs.
Automatic Voltage Regulator (AVR) - AVR Setpoint (V). This setting field is used to enter the desired
generator output terminal voltage. The AVR setpoint value range depends on the regulator sensing
voltage and band setting.
Fine Voltage Adjustment - Band Setting (%). The Band Setting determines the minimum and maximum
adjustment allowed to the AVR Setpoint (as a percentage of the Regulator Sensing Voltage setting (see
Figure 5-8)). Band Setting values are entered as a percentage of the regulator sensing voltage setting
over a range of 0 to 15%in 0.1% increments.
Droop - Setpoint (%). This setting controls the reactive droop compensation feature of the DM110. The
setpoint value determines the amount of change permitted in the generator voltage setpoint when the
DM110 responds to a reactive load. The setpoint value is adjustable from 0 to 10% in increments of
0.01%. The setpoint is based on a 0.8 power factor load.
If the equivalent drooping characteristic is to be based on 0.0 power factor load and the generator line
current rating, the droop setpoint should be scaled as follows:

New Droop Setpoint % = Desired Droop Setpoint (@ 0.0 PF) % " 0.6 " (Gen CT Primary Rating / Gen
Rated Line Current)
Example:
Generator Rated Line Current: 1500 A
Generator Rated Line Voltage: 480 V
Generator Sensing CT: 2000:5
Desired Droop Setpoint at 0.0 PF: 5%

New Droop Setpoint % = 5 " 0.6 " (2000/1500) = 4%

In this example a droop setpoint of 4% equals 5% voltage droop at 0.0 power factor.
Note: The ratio used for the Gen CT Primary rating should be the same as the entered for the Generator
CT Ratio setting.
Droop – Phase Compensation. This setting compensates for generators that are wound in such a way
that the sensing supplied to the regulator is not at 90# with respect to the output current that is sensed for
droop. The phase compensation setting is used to add to or subtract from the phase angle between the
sensed voltage and current. An angle of –30# to 30# may be entered in 0.1# increments. The default
setting of 0# is suitable for applications where a 90# angle exists between the sensed voltage and current
(unity power factor).
Field Current Regulator (FCR) - FCR Setpoint (A). This setting defines the field current setpoint when
operating in Manual mode. The FCR Setpoint field accepts a value of 0.03 to 7 Adc in 0.01 Adc
increments.

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-5

 Figure 5-7. Setting Adjustments Screen, Setpoint Tab

Reactive Power Control (VAR) - VAR Setpoint (% of rated). The VAR Setpoint determines the level of
generator vars maintained by the DM110 when operating in Var Control mode. Values from –100%
(underexcited) to +100% (overexcited) in 1.0% increments may be entered in the VAR Setpoint field.
Power Factor Control (PF) - PF Setpoint. The PF Setpoint determines the level of generator power factor
maintained by the DM110 when operating in Power Factor Control mode. PF Setpoint values are
adjustable from -0.6 to -1 (1) or 0.6 to +1 in 0.001 increments. Negative values give a leading power
factor and positive values give a lagging power factor.
Startup Tab
The Startup-tab settings of the Setting Adjustment screen are shown in Figure 5-8. Each setting of the
Startup tab is described in the following paragraphs.
Startup Control - Gen Soft Start Time (sec). This setting defines the time limit for the generator soft-start
voltage ramp time. The soft-start time minimizes generator voltage overshoot and can be set from 1 to
7,200 seconds in 1 second increments.
Underfrequency Setting - Corner Frequency (Hz). The Corner Frequency setting defines the value of
frequency that causes the DM110 to adjust the voltage setpoint so that the generator voltage follows the
selected volts per hertz slope. A value of 40 to 65 hertz can be entered in this setting field in 0.01
increments.
Underfrequency Setting - Slope (Volts/Hz). The slope for generator underfrequency protection is selected
with this per-unit setting. A slope setting of 0 to 3.00 can be entered in increments of 0.01.
Dwell Setting – Dwell (% Volts/sec). This setting introduces a delay between generator speed recovery
and voltage recovery. Settings of 4, 8, 12, 16, 20, and Disable are possible. Selecting Disable forces the
generator voltage to follow the Underfrequency Slope (V/Hz) setting.
Voltage Matching - Speed (sec). This setting determines how quickly the generator voltage is adjusted by
the DM110 to match the bus voltage. The Speed setting is adjustable from 1 to 300 seconds in 0.01
increments.
Voltage Matching – Disable by Contact. This setting selects the DM110 contact input used to disable
voltage matching. Selecting “52JK or 52LM” allows either the 52JK or 52LM contact input to disable
voltage matching. Selecting “52JK” allows only the 52JK contact input to disable voltage matching.
Voltage Matching – Mode. The voltage matching mode can be Maintain or Revert. When Maintain is
selected, the DM110 setpoint is maintained at the bus voltage level even after the generator or utility

5-6 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

breaker opens. When Revert is selected, the DM110 setpoint reverts to its original level when the
generator or utility breaker opens.
Gen to Bus PT Match Level (%). Ensures accurate voltage matching by compensation for the error
between the generator and bus voltage sensing transformers. The match level is expressed as the
relationship of the generator voltage to the bus voltage (in percent). A setting of zero to 700% may be
entered in 0.1% increments.

Figure 5-8. Setting Adjustments Screen, Startup Tab

Control Gain
The Control Gain screen consists of one tab labeled Control Gain. Click the Gain button to access the
Control Gain screen or click Screens on the menu bar and click Control Gain.
Control Gain Tab
Control gain settings are shown in Figure 5-9 and are described in the following paragraphs.

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-7

 Figure 5-9. Control Gain Screen
Stability Range. This setting selects one of 20 preset stability ranges within the DM110. A guide for
selecting the stability range is provided in Table 5-1. A setting of 21 enables the entry of custom stability
settings through the BESTCOMS PID window. Information about the PID window is provided later under
the heading of PID Window. When the Stability Range is set at 21, the PID button may be selected to
access the PID window. A Stability Range setting of 1 through 20 disables the PID button and prevents
access to the PID window.
AVR/FCR - Proportional Gain KP. This setting selects the proportional constant (KP) stability parameter.
The DM110 supplies a value that is equivalent to KP multiplied by the error between the voltage setpoint
and the actual generator output voltage. KP values of 0 to 1,000 may be entered in increments of 0.01.
Observe the following guidelines when tuning the KP value. If the transient response has too much
overshoot, then KP should be decreased. If the transient response is too slow, then KP should be
increased.
AVR/FCR - Integral Gain KI. This setting selects the integral constant (KI) stability parameter. The DM110
supplies a value that is equivalent to KI multiplied by the integral of the error between the voltage setpoint
and the actual generator output voltage. KI values of 0.01 to 1,000 may be entered in increments of 0.01.
Increasing the value of KI decreases the time required to reach steady state.
AVR/FCR - Derivative Gain KD. This setting selects the derivative constant (KD) stability parameter. The
DM110 provides an output value that is equivalent to KD multiplied by the derivative of the error between
the voltage setpoint and the actual generator output voltage. KD values of 0 to 1,000 may be entered in
increments of 0.01.
Increasing the value of KD reduces transient response ringing.
AVR/FCR – Derivative Gain TD. This setting removes the effect of noise on numerical differentiation. A
setting of 0 to 1 may be entered in 0.01 increments.
AVR/FCR - AVR<=Loop Gain Kg=>FCR. This setting adjusts the loop-gain level of the PID algorithm.
Loop Gain values of 0 to 1,000 may be entered for AVR and FCR operation in increments of 0.01.

5-8 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

 Table 5-1. DM110 Stability Range Settings
Generator Time Constants Stability
Size Generator (T’do) Exciter (Texc) Range
SMALL 1.0 0.17 1
1.5 0.25 2
2.0 0.33 3
2.5 0.42 4
3.0 0.50 5
3.5 0.58 6
4.0 0.67 7
4.5 0.75 8
5.0 0.83 9
5.5 0.92 10
6.0 1.00 11
6.5 1.08 12
7.0 1.17 13
7.5 1.25 14
8.0 1.33 15
8.5 1.42 16
9.0 1.50 17
9.5 1.58 18
10.0 1.67 19
LARGE 10.5 1.75 20

VAR/PF - PF Integral Gain KI. This setting adjusts the integral gain and determines the characteristic of
the DM110 dynamic response to a changed PF setting. PF KI values of 0 to 300 may be entered in
increments of 0.01.
VAR/PF - Var Integral Gain KI. This setting adjusts the integral gain and determines the characteristic of
the DM110 dynamic response to a changed var setting. Var KI values of 0 to 300 may be entered in
increments of 0.01.
VAR/PF - VAR<=Loop Gain Kg=>PF. This setting adjusts the loop-gain level of the PI algorithm for var or
power factor control. Loop Gain values of 0 to 300 may be entered for var and power factor operation in
increments of 0.01.
OEL/UEL – OEL Integral Gain KI. This setting controls the rate at which the DM110 responds during an
overexcitation event. KI values of 0 to 300 may be entered in increments of 0.01.
OEL/UEL – OEL Loop Gain Kg. This setting adjusts the coarse loop-gain level of the PID algorithm for the
overexcitation limiting function. Loop Gain values of 0 to 300 may be entered in increments of 0.01.
OEL/UEL – UEL Integral Gain KI. This setting controls the rate at which the DM110 responds during an
underexcitation event. KI values of 0 to 300 may be entered in increments of 0.01.
OEL/UEL – UEL Loop Gain Kg. This setting adjusts the coarse loop-gain level of the PID algorithm for the
underexcitation limiting function. Loop Gain values of 0 to 300 may be entered in increments of 0.01.

Analysis
Click the Analysis button or click Screens on the Menu bar and click Analysis to view the Analysis
screen. The Analysis screen consists of four tabs: VAR, PF, AVR, and FCR. Each of the tabs displays
four metered sensing values and has six alarm signal indicators. Metered sensing values include Vrms
(rms voltage), Ifd (dc field current), reactive power (vars), and power factor (PF). Alarm signal indicators
include Overexcitation Limiting, Underexcitation Limiting, Generator Overvoltage, Loss of Generator
Sensing, Underfrequency Active, and Overexcitation Shutdown.
The operating status and control mode of the DM110 determine which tabs of the Analysis screen are
enabled and can be accessed by the user. Table 5-2 lists the DM110 operating status and control modes
that enable the four tabs of the Analysis screen.

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-9

 Table 5-2. Analysis Screen Tab Combinations
Control Mode Operating Status Tab Enabled
AVR OFF AVR
AVR PF AVR, PF
AVR VAR AVR, VAR
FCR N/A FCR
Control mode and operating status selections are made at the Operation tab of the BESTCOMS Metering
screen and are discussed later in this section.
AVR Tab
Figure 5-10 illustrates the settings, sensing values, and alarm signal indicators of the AVR tab. The
settings of the AVR tab make it possible to increment and decrement the AVR setpoint of the DM110.The
sensing values and alarm signal indicators of the AVR tab are also displayed by the other tabs of the
Analysis screen.
Voltage Step Response - AVR Setpoint (V) (Nominal). This read-only field indicates the AVR setpoint.
(The AVR setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The voltage
displayed in the AVR Setpoint field is selected by clicking the adjacent button. Clicking this button sends
the AVR Setpoint value to the DM110 and changes the color of the button from gray to red.
Voltage Step Response - Increment of AVR Setpoint (V). These two fields indicate the increase that
occurs to the AVR setpoint when the corresponding Increment button is clicked. The "% increase" field is
used to set and indicate the percentage that the AVR setpoint is increased when the Increment button is
clicked. The "AVR Setpoint =" field indicates the value of voltage that corresponds to the "% increase"
field. Any setpoint value within range or higher than the setpoint value can be typed into the "AVR
Setpoint ="field, which updates the "% increase" field. The AVR setpoint changes to this value when the
adjacent button is clicked. When clicked, the Increment button changes from gray to red to indicate that
the AVR setpoint has increased to the value in the "AVR Setpoint =" field.

Figure 5-10. Analysis Screen, AVR Tab

Voltage Step Response - Decrement of AVR Setpoint (V). These two fields indicate the change that will
occur to the AVR setpoint when the corresponding Decrement button is clicked. The "% decrease" field is
used to set and indicate the percentage (0 to 10%) that the AVR setpoint is decreased when the
Decrement button is clicked. The "AVR Setpoint =" field indicates the value of voltage that corresponds to
the "% decrease" field. Any setpoint value within range or lower than the setpoint value can be typed into
the "AVR Setpoint =" field, which updates the "% decrease" field. The AVR setpoint changes to this value

5-10 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

when the adjacent button is clicked. When clicked, the Decrement button changes from gray to red to
indicate that the AVR setpoint has decreased to the value in the "AVR Setpoint =" field.
Voltage Step Response - Meter Value. This field and the dial pointer indicate the value of the selected
AVR setpoint. When the AVR setpoint is changed by clicking the increment, decrement, or setpoint
button, the meter value field and dial pointer indicate the new setpoint value. A new AVR setpoint can be
typed directly into the Meter Value field or selected by dragging the dial pointer to the desired value. The
new value is sent to the DM110 by clicking the Send button.
Voltage Step Response - Current Setpoint. The active DM110 setpoint (adjusted by using any of the
previously mentioned methods) is displayed in this field. To return the AVR setpoint to the nominal
setting, the button adjacent to the "AVR Setpoint (V) (Nominal)" field should be clicked. If the AVR tab is
left to view other tabs or screens without returning the AVR setpoint to nominal, an AVR dialog box
appears. Clicking the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR
setpoint at the current value.
FCR Tab
Figure 5-11 illustrates the settings, sensing values, and alarm signal indicators of the FCR tab. The
settings of the FCR tab make it possible to increment and decrement the FCR setpoint of the DM110. The
sensing values and alarm signal indicators of the FCR tab are also displayed by the other tabs of the
Analysis screen.
Field Current Step Response - FCR Setpoint (A). This read-only field indicates the FCR setpoint. (The
FCR setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The current displayed in
the FCR Setpoint field is selected by clicking the adjacent pushbutton. Clicking this button sends the FCR
Setpoint value to the DM110 and changes the color of the pushbutton from gray to red.
Field Current Step Response - Increment of FCR Setpoint (A). These two fields indicate the increase that
occurs to the FCR setpoint when the corresponding Increment button is clicked. The "% increase" field is
used to set and indicate the percentage (0 to 10%) that the FCR setpoint is increased when the
Increment button is clicked. The "FCR Setpoint =" field indicates the value of current that corresponds to
the "% increase" field. Any setpoint value within range or higher than the setpoint value can be typed into
the "FCR Setpoint =" field, which updates the "% increase" field. The FCR setpoint changes to this value
when the adjacent button is clicked. When clicked, the Increment button changes from gray to red to
indicate that the FCR setpoint has increased to the value in the "FCR Setpoint =" field.

Figure 5-11. Analysis Screen, FCR Tab

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-11

Field Current Step Response - Decrement of FCR Setpoint (A). These two fields indicate the change that
will occur to the FCR setpoint when the corresponding Decrement button is clicked. The "% decrease"
field is used to set and indicate the percentage that the FCR setpoint is decreased when the Decrement
button is clicked. The "FCR Setpoint =" field indicates the value of current that corresponds to the "%
decrease" field. The FCR setpoint changes to this value when the adjacent button is clicked. When
clicked, the Decrement button changes from gray to red to indicate that the FCR setpoint has decreased
to the value in the "FCR Setpoint =" field.
Field Current Step Response - Meter Value. This field and the dial pointer indicate the value of the
selected FCR setpoint. When the AVR setpoint is changed by clicking the increment, decrement, or
setpoint button, the meter value field and dial pointer indicate the new setpoint value. A new FCR setpoint
can be typed directly into the "Meter Value" field or selected by dragging the dial pointer to the desired
value. The new value is sent to the DM110 by clicking the Send button.
Field Current Step Response - Current Setpoint. The active DM110 setpoint (adjusted by using any of the
previously mentioned methods) is displayed in this field. To return the FCR setpoint to the nominal
setting, the button adjacent to the "FCR Setpoint (A) (Nominal)" field should be clicked. If the FCR tab is
left to view other tabs or screens without returning the FCR setpoint to nominal, an FCR setpoint dialog
box appears. Clicking the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR
setpoint at the current level.
PF Tab
Figure 5-12 illustrates the settings, sensing values, and alarm signal indicators of the PF tab. Each setting
of the PF tab is described in the following paragraphs.
Power Factor Step Response - Power Factor Setpoint (Nominal). This read-only field indicates the PF
setpoint. (The PF setpoint is set by using the Setpoint tab of the Setting Adjustments screen.) The value
displayed in the FCR Setpoint field is selected by clicking the adjacent pushbutton. Clicking this button
sends the PF setpoint value to the DM110 and changes the color of the pushbutton from gray to red.
Power Factor Step Response - Increment of PF Setpoint. This field indicates the new PF setpoint that is
established when the corresponding increment button is clicked. Any setpoint value within range or higher
than the existing setpoint value can be typed into the "Increase PF Setpoint =" field. The PF setpoint
changes to this value when the adjacent button is clicked. When clicked, the Increment button changes
from gray to red to indicate that the PF setpoint has increased to the value in the "Increase PF Setpoint ="
field.

Figure 5-12. Analysis Screen, PF Tab

5-12 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Power Factor Step Response - Decrement of PF Setpoint. This field indicates the new PF setpoint that is
established when the corresponding decrement button is clicked. Any setpoint value within range or lower
than the existing setpoint value can be typed into the "Decrease PF Setpoint =" field. The PF setpoint
changes to this value when the adjacent button is clicked. When clicked, the Decrement button changes
from gray to red to indicate that the PF setpoint has decreased to the value in the "Decrease PF Setpoint
=" field.
Power Factor Step Response - PF Value. This field and the dial pointer indicate the value of the selected
PF setpoint. When the PF setpoint is changed by clicking the increment, decrement, or setpoint button,
the meter value field and dial pointer indicate the new setpoint value. A new PF setpoint can be typed
directly into the "PF Value" field or selected by dragging the dial pointer to the desired value. The new
value is sent to the DM110 by clicking the Send button.
Power Factor Step Response - Current Setpoint. The active DM110 setpoint (adjusted by using any of the
previously mentioned methods) is displayed in this field. To return the PF setpoint to the nominal setting,
the button adjacent to the PF Setpoint (Nominal) field should be clicked. If the PF tab is left to view other
tabs or screens without returning the PF setpoint to nominal, a PF setpoint dialog box appears. Clicking
the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR setpoint at the current
value.
VAR Tab
Figure 5-13 illustrates the settings, sensing values, and alarm signal indicators of the VAR tab. Each
setting of the VAR tab is described in the following paragraphs.
Reactive Power Step Response - VAR Setpoint (%) (Nominal). This read-only field indicates the var
setpoint. (The var setpoint is set by using the Setpoint tab of the Setting Adjustments screen.) The value
displayed in the "VAR Setpoint" field is selected by clicking the adjacent button. Clicking this button sends
the var setpoint value to the DM110 and changes the color of the pushbutton from gray to red.
Reactive Power Step Response - Increment of VAR Setpoint (%). This field indicates the increase that
occurs to the FCR setpoint when the corresponding Increment button is clicked. The "Increase VAR
Setpoint =" field is used to set and indicate the percentage that the var setpoint is increased to when the
Increment button is clicked. Any setpoint value (expressed as a percent of nominal) within range or higher
than the existing setpoint value can be typed into the "Increase VAR Setpoint =" field. The var setpoint
changes to the new value when the adjacent button is clicked. Clicking this button sends the var setpoint
value to the DM110 and changes the color of the pushbutton from gray to red.

Figure 5-13. Analysis Screen, VAR Tab

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-13

Reactive Power Step Response - Decrement of VAR Setpoint (%). This field indicates the decrease that
occurs to the FCR setpoint when the corresponding Decrement button is clicked. The "Decrease VAR
Setpoint =" field is used to set and indicate the percentage that the var setpoint is decreased to when the
Decrement button is clicked. Any setpoint value (expressed as a percent of nominal) within range or lower
than the existing setpoint value can be typed into the "Decrease VAR Setpoint =" field. The var setpoint
changes to the new value when the adjacent button is clicked. Clicking this button sends the var setpoint
value to the DM110 and changes the color of the pushbutton from gray to red.
Reactive Power Step Response - Meter Value. These fields and the dial pointer indicate the value of the
selected var setpoint. When the var setpoint is changed by clicking the increment, decrement, or setpoint
button, the meter value fields and dial pointer indicate the setpoint value. A new var setpoint, expressed
as a kvar value or a percentage of nominal, can be typed directly into either Meter Value field or selected
by dragging the dial pointer to the desired value. The new value is sent to the DM110 by clicking the Send
button.
Reactive Power Step Response - Current Setpoint (%). The active var setpoint (adjusted by using any of
the previously mentioned methods) is displayed in this field. To return the var setpoint to the nominal
setting, the button adjacent to the "VAR Setpoint (%) (Nominal)" field should be clicked. If the VAR tab is
left to view other tabs or screens without returning the VAR setpoint to nominal, a var setpoint dialog box
appears. Clicking the Yes button returns the var setpoint to nominal. Clicking No maintains the var
setpoint at the current value.

Protection Settings
The Protection Settings screen consists of two tabs: Protection and Limiter. Click the Protection button to
access the Protection Settings screen or click Screens on the menu bar and click Protection Settings.
Protection Tab
Protection settings are shown in Figure 5-14 and are described in the following paragraphs.
Generator Overvoltage - Voltage Level (%). The value of this field is expressed as a percentage of the
nominal generator voltage and determines the level of generator voltage required to initiate a generator
overvoltage condition. An overvoltage percentage value of 100 to 120 percent may be entered in 1
percent increments. A generator overvoltage condition lights the Generator Overvoltage LED on the front
panel.
Generator Overvoltage – Alarm Time Delay (sec). This setting establishes the length of time that a
generator overvoltage condition must exist before the DM110 annunciates the condition. An alarm time
delay of 0 to 10 seconds may be entered in 1 second increments.

Figure 5-14. Protection Settings, Protection Tab

5-14 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G
Generator Overvoltage - Hardware Shutdown. Enabling Hardware Shutdown will cause the DM110 to
remove field excitation when the generator overvoltage setting is exceeded. Disabling Hardware
Shutdown prevents the DM110 from removing excitation during a generator overvoltage condition.
Generator Overvoltage – Alarm. This setting enables and disables closure of the DM110 Alarm output
(terminals AL1 and AL2) during generator overvoltage. Disabling the alarm also disables hardware
shutdown.
Field Overvoltage - Voltage Level (Vdc). The value in this field is adjustable from 0 to 250 Vdc and
determines the field voltage level that will cause the DM110 to issue an overexcitation limit alarm. When
the field voltage increases above the value of this field for 10 seconds, the Overexcitation Shutdown LED
on the front panel lights.
Field Overvoltage - Alarm. If the Alarm is enabled and a field overvoltage condition exists for 10 seconds,
the DM110 Alarm output (terminals AL1, AL2) will close. Disabling the Alarm prevents the Alarm output
from closing when a field overvoltage condition exists. Disabling the alarm also disables hardware
shutdown.
Field Overvoltage - Hardware Shutdown. When Hardware Shutdown is enabled, the DM110 will remove
field excitation when a field overvoltage condition exists for 10 seconds.
Loss of Sensing Voltage - LOS Option. One of two DM110 responses can be selected for a loss of
sensing voltage condition. Selecting Shutdown Regulator will cause the DM110 to remove field excitation
when loss of sensing voltage occurs. Selecting Transfer To FCR will cause the DM110 to transfer to FCR
mode when a loss of sensing voltage occurs.
Loss of Sensing Voltage - Time Delay (sec). The value of this field determines the time delay between
when a loss of sensing voltage is recognized and the DM110 responds according to the Hardware
Shutdown and LOS Option options selected. A time delay of 0 to 25 seconds may be entered in 1 second
increments.
Loss of Sensing Voltage - Hardware Shutdown. Enabling Hardware Shutdown will cause the DM110 to
remove field excitation when a loss of sensing voltage occurs. Disabling Hardware Shutdown prevents
the DM110 from removing excitation during a loss of sensing voltage.
Limiter Tab
Limiter tab settings are shown in Figure 5-15 and described in the following paragraphs.

Figure 5-15. Protection Settings Screen, Limiter Tab

OEL - Current Level (A). The value of current in this field determines the excitation level that will cause
the DM110 to issue an overexcitation limit alarm. A current level of 0 to 15 A may be entered in 0.01
increments. When the level of field current increases above the value of this field, the Overexcitation
Shutdown LED on the front panel lights and the OEL time delay starts timing down.
9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-15
OEL - Alarm Time Delay (sec). The value of this field determines the time delay between when the
DM110 recognizes an overexcitation condition and the DM110 Alarm output (terminals AL1, AL2) closes.
A time delay of 0 to 10 seconds may be entered in 1 second increments.
OEL - Hardware Shutdown. If the hardware shutdown feature is enabled and an overexcitation condition
exists for the duration of the Alarm Time Delay, the DM110 will stop excitation when the Alarm output
closes.
Excitation Limiter – Current Level (A). This setting establishes the level of field current where the DM110
starts limiting excitation during normal operating conditions that are not indicative of a fault. The setting
range varies according to the setting of the OEL current level. For example, an OEL current level setting
of 4 Adc gives an excitation limiter current level setting range of 0 to 4 Adc, and an OEL current level
setting of 6 Adc gives an excitation limiter current level setting range of 0 to 6 Adc. A maximum setting
range of 0 to 15 Adc is possible. The setting increment is 0.01 Adc.
UEL – VAR Level (%). This setting, expressed as a percentage of the leading var setpoint, determines the
excitation level that will cause the DM110 to issue an underexcitation limit alarm. A setting of 0 to 100%
may be entered in 1% increments. When the var level decreases below this setting, the Underexcitation
Limiting LED on the front panel lights and the UEL time delay starts timing down.
UEL – Alarm Time Delay (sec). The value of this field determines the time delay between when the
DM110 recognizes an underexcitation condition and the DM110 Alarm output (terminals AL1, AL2)
closes. A time delay of 0 to 10 seconds may be entered in 1 second increments.
UEL – Hardware Shutdown. If the hardware shutdown feature is enabled and an underexcitation
condition exists for the duration of the Alarm Time Delay, the DM110 will stop excitation when the Alarm
output closes.

Metering, Operation and Alarms

The Metering, Operation and Alarms screen is viewed by clicking the Metering button or by clicking
Screens on the Menu bar and clicking Metering/Operation. Information displayed on the Metering,
Operation and Alarms screen can be frozen by clicking the Metering button while viewing the screen or by
clicking Metering on the Menu bar and clicking Disable Metering. Metering can be resumed by clicking the
Metering button or by clicking Metering on the Menu bar and clicking Enable Metering. The Metering,
Operation and Alarms screen consists of two tabs: Operation and Alarm/Status.
Operation Tab
Operation tab metering values, setpoint values, and control functions are illustrated in Figure 5-16.

Figure 5-16. Metering, Operation, and Alarms Screen, Operation Tab

5-16 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Gen Voltage (V). These metering values report the status of the V A-B, VC-B, VC-A, and V AVG generator
voltages. The reported values are the product of the voltage sensed at terminals E1, E2, and E3 and the
generator PT ratio. All metering values are updated once each second. When single-phase sensing is
used (System Configuration screen, Sensing Voltage) and the DM110 sensing voltage terminals (E1, E2,
and E3) are connected as shown in Figures 4-7 or 4-9, all of the generator voltage metering values will be
identical.
Gen Current (A). This metering value indicates the level of the B-phase generator current. This value is
the product of the current input to CT1 and CT2 and the CT ratio. Generator current is monitored through
DM110 terminals CT1 and CT2.
Gen Frequency (Hz). This metering value indicates the frequency of the monitored generator voltage.
Power - VA. This metering value indicates apparent power and is the calculated product of the metered
generator voltage (V AVG), PT ratio (entered at the System Configuration screen), metered generator
current (Ib), CT ratio (entered at the System Configuration screen), and the square root of 3. See
Equation 5-1.

VA % VAVG $ IB $ 3
Equation 5-1
Power – W. This metering value indicates real power and is the calculated product of the metered
generator voltage(V AVG), PT ratio (entered at the System Configuration screen), metered generator
current (Ib) CT ratio (entered at the System Configuration screen), square root of 3, and the cosine of the
metered phase angle. See Equation 5-2.

W % VAVG $ IB $ 3 $ cos &

Equation 5-2
Power – Var. This metering value indicates reactive power and is the calculated product of the metered
generator voltage(V AVG), PT ratio (entered at the System Configuration screen), metered generator
current (Ib) CT ratio (entered at the System Configuration screen), square root of 3, and the sine of the
metered phase angle. See Equation 5-3.

var % VAVG $IB $ 3 $ sin &

Equation 5-3
Power – PF. This metering value indicates the power factor and is the calculated result of dividing the
Real Power (W) value by the Apparent Power (VA) value. See Equation 5-4.
PF % W ’ VA
Equation 5-4
Phase Angle (Degree). This metering value indicates the phase angle difference (in degrees) between the
generator voltage and the generator current.
Aux DC Input (V). This metering value indicates the level of dc control current applied from a remote
device to DM110 terminals A and B. The displayed value correlates to the generator voltage setpoint.
Bus Voltage (V). This metering value indicates the amount of bus voltage present at the utility side of the
tie circuit breaker. The displayed value is the product of the voltage sensed at terminals B1 and B3 and
the bus PT ratio.
Field Voltage (V). This metering value indicates the value of voltage being supplied from the DM110
output (terminals F+ and F-) to the generator field.
Field Current (A). This metering value indicates the amount of current flowing from the DM110 output
(terminals F+ and F-) to the generator field.
Regulator Output (%). This metering value indicates the level of the field output, expressed as a
percentage of the maximum rated output.
Operating Status. The Operating Status controls and indicators include three buttons and three
corresponding indicators. Operating Status buttons are labeled PF, VAR, and OFF. Clicking the PF button
changes the color of the adjacent PF indicator to green and causes the DM110 to maintain the desired
power factor regulation point. The power factor regulation point can be set within the range of 0.6 lead to
0.6 lag. Clicking the VAR button changes the color of the adjacent VAR indicator to green and causes the
9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-17
DM110 to maintain the desired var regulation point. The var regulation point can be set within the range of
100 percent absorb to 100 percent generate. Clicking the OFF button changes the color of the adjacent
OFF indicator to red and disables power factor and var regulation.
Operation of the Operating Status controls is determined by the status of the contacts connected across
the DM110 Var/PF Control terminals (52J, 52K). When these contacts are open, the Operating Status
controls are enabled. Closing the contacts at terminals 52J and 52K disables the Operating Status
controls and interrupts regulation of vars or power factor until the contacts are opened again.
Setpoint - Voltage (V). This setting field can be used to enter the desired generator output terminal
voltage. The voltage setpoint can also be entered at the Setting Adjustments screen, Setpoint tab,
Automatic Voltage Regulator (AVR) - AVR Setpoint (V). The background color of this field is green when
operating in AVR mode and power factor and var regulation is disabled.
Setpoint - Current (A). This setting defines the field current setpoint when operating in FCR mode. The
current setpoint can also be entered at the Setting Adjustments screen, Setpoint tab, Field Current
Regulator (FCR) - FCR Setpoint. Current values from 0 to 7 Adc may be entered in increments of 0.01
Adc. The background color of this field is green when operating in FCR mode.
Setpoint - Var (% of nom.). This setting determines the level of generator vars maintained by the DM110
when operating in var mode. The var setpoint can also be entered at the Setting Adjustments screen,
Setpoint tab, Reactive Power Control (VAR) - VAR Setpoint (% of nom.). The background color of this
field is green when the DM110 is operating in AVR mode and is regulating the var setpoint.
Setpoint - Power Factor. This setting determines the level of power factor regulation maintained by the
DM110. The power factor setpoint can also be entered at the Setting Adjustments screen, Setpoint tab,
Power Factor Control (PF) - PF Setpoint. Power Factor setpoint values are adjustable from -0.6 to -1 (1)
or 0.6 to +1 in 0.001 increments. The background color of this field is green when the DM110 is operating
in AVR mode and is regulating the power factor setpoint.
Voltage Matching. The Voltage Matching controls and indicators consist of two buttons and two adjacent
indicators. Clicking the ON button changes the color of the adjacent ON indicator to green and enables
voltage matching by the DM110. When Voltage Matching is enabled, the DM110 automatically adjusts the
field current to match the generator output voltage with the bus voltage prior to synchronizing. In order for
Voltage Matching to be enabled, the following conditions must be met.
! The Parallel Generator Compensation Contacts (terminals 52L and 52M) must be shorted.
! The DM110 Voltage Matching input must be shorted (terminals VM and VMC).
! Var/PF control must be disabled by shorting terminals 52J and 52K (open breaker).
! The DM110 must be operating in AVR mode.
Clicking the OFF button changes the color of the adjacent OFF indicator to red and disables the voltage
matching function.
Control Mode. Clicking the AVR button changes the color of the adjacent AVR indicator to green and
enables the AVR operating mode. When operating in AVR mode, the DM110 regulates the generator
output voltage at the AVR setpoint. Clicking the FCR button changes the color of the adjacent FCR
indicator to green and enables the FCR operating mode. When operating in FCR mode, the DM110
maintains the field current at the FCR setpoint. Enabling the FCR mode turns off Voltage Matching.
Fine Adjustment. Raise and Lower buttons control the fine adjustment of the operating setpoint. These
buttons perform the same function as closing the appropriate set of contacts connected to the External
Adjust terminals (6D and 7 to decrease, 6U and 7 to increase) of the DM110. For AVR mode, each click
of the Raise button increases the voltage setpoint 0.01 volts; each click of the Lower button decreases
the voltage setpoint 0.01 volts. The minimum and maximum limits for fine adjustment of the voltage
setpoint are controlled by the Regulator Sensing Voltage setting (System Configuration screen) and the
Fine Voltage Adjustment - Band setting (Setting Adjustments screen). Fine adjustment of the voltage
setpoint can be increased/decreased no higher/lower than the Regulator Sensing Voltage setting
plus/minus the Band setting. For example, a Regulator Sensing Voltage setting of 100 volts and a Band
setting of 10 percent allows the Fine Adjustment function to increase the voltage setpoint to a maximum
of 110 volts and decrease the voltage setpoint to a minimum of 90 volts. For Var, PF, or FCR modes, the
Raise and Lower buttons provide fine adjustment over the entire adjustment range.
Alarm/Status Tab
The Alarm/Status tab indicators provide the status of DM110 protection functions, control modes, and
contact inputs. Alarm/Status tab indicators are illustrated in Figure 5-17 and are described in the following
paragraphs.

5-18 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Protection Alarms. Six protection alarm indicators provide the status of DM110 protection functions. Alarm
indicators include Overexcitation Shutdown, Overexcitation Limiting, Underexcitation Limiting, Generator
Overvoltage, Loss of Generator Sensing, and Underfrequency. When a DM110 protection function
detects an alarm condition, the appropriate indicator changes from black to red.

Figure 5-17. Metering, Operation, and Alarms Screen, Alarm/Status Tab

Control Status. Two Control Status indicators indicate when the VAR/PF and Manual modes are active.
The Manual Mode Active indicator changes from black to red when the FCR control mode is active. The
VAR/PF Mode Active indicator changes from black to red when the DM110 is operating in AVR mode and
correction of power factor or vars is selected.
Switch Status. The Switch Status indicators annunciate the open/closed status of three DM110 contact
inputs: 52J/K, 52L/M, and VM. Contact closure across an input is annunciated by the indicator color
changing from black to red and the indicator label text changing from “switch open” to “switch closed”.
When the 52J/K contact input is open, selection of PF or Var mode can be made on the Operation tab of
the Metering, Operation, and Alarms screen. Closed contacts across the 52L/M input disable parallel
control and droop. Closed contacts across the VM input enable the voltage matching function.
Metering Signal. The Metering Signal indicator flashes to indicate when metering is active. A number
beside the indicator tracks how many times the metering and status indicators have been updated. When
the Metering button is clicked or Metering on the Menu bar is clicked followed by Disable Metering, the
Metering Signal indicator stops flashing, the metering update counter stops incrementing, and the
metering functions stop being updated.

PID DATA
BESTCOMS enables generator stability to be set through the automatic calculation of PID parameters.
PID stands for Proportional, Integral, Derivative. The word proportional means that the response of the
DM110 output is proportional or relative to the amount of change that is observed. Integral means that the
DM110 output is proportional to the amount of time that a change is observed. Integral action eliminates
offset. Derivative means that the DM110 output is proportional to the required rate of excitation change.
Derivative action avoids excitation overshoot.
BESTCOMS automatically calculates PID values after the user selects the generator frequency,
generator time constant (T'do), and exciter time constant (Texc). With BESTCOMS, the user may
generate new PID numbers, add to a PID list file, and update the AVR gain settings in the Control Gain or
Step Response screens.

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-19

The PID window (Figure 5-18) is accessed by clicking the PID button. The PID button can be clicked only
when the Stability Range setting of the Control Gain screen is set at a value of 21. (A setting of 21
enables the entry of custom stability settings through the PID window.) Then, when a field of the Control
Gain screen is changed or selected, the PID button changes from gray to yellow and the button can be
clicked to view the PID window. After the PID numbers are modified, calculated, and updated, the PID
window is closed by clicking the Update Setting Screen button. The modified PID values are then shown
on the Control Gain screen.

Figure 5-18. PID Window

PID Calculation Based on Input Values
The available range for the exciter time constant depends on the value entered for the generator time
constant. (The default value for the exciter time constant is the generator time constant divided by 6.) The
generator time constant value selected must be in the range of 1.00 to 15.00 seconds and in 0.05
increments. When the generator time constant value is 1.00, the available exciter time constant range is
0.03 to 0.50 in 0.01 second increments. When the generator time constant value is 15.00, the available
exciter time constant range is 0.30 to 3.00 in 0.01 second increments.
For example, when T'do is set at 2.0 seconds, Texc is 0.33. After specifying the input values, a set of PID
parameters (output data) is generated automatically. If T'do is set at 5.00 seconds, then Texc is 0.83
seconds. The calculated KP is 155.47, KI is 138.72, KD is 48, and Kg is 1.
PID parameters can be directly removed from, added to, or modified in the PID List Data. PID parameters
may also be saved into a file (pidlist.dat).

Adding to the PID List

CAUTION
Improper PID numbers will result in poor system performance or system damage.

PID parameters can be added to a list and recalled for operation and comparison. To add to the list, type
a name for the generator (or other appropriate information) in the generator information box. Select the
generator time constant. Observe the PID gain parameters in the Field Output Data fields. If these gain
parameters are appropriate, click the Add to PID List button. Check for the new parameters by pulling
down the PID List (click the down arrow). The new gain and time constant parameters should be
displayed.

Removing a PID List Record

PID parameters can also be removed from the list. To remove a list (record), pull down the PID List and
select the record or list so that the gain and time constant parameters are displayed. Click the Remove
Record button and the listed record is deleted.

5-20 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

Retrieving Existing Data from the PID List
To retrieve existing data, pull down the PID List and select the record or list so that the gain and time
constant parameters are displayed and highlighted. Click the Get from a List button and the listed record
input and output data displays in the boxes.

SETTINGS FILES
BESTCOMS software enables you to print a list of DM110 settings, save DM110 settings to a file, and
open a settings file and upload those settings to a DM110.

Printing Settings Files

A printout of DM110 settings can be useful for record keeping or comparison purposes. DM110 settings
are printed by clicking the print icon or clicking File on the Menu bar and then clicking Print. When the
print command is given, a dialog box provides the opportunity to add a title, unit information, and
comments to the settings list. Each entry is limited to a maximum of 54 characters. When OK is clicked, a
print dialog box prompts you to select a printer. Once the printer is selected, the report is printed.

Saving Settings Files

Saving DM110 settings to a file for uploading to other DM110 units saves setup time when configuring
multiple units to the same configuration. A settings file can also be created in BESTCOMS without being
connected to a DM110. The settings of the desired screens can be changed and these settings can then
be saved to a file. Once a settings file is created, it can be edited using any text editing software, and then
saved for uploading.
A settings file is created by clicking the save icon or by clicking File on the Menu bar and then clicking
Save. When the save command is given, a dialog box provides a choice of saving the settings in a
DM110 file or text file.
If “DM110 File” is selected, a Save As dialog box appears and enables you to save the settings file. The
file is automatically given a .de1 extension.
If “Text File” is selected, a dialog box provides the opportunity to add a title, unit information, and
comments to the settings. Each entry is limited to a maximum of 54 characters. When OK is clicked, a
Save As dialog box appears and enables you to save the settings file. The file is automatically given a .txt
file extension.

Uploading Settings Files

A DM110 settings file downloaded from a DM110 or created within BESTCOMS can be uploaded to
multiple DM110 units. Only a DM110 settings file with a .de1 extension can be uploaded to a DM110 unit.
Before uploading a file, communication must be initiated with the DM110 that is to receive the settings.
Refer to the paragraphs labeled Starting BESTCOMS, Establishing Communication.

CAUTION
Before uploading a settings file, remove operating power from the DM110,
disconnect the field wiring from terminals F+ and F–, and re-apply operating
power to the DM110.

The upload process is started by clicking the open icon or clicking File on the menu bar and then clicking
Open. A dialog box is then displayed (Figure 5-19) reminding you that the DM110 should be off-line
before uploading settings. Clicking Yes loads the settings into DM110 memory.

Figure 5-19. Settings Upload Dialog Box

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-21

PASSWORD PROTECTION
Password protection guards against unauthorized changing or viewing of DM110 settings. A single
password protects all DM110 settings. The DM110 is delivered with a default password of decs. Once the
password is changed, it should be stored in a secure location. If the user-defined password is lost or
forgotten, BESTCOMS must be reloaded to restore the default password.

Changing the Password

NOTE
A password change can be made only after communication between
BESTCOMS and the DM110 is established.

A new password can be programmed by performing the following steps.

1. Click Communications on the menu bar and click
Password Change on the drop-down menu. The Change
Password dialog box of Figure 5-20 appears.
2. Type the current password in the "Enter your access
password" field of the Change Password dialog box and
press the Enter key on your keyboard.
3. Another dialog box will appear with instructions for making
the password change. Click the OK button and type a new
password (8 alphanumeric characters, maximum) in the
"Enter your new password" field.
4. Press the Enter or Tab key on your keyboard to advance the
cursor into the field labeled "Re-enter your new password".
Type the new password again to confirm the changed
password and press the Enter key. When the Enter key is
pressed, the new password is enabled and a dialog box
appears to remind you to keep your password in a secure
location. Figure 5-20. Password Dialog Box

TERMINATING COMMUNICATION
DM110 communication is terminated by clicking on Communications on the menu bar, and clicking
Close Comm Port. You are asked if you want to save the settings to EEPROM. This question is asked
even if no changes were made to the DM110 settings. When you execute the Close command (with a
Yes or No to save settings to EEPROM), communication with the DM110 is terminated. If you choose to
exit BESTCOMS (by clicking File on the menu bar and then Exit) without first closing communication, you
are still given the opportunity to save the settings to EEPROM.

EMBEDDED FIRMWARE
Embedded firmware is the operating program that controls the actions of the DM110. The DM110 stores
firmware in nonvolatile flash memory that can be reprogrammed through the RS-232 communication port.
It is not necessary to replace EPROM chips when replacing the firmware with a newer version.

Updating the Firmware

Future enhancements to DM110 functionality may make a firmware update desirable. DM110 embedded
firmware can be updated by performing the following steps.

CAUTION
If power is lost or communication is interrupted during file transfer, the DM110
will not recover and will cease to be operational.

5-22 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

 NOTE
Communication must be closed prior to uploading embedded firmware to the
DM110. Refer to the Terminating Communication subsection for information
about closing DM110 communication.

1. Connect a communication cable between the rear RS-232 connector of the DM110 and the
appropriate communication port of your PC.
2. Click DM110Load on the BESTCOMS menu bar and click Uploading Embedded Software. If this
menu selection is grayed out, you'll need to close DM110 communication. Refer to the Terminating
Communication subsection for information about closing DM110 communication.
When Uploading Embedded Software is clicked, a dialog box (Figure 5-21) is displayed that advises
you to disconnect the DM110 generator and bus connections and save the DM110 settings in a file before
proceeding with firmware uploading. Firmware uploading may replace some user-adjusted settings with
factory-default settings.

Figure 5-21. Software Uploading Advisory Dialog Box

3. Click Yes to proceed with software uploading. When Yes is clicked, the Communication Initiation
screen (Figure 5-4) appears. Select the active communication port for your PC and click the Initialize
button. BESTCOMS obtains the configuration settings from the DM110 and saves all settings. When
the saving of settings is complete, the DM110 Embedded Program Loader of Figure 5-22 appears.

Figure 5-22. DM110 Embedded Program Loader

4. Click the Get Device Information button. The DM110 Embedded Program Loader retrieves and
displays the DM110 model number, style number, serial number, and application program version
number in the left-hand column (Figure 5-23).

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-23

 Figure 5-23. Retrieved DM110 Information
5. Click the Start Transfer Data button to proceed with software uploading. The dialog box of Figure 5-
24 appears and recommends that your DM110 settings be saved in a file that can be uploaded to the
DM110 after the embedded firmware is updated.

Figure 5-24. Settings File Reminder Dialog Box

Clicking No allows you to exit the upload process so that a DM110 settings file can be created. Refer to
the Settings Files subsection for information about creating a settings file.
Clicking Yes continues with the upload process and displays the Open dialog box of Figure 5-25. The
Open dialog box is used to locate and select the appropriate file for uploading to the DM110. Only files
with a .S19 extension are displayed in the Open dialog box.

Figure 5-25. Open Dialog Box

6. Select the appropriate file for uploading and click the Open button to start the file transfer. A dialog
box (Figure 5-26) indicating the progress of the file transfer is displayed.

5-24 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

 Figure 5-26. File Transfer Progress
Once the transfer is complete, the device information is displayed in the right-hand column of the DM110
Embedded Program Loader (Figure 5-26). The displayed program version number indicates the version
and date of the firmware just loaded.

Figure 5-27. DM110 Information After Upload

7. Close the DM110 Embedded Program Loader. BESTCOMS loads the default settings, loads the
saved settings, and checks the settings.

9287500992 Rev G AvK Stamford DM110 BESTCOMS Software 5-25

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5-26 AvK Stamford DM110 BESTCOMS Software 9287500992 Rev G

SECTION 6 ! MAINTENANCE AND TROUBLE-
SHOOTING
TABLE OF CONTENTS
SECTION 6 ! MAINTENANCE AND TROUBLE-SHOOTING .................................................................. 6-1
PREVENTATIVE MAINTENANCE ........................................................................................................ 6-1
TROUBLESHOOTING ........................................................................................................................... 6-1
Generator Voltage Does Not Build ..................................................................................................... 6-1
Low Generator Output Voltage........................................................................................................... 6-2
High Generator Output Voltage .......................................................................................................... 6-3
Poor Voltage Regulation .................................................................................................................... 6-3
Generator Output Unstable (Hunting) ................................................................................................ 6-3
Overexcitation Shutdown Indicator is Annunciating ........................................................................... 6-4
Loss of Generator Sensing Indicator is Annunciating ........................................................................ 6-4
Overexcitation Limiting Indicator is Annunciating............................................................................... 6-4
Underexcitation Limiting Indicator is Annunciating............................................................................. 6-4
Underfrequency Active Indicator is Annunciating............................................................................... 6-5
No Droop ............................................................................................................................................ 6-5
No Voltage Matching .......................................................................................................................... 6-5

9287500992 Rev G AvK Stamford DM110 Maintenance and Troubleshooting i

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ii AvK Stamford DM110 Maintenance and Troubleshooting 9287500992 Rev G

SECTION 6 ! MAINTENANCE AND TROUBLE-
SHOOTING
PREVENTATIVE MAINTENANCE
The only preventive maintenance required on the DM110 is to periodically check that the connections
between the DM110 and the system are clean and tight. DM110 units are manufactured using state-of-
the-art, surface-mount technology. As such, DM110 units are not field serviceable.

TROUBLESHOOTING
If you do not get the results that you expect from the DM110, first check the programmable settings for
the appropriate function. Use the following troubleshooting procedures when difficulties are encountered
in the operation of your excitation system.

Generator Voltage Does Not Build

Step 1. Verify that all wiring is properly connected. Refer to Figures 4-6 through 4-10.
If wiring is improperly connected or loose, reconnect wiring properly.
If wiring connections are correct, proceed to Step 2.
Step 2. Verify that the generator is spinning at rated speed.
If the generator is not up to rated speed, increase generator speed to the rated value.
If the generator is spinning at rated speed, proceed to Step 3.
Step 3. For PMG power, check for correct input power to the DM110. Refer to Section 1, General
Information, Specifications for input power requirements.
If voltage is not present, refer to the generator manual for repair procedures (PMG system
only).
If voltage is present, proceed to Step 4.
Step 3a. If the DM110 is being shunt powered (non-PMG) mode, verify that the residual voltage applied
to the power input is at least 6 Vac.
If the applied voltage is less than 6 Vac, refer to the generator manual and flash the generator
field.
If the applied voltage is 6 Vac or greater, proceed to Step 4.
Step 4. Verify that no fuses are open.
Replace any open fuses.
If no fuses are open, proceed to Step 4.
Step 5. Verify that the front panel Overexcitation Shutdown indicator is not lit.
If the front panel Overexcitation Shutdown indicator (field voltage) is lit, check the generator
and/or load conditions. Interrupt input power or shut down the generator for a minimum of one
minute.
If the front panel Overexcitation Shutdown indicator is not lit, proceed to Step 6.
Step 6. Verify that the front panel Overexcitation Limiting indicator is not lit.
If the front panel Overexcitation Limiting indicator is lit, check the generator and load conditions.
Also check the field current limit setpoint for the correct level. Interrupt input power or shut
down the generator for a minimum of 1 minute.
If the front panel Overexcitation Limiting indicator is not lit, proceed to Step 7.
Step 7. Verify that the DM110 soft start settings are correct. Too long of a soft start setting may give the
appearance of no buildup.
If the soft start settings are incorrect, adjust the settings.
If the soft start settings have no effect, proceed to Step 8.

9287500992 Rev G AvK Stamford DM110 Maintenance and Troubleshooting 6-1

Step 8. Replace the DM110 unit.
If replacing the DM110 unit does not correct the malfunction, then the generator is defective.
Consult with the generator manufacturer.

Low Generator Output Voltage

Step 1. Verify that the voltage adjustment is not set too low.
If the voltage adjustment is too low, adjust it to the correct setpoint.
If the voltage adjustment is correct, proceed to Step 2.
Step 2. Verify that the underfrequency knee setpoint is not greater than the generator frequency.
If the underfrequency setpoint is too high, adjust the setpoint below the rated generator
frequency.
If the underfrequency setpoint is correct, proceed to Step 3.
Step 3. Verify that the generator is spinning at rated speed.
If the generator is not up to rated speed, increase the generator speed to the rated level.
If the generator is spinning at rated speed, proceed to Step 4.
Step 4. For PMG power, check for correct input power to the DM110. Refer to Section 1, General
Information, Specifications for input power requirements.
If the DM110 input voltage is low, refer to the PMG manual for PMG repair (PMG system only).
If the voltage is at the required level, proceed to Step 5.
Step 4a. If the DM110 is being shunt powered (non-PMG), verify that the power potential transformer (if
used) has the correct turns ratio, is sized properly, and is supplying the correct voltage level to
the power input.
If the turns ratio of the power potential transformer is incorrect, is sized too small, or is not
supplying the correct input power, replace the power potential transformer.
If the power potential transformer is correct, proceed to Step 5.
Step 5. Verify that the sensing potential transformer (if used) has the correct turns ratio and is operating
correctly.
If the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer.
If the sensing potential transformer is operating correctly, proceed to Step 6.
Step 6. Verify that the front panel Overexcitation Limiting indicator is not lit.
If the front panel Overexcitation Limiting indicator is lit, check the generator and/or load
conditions. Also check the field-current limit setpoint for the correct level. Interrupt input power
or shut down the generator for a minimum of one minute.
If the front panel Overexcitation Limiting indicator is not lit, proceed to Step 7.
Step 7. Verify that the front panel Excitation Limiting indicator is not lit.
If the front panel Excitation Limiting indicator is lit, check the generator and/or load conditions.
Also check the field current limiting setpoint for the correct excitation limiting level. Interrupt the
input power or shut down the generator for a minimum of one minute.
If the front panel Overexcitation Limiting indicator is not lit, proceed to Step 8.
Step 8. Low generator output voltage may occur when operating in droop mode with an inductive load.
If the low voltage condition is not caused by the droop function, proceed to Step 8.
Step 9. Verify that the voltage setpoint is not being modified by application of voltage to the optional
Accessory Input.
If the low voltage condition is not caused by voltage applied to the Accessory Input, proceed to
Step 9.
Step 10. Replace the DM110 unit.

6-2 AvK Stamford DM110 Maintenance and Troubleshooting 9287500992 Rev G

High Generator Output Voltage
Step 1. Verify that the voltage adjustment is not set too high.
If the voltage adjustment is too high, adjust it to the correct setpoint.
If the voltage adjustment is correct, proceed to Step 2.
Step 2. Verify that the sensing potential transformer (if used) has the correct turns ratio.
If the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer with the correct one.
If the sensing potential transformer is correct, proceed to Step 3.
Step 3. High generator output voltage may occur when operating in droop mode with a capacitive load.
If the high voltage condition is not caused by the droop function, proceed to Step 4.
Step 4. Verify that the voltage setpoint is not being modified by application of voltage to the optional
Accessory Input.
If the high voltage condition is not caused by voltage applied to the Accessory Input, proceed to
Step 5.
Step 5. Replace the DM110 unit.

Poor Voltage Regulation

Step 1. Verify that the case of the DM110 is properly grounded.
If the DM110 is not properly grounded, connect a dedicated ground wire to the quarter-inch
fast-on connector labeled GND on the rear of the DM110 case.
If the DM110 is properly grounded, proceed to Step 2.
Step 2. Check for grounded field leads.
If the field leads are grounded, isolate them from ground.
If the field leads are not grounded, proceed to Step 3.
Step 3. If the DM110 is powered from a PMG, check for grounded PMG leads.
If the PMG leads are grounded, isolate them from ground.
If the PMG leads are not grounded, proceed to Step 4.
Step 4. Verify that the generator frequency is not dropping below the DM110 underfrequency setpoint
when load is applied to the generator.
If the generator frequency is dropping below the underfrequency setpoint, reduce the setpoint if
possible. Also check the prime mover and generator for proper sizing in relation to the applied
load.
If poor regulation is not related to DM110 underfrequency operation, proceed to Step 5.
Step 5. Verify that regulation is not being affected by normal droop operation.
If droop operation is not affecting regulation, proceed to Step 6.
Step 6. Replace the DM110 unit.

Generator Output Unstable (Hunting)

Step 1. Verify that the governor for the prime mover is operating properly.
If the governor is not operating properly, troubleshoot using the manufacturer's suggested
procedures.
If the governor is operating properly, proceed to Step 2.
Step 2. Verify that the sensing and input power leads are connected securely.
If the sensing or input power leads are not connected securely, tighten the connections.
If the sensing or input power lead connections are secure, proceed to Step 3.
Step 3. Verify that the DM110 Stability Range is set to the proper range.
If the Stability Range setting is incorrect, reset the Stability Range.
If the Stability Range setting is correct, proceed to Step 4.
9287500992 Rev G AvK Stamford DM110 Maintenance and Troubleshooting 6-3
Step 4. Verify that the Stability Level is properly set.
If the Stability Level is not properly set, reset the Stability Level.

Overexcitation Shutdown Indicator is Annunciating

Step 1. Check for generator overloading.
If the generator is operating with a larger than rated load, shed load.
If the generator is operating with a rated or less than rated load, proceed to Step 2.
Step 2. Verify that the generator exciter field voltage requirements are compatible with the DM110.
If the exciter field voltage requirements are compatible with the DM110, proceed to Step 3.
Step 3. Replace the DM110.
If replacing the DM110 does not correct the malfunction, proceed to Step 4.
Step 4. Refer to the generator manual. Generator is defective.

Loss of Generator Sensing Indicator is Annunciating

Step 1. Verify that the voltage sensing leads are properly connected.
If the sensing leads are not properly connected, correct the connections.
If the sensing lead connections are correct, proceed to Step 2.
Step 2. For single-phase sensing, verify that E2 and E3 are connected.
If E2 and E3 are not connected, connect them both to phase C sensing voltage.
If E2 and E3 are properly connected, proceed to Step 3.
Step 3. Verify that the sensing potential transformer (if used) has the correct turns ratio and is
functioning properly.
If the sensing potential transformer has the wrong turns ratio or is malfunctioning, replace it.
If the sensing potential transformer is correct and functioning properly, proceed to Step 4.
Step 4. Verify that the generator output voltage is present on all phases.
If the generator is missing a phase, refer to the generator manual. Generator is defective.
If generator output voltage is balanced on all phases, proceed to Step 5.
Step 5 Replace the DM110.

Overexcitation Limiting Indicator is Annunciating

Step 1. Check for generator overloading.
If the generator is operating with a larger than rated load, shed load.
If the generator is operating with a rated or less than rated load, proceed to Step 2.
Step 2. Verify that the DM110 output (field) current limit is not set too low.
If the output current limit setpoint is too low, adjust for the proper setting.
If the output current limit is set properly, proceed to Step 3.
Step 3. Verify that the generator exciter field current requirements are compatible with the DM110.
If the generator exciter field current requirements are compatible with the DM110, proceed to
Step 4.
Step 4. Replace the DM110.
If replacing the DM110 does not correct the malfunction, proceed to Step 5.
Step 5. Refer to the generator manual. Generator is defective.

Underexcitation Limiting Indicator is Annunciating

Step 1. Verify that the DM110 generator voltage setpoint is not being driven to a lower level.
The setpoint can be affected by the Raise/Lower contact inputs or by the Auxiliary input.
Step 2. Verify that the DM110 output (field) current limit is not set too low.
Adjust the field current limit as needed.
6-4 AvK Stamford DM110 Maintenance and Troubleshooting 9287500992 Rev G
Step 3. Use the connection diagrams of Section 4, Installation to verify that the sensing voltage and
current connections to the DM110 provide the proper phasing.
Correct the sensing voltage and current connections as needed.
Step 4. Verify that the generator exciter field current requirements are compatible with the DM110.
If the generator exciter field current requirements are compatible with the DM110, proceed to
Step 5.
Step 5. Replace the DM110.
If replacing the DM110 does not correct the malfunction, proceed to Step 6.
Step 6. Refer to the generator manual or contact the generator manufacturer.

Underfrequency Active Indicator is Annunciating

Step 1. Verify that the generator is operating at rated speed.
If the generator is not operating at rated speed, adjust the generator speed.
If the generator is operating at the rated speed, proceed to Step 2.
Step 2. Verify that the underfrequency setpoint is correct.
If the underfrequency setpoint is incorrect, adjust it to the correct value.

No Droop
Step 1. Verify that the DM110 52L/M contact input is open.
If the 52L/M contact input is not open, it must be opened to enable the droop function.
If the 52L/M contact input is open, proceed to Step 2.
Step 2. Verify that the DM110 52J/K contact input (if present) is closed or the Var/PF function is
disabled via BESTCOMS. Var/PF operation must be disabled for droop operation. If var/PF
operation is disabled, proceed to Step 3.
Step 3. Verify that the DM110 droop setting is not adjusted to 0% droop.
If the droop setting is adjusted to 0% droop, increase the setpoint above 0%.
If the droop setting is adjusted to above 0%, proceed to Step 4.
Step 4. Check for an open in the circuit connected to DM110 CT1 and CT2.
If there is an open circuit, repair as necessary.
If there is no open circuit, proceed to Step 5.
Step 5. Verify that all connections are correct according to Figures 4-6 through 4-9.
If connections are incorrect, correct the problem.
If connections are correct, proceed to Step 6.
Step 6. Verify that the load being applied to the generator for droop testing is not purely resistive.
If only a resistive load is being applied to the generator, apply an inductive load and retest.
If the load being applied to the generator is inductive, proceed to Step 7.
Step 7. Verify that your DM110 is compatible with the current sensing transformer (1 A or 5 A
secondary) being used. For example, a current sensing transformer with a 1 ampere output
rating would produce very little droop if your DM110 has a 5 ampere current transformer input.
Refer to Figure 1-1 to check the current transformer input of your DM110.
If the current transformer input is incorrect, replace the current sensing transformer or the
DM110 for compatibility.
If the current transformer input is correct, proceed to Step 8.
Step 8. If the above steps fail to correct the malfunction, replace the DM110 unit.

No Voltage Matching
Step 1. Verify that the Voltage Matching option was purchased and is enabled in the software.
If not enabled, use the BESTCOMS software to turn on voltage matching.
If voltage matching is enabled, proceed to Step 2.
9287500992 Rev G AvK Stamford DM110 Maintenance and Troubleshooting 6-5
Step 2. Verify that all connections are correct according to Figures 4-6 through 4-9 as required for the
Voltage Matching option of the DM110.
If the interconnection is incorrect, reconnect according to the appropriate interconnect diagram.
If the interconnection is correct, proceed to Step 3.
Step 3. Verify that the DM110 VM/VMC contact input is closed.
If the VM/VMC contact input is open, it must be closed to enable voltage matching.
If the VM/VMC contact input is closed, proceed to Step 2.
Step 4. Check for correct utility reference voltage on DM110 terminals B1 and B3.
If the interconnection is incorrect, reconnect according to the appropriate interconnect diagram.
If the interconnection is correct, check for open system fuses.
Verify that the potential sensing transformer, if used, is connected to DM110 terminals B1 and
B3.
If potential sensing transformer connections are correct, proceed to Step 5.
Step 5. Verify that the generator output voltage setpoint is within 10 percent of the measured utility bus
voltage.
If the setpoint is too low or too high, adjust the setpoint to the appropriate level.
If the setpoint is correct, proceed to Step 6.
Step 6. If the above steps fail to correct the Voltage Matching malfunction, replace the DM110.

6-6 AvK Stamford DM110 Maintenance and Troubleshooting 9287500992 Rev G

APPENDIX A ! DEFAULT SETTINGS
INTRODUCTION
The following default settings are saved in the DM110 prior to shipment.

System Configuration
Control Mode: ...................................................... AVR (Auto)
Operating Status: ................................................. Droop (VAR/PF Off)
Voltage Matching: ................................................ Off
Sensing Voltage Type: ........................................ Three Phase
Limiter Mode: ....................................................... BOTH
OEL Type: ............................................................ Summing Point
52JK Mode: .......................................................... PF/VAR
Generator Frequency: ......................................... 50 Hz
Regulator Sensing Voltage: ................................. 110 V
Regulator Sensing Current: ................................. 1 A
Generator PT Ratio: ............................................ 1
Generator CT Ratio: ............................................ 1
Bus PT Ratio:....................................................... 1

Setting Adjustments
AVR Setpoint: ...................................................... 110 V
AVR Minimum Setpoint: ...................................... 99 V
AVR Maximum Setpoint: ..................................... 121 V
Fine Voltage Adjustment Band: ........................... 10%
Droop Setting: ...................................................... 3%
Phase Compensation: ......................................... 0 degrees
FCR Setpoint: ...................................................... 0.03 A
FCR Minimum Setpoint: ...................................... 0 A
FCR Maximum Setpoint: ..................................... 7 A
VAR Setpoint: ...................................................... 0%
Maximum Underexcited Setpoint: ........................ !100%
Maximum Overexcited Setpoint: .......................... 100%
PF Setpoint: ......................................................... 1
Maximum Leading PF Setpoint: .......................... !0.6
Maximum Lagging PF Setpoint: .......................... 0.6
Generator Voltage Soft Start Time: ..................... 20 sec
Dwell: ................................................................... Disabled
Voltage Matching Speed: .................................... 10 sec
Voltage Matching Disable: ................................... 52JK
Voltage Matching Mode: ...................................... Revert
Generator to Bus Ratio: ....................................... 100%
Underfrequency Setting - Corner Frequency: ..... 47.5 Hz
Underfrequency Setting - Slope: ......................... 1 V/Hz

Control Gains
Stability Range:.................................................... 10
AVR/FCR - Proportional Gain KP: ....................... 165.7
AVR/FCR - Integral Gain KI:................................ 158.7
AVR/FCR - Derivative Gain KD: .......................... 54.08
AVR/FCR - Gain TD: ........................................... 0
9287500992 Rev G AvK Stamford DM110 Default Settings A-1
AVR - Loop Gain Kg: ........................................... 10
FCR - Loop Gain Kg: ........................................... 10
PF - Integral Gain KI: ........................................... 3
VAR - Integral Gain KI: ........................................ 3
VAR - Loop Gain Kg: ........................................... 3
PF - Loop Gain Kg: .............................................. 3
OEL - Integral Gain KI: ........................................ 10
OEL - Loop Gain Kg: ........................................... 10
UEL - Integral Gain KI:......................................... 10
UEL - Loop Gain Kg:............................................ 10

Protection Settings
OEL Current Level: .............................................. 10 A
Excitation Limiter: ................................................ 1 A
OEL Alarm Time Delay: ....................................... 10 sec
OEL Shutdown: .................................................... Enabled
UEL Var Level: ..................................................... 20 %
UEL Alarm Time Delay: ....................................... 10 sec
UEL Shutdown: .................................................... Disabled
Field Overvoltage Level: ...................................... 100 Vdc
Field Overvoltage Alarm: ..................................... Enabled
Field Overvoltage Shutdown: .............................. Enabled
Loss of Sensing Voltage Option: ......................... Shutdown Regulator
Loss of Sensing Time Delay: ............................... 5 sec
Loss of Sensing Hardware Shutdown: ................ Disabled
Generator Overvoltage Level: ............................. 120%
Generator Overvoltage Shutdown: ...................... Enabled
Generator Overvoltage Alarm Time Delay: ......... 1 sec
Generator Overvoltage Alarm: ............................. Enabled

A-2 AvK Stamford DM110 Default Settings 9287500992 Rev G

 ROUTE 143, BOX 269
HIGHLAND, IL 62249 USA
http://www.basler.com, info@basler.com
PHONE +1 618-654-2341 FAX +1 618-654-2351
Bearings
 Service bulletin
Cummins Generator Technologies

Topic:
Revised re-greasing instructions for anti-friction bearings

Product range:
GE Jenbacher Gensets equipped with CGT Generators: AVK DIG 142

Any work carried out on the generator must be performed by qualified and trained personnel
only. Safety instructions must always be followed when work is carried out on the generator.
Danger!

Bearing Life

Cummins Generator Technologies have been made aware that some DIG 142 generators running on GE
Jenbacher gensets are experiencing increases in bearing temperatures under normal operating conditions or
the bearings are not returning to normal temperature after re-greasing. As part of ongoing improvements the
volume of grease used at the specified re-greasing interval has been changed to reduce the likelihood of this
happening. This change should be implemented immediately.

Re-greasing

Before re-greasing, clean the nipple so that dirt cannot enter the bearings.
The re-greasing of the bearing must take no less than 5 minutes and no longer than 30 minutes to ensure that
the worn out grease is replaced by the new grease. Too much or too little grease per each re-greasing cycle
will cause bearing failures. Also it is important that the re-greasing interval is strictly observed.

Product range DIG 142

Bearing type DE NU1036MC3+16036C3
Bearing type NDE NU1036MC3
Re-greasing intervals After 1000 operating hours
Amount of grease (grams) 50g at each lubrication point DE and NDE
Type of grease Klueberplex BEM 41-141
Lubrication label Information located on machine nameplate

Alarm setting 75 °C
Shutdown setting 90 °C

Different brands of grease must not be mixed. Mixing greases with different types of thickeners may
alter its composition and physical properties. Even if the thickeners are of the same type; differences
in the additives may cause detrimental effects. Use only the recommended grease from Cummins
written on the machine nameplate / table above.

There is no specific rule for how the grease is to be added to the bearing. Only the given time frame of 5 to 30
minutes per each re-greasing nipple must be observed to allow the distribution of the grease effectively.

As an example the grease could be added in the following way.

1st re-grease the first nipple at the DE side

nd
2 re-grease the nipple at the NDE side
rd
3 re-grease the second nipple at the DE side

The grease must be added when the genset is running to ensure a good distribution of the grease
within the bearings. The load condition of the generator during the re-greasing process is not
significant. A reduction of the genset load during the re-greasing process is not required.

ING-PS-0017_service bulletin DIG 142_B.doc Page 1 of 3

 Service bulletin
Cummins Generator Technologies

Topic:
Revised re-greasing instructions for anti-friction bearings

Flushing

The bearing cover should not be opened and the grease should not be changed by any form of
flushing process. Thinners or any solvent or other chemicals should not be used to clean the
bearing. Do not blow air/oil into the bearing even for the purpose of re-greasing.

If there is a need to remove excess or worn grease from the bearing then this must be done by a Cummins
Generator Technologies service engineer or one their authorised representatives.

Temperature during and after re-greasing

During the re-greasing, check the temperatures of the bearings and compare them with the temperatures
recorded before.

Increased temperature readings are usual for the re-greasing process (see Image 1).The temperature rise
could be up to 25K (K is degrees Kelvin the units for measuring temperature rise) and could remain up to 96
hours. This is caused by the churning work of the bearing and the type of grease which is applied. During this
period the temperature level could be above the alarm level. The temperature rise and the decrease indicates
that the re-greasing of the bearing was successful.

Temperature curve of a re-greased bearing

T [°C]

t [h]

Image 1: Example of the temperature rise of a re-greased bearing

Monitor the temperature during regreasing. The temperature must reach the same level like before the re-
greasing at least 96 hours after starting the process.

Warning: Plan the re-greasing so that the alternator is not stopped or shut down within the following
6 hours after the re-greasing process.

Alarm and Shutdown Settings

Please ensure that the given alarm and shutdown values are applied

ING-PS-0017_service bulletin DIG 142_B.doc Page 2 of 3

 Service bulletin
Cummins Generator Technologies

Topic:
Revised re-greasing instructions for anti-friction bearings

To ensure a proper re-greasing a log file is highly recommended. As an example the following file
could be used:

Alternator Serial No.:

Op. hrs Date Grease Grease amount [g] Operator Sign

type
DE 1st NDE DE 2nd

ING-PS-0017_service bulletin DIG 142_B.doc Page 3 of 3

Technical Data
 Technical Data Sheet for AvK-Alternators FM 7.3-5

Date: 07/07/2010 Customer: GE Jenbacher

Order No.: GE#-1029502 AvK Reference: 1-456-0000476-1
Object data:
GE Item: 1202354 Prime Mover: Gas engine JMS 624
Application: Stationary Power Plant Manufacturer: GE Jenbacher
Generator data:
Generator: DIG 142 i/4 Poles: 4 Standards: IEC 60034
Rated power: 5800 kVA 4640 kWe 4763 kWm
Power factor: 0.80
Power at pf 1,0 4666 kVA 4666 kWe 4763 kWm
Rated voltage: 10.5 kV
Speed: 1500 1/min
Frequency: 50 Hz Voltage range:
Rated current: 318.9 A Zone A according IEC 60034-1 (+/- 5%)
Winding pitch: ca. 5/6
Insulation class: Stator: Class F Rotor: Class F Temperature rise: F
Ambient temperature: 40 ° C Environment: Standard environment
Site altitude: 1000 m
Enclosure: IP23 Filter:
Cooling: IC 01 - Open-circuit ventilation
Coolant: Ambient Air Temperature 40 ° C Temperature Air inlet 40 ° C
Coolant: generator:
Cooling air vol.: 4.2 m³/s Cooling water quantity: n/a
Moment of inertia (I): 252 kgm² Weight: 13600 kg Losses (environment): 123 kW
Losses (cooling): n/a
Connections and regulators:
Wires: 4 terminals, starpoint connected in terminal box
Operation mode: Parallel with the grid and island mode
Regulators:
Voltage regulator: DM 110
Electrical data: (acc. IEC)
Efficiencies: 110% 100% 75% 50% 25%
Power factor 0.8 97.28 97.41 97.36 96.92 95.1
Power factor 0.9 97.57 97.69 97.56 97.06 95.21
Power factor 1.0 97.86 97.96 97.76 97.19 95.32

Reactances and time constants

unsaturated saturated unsaturated saturated

xd 2.55 2.29 p.u. xq 1.27 1.24 p.u. Td0' 4.25 s T d0'' 0.02835 s
xd' 0.197 0.197 p.u. xq' 1.27 1.24 p.u. Td' 0.33 s T q0' 0.4 s
xd'' 0.153 0.139 p.u. xq'' 0.152 0.152 p.u. Td'' 0.02 s T q0'' 0.33421 s
x2 0.161 0.146 p.u. x0 0.046 0.042 p.u. Ta 0.12 s T q' 0.4 s
x1s n.a. 0.083 p.u. Tq'' 0.04 s
Short circuit ratio saturated: 0.44 Zn 19.009 Ohm

Short circuit data:

Initial short circuit current (3-phase): Ik'' 2294 A
Max. peak current (3-phase): IS 5840 A
Sustained short circuit current: Ik 957 A 3 x rated current for max.10 s
Initial short circuit torque: Mk2 345.3 kNm
Mk3 207.2 kNm
Max. faulty synchron moment: Mf 742.4 kNm
Rated kVA torque: MSN 36.93 kNm
Rated torque MN 29.54 kNm
Shaft torque MSh 30.33 kNm
Load application:
max. load application: 4416 kVA (= 76 % of 5800 kVA) Power: 5800 kVA
for Power factor 0.4 Power factor: 0.8
15% transient voltage drop transient voltage drop: -16.5 %
Remarks:
PT100 Temperatur Fühler RTD’s PT100 Temperature Detectors
Einstellwerte für Meßinstrumente in der Schaltan- Adjustment Values for Measuring Equipment in
lage the Switchboard

Statorwicklungen: Stator windings:

Isolationsklasse Warnung°C Abschaltung°C Insulation Class Alarm °C Shut down°C

Erwärmung nach B 125 130 Insulation class B 125 130

Erwärmung nach F 140 145 Insulation class F 140 145
Erwärmung nach H 155 160 Insulation class H 155 160

Lager: Bearings:

Lagertype Warnung°C Abschaltung°C Bearing Type Alarm °C Shut down°C

Wälzlager 75 90 Roller bearing 75 90
Gleitlager 85 90 Sleeve bearing 85 90

Falls auf der Maßzeichnung nicht anders ver- Unless otherwise noted on the dimension draw-
merkt, gelten folgende Warn- und Abschaltwerte ing, following alarm and shut down adjustments
für die Gleitlager der Generatorbaureihe DIG 167: are valid for the sleeve bearings for the generator
series DIG 167:

Generatortype Warnung°C Abschaltung°C Alternator type Alarm °C Shut down°C

DIG 167 c/d/e 103 105 DIG 167 c/d/e 103 105
DIG 167 f/g/h 107 110 DIG 167 f/g/h 107 110
DIG 167 i/k 117 120 DIG 167 i/k 117 120

Diese Warn- und Abschaltwerte können nur durch The above given values for alarm and shut down
die Verwendung der auf der Maßzeichnung ange- are only valid, if the synthetic oil listed on the di-
gebenen Synthetikölsorte erreicht werden. mension drawing is used.

Andreas Kellerer/Robert Hagl/20.4.2010/ Rev. 1

Cummins Generator Technologies Germany GmbH Cummins Generator Technologies Germany GmbH
Ingolstadt Branch Dreieich Office
Bunsenstraße 17 Benzstraße 47-49
85053 Ingolstadt 63303 Dreieich
Germany Germany
www.cumminsgeneratortechnologies.com Phone: +49(0)841-792-0 Phone: +49(0)6103-5039-0
info@cumminsgeneratortechnologies.com Fax: +49(0)841-792-250 Fax: +49(0)6103-5039-40
Data Sheet PT100 Winding Temperature
Dimension and technical data:

check point

Hersteller EPHY-MESS
manufactor
Bezeichnung M-OK / KS PT 100
denomination
Einsatztemperatur -20 °C … +200 °C
operative temperature
Nennwiderstand 100 at 0 °C
rated resistance
Schaltungsart 2 wire
wiring
Meßstrom recommended 1 - 2 mA
measuring current max 10 mA
Toleranzklasse B acc. to DIN EN 60751
tolerance class
Hochspannungsfestigkeit 3.0 kV / 50 Hz, 1 min.
dielectric test
Zuleitung type: cable, silver plated, PTFE
connection insulated
section: AWG 24/7
length: 500 mm

Cummins Generator Technologies Germany GmbH Cummins Generator Technologies Germany GmbH
Ingolstadt Branch Dreieich Office
Bunsenstraße 17 Benzstraße 47-49
85053 Ingolstadt 63303 Dreieich
Germany Germany
www.cumminsgeneratortechnologies.com Phone: +49(0)841-792-0 Phone: +49(0)6103-5039-0
info@cumminsgeneratortechnologies.com Fax: +49(0)841-792-250 Fax: +49(0)6103-5039-40
Data Sheet PT100 Bearing Temperature
Dimension and technical data:

Hersteller Dittmer / Heraeus

manufactor
Bezeichnung screw-in resistance thermometer
denomination PT100
Einsatztemperatur -40 °C … +250 °C
operative temperature
Nennwiderstand Class B 100 at 0 °C
rated resistance
Schaltungsart 2 wire
wiring
Meßstrom Max. 3 mA (0.5 … 3 mA)
measuring current
Toleranzklasse B acc. to DIN EN 60751
tolerance class
Hochspannungsfestigkeit n.a.
dielectric test
Zuleitung Copper wire 2x 1.5 mm²
connection

Cummins Generator Technologies Germany GmbH Cummins Generator Technologies Germany GmbH
Ingolstadt Branch Dreieich Office
Bunsenstraße 17 Benzstraße 47-49
85053 Ingolstadt 63303 Dreieich
Germany Germany
www.cumminsgeneratortechnologies.com Phone: +49(0)841-792-0 Phone: +49(0)6103-5039-0
info@cumminsgeneratortechnologies.com Fax: +49(0)841-792-250 Fax: +49(0)6103-5039-40
EC Declaration of Conformity

This synchronous a.c. generator is designed for incorporation into an electricity generating-set and fulfils all the relevant
provisions of the following EC Directive(s) when installed in accordance with the installation instructions contained in the
product documentation:
2006/95/EC Low Voltage Directive

2004/108/EC The EMC directive

2006/42/EC The Machinery Directive

and that the standards and/or technical specifications referenced below have been applied:

EN 61000-6-1:2007 Electromagnetic compatibility (EMC). Generic standards - Part 6-1: Immunity for residential,
commercial and light-industrial environments
EN 61000-6-2:2005 Electromagnetic compatibility (EMC). Generic standards - Part 6-2: Immunity for industrial
environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC). Generic standards - Part 6-4: Emission standard for
industrial environments
EN ISO 12100-1:2003 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
terminology, methodology
EN ISO 12100-1:2003 Safety of machinery - Basic concepts, general principles for design -Part 2: Technical
principles
EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles

EN 60034-1:2004 Rotating electrical machines - Part 1: Rating and performance

BS ISO 8528-3:2005 Reciprocating internal combustion engine driven alternating current generating sets - Part
3: Alternating current generators for generating sets
BS 5000-3:2006 Rotating electrical machines of particular types or for particular applications - Part 3:
Generators to be driven by reciprocating internal combustion engines - Requirements for
resistance to vibration

The manufacturer’s authorised representative in the Community and person empowered to draw up this declaration and
to compile the relevant technical documentation, on behalf of the manufacturer is:
Dr. Andreas Biebighäuser
IPP Engineering Leader
Cummins Generator Technologies
Bunsenstrasse 17
85053 Ingolstadt
Germany

Signed: Date: 21st December 2009

DRAWING REF 450-16383-B

Description: DIG 142 i/4 Serial Number: 84 30404 A001

Registered in England under Registration No. 441273.

Cummins Generator Technologies Ltd. Registered Office: Barnack Road, Stamford, Lincolnshire PE9 2NB, England
Information zum Explosionsschutzblech Information to explosion protection device

Das Explosionsschutzblech ist ein Schutzsystem The explosion protection device is a protective
zur Druckentlastung, das den Schaden im Falle system for decompression that limits the damage
einer Explosion im Klemmkasten örtlich begrenzt. caused by an explosion in the terminal box and
Eine Explosion kann im Fehlerfall durch einen keeps the effect local. A spark-over in the terminal
Überschlag im Klemmenkasten entstehen. Hierbei box can - in case of an failure - lead to an explo-
werden Luft und andere Materialien, aufgrund der sion. Due to extreme high temperatures, air and
extrem hohen Temperatur, schlagartig um ein other materials expand to a multiple of their nor-
vielfaches des Ausgangsvolumens ausgedehnt. mal volume.

Es wird versucht, den aus dieser Reaktion entste- Pre-determined breaking points are designed for
henden Druck gezielt durch Sollbruchstellen so reducing the occurring pressure so that the con-
abzubauen, dass die Auswirkungen der Explosion sequences of an explosion can be minimized.
minimiert werden kann. Primäres Ziel ist, dass Primary target is to eliminate the risk of danger to
eine Personengefährdung nahezu ausgeschlos- staff and other persons.
sen werden kann.

Zu diesem Zweck wird in die Muffe des Klemm-

kastens konstruktiv eine Sollbruchstelle zur For this purpose a metal plate is integrated in the
Druckentlastung integriert. Diese besteht aus vier terminal box extension duct. This plate consists of
Einzelblechen, die zu einer viereckigen Platte four smaller triangular sheets fixed together by
angeordnet sind. Die Einzelbleche werden in der four welding dots in each corner and one in the
Mitte und in den Ecken von einzelnen Schweiß- middle. Resulting from this assembling the plate
punkten gehalten. Dieser Zusammenbau wird in gets a rectangular shape. This pre-determined
Richtung Generator zeigend montiert, um im Un- breaking point for decompression is positioned
glücksfall, Schaden an vorbeigehenden Personen towards the alternator to ensure that – in case of
abzuwenden und um eventuell auftretenden Split- an explosion - no person is harmed, when walking
terflug zu minimieren. by and to reduce the danger of flying fragments.

Der Schlitz im Explosionsschutzblech wird bei der

Endmontage so abgedichtet, dass die geforderte
Schutzart (IP23, IP54, …) erfüllt, allerdings die The cuts have to be sealed before assembling to
Druckentlastungsfunktion nicht beeinflusst wird. acquire the required protection class (IP 23,
IP54…) without adversely affecting the decom-
Im Falle einer Explosion im pression-function.
Klemmkasten muss unverzüglich
eine Inspektion des gesamten Ge- If case of an explosion in the ter-
nerators erfolgen. minal box, a complete inspection
of the entire generator has to take
Es reicht nicht aus, lediglich das Explosions- place.
schutzblech zu erneuern.
It is not enough just to replace the explosion pro-
tection device.

issued approved
Date 14.02.2008 14.02.2008
Position Mechanical Design Mechanical Design
Engineer Manager
Signature Andreas Bachhuber Thomas Koerner

Cummins Generator Technologies Cummins Generator Technologies

Germany GmbH Germany GmbH
Bunsenstr. 17 Dreieich branch
85053 INGOLSTADT Benzstr. 47-49
GERMANY 63303 Dreieich
www.cumminsgeneratortechnologies.com Phone: +49(0)841-792-0 GERMANY
info@cumminsgeneratortechnologies.com Fax: +49(0)841-792-250 Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
 Explosionsschutzblech
Explosion protection device

Explosionsschutzblech
Explosion protection device

must show towards alternator or in any direction, where

sudden release can not cause harmful effects for op-
erators and safety relevant installations

Cummins Generator Technologies Cummins Generator Technologies

Germany GmbH Germany GmbH
Bunsenstr. 17 Dreieich branch
85053 INGOLSTADT Benzstr. 47-49
GERMANY 63303 Dreieich
www.cumminsgeneratortechnologies.com Phone: +49(0)841-792-0 GERMANY
info@cumminsgeneratortechnologies.com Fax: +49(0)841-792-250 Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40