VDA Standards - Why They Are Important & Overview of New Standards in 2020
VDA Standards - Why They Are Important & Overview of New Standards in 2020
VDA Standards - Why They Are Important & Overview of New Standards in 2020
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Agenda
1. Overview and Introduction VDA QMC China
2. New VDA Standards 2020
3. VDA Red Books (Mandatory requirements)
4. VDA Blue Gold Books (Guidelines)
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VDA QMC China Services / 我们的服务
1 VDA Standards / 标准 2 Training / 培训 3 Certification / 资格认证 4 Coaching / 辅导 5 Networking / 行业社交
▪ Automotive know-how transfer ▪ Best product portfolio and ▪ Ensure the qualification by ▪ Customer specific implementation ▪ Communication channel of
from Germany to China contents personal certification of best practice Automotive Industry e.g. between
从德国向中国导入汽车行业的专有 最好的产品及内容 确保个人资质的资格认证 客户特定实施的最佳实践 China and Germany
技术 ▪ Certified VDA QMC trainings ▪ VDA certified auditors and ▪ Ensuring efficient and effective 连接中德汽车行业的通信渠道,例
▪ “State of the Art” German VDA QMC 认证的培训 Product Safety Officers (PSB) processes and QM system 如
automotive standards ▪ Highest customer satisfaction VDA认可的审核员及产品安全代表 高效高质的过程及质量管理体系 ▪ Regional Conferences
最先进的德国汽车行业标准 最高的客户满意度 (PSB) ▪ Training on the job for Audits 区域性会议
▪ Input from China to VDA ▪ Trainings for Chinese Automotive (QM-System, Process and ▪ Supplier days support
Standards Development Industry as requested by German Product Audits) 供应商日支持
为VDA标准的制定引入来自中国的 OEMs 审核中的工作培训(质量管理体系, ▪ Best practice network / platform
信息输入 为中国汽车行业带来来自德国主机 过程及产品审核) for quality and QM in China e.g.
厂要求的培训 ▪ Global quality requirements (VDA 在中国质量及质量管理领域的最佳
and IATF) 实践的关系网及平台, 例如
提供国际质量标准 ▪ Quality Congress with CAQ
▪ Implementation and support for 和中质协合办的质量大会
Field Failure Analysis (FFA) and ▪ Product Safety Day (PSD)
Project Management (MLA) 产品安全日 (PSD
现场失效分析(FFA)及项目管理
(MLA)的实施及支持
相关法规及全球DIN EN ISO9001标准
国家法律法规,如 GB和GB/T
Formel Q(大众),特别条款(戴姆勒)
质量手册:方法与责任
流程/步骤:
人物,事件,时间
作业指导:
怎么做?谁来做?
其它文件及记录:
结果,证据,效能记录
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VDA Standards: yellow book, red book and blue-gold books / VDA标准:黄皮书,红宝书和蓝金标准
Draft VDA standard as result of the Quality management in the automotive industry Joint quality management in the supply chain.
VDA Working Group in Germany.
RED BOOK’s: In general blue gold book is guideline
The draft is available (free Requested by German OEMs in supply manuals or
download) on the VDA QMC home in OEM specifications (CSR) e.g. MLA is requested from VW Group in Formel
page for feedback Q Integral (so blue-gold book get mandatory
www.vda-qmc.de If your customer specified the red book, request for VW Group, because requested in
red book will be one mandatory requirement. Formel Q (CSR)
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National and international VDA Standards / 国家及国际 VDA 标准
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Development of new standards under VDA QMC / VDA QMC 新标准的开发
Certification / 资质认证
Training programs / 培训课程
QMC as contractual partner
Trainings by QMC / QMC 培训
of certification bodies
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New VDA Standards (overview) / VDA 新标准概览
MLA
VDA 5
Cyber Security
Automotive SPICE®
Agile
OTA
VDA 2 (PPA)
Special
Characteristics
VDA 6.5
VDA 6.7
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New VDA Standards (overview) / VDA 新标准概览
2 ▪ Cyber Security
▪ OTA
▪ RPP
▪ Special Characteristics
▪ VDA5 (MSA)
https://vda-qmc.de/en/navigation/working-groups/
Update on all VDA
Standards ongoing
based on digitalization
and software
Automotive
Cybersecurity-
Management
system
FMEA Product Integrity 8D reporting and CSR VDA 2 (revision ) EOS Cyber Security OTA
problem solving (draft version) (draft version)
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2. New VDA Standards 2020
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New VDA Standards 2020 / 2020 VDA 新标准
2 Product Integrity
3 OTA (Software update Over The Air) (part of PSCR or Product Integrity Standard)
4 Cyber Security
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AIAG & VDA FMEA Handbook update / FMEA手册更新
#
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FMEA Errata list / FMEA 手册勘误表
#
4
…
5
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New FMEA Highlights A - 7 steps Approach / 新版FMEA亮点A- 新七步法
#
New AIAG & VDA FMEA: 7 steps approach
1
System Analysis Failure Analysis and Risk Mitigation Risk Communication
2
1st Step 2nd Step 3rd Step 4th Step 5th Step 6th Step 7th Step
Planning and Preparation Structure Analysis Function Analysis Failure Analysis Risk Analysis Optimization Results Documentation
3
7 20
Analysis &
Analysis &
Structure Analysis Function Analysis Failure Analysis
evaluation of of actions
evaluation
结构分析 功能分析 失效分析
8 actions措施的分析与评估
措施的分析与评估
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The Definition and Difference of PSB and PSCR / PSB和PSCR的定义和区别
#
PSCR = 产品安全与符合性代表
• Responsible for product safety and conformity
5 • Over product lifecycle, including development,
production and usage phase.
• Defined by VDA and apply to German EN: Product Safety and Conformity Representative
6 automotive industry (VW, BMW, Schaeffler, etc.)
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VW Group CSR Regarding Product Integrity
#
1 PSB
2
or
PSCR
3
4
◼ The document was released
5 by VW Group in Dec 12, 2019
◼ CN & EN were translated by
VDA QMC China
6 ◼ VW group will publish the
official translation soon.
7
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BMW Group CSR Regarding Product Integrity
#
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Sino-German Working Group on Product Safety
# Sino-German Recall-flow chart (accepted by AQSIQ today DPAC)
4
Sino-German Working Group on Product Safety
5 中德产品安全工作组
7 DPAC / PL2汽车产品安全工作小组和国家市场监督管理总局缺
陷产品管理中心紧密配合
8
◼ Main focus: GB/GBTs regarding recall and product safety / 主
要关注召回及产品安全国标制定
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Product Integrity focus areas in the company: over product lifecycle
RG0 RG01 RG02 RG03 RG04 RG05 RG06 RG07 RG08 RG09 RG10
#
7 Support process
(PI requirements, review, line walks, product/market monitoring, etc.)
8
Result
Request(s) for action in case of non-compliance with check points relevant to PI
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Vehicle Cyber attacks grow fast in past decade / 汽车网络攻击在过去十年间飞速增长
#
Number of Cyber Incidents in 2010-2019 Remote vs. Physical Attacks in 2010-2019
2
1
2
OTA
(OTA)
3 attacks
increase
4
◼ 2010-2019: >300 cyber attacks reported ◼ Remote (OTA) has higher risk for cyber attacks
◼ 2016-2019 vs. 2012-2015: 7x more cyber attacks ◼ 2019: 82% OTA attacks (compare with all attacks)
◼ 2019 vs. 2018: 2x ◼ 2019 vs. 2018: 2x more OTA attacks
◼ Reported cases are not representing complete list of all cyber attacks,
(many not published / reported)
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VDA QMC Working Group OTA – “Recall Management for Road Vehicles by Over-the-Air-Updates”
VDA QMC OTA 工作组- 通过OTA更新对道路车辆进行召回管理
#
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VDA QMC Working Group OTA – “Recall Management for Road Vehicles by Over-the-Air-Updates”
VDA QMC OTA 工作组- 通过OTA更新对道路车辆进行召回管理
#
DPAC focus
1
5
Guideline for risk
6 assessment and risk
control of Cyber Security
defects:
7 first draft finished, in the
progress of approval
8
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VDA QMC Working Group OTA – “Recall Management for Road Vehicles by Over-the-Air-Updates”
VDA QMC OTA 工作组- 通过OTA更新对道路车辆进行召回管理
#
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What are the mandatory Cyber Security requirements?
#
2
Cyber Security
3 UNECE requested by 2021
4
Responsible:
Quality
5 Responsible:
Management
R&D
or R&D
6 Quality
Manage Cyber Security Management System
7 ment (CSMS)
System
(QMS) Cyber Security Technical requirements
8
for homologation
Integrated Management System
(CSMS as responsibility for each QMs)
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What are the mandatory Cyber Security requirements?
Quality
Manage Cyber Security Management System
# ment (CSMS)
System Cyber Security Technical requirements
1 (QMS)
for homologation
Integrated Management System
(CSMS as responsibility for each QMs)
2
8 Cloud
(V2X)
OEM Tier1 Tier2 Tier N
Cloud
OEM
◼ How to inform management about the cyber attacks?
◼ Decision on recalls V2V Server
◼ Cyber Security policy … OEM
◼ Cyber Security process
◼ Cyber Security instruction… Tier Tier Tier
1 2 N
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8D – Reporting and Problem Solving / 8D- 报告和问题解决
#
1 8D reporting
2
Problem solving process
8D报告
3
问题解决流程
4 Worldwide established and CSR (requirement)
5
by all German OEMs
全球确立,所有德系车厂要求
6
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8D – Reporting and Problem Solving / 8D- 报告和问题解决
#
1
8D report (electronic version / best data base)
2
5
IT solutions
6
8 Industry 4.0
FMEA
Control Plan
New services, IoT, S/W, new technologies, … require update of existing 8D methodology.
新服务,新技术,如车联网、软件等亟需目前8D方法更新
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8D – Reporting and Problem Solving / 8D- 报告和问题解决
# All kinds of quality problems
2
1
4
Only focus
5 on major
Q-problems
6
7 • 0Km defects
• Field returns
8 • N/C Audit
• S/W & hardware problems
• Service providers
• IT downtime
Quality of 8D reports should be improved => only 8D for major Quality problems (not for each problem).
8D reports usage: 0Km defects, field returns, N/C Audit, S/W & hardware problems, Service providers, IT downtime, ...
8D报告制度质量需提高=>只有8D是针对重大质量问题(不是针对每一个问题)
8D报告制度用途:0公里缺陷,现场返回,N/C审核,软件硬件问题,服务供应商,IT停机时间
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VDA 2 (PPA = Production Process and Product Approval) revision
VDA 2 生产过程和产品批准(PPA)改版
#
VDA 2 (revision)
Red Book expected release in June 2020
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Relationship of core tools with product development process through MLA /
通过MLA产品开发过程和核心工具的关系 SOP
ML0 ML1 ML2 ML3 ML4 ML5 ML6 ML7
#
Innovation Requirements
Parts from Project completion, Milestones
1 release for full management for
Specifying the Release of Completion of production tools Product and transfer of
production the contract to
supply chain and technical production and production process
approval
responsibilities to through MLA
placing the order specifications planning facilities are production. Start
development be issued requalification
2 available
DVP
3
5 Core Tools
7 VDA2 (PPA)
PPAP
OS SOP EOP
Lessons 8D&
FFA
Learned 8D
8D
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VDA 2: PPA/PPF
# PPA process Sample submission
1 Supplier Customer
(tier 1) (OEM)
2
Produce samples under
3 production conditions and
check against
4 specification/requirements
5
Samples for Checks on
6 + PPA report Sample product
PPA
submission and
as Volume 2
7 process
Result
transmit
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VDA 2: PPA/PPF
#
2
Approved Conditionally approved Rejected
3 This means, the This means that the This means, that the
delivery of series supply of products that delivery of series
4 products is approved do not fulfill the entire products is not allowed.
according to the sampling scope is only Re-sampling is
5 delivery schedule. permitted for a limited required.
period of time or limited
6
quantity (deviation
permission).
7
8
The conditions should
be individually
confirmed between
customer and supplier.
Re-sampling is
required.
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VDA EOS Standard Overview/ VDA EOS 标准简介
#
2
◼ Provide a systematic method to deal with the failure of electronic
1
components caused by overload
2
◼ Provide guidance and instructions for the treatment of EOS in the
3
supply chain
4
◼ Definition of a two-stage complaint handling process that to prioritize
5
cases according to relevance to ensure the fastest possible
6 processing
7 ◼ Definition of simple trigger criteria according to which cases are
8 assigned to the stages
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What is EOS- Electrical Overstress? 1/2 / 什么是EOS?
# Most of failure parts, not visual N/C (abnormal issues) on the surface, but malfunction in place!
4
With >500 microscopes
5 after IC Decap or Delayer
Burnout/ Overheating
Visual OK NOK
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VDA QMC EOS Whitepaper / VDA QMC EOS白皮书
#
2
1
3
VDA QMC EOS Whitepaper is available to download!
4
Pls visit our website to get the digital version:
5
www. vdachina.com.cn
6
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The scope of the IATF16949 quality management system
#
◼ Customer-specific requirements
1
must be evaluated, included and assured for quality
2
management system (mandatory requirements).
3
4
◼ Best possible overview
5
about specific CSR to for
6
German OEM
7
◼ CSR according to the
8
structure specified by ISO
9001 & IATF 16949
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CSR (Customer Specific Requirements) for German OEMs
German Customer CSR / VDA 1 VDA 2 (PPA) VDA 4 VDA 4 VDA 4 AIAG & VDA 5 VDA 6.3 VDA 6.5
# OEMs Support and
Standard Documented Production SPC DFMA FMEA VDA MSA Process Product
Tech Documents Information Process and FMEA Audit Audit
and Retention Product Approval
1
VW Formel Q VW Formel Q
Daimler Technical
Daimler Technical
Documents Documents
VW Formel Q VW Formel Q
2
VW 99000 VW 99000
3 VW Support VW Support
Documents (SpecialDocuments (Special
Contract, Project Contract, Project
4 Premise etc.) Premise etc.)
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VDA Red Books Overview - Mandatory requirements
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VDA Red Books Overview - Mandatory requirements
No. Contents VDA AIAG
book book
(yes/no) (yes/no)
SWOT Yes No
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VDA Red Books Overview - Mandatory requirements
VDA 6.7 Process Audit – Production Equipment Yes No New VDA 6.5
In April 2020
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VDA Red Books Overview - Mandatory requirements
No. Contents VDA book AIAG
(yes/no) book
(yes/no)
VDA 7 Plus CD ROM Exchanging quality data QDX - Quality Data Yes No
eXchange
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4. VDA Blue Gold Books (Guidelines)
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VDA Standards overview – blue gold books (Guidelines)
Product Development: Maturity Level Assurance for New Parts Yes Yes APQP
MLA (MLA)
FFA Field Failure Analysis and Audit (FFA) Yes Yes CQI-20
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Summary
4 important step’s to assure reliable Management System and Lessons Learned (DPCA Cycle)
2
Understanding Analysis of data
Managing risks Lessons Learned
requirements (Customer, OEM, Market)
理解要求 数据分析(客户,整车厂,市场)
控制风险 教训总结
◼ Governments (global and ◼ Vehicle data 车辆数据 ◼ Reducing development period (time ◼ Implement requested changes
national) 国际及当地政府 ◼ Components data / 配件数据 to market) fast (new processes / new
◼ Industry Standards / 行业标准 ◼ Market (social media, Internet, 缩短发展周期(上市时间) thinking) / 实施需要快速改变
◼ Customer OEM (CSR‘s) ◼ Assure interfaces old & new world (新的流程和思维)
customers) / 市场(社交媒体,互
(agiles Management system) / 确保
整车厂客户(客户具体要求) 联网,客户) ◼ Install lessons learned
新旧世界的通信接口 (敏捷度管理系
◼ Market (social media, Internet, ◼ Cyber security data / 网络数据安 统)
processes / 加入教训总结流程
customers) / 市场(社交媒体,互 全 ◼ Implementing requirements in the ◼ Recognizing root cause quickly
联网,客户) complete supply chain / 在整个供应 快速识别根本原因
◼ Supplier (Supply Chain) 链中实施要求 ◼ Eliminating problems
供应商(供应链) ◼ FMEA: Best practice for risk sustainable / 排除问题
management / FMEA风险控制的最 ◼ Understanding errors as a
佳实践 learning opportunity
New Technologies => new risk 在错误中学习
FMEA: important frontloading
tool to reduce the risk
46
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Thank you for your attention!
谢谢!
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