Operator's Manual: TITAN Boom™ 40-S Boom Lift
Operator's Manual: TITAN Boom™ 40-S Boom Lift
Operator's Manual: TITAN Boom™ 40-S Boom Lift
92047
July 2012
Introduction
This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures
essential to properly and safely operate your MEC Aerial Work Platform for positioning personnel, along with their necessary tools
and materials, to overhead work locations.
The Operator’s Manual must be read and understood prior to operating your MEC Aerial Work
Platform. The user/operator should not accept operating responsibility until he/she has read and
understands the operator’s manual as well as having operated the MEC Aerial Work Platform under
supervision of an authorized, trained and qualified operator.
It is essential that the operator of the aerial work platform is not alone on the workplace during
operation.
Modifications of this machine from the original design and specifications without written permission
from MEC are strictly forbidden. A modification may compromise the safety of the machine, subjecting
operator(s) to serious injury or death.
Your MEC Aerial Work Platform has been designed, built, and tested to provide safe,
dependable service. Only authorized, trained and qualified personnel shall be allowed to
operate or service the machine.
MEC, as manufacturer, has no direct control over machine application and operation. Proper
safety practices are the responsibility of the owner, user and operator.
If there is a question on application and/or operation contact:
Safety
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
Failure to read, understand and follow all safety rules, warnings, and instructions could result in serious injury or death. For your
safety and the safety of those around you, you must operate your machine as instructed in this manual.
MEC designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at
overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine
unless properly trained.
ANSI and other applicable standards identify requirements of all parties who may be involved with self-propelled elevating work
platforms. The ANSI/SIA A92.5-2006 Manual of Responsibilities is considered a part of this machine and can be found in the manual
compartment, located at the platform control station. To ensure safe use of machine, inspections and training specified in ANSI/SIA
A92.5-2006 must be performed at designated intervals as prescribed.
NEVER perform work or inspection on the machine with the platform elevated without first blocking
the boom assembly with the Maintenance Chock.
MEC manuals and decals use symbols and colors to help you recognize important safety, operation and maintenance information.
RED – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
ORANGE – Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
YELLOW with alert symbol – Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
YELLOW without alert symbol – Indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
Fall Protection
Personal fall protection equipment (PFPE) is required when operating this machine.
Maximum All PFPE must comply with employer and job site rules and applicable governmental
regulations, and must be inspected and used in accordance with the PFPE manufacturer’s
4 Occurrences instructions.
ALWAYS wear approved fall protection, properly attached to an anchor cable, when operating
the machine.
Electrocution Hazard
This machine is not electrically insulated and will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with
applicable government regulations and the following chart:
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or
in the platform must not touch or operate the machine until energized power lines are shut off.
Do not use the machine as a ground for welding.
Tip-over Hazards
DO NOT exceed the maximum platform capacity (See Platform Capacity & Material Loading
on page 33). The weight of options and accessories will reduce the rated platform capacity and
must be factored into the total platform load. Refer to the decals on the options.
DO NOT elevate the platform when the machine is on a surface that is soft and / or on a slope.
STOP if the alarm sounds and the red light illuminates when the platform is raised. Use
extreme caution to lower the platform.
Driving: DO NOT drive the machine on a slope that exceeds the maximum uphill or downhill
slope rating. Slope rating applies to machines in the stowed position.
DO NOT OVERLOAD
Driving in stowed position: use extreme care and reduce speed when driving across uneven
terrain, debris, unstable or slippery surfaces, and near holes or drop-offs.
Driving with the platform elevated: DO NOT drive on or near uneven terrain, unstable
surfaces, curbs, drop-offs or other hazardous conditions.
DO NOT push off or pull toward any object outside the platform.
Maximum Allowable Side Force
ANSI and CSA
Fall Hazards
DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the
platform floor at all times.
DO NOT exit the platform when elevated
Keep the platform floor clear of debris.
DO NOT fasten a fall restraint lanyard to an adjacent structure.
Ensure that all gates are properly closed and secured before operating the machine.
Operators must comply with employer and job site rules and governmental regulations
DO NOT CLIMB ON RAILS regarding the use of personal protective equipment.
Collision Hazards
Check path before moving for equipment, materials or other obstructions.
Check path before moving for overhead obstructions.
Check path before moving for crushing hazards when holding the platform rail.
Reduce travel speed when moving the machine on slopes, when near personnel and obstacles,
or when surface conditions are wet, slippery or otherwise limiting.
DO NOT operate in the path of any crane unless the controls of the crane have been locked out
and/or precautions have been taken to prevent any possible collision.
Stunt driving and horseplay are PROHIBITTED.
Watch for personnel and obstructions below the platform when lowering the platform.
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and
water.
Explosion Hazard
Keep sparks, flame and lighted tobacco away from batteries. Batteries emit explosive gas.
Electrocution Hazard
Avoid contact with electrical terminals.
Platform Controls
1 2 3 4 5 6 8 9 10 11 12
ART_3471 19 18 17 16 15 14 13
CONTROL DESCRIPTION
1 Function Enable Button Press and hold this button to enable boom, platform, frame level and stabilizer operations.
2 Auxiliary Power If normal power fails, press and hold while using boom retract and boom lower functions.
3 Start/Stop Switch Move this switch up to start engine. Press this switch down to stop engine.
4 Glow Switch Move this switch up to activate glow plugs prior to cold starting the engine.
5 Emergency Stop Switch Press the EMERGENCY STOP switch at any time to stop all machine functions.
Turn switch clockwise to reset
6 Generator Switch Turn switch ON to engage optional AC generator.
(Optional Equipment) Generator switches off in any other function is enabled.
7 -- --
8 Stabilizer Switch Move and hold this switch down until stabilizer deployment stops automatically.
Move and hold this switch up to retract stabilizers.
9 Stabilizers Set Green light illuminates when the stabilizers are fully deployed and the full range of boom functions
Indicator Light are enabled.
10 Frame Level Switch Move this switch left or right to manually adjust the level position of the frame.
11 Speed/Torque Switch Move this switch to the left for high speed drive. Push this switch to the right for high torque drive.
12 Horn Button Press to sound warning horn.
CONTROL DESCRIPTION
13 Steering Mode Switch Use this switch to set the steering mode:
Left position: Crab Steer -- All four wheel turn in the same direction.
Center position: 2-Wheel Steer -- Only the front two wheels steer.
Right position: 4-Wheel Steer -- The front and rear wheels steer in opposite directions.
14 Drive/Steer Depending on the placement of the control box and the orientation of the platform, the machine may
Control Lever move in unexpected directions when the Drive and Steer functions are activated. The color- and
shape-coded arrows on the joystick decal correspond to similar arrow decals on the machine chassis.
Be sure to check the arrows on the chassis before using the Drive or Steer functions.
Drive Function Push the control lever forward or backward to drive the machine.
Steer Function Press the thumb switch on top of the control lever to steer left or right.
15 Tilt Indicator Light If this red light is illuminated, the machine is not level. Carefully retract the boom, then lower the
boom, before leveling the machine, or move the machine to a firm, level surface.
16 Low Fuel Indicator Light If this amber light is illuminated, the fuel level is low. Refuel soon.
17 Boom Function Boom Lift/Lower Depress the enable button on top of the control lever, then pull the joystick
Control Lever Function backward to lift the boom.
Depress the enable button on top of the control lever, then push the joystick
forward to lower the boom.
Boom Depress the enable button on top of the control lever, then push the control lever
Extend/Retract right to extend the boom.
Function Depress the enable button on top of the control lever, then push the control lever
left to retract the boom.
18 Platform Level Switch Press this switch up to manually level the rear of the platform upward.
Press this switch down to manually level the rear of the platform downward.
19 Platform Function Platform Slide Press the enable button on top of the control lever, then push the control lever
Control Lever Forward/Rearward forward to slide the platform forward along the platform support beam.
Function Press the enable button on top of the control lever, then pull the control lever
backward to slide the platform rearward along the platform support beam.
Platform Rotate Press the enable button on top of the control lever, then push the control lever
Function left to rotate the platform counterclockwise.
Press the enable button on top of the control lever, then push the control lever
right to rotate the platform clockwise.
The Platform Rotate function will stop when the platform reaches its detent
center position. To continue to rotate the platform, return the joystick to the
neutral position, then push the joystick to rotate the platform in the desired
direction.
Base Controls
15 16 17 18 19
14
13 1
12
2
11 3
10
9
4
8
ART_3469 7 6 5
CONTROL DESCRIPTION
1 Emergency Stop Press the EMERGENCY STOP switch at any time to stop all machine functions.
Switch Turn switch clockwise to reset
2 Auxiliary Power If normal power fails, press and hold while using boom retract and boom lower functions.
Switch
3 Function Enable Press and hold this switch to enable boom, platform, frame level and stabilizer operations.
Switch Press down to operate the controls at slow speed.
Press up to operate the controls at higher speed.
4 Circuit Breaker Trips when there is excessive electrical load. Push to reset.
5 Tilt Indicator Light When this red light is illuminated, the machine is not level. Carefully retract the boom, then lower the
boom, before leveling the machine, or move the machine to a firm, level surface.
6 Low Fuel Indicator When this amber light is illuminated, the fuel level is low. Refuel soon.
Light
7 Hour Meter Indicates total elapsed time of machine operation.
8 Stabilizer Switch Move and hold down until automatic stabilizer deployment stops automatically.
Move and hold up to retract stabilizers.
9 Boom Move this switch right to extend the boom.
Extend/Retract Move this switch left to retract the boom.
10 Boom Lift/Lower Move this switch up to lift the boom.
Move this switch down to lower the boom.
11 Platform Slide Move this switch right to move the platform forward along the platform support beam.
Forward/Rearward Move this switch left to move the platform rearward along the platform support beam.
12 Frame Level Switch Move this switch left to manually adjust the level position of the frame to the left.
Move this switch right to manually adjust the level position of the frame to the right.
13 Platform Level Move this switch up to manually level the rear of the platform upward.
Switch Move this switch down to manually level the rear of the platform downward.
14 Platform Rotate Move this switch left to rotate the platform clockwise.
Switch Move this switch right to rotate the platform counterclockwise.
The Platform Rotate function will stop when the platform reaches its detent center position. To continue
to rotate the platform, return the switch to the neutral position, then push the switch to rotate the platform
in the desired direction.
15 Power On When this green light is illuminated, the Selector Switch (#16) is set to either platform or chassis. This light
Indicator Light is not illuminated when the key is turned to the center (off) position.
16 Selector Switch PLATFORM Select to operate from the platform control panel.
BASE Select to operate from the base control panel.
OFF Select to stop operation from either control panel.
17 Start/Stop Switch Push switch up to start engine. Push switch down to stop engine.
18 Glow Switch Press this switch up to activate glow plugs prior to starting.
19 Starter Time-out When this red light is illuminated, the starter circuit is temporarily disabled. The starter circuit times out
Indicator if the starter is run continuously for 15 seconds without the engine starting. The starter functions resets
after 30 seconds.
Component Locations
Material Load
Securing D-Ring
Material Personnel
Loading Entry Gate
Gates*
Load Zone
Platform
Material Load
Securing D-Ring
Platform
Controls
Boom
Entry Ladder
Chassis
Maintenance Chock
Storage Compartment
Fuel Stabilizer
Tank Base
Hydraulic Controls
Tank
Workplace Inspection
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
Inspect the workplace and determine whether the workplace is suitable for safe machine operation. Do this before moving the
machine to the workplace.
Be sure the lift is the correct machine for the job.
Be aware of workplace conditions, and continue to watch for hazards while operating the machine.
Workplace Inspection
Before operating the machine, check the workplace for all possible hazards, including but not
limited to:
• drop-offs or holes, including those concealed by water, ice, mud, etc.
• sloped, unstable or slippery surfaces
• bumps, surface obstructions and debris
• overhead obstructions and electrical conductors
• other objects or equipment
• hazardous locations and atmospheres
• inadequate surface and support to withstand all load forces imposed by the machine
• wind and weather conditions
• the presence of unauthorized personnel
• other possible unsafe conditions
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
This section provides instructions and tests for each function of machine operation. Follow all safety rules and instructions. The
operator must conduct inspections and a Functions Test of the machine before each work shift to check that all machine systems are
working properly.
Test the machine on a firm level surface with no debris, drop-offs, potholes or overhead obstructions. Perform each step outlined in
this section.
This machine shall only be operated by trained and authorized personnel. If multiple operators use this machine, all must be trained,
qualified and authorized to use it. New operators must perform a Pre-Start Inspection and Functions Test prior to operating the
machine.
Operators must comply with all employer and job site rules and governmental regulations regarding the use of personal protective
equipment – see Fall Protection on page 3.
DO NOT use a machine that is malfunctioning. If any function does not perform as described, tag the machine and remove for repair
by a qualified service technician. After repairs are completed, a Pre-Start Inspection and Functions Test must be performed before
using the machine.
Prestart
• Perform Prestart Inspection (see page 36).
• Check Emergency Stop Switches at both the base and platform controls – turn
clockwise to reset.
ART_3353
• Check Battery Disconnect Switch outside the front end of the Engine Module.
Must be in ON position.
ART_2356
ART_3345
• Move the Start/Stop switch to the right to start. Release the switch when the engine
starts.
ART_3344
• Cold Start: Move and hold the Glow Switch up as indicated in the Preheat table.
• With the Glow switch held up, press and hold the Start/Stop switch to the right until
the engine starts.
• Release both switches once the engine starts.
Preheat Table
Ambient Temperature Preheat Time
• To protect the starter motor, power will cut off to the starter circuit when the starter
motor has run continuously for 15 seconds without starting the engine. The Starter
Circuit Cutout indicator light will turn on and power to the starter circuit will cut out
for 30 seconds.
ART_3342
ART_3371
• Platform Control Box: Move the Start/Stop switch UP to start. Release the switch
when the engine starts.
ART_3355
• Cold Start: Move and hold the Glow Switch up as indicated in the Preheat table.
• With the Glow switch held up, press and hold the Start/Stop switch UP until the
engine starts.
• Release both switches once the engine starts.
ART_3357
Preheat Table
Ambient Temperature Preheat Time
• To protect the starter motor, power will cut off to the starter circuit when the starter
motor has run continuously for 15 seconds without starting the engine. The Starter
Circuit Cutout indicator light will turn on at the Base Control panel and power to the
starter circuit will cut out for 30 seconds.
ART_3470
Check the area above and around the machine for obstructions before operating the machine. The
machine must have space to allow full elevation of platform and full horizontal extension of the boom.
Emergency Stop
• Press the Emergency Stop Switch at any time to stop all machine functions.
• Turn switch clockwise to reset.
ART_3353
ART_3345
Function Enable
• Press and hold this switch to enable and operate machine functions from the
base controls.
• Press down to operate the controls at slow speed.
• Press up to operate the controls at higher speed.
• Releasing this switch will disable machine functions.
ART_3339
Do not elevate the platform if the machine is not on a firm level surface.
ART_3369
Stabilizer Deploy/Retract
• Move and hold the Stabilizer Deploy/Retract switch down to deploy the
stabilizers. Continue to hold the switch down until the stabilizers
automatically stop.
Note: Stabilizer deployment first automatically levels the frame, then deploys the
stabilizers.
ART_3347
Test Operation
• Press and hold the Function Enable switch.
• Hold switch down until stabilizer deployment stops.
• Releasing the button will stop deployment.
• Pressing the Emergency Stop Switch will stop deployment.
Boom Extend/Retract
When the Stabilizers are not deployed, the Boom Extend function will cut off after
extending approximately 8.5 feet (2.6 m).
• Move and hold the Extend/Retract switch on the base control panel to extend
or retract the boom.
Test Operation
ART_3349 • Press and hold the Function Enable switch.
• Retract stabilizers. Extend boom until it stops. Extension should stop after
approximately 8.5 feet (2.6 m).
• Retract the boom completely. Deploy stabilizers.
• Extend boom until it stops. Boom should extend to maximum length.
• Retract the boom until it stops. Boom should retract to minimum length.
• Releasing the switch will stop boom extension or retraction.
• Pressing the Emergency Stop Switch will stop boom extension or retraction.
Boom Lift/Lower
• Press and hold the Boom Lift/Lower switch on the base control panel to lift
or lower the boom.
Test Operation
• Press and hold the Function Enable switch.
ART_3348 • Raise the boom until it stops. Boom should lift to full height.
• Lower the boom until it stops. Boom should rest on the chassis.
• Releasing the switch will stop Boom Lift/Lower function.
• Pressing the Emergency Stop Switch will stop boom lift/lower function.
Platform Level
The platform will automatically level as the boom is lifted or lowered. The Platform Level
function allows manual level adjustment of the platform.
• Press and hold the Platform Level switch on the base control panel to
manually adjust the level of the platform.
• Platform Level power is disabled upon exceeding 5® out of level. Power is
allowed only to the direction that returns the platform toward level.
ART_3350
Test Operation
• Press and hold the Function Enable switch.
• Push the switch up and down. The platform level should change accordingly.
• Releasing the switch will stop platform level function.
• Pressing the Emergency Stop Switch will stop platform level function.
Platform Rotate
• Press and hold the Platform Rotate switch on the base control panel to rotate
the platform.
Test Operation
ART_3351 • Press and hold the Function Enable switch.
• Push the switch left and right. The platform should rotate accordingly.
• Releasing the switch will stop platform rotate function.
• Pressing the Emergency Stop Switch will stop platform rotate function
Note: The Platform Rotate function will stop when the platform reaches its
detent center position. To continue to rotate the platform, return the
switch to the neutral position, then push the switch to rotate the
platform in the desired direction.
Test Operation
• Press and hold the Function Enable switch.
ART_3352
• Push the switch left and right. The platform should move along the platform
support beam accordingly.
• Releasing the switch will stop Platform Slide function.
• Pressing the Emergency Stop Switch will stop Platform Slide function.
Chassis Level Switch
Use this control to manually change the level of the chassis. This function is disabled when
the boom is elevated.
Note: This function is performed automatically when deploying the stabilizers.
Test Operation
ART_3354 • Press and hold the Function Enable switch.
• Push the switch left or right. The chassis of the machine will move in the
direction the switch is pushed.
Tilt Indicator Light
Light ON and alarm sounding indicates an unsafe condition.
• STOP. The machine is not level. Carefully retract the boom, then lower the
boom. Level the machine, or move the machine to a firm, level surface.
ART_3337b
ART_3337
Entry The Personnel Entry Gate is spring-loaded and latches itself when
Ladder released. Check that it is securely closed and latched before
Platform Centered & operation.
Boom Fully Retracted
ART_3395
Fall Protection
Personal fall protection equipment (PFPE) is required when operating this machine.
Maximum All PFPE must comply with employer and job site rules and applicable governmental
4 Occurrences regulations, and must be inspected and used in accordance with the PFPE manufacturer’s
instructions.
ALWAYS wear approved fall protection, properly attached to an anchor cable, when operating
the machine.
ART_3472
IMPORTANT—Before moving, check that the route of travel to be taken is clear of persons, obstructions, debris, holes, and drop offs,
and is capable of supporting the machine.
There are separate Function Enable features for drive/steering and lift functions.
ART_3374
ART_3356
Emergency Stop
• Press the EMERGENCY STOP switch at any time to stop all machine
functions.
• Turn switch clockwise to reset.
ART_3353
Activation of the EMERGENCY STOP switch will apply brakes immediately. This may cause unexpected
platform movement as the machine comes to a sudden stop. Brace yourself and secure objects on the
platform during operation of machine.
ART_3371
ART_3355
ART_3359
ART_3363b
ART_3363
ART_3366
• Steering Function is not proportional.
Test Operation
• Drive: Squeeze the enable trigger, then move the control lever in the desired
direction of movement. The further it is moved from the neutral (center)
position, the faster the speed will be.
• Stop: Return the control lever to the neutral (center) position. Releasing the
control lever will also stop the machine.
• Extend the boom approximately 3 feet (1 m), then drive the machine. Speed
should be reduced significantly from the fully-retracted, fully-lowered speed.
Retract the boom.
• Elevate the boom approximately 15°, then drive the machine. Speed should
be reduced significantly from the fully-retracted, fully-lowered speed. Lower
the boom.
• Steering: Squeeze the enable trigger, then press the thumb switch on top of the
control lever to steer in the desired direction.
Steering Mode
Three steering modes are available: Crab Steer, 2-Wheel Steer and 4-Wheel Steer.
To return to 2-Wheel steering after using the Crab Steer or 4-Wheel Steer modes, center
the rear wheels, then switch to 2-wheel steer mode.
Test Operation
• Set Steering mode to the left position: Crab Steer. Squeeze the enable trigger,
ART_3362
then press the thumb switch on top of the control lever. All four wheels should
turn in the same direction. Return the wheels to the centered position.
• Set Steering mode to the center position: 2-Wheel Steer. Squeeze the enable
trigger, then press the thumb switch on top of the control lever. Only the front
two wheels should turn. Return the wheels to the centered position.
• Set Steering mode to the right position: 4-Wheel Steer. Squeeze the enable
trigger, then press the thumb switch on top of the control lever. The front and
rear wheels should turn in opposite directions. Return the wheels to the
centered position.
Test Operation
To test the Boom Extend/Retract function; Extension cutout function:
ART_3370 • With the stabilizers retracted, press and hold the Function Enable button.
• Push and hold the joystick to the right until the boom stops extending. The
boom should extend approximately 8.5 ft. (2.6 m), then stop.
• Push and hold the joystick to the left to retract the boom completely.
• Deploy the stabilizers.
• Push and hold the joystick to the right until the boom reaches full extension.
• Push and hold the joystick to the left to retract the boom.
To test the Boom Lift/Lower function:
• Press and hold the Function Enable button.
• Pull the joystick back to lift the boom. Lift the boom completely.
• Push the joystick forward to lower the boom. Lower the boom to its stowed
position.
Platform Level Switch
The Platform Level switch manually adjusts the angle of the platform support beam.
Test Operation
The Platform Level function is controlled automatically as the boom is raised and lowered.
To manually level the platform:
ART_3364
• Press and hold the Function Enable button.
• Push the Platform Level switch up or down to adjust the position of the
platform.
• Platform Level power is disabled upon exceeding 5® out of level. Power is
allowed only to the direction that returns the platform toward level.
Test Operation
To test the Platform Slide Forward/Reverse function:
• Press and hold the Function Enable button.
• Push the control lever up to slide the platform forward.
• Push the control lever down to slide the platform rearward.
ART_3365
To test the Platform Rotate function:
• Press and hold the Function Enable button.
• Push the control lever left to turn the platform counterclockwise.
• Push the control lever right to turn the platform clockwise.
Note: The Platform Rotate function will stop when the platform reaches its
center position. To continue to rotate the platform, return the joystick
to the neutral position, then push the joystick to rotate the platform in
the desired direction.
Shutdown Procedure
• When finished with the machine, place the platform in the stowed position.
• Park the machine on a level surface.
• Turn the Selector Key Switch to the OFF position and remove the key to
prevent unauthorized use.
• Carefully exit the platform using a constant three (3) point dismount/grip.
• Turn the Battery Disconnect Switch to the OFF position.
Note: Leaving the Battery Disconnect Switch in the ON position for an
extended time will drain the battery.
ART_3375
• Always put the switch in OFF position when leaving the machine at the end
of the work day.
• Put a padlock on the Battery Disconnect Switch to prevent unauthorized
operation.
ART_2387
If the control system fails while the platform is elevated, use the emergency lowering procedure to
safely lower the platform.
Do not climb down the boom assembly or exit the platform.
Emergency
Lowering Switch
Emergency
Lowering Switch
Base Controls
Emergency
Lowering Switch Platform Controls ART_3376
The Emergency Lowering System is used to lower the platform in case of power failure. To
lower the platform, activate the Emergency Power Switch to run the Emergency Down
auxiliary hydraulic pump.
This function uses battery power from the auxiliary battery to lower the platform.
• Push and hold the Auxiliary Power switch, then use the Boom Extend/Retract
function to retract the boom.
• Continue to hold the Auxiliary Power switch, then use the Boom Lift/Lower function
to lower the boom.
Note: The Emergency Lowering System is disabled when the engine is running.
Note: The Emergency Power switch serves as an enable switch. It is not necessary
to use the primary function enable switch.
ART_3382
The TITAN BoomTM uses a pinless guard rail system. After removing
the loading gates, lift the guard rail section and pivot to stow, or lift
further to remove the rail.
Corner Cap
4 places
1 loading gates.
Remove the corner caps by lifting them
straight up.
ART_3377
ART_3378
continued…
ART_3379
ART_3380
ART_3381
DO NOT use the machine until all gates and guard rails are in position and properly secured.
DO NOT exceed the Maximum Platform Capacity, including persons, of 4000 lbs (1814 kg).
DO NOT exceed the Maximum Platform Capacity Outside Load Zone of 1000 lbs (454 kg).
DO NOT exceed the maximum material load zone capacity of 3000 lbs (1360 kg) located and secured in
the load zone only.
The center of mass (CG) of large material must lie within the designated load zone marked on the
platform floor.
The TITAN BoomTM is equipped with 2 loading gates for the assisted loading of heavy
materials.
To load palletized or other large material:
• Remove the single spring pin the holds the loading gate in the closed position.
• Load material onto the platform, taking care to keep the center of mass (CG) in the
designated load zone marked on the platform floor.
• Close the loading gate and secure it with the spring pin.
• Secure the load with straps tied to the tie-down points before moving the machine.
DO NOT
PLACE LOAD
HERE
M
A
LO X. 3
AD 00 S
ZO 0 L LB E
NE BS 00 N
30 ZO
AX. AD
Spring Pin M LO
Location MA LO
X. AD NE BS
30 ZO
00 N ZO 0 L
DO NOT LB E AD 00
S LO X. 3
PLACE LOAD A
M
HERE
54 in.
1.37 m
LOAD ZONE
LOAD ZONE
MAX. 3000 LBS
ART_3394
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
The operator must conduct a Pre-Start Inspection of the machine and test all functions before each work shift to check for damage,
malfunction and unauthorized modification.
Tag and remove a damaged, malfunctioning or modified machine from service. DO NOT use a damaged, malfunctioning or modified
machine.
Use the Pre-Start Inspection to determine what Routine Maintenance is required. The operator may perform only the routine
maintenance items specified in this manual.
IMPORTANT— Scheduled maintenance inspection checklists are included in this manual for use only by qualified service
technicians. Only qualified service technicians may perform repairs to the machine. After repairs are completed,
the operator must perform a Pre-Start Inspection before proceeding to the Functions Test.
Hydraulic fluid under pressure can penetrate and burn skin, damage eyes, and may cause serious
injury, blindness, and death. Repair leaks immediately. Fluid leaks under pressure may not always be
visible. Check for pin hole leaks with a piece of cardboard, not your hand.
NEVER perform work or inspection on the machine with the platform elevated without first blocking
the boom assembly with the Maintenance Chock.
Immediately report any damage, defect, unauthorized modification or malfunction to your supervisor.
Any defect must be repaired prior to continued use. DO NOT use a damaged, modified or
malfunctioning machine.
Never leave hydraulic components or hoses open. Plug all hoses and fitting immediately after
disassembly to protect the system from outside contamination (including rain).
Never open a hydraulic system when there are contaminants in the air.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may cause as much
damage as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead to more costly repair.
Inspection and maintenance should be performed by qualified personnel familiar with the equipment.
NEVER perform work or inspection on the machine with the platform elevated without first blocking
the boom assembly with the Maintenance Chock.
The Maintenance Chock is heavy. Hold it securely during the installation and removal process.
The Maintenance Chock may rotate around the cylinder rod during machine movement and may fall if
it is not held securely in place during installation and removal.
The Maintenance Chock fits over the lift cylinder rod, between the rod end and the end of the
cylinder barrel.
Installation
• Remove the Maintenance Chock from the tool storage compartment of the Engine
Module (See Component Locations on page 12).
• Using the Boom Lift/Lower function, raise the platform to approximately 13 feet (4
m).
• Place the Maintenance Chock over the cylinder rod above the cylinder barrel.
• Using the Boom Lift/Lower function, slowly lower the boom until the Maintenance
Chock is secure between the cylinder rod end and the cylinder barrel.
Removal
• Using the Boom Lift/Lower function, raise the platform to approximately 13 feet
(4 m) until the Maintenance Chock moves freely.
• Remove the Maintenance Chock from the cylinder rod.
• Store the Maintenance Chock in the tool storage compartment of the Engine Module.
Maintenance
Chock
Cylinder
Rod
Proper Placement
Of Maintenance
Chock
ART_3475
The operator must conduct a Pre-Start Inspection of the machine before each work shift.
DO NOT use a damaged or malfunctioning machine.
Initial Description
______ Check that the operator’s manual and manual of responsibilities are in the storage container located on the platform.
______ Perform a visual inspection of all machine components. Look for missing parts; torn or loose hoses; hydraulic fluid
leaks; loose, torn or disconnected wires; damaged tires; etc.
______ Check all structural components of the machine for cracked welds, corrosion and collision damage.
______ Check the security and condition of the lanyard attachment cables and end connections. Wire ropes should not have
any damage, such as cut or frayed strands.
______ Check all hoses and the cables for worn or chafed areas.
______ Check the platform rails and sliding mid-rail entry for damage or modification. Check for missing spring pin retainers.
______ Check that all warning and instructional decals are legible and secure.
______ Check the tires for damage.
______ All structural components, pins and fasteners are present and properly tightened.
______ Check for fluid leaks.
______ Check hydraulic fluid level (check with platform fully lowered and stabilizers fully retracted).
______ Check engine oil level.
______ Check engine coolant level at overflow bottle.
______ Check fuel tank level.
______ Secure all covers, panels and guard rails.
______ Ensure that all gates are properly closed and secured before operating the machine.
This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs
first. Failure to do so could result in death or serious injury.
Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep
inspections records up to date. Record and report all discrepancies to your supervisor.
Initial Description
_______ Inspect the condition of hydraulic fluid in the reservoir. Oil should be a clear amber color.
_______ Check battery electrolyte level and connections.
_______ Check wheel lug nuts for proper torque (see “Machine Specifications”).
_______ Check if tires are leaning in or out.
_______ Inspect all structure and pivot points for signs of wear and/or damage.
_______ Check the pin joints and retaining rings for security.
_______ Inspect the entire machine for signs of damage, broken welds, loose bolts, improper or makeshift repairs.
_______ Check that the platform does not drift down with a full load.
_______ Check all wire connections for tightness and corrosion.
_______ Check stabilizers for proper operation.
_______ Check the operation speeds to ensure they are within specified limits (see Specifications).
_______ Check the emergency lowering system.
_______ Clean and lubricate all push button switches with dry lubricant and ensure that the switches operate freely in all
positions.
_______ Check the tightness of the platform frame and the linkage pins.
_______ Check the overall platform and guardrail component security.
_______ Check the electrical mounting and hardware connections for security.
_______ Check the steering kingpins for excessive play.
DATE________INSPECTED BY __________________________________________
Customer Dealer
Street Street
City/State/Zip City/State/Zip
Phone Number Phone Number
Contact Contact
Comments:
Signature/Mechanic: Date:
Signature/Owner-User: Date:
P/N 90728 TITAN BoomTM
Maintenance
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
Tag and remove a damaged, malfunctioning or modified machine from service. DO NOT use a damaged, malfunctioning or modified
machine.
Use the Pre-Start Inspection to determine what Routine Maintenance is required. The operator may perform only the routine
maintenance items specified in this manual.
IMPORTANT—Scheduled maintenance inspection checklists are included in this manual for use only by qualified service
technicians. Only qualified service technicians may perform repairs to the machine. After repairs are completed,
the operator must perform a Pre-Start Inspection before proceeding to the Functions Test.
Hydraulic fluid under pressure can penetrate and burn skin, damage eyes, and may cause serious
injury, blindness, and death. Repair leaks immediately. Fluid leaks under pressure may not always be
visible. Check for pin hole leaks with a piece of cardboard, not your hand.
NEVER perform work or inspection on the machine with the platform elevated without first blocking
the boom assembly with the Maintenance Chock.
Failure to perform scheduled maintenance at recommended intervals may result in injury or death.
Keep maintenance records current and accurate.
Immediately report any damage, defect, unauthorized modification or malfunction to your supervisor.
Any defect must be repaired prior to continued use. DO NOT use a damaged, modified or
malfunctioning machine.
Never leave hydraulic components or hoses open. Plug all hoses and fitting immediately after
disassembly to protect the system from outside contamination (including rain).
Never open a hydraulic system when there are contaminants in the air.
Always clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may cause as much
damage as no lubrication.
Watch for makeshift “fixes” which can jeopardize safety as well as lead to more costly repair.
Inspection and maintenance should be performed by qualified personnel familiar with the equipment.
Routine Maintenance
IMPORTANT— The operator may perform only maintenance items on the Pre-Start Inspection Checklist. Frequent and Annual
maintenance must be performed by qualified service technicians.
Pre-Start Inspection Perform routine maintenance as identified in the Pre-Start Inspection Checklist on page 36.
Frequent and Annual Maintenance
Frequent Inspection Checklists and Annual Inspection Reports must be completed by
qualified service technicians trained and authorized to perform maintenance on this machine,
and must be done in accordance with the procedures outlined in the service manual. Scheduled
maintenance inspection checklists are included in this manual for use by qualified service
technicians.
Machines that have been out of service for more than three months must have the Frequent
Inspection Checklists completed before returning to service.
Lubrication
Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified
service technician.
3
Controls Module
Add Oil Here components removed
for clarity
1
LEVEL
Diesel Fuel
Fill to Here Sight Gauges
2 Hydraulic Fluid
Sight Gauge
ART_3392
Lubrication
No. ITEM SPECIFICATION FREQUENCY
Troubleshooting
Should you experience erratic operation or notice any malfunction while operating this machine,
discontinue use immediately.
Call for assistance and report the incident to your supervisor, and do not use the machine until it has
been checked by a trained, qualified mechanic.
Diagnostic LED
ART_3093
27
26
11
use stencil 30
to paint--
4 places
metal plate 31
on pallet stops--
2 places
Platform removed
11
32 inside control box
5
Inside
12 6a 6
box 10 9 2
35 8 both sides of gate
7
25 inside of gate only
36 14
15
both sides 2
of platform
14
1 33
16
21 34 33
18
20 ART_3390
Decals (continued)
DANGER
4-PERSONS PLUS TOOLS Maximum
4 Occurences
92057
92116
16 92060
13 90739
15 92058 20 91850
2 Places 2 Places 91975
17 92334 -- ANSI 21
WARNING 92230 -- CSA 2 Places
MATERIAL LOADING GATES MUST BE IN TITAN BOOM 40-S 2010
THIS MACHINE HAS BEEN CONSTRUCTED IN ACCORDANCE WITH APPLICABLE SECTIONS OF ANSI 92.5-2006 MULTIPLE PATENTS PENDING. 92230
92119
SECURE PLATFORM
WITH TIE-DOWN
STRAPS BEFORE
TRANSPORT
25 92114
2 Places
RELEASE TIE-DOWN
STRAPS BEFORE USE
WARNING
NOT FOR PERSONNEL USE. 91981 91982
28 29
92120
35 92542
33 11026730
4 Places
31 22484 -- Metal Plates on Pallet Stops
2 places
11026730
34 90751 36 8606
ART_3391
MAXIMUM
WARNING WHEEL
4000 LBS LOAD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED 4500 LB 9600 LB
MAX. PLATFORM CAPACITY OUTSIDE LOAD ZONE
1000 LBS
STANDARD
MAX. SIDE LOAD
ART_3387 THIS MACHINE HAS BEEN CONSTRUCTED IN ACCORDANCE WITH APPLICABLE SECTIONS OF ANSI 92.5-2006 92230
MULTIPLE PATENTS PENDING.
This section is provided for reference and does not supersede any government or company policy
regarding the loading, transport or lifting of MEC machinery.
Truck drivers are responsible for loading and securing machines, and should be properly trained and
authorized to operate MEC machinery. Drivers are also responsible for selecting the correct and
appropriate trailer according to government regulations and company policy. Drivers must ensure
that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number
plate for machine weight).
Loading
RUNAWAY HAZARD!
After releasing the brakes there is nothing to stop machine travel. Machine will roll freely on slopes.
ALWAYS chock the wheels before manually releasing the brakes.
The machine can be winched or towed short distances at speeds not to exceed 5 MPH (8 km/h).
Before towing or winching the machine, it is necessary to release the brakes. Reset the brakes
after towing or winching.
Disengage Brakes before Towing or Winching
ENGAGED
• Chock the wheels.
• Remove the Torque Engage Cap and reinstall with the bump facing inward on all four
(4) hubs.
ART_2848
Always attach the machine to a winch when loading or unloading from a truck or trailer by driving.
Read and understand all safety, control, and operating information found on the machine and in this
manual before operating the machine.
Driving
• Turn the Base Key Switch to PLATFORM. Check that the Emergency Stop Switch is
reset by turning it clockwise.
• Enter the platform and reset the Platform Emergency Stop Switch.
• Test platform control functions.
• Carefully drive the machine off the transport vehicle with the winch attached.
Note: The brakes are automatically released for driving and will automatically
apply when the machine stops.
Winching
• Disengage brakes (see Disengage Brakes before Towing or Winching on page 46).
• Carefully operate the winch to lower the machine down the ramp.
• Chock the wheels and engage the brakes.
Winch
Stabilizer
not shown for clarity
of hook attachment holes.
ART_4185
Lifting Instructions
1 Begin with the platform fully lowered and retracted. Be sure that the module doors are
closed and secure. Remove all loose items from the machine.
2 Secure the Material Loading Gates and the Personnel Entry Gate in open positions.
ART_4179
3 Use the Platform Slide function to slide the platform forward approximately 18 inches
(46 cm). Use the ratcheting tie-down straps to secure the corners of the platform.
Slide forward
18 in. (46 cm)
Tie-Down
Strap
ART_4180
Y Axis
X Axis
6 Attach lifting straps, chains or cables of adequate capacity to the lifting points
previously designated. Route through the open gates as shown.
ART_4183
NOTES:
NOTES:
MEC Aerial Platform Sales Corp. warrants its equipment to the original purchaser against
defects in material and/or workmanship under normal use and service for one (1) year
from date of registered sale or date the unit left the factory if not registered. MEC Aerial
Platform Sales Corp. further warrants the structural weldments of the main frame and
scissor arms to be free from defects in material or workmanship for five (5) years from date
of registered sale or date unit left the factory if not registered. Excluded from such warranty
is the battery(s) which carries a ninety (90) day warranty from described purchase date.
Warranty claims within such warranty period shall be limited to repair or replacement,
MEC Aerial Platform Sales Corp’s option, of the defective part in question and labor to
perform the necessary repair or replacement based on MEC Aerial Platform Sales Corp’s
then current flat rate, provided the defective part in question is shipped prepaid to MEC
Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial Platform Sales
Corp. to be defective in material and/or workmanship. MEC Aerial Platform Sales Corp.
shall not be liable for any consequential, incidental or contingent damages whatsoever. Use
of other than factory authorized parts; misuse, improper maintenance, or modification of
the equipment voids this warranty. The foregoing warranty is exclusive and in lieu of all
other warranties, express or implied. All such other warranties, including implied
warranties of merchantability and of fitness for a particular purpose, are hereby excluded.
No Dealer, Sales Representative, or other person purporting to act on behalf of MEC Aerial
Platform Sales Corp. is authorized to alter the terms of this warranty, or in any manner
assume on behalf of MEC Aerial Platform Sales Corp. any liability or obligation which
exceeds MEC Aerial Platform Sales Corp’s obligations under this warranty.
MEC Aerial Platform Sales Corp.