Baru Gas Plant Demand

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The document discusses the fuel gas requirements for different equipment like gas engines, compressors and glycol dehydration units at a gas plant.

The document discusses the molecular weight, mass density and lower heating value of the fuel gas.

The document discusses the fuel gas requirements for gas engine compressors, gas engine generators and a glycol dehydration unit.

ENERGI MEGA PERSADA

Project / Contract No. SENG SEGAT PHASE-3B FEED


CALCULATION SHEET
Calc. no. SGBP-R1-CAL-007 Date:
Calc. by : FAM 17/09/18 Subject: Fuel Gas Demand Calculation
Chk. by : RY Rev.
Apvd. by : BKU 0 BU: EMP Bentu Ltd Sht 2 of 2

A. Pilot Gas Rate Calculation


Fuel Gas Density = 2.96 kg / m3
Fuel Gas Molecular Weight = 16.39 kg / kgmole
Flare Tip Diameter = 10 inch
Pilot Gas Consumption per Pilot = 1.98 m3 / hr (based on Flare Tip Diamater)
No. of Pilot =1
Pilot Gas Required = 1.98 m3 / hr

Total Pilot Gas Required = 1.98 m3 / hr


= 5.8608 kg / hr
= 0.03 MMscfd

B. Purge Gas Rate Calculation


Continous purging rate is calculated based on API 521

Q = 0.0035283 D3,46 K

where, Q : purge gas rate, SCFH


D : flare stack diameter, IN
K : constant

Componen Properties
Mole K mole x K
Carbon dioxide 0.0018 -2.651 -0.005
Nitrogen 0.0203 1.067 0.022
Methane 0.9712 2.328 2.261
Ethane 0.0016 -1.067 -0.002
Propane 0.0006 -2.651 -0.002
C4+ 0.0002 -6.586 -0.001
∑ K1 2.273

Case 1 : Q1 = 0.0035283 D3,46 K1


= 0.0035283 x 10 3.46 x 0.882
= 23.129695 SCFH
= 0.0006 0.0306 MMSCFD
Fuel gas required for purging purpose is 0.0006 MMscfd
ENERGI MEGA PERSADA

Location : Baru Gas Plant


CALCULATION SHEET
Date:
Calc. by : BA 28/11/22 Subject: Fuel Gas Demand Calculation Gas Compressor C-102
Chk. by : CHO Rev.
Apvd. by : JR 0 BU: EMP Bentu Ltd Sht 1 of 2
FUEL GAS PROPERTIES

Molecular Weight 16.39 kg/kgmole


Mass Density 7.41 kg/m3
Fuel Gas LHV 47.80 MJ/kg

FUEL GAS FOR GAS ENGINE


Gas Engine Waukesha L 5794 LT (GEC)
Number of Gas Engines 3
Maximum Power
Generated per Engine 1406 HP
(Note 1)
Power Required 4218 HP

Fuel Consumption per Unit (Note 1) 150.13 SCFM


Fuel Consumption (Total) 450.40 SCFM

Fuel Gas Required 0.649 MMscfd

TOTAL FUEL GAS REQUIREMENT

Gas Engine Compressor Fuel Gas Flowrate 0.6486 MMscfd

Total Fuel Gas Flowrate 0.6486 MMScfd


Design FG Flowrate (10% margin) 0.7134 MMscfd

NOTES
1. See attached vendor data for details
ENERGI MEGA PERSADA

Location : Baru Gas Plant


CALCULATION SHEET
Date:
Calc. by : BA 28/11/22 Subject: Fuel Gas Demand Calculation Gas Engine Generator GE-102AB
Chk. by : CHO Rev.
Apvd. by : JR 0 BU: EMP Bentu Ltd Sht 1 of 2
FUEL GAS PROPERTIES

Molecular Weight 16.39 kg/kgmole


Mass Density 7.41 kg/m3
Fuel Gas LHV 47.80 MJ/kg

FUEL GAS FOR GAS ENGINE

Fuel Consumption
Prime (Nm3/hr) 1500 rpm 1800 rpm
25% 25.6 37.5
50% 49.2 62
75% 73.4 89.4
90% 88.2 103.3
100% 95.2 107.2

𝑁𝑀3="MMSCF x 1.000.000 x 273,15 " /(24 𝑥 35,3147 𝑥 288,71)

Fuel Gas Required 0.023 MMscfd

TOTAL FUEL GAS REQUIREMENT

Gas Engine Generator Fuel Gas Flowrate 0.0229 MMscfd

Total Fuel Gas Flowrate 0.0229 MMScfd


Design FG Flowrate (10% margin) 0.0252 MMscfd

NOTES
1. See attached vendor data for details
EMP BENTU

Project / Contract No. Baru Gas Plant


CALCULATION SHEET
Calc. no. Date:
Calc. by : BA 22/12/22 Subject: Gas Engine Compressor, Generator & GDU
Chk. by : CHO Rev.
Apvd. by : JR 0 BU: EMP Bentu Ltd Sht 1 of 2
FUEL GAS PROPERTIES

Gas Engine Compressor : 0.713 MMSCF


Gas Engine Generator : 0.025 MMSCF
Glycol Dehydration Unit : 0.040 MMSCF (Striping Gas + Fuel Gas Burner)
0.78 MMSCF
Flowmeter 0.80 3%
FUEL GAS FOR GAS ENGINE

NOTES
1. See attached vendor data for details

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