Service Manual For CSA, CHA
Service Manual For CSA, CHA
1
NO. MODEL NO. MODEL
1 CSA12CA 5 CHA12CA
2 CSA12CD 6 CHA12CD
3 CSA18CD 7 CHA18CD
4 CSA24CD 8 CHA24CD
2
This manual is for professional
maintenance personnel only
3
CONTENTS
1. Summary ......................................................................................................................6
The following data is for reference only and the actual size may vary. ............................9
8. Installation................................................................................................................. 43
9. Maintenance ............................................................................................................. 55
Appendix ........................................................................................................................ 98
5
Part I : Technical Information
1. Summary
1-1 Appearance
Indoor Unit
FE
Outdoor Unit
12K 18K
24K
6
Note: The outdoor grille can be replaced.
1 CSA12CA 5 CHA12CA
2 CSA12CD 6 CHA12CD
3 CSA18CD 7 CHA18CD
4 CSA24CD 8 CHA24CD
7
8
2. Outline Dimension Diagram
The following data is for reference only and the actual size may vary.
9
2-2 Outdoor Unit(Unit: mm)
10
11
12
3. Specification sheet
Cooling W 3300
Dehumidifying Kg/h /
Cooling W 1180
Rated Power Consumption
Heating W /
Cooling A 11.0
Rated Running Current
Heating A /
Refrigerant R410a
13
configuration Diameter mm 7
Compressor
Brand GMCC
Parameter
Motor
Motor Model YDK35-6-60
system
Outdoor unit
Length mm 701
configuration
Condenser Tube
Diameter mm 5
Cooling W 3200
Dehumidifying Kg/h 1
Nameplate
Parameter Cooling W 1200
Rated Power Consumption
Heating W /
14
Heating A /
Refrigerant R410A
Length mm 560
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK18-4B
Indoor unit system
configuration
Net Dimension(W*D*H) mm 750×285×200
Dimension
Packing Dimension(W*D*H) mm 820×347×277
15
configuration Compressor
Brand GMCC
Parameter
Motor
Motor Model YDK25-6A-60
system
Length mm 701
Condenser Tube
Diameter mm 5
Cooling W 4900
Cooling W 1700
Rated Power Consumption
Heating W /
Cooling A 7.5
Nameplate Rated Running Current
Heating A /
Parameter
Electric heating power W /
16
Refrigerant R410A
Length mm 670
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK30-4-60
Indoor unit system
configuration
Net Dimension(W*D*H) mm 900×310×225
Dimension
Packing Dimension(W*D*H) mm 970×382×302
Compressor
Brand GMCC
Parameter
Motor
Outdoor unit Motor Model YDK31-6-60
system
configuration
Length mm 860
Condenser Tube
Diameter mm 8
17
Packing Dimension (W*D*H) mm 920×620×400
Cooling W 6300
Dehumidifying Kg/h /
Cooling W 2200
Rated Power Consumption
Heating W /
Cooling A 10
Rated Running Current
Heating A /
Refrigerant R410A
18
Outdoor unit weight (Net ) 42.5
Length mm 850
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK50-4-60
Indoor unit system
configuration
Net Dimension(W*D*H) mm 1082×330×233
Dimension
Packing Dimension(W*D*H) mm 1155×397×312
Compressor
Brand GMCC
Parameter
Motor
Motor Model YDK69-6B-60
system
Outdoor unit
Length mm 780
configuration
Condenser Tube
Diameter mm 9.52
Cooling W 2800
Nameplate
Rated Capacity Heating W 2900
Parameter
Dehumidifying Kg/h 1
19
Cooling W 1150
Rated Power Consumption
Heating W 950
Cooling A 5.1
Rated Running Current
Heating A 4.1
Refrigerant R410A
Length mm 560
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK18-4B
Indoor unit system
configuration
Net Dimension(W*D*H) mm 750×285×200
Dimension
Packing Dimension(W*D*H) mm 820×347×277
20
Liquid Valve Dg4
Connection Stop Valve
Gas Valve Dg8
Compressor
Brand GMCC
Parameter
Motor
Motor Model YDK24-6A-60
system
Outdoor unit
Length mm 622
configuration
Condenser Tube
Diameter mm 5
Cooling W 4400
Cooling W 1600
Rated Power Consumption
Heating W 1500
Nameplate
Cooling A 7.5
Parameter Rated Running Current
Heating A 7.0
21
COP Heating W/W 2.99
Refrigerant R410A
Length mm 652
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK18-4B
Indoor unit system
configuration
Net Dimension(W*D*H) mm 837×296×205
Dimension
Packing Dimension(W*D*H) mm 910×360×280
Compressor
Brand GMCC
Parameter
Outdoor unit
Motor
configuration Motor Model YDK31-6-60
system
Length mm 879
Condenser Tube
Diameter mm 9.52
22
Net Dimension (W*D*H) mm 800×545×315
Dimension
Packing Dimension (W*D*H) mm 920×620×400
Cooling W 6300
Dehumidifying Kg/h /
Cooling W 2240
Rated Power Consumption
Heating W 1900
Cooling A 10.3
Rated Running Current
Heating A 9.0
Refrigerant R410A
23
Noise level dB(A) 58
Length mm 850
evaporator Tube
Diameter mm 7
Motor
Motor Model Pcs YYK50-4-60
Indoor unit system
configuration
Net Dimension(W*D*H) mm 1082×330×233
Dimension
Packing Dimension(W*D*H) mm 1155×397×312
Compressor
Brand GMCC
Parameter
Motor
Motor Model YDK69-6B-60
system
Outdoor unit
Length mm 791
configuration
Condenser Tube
Diameter mm 7
24
4. Function and Control
4-1 H-Style
Note:
25
* Press this button to set the temperature display on the remote controller to ambient
temperature and press this button again to set it to preset temperature.
6. TIMER
* With the unit ON, press this button to set OFF timer or with it OFF to set ON timer.
* Press this button once, a "ON(OFF)" will flash. Press “▲”or “ ▼” to set the number
of hours in which the unit will be turned ON/OFF, with an interval of 0.5 hour if less
than 10 hours, or 1 hour if longer than 10 hours and a range of 0.5-24 hours.
* Press it again to confirm the setting the "ON (OFF)" will stop flashing.
* If the timer button is not pressed longer than 10 seconds after the "ON (OFF)" start
flashing, the timer setting will be exited.
* If a timer setting is confirmed, pressing this button again will cancel it.
Note: When a ON timer is set, all function buttons (except SLEEP DISPLAY and
iFEEL can't be set ) are valid and when the ON time set is up, the unit will operate as
preset.
11. SLEEP
* Press this button to enter SLEEP mode, which the unit will exit after 10 hours of
continuous operation and restore to the previous status.
Note: The SLEEP function cannot be activated in fan mode.
12. SWING
* Press this button to activate up/down swing and press it again to fix the swing
position.
13. SWING
* Press this button to activate left/right swing and press it again to fix the swing
position.
14. Anti-F
* The Anti-F functions when the unit is turned off with the remote controller in COOL,
DRY or AUTO mode. It will operate in HEAT mode (Fan mode for cool only units),
with the Indoor Unit motor running with weak flow for 3 minute before stop, to
remove the moisture within the evaporator so as to prevent it from giving bad smell
from mold.
* This function is not set in the factory. You may set it or cancel it any time you want
as follows: With both the unit and the remote controller OFF, point the remote
controller at the unit and press
"Anti-F" button once, the buzzer will sound 5 times after 5 times, indicating this
function is set. Once set, this function will remain valid except when the unit is power
off or until it is canceled.
* To cancel Anti-F:
1. Power off the unit.
2. With both the unit and the remote controller OFF, point the remote controller at the
unit and press this button once, the buzzer will sound 3 times after 5 times, indicating
this function is canceled.
Note:
* With Anti-F activated, it is advised not to turn ON the unit again before it is fully
OFF.
*Anti-F function will be invalid when OFF timer is set.
15.This button has two functions.
a. ELE.H (Optional)
* If this button is pressed in HEAT mode, the electric heating will be turned on/off.
b. ECO (Optional)
* If this button is pressed in COOL mode, the unit will enter the ECO mode which has
the lowest electricity consumption, and exit it automatically 8 hours after.
27
* Changing modes or turning off the remote controller will automatically cancel the
ECO function.
* Press ECO button in ECO mode to exit this mode. Note: The ECO mode only works
for inverter units.
3) Precautions
• Before first time use of the remote controller install the batteries and ensure the
"+"and "_" poles are correctly positioned.
• Ensure the remote controller is pointed to the signal receiving Window and that
there is no obstruction in between and the distance is 8m at the maximum.
• Do not let the remote controller drop or fling it at will.
Do not let any liquid in the remote controller.
Do not expose the remote controller directly to the sunlight or excessive heat.
• If the remote controller does not function normally remove the batteries for 30
second before reinstall them. If that doesn't work replace the batteries.
• When replacing the batteries do not mix the new batteries with old ones or mix
batteries of different types which could cause failure of the remote controller.
• If the remote controller is not to be used for a long period of time remove the
batteries first lest the leakage from them may damage the remote controller.
• Properly dispose the discarded batteries.
Note:
1. This is a universal remote controller which provide all the function buttons. Please
understand that some of the buttons may not function, depending on the specific air
conditioner you have purchased. (If a specific function is not available on the air
conditioner, pressing the corresponding button will simply have no respond.)
2. HEAT and ELE.H functions are not available for cool only models, thus these two
buttons do not work correspondingly.
Battery use and replacement
29
1. Slide to open the cover according to the direction indicated by the arrowhead.
2. Insert two brand new batteries (7#) and position the batteries to the right electric
poles (+ & -).
3. Put back the cover.
30
5. Refrigerant System Diagram
Cooling Mode
Cooling Cycle
(Evaporation) (Compression)
Capillary pressure
Outdoor heat exchanger
(Throttling) (Condensation)
31
5-2 Cooling & Heating
Cooling Mode
Cooling Cycle
(Evaporation) (Compression)
4-way valve
32
Super cooled liquid of high
Capillary pressure Outdoor heat exchanger
(Throttling) (Condensation)
Heating Mode
Heating Cycle
Gas of high pressure
& temperature
Indoor heat exchanger Compressor
(Evaporation) (Compression)
4-way valve
(Throttling) (Condensation)
6. Electrical Part
Indoor Unit
ASW-12C3A3/FAR1-B8、ASW-12C2A2/FAR1-B8、ASW-18E0A2/FAR1-B9
ASW-24F3A2/FAR1-B7
34
ASW-H12B9A2/F*R1-B4
ASW-H18D4A2/FAR1-B4
35
ASW-H24F2A2/FAR1-B7
36
Outdoor Unit
ASW-12C3A3/FAR1-B8、ASW-12C2A2/FAR1-B8、ASW-18E0A2/FAR1-B9
37
ASW-24F3A2/FAR1-B7
ASW-H12B9A2/F*R1-B4、ASW-H18D4A2/FAR1-B4
38
ASW-H24F2A2/FAR1-B7
39
6-2 PCB Printed Diagram
Indoor Unit
Outdoor Unit
40
41
Part II : Installation and Maintenance
42
8. Installation
Important Notices
Before installation, please contact with local authorized maintenance center, if
unit is not installed by the authorized maintenance center, the malfunction may
not solved, due to discommodious contact.
The air conditioner must be installed by professionals according to the national
wiring rules and this manual.
To move and install air conditioner to another place, please contact our local
special service center.
Requirements For Installation Position
Avoid places of inflammable or explosive gas leakage or where there are strongly
aggressive gases.
Avoid places subject to strong artificial electric/magnetic fields.
Avoid places subject to noise and resonance.
Avoid severe natural conditions (e.g. heavy lampblack, strong sandy wind, direct
sunshine or high temperature heat sources).
Avoid places within the reach of children.
Shorten the connection between the indoor and outdoor units.
Select where it is easy to perform service and repair and where the ventilation
good.
The outdoor unit shall not be installed in any way that could occupy an aisle,
stairway, exit, fire escape, catwalk or any other public area.
The outdoor unit shall be installed as far as possible from the doors and windows
of the neighbors as well as the green plants.
Requirements for operations at raised height
When carrying out installation at 2m or higher above the base level, safety belts
must be worn and ropes of sufficient strength be securely fasten to the outdoor
unit, to prevent falling that could cause personal injury or death as well as
property loss.
Requirements of the mounting structure
43
The mounting rack must meet the relevant national or industrial standards in
terms of strength with welding and connection areas rustproofed.
The mounting rack and its load carry surface shall be able to withstand 4 times or
above the weight of the unit, or 200kg, whichever is heavier.
The mounting rack of the outdoor unit shall be fastened with expansion bolt.
Ensure the secure installation regardless of what type of wall on which it is
installed, to prevent potential dropping that could hurt people.
Electrical Safety Requirements
Be sure to use the rated voltage and air conditioners dedicated circuit for the
power supply, and the power cord diameter must meet the national requirements.
Be sure to use the rated voltage and air conditioners dedicated
When the maximum current of air conditioner is ≥16A, it must use the air switch
or leakage protection switch equipped with protection devices.
The normal operating range is 90%-110% of the local rated voltage.
The minimum clearance between the air conditioner and the combustibles is 1.5
m.
The power cable enables communication between the indoor and outdoor units.
You must first choose the right cable size before preparing it for connection.
Grounding Requirements
The air conditioner is the type I electrical appliance and must ensure a reliable
grounding.
Do not connect the grounding wire to a gas pipe, water pipe,lightning rod,
telephone line, or a circuit poorly grounded to the earth.
The grounding wire is specially designed and shall not be used for other purpose,
nor shall it be fastened with a common tapping screw.
Others
The connection method of the air conditioner and the power cord and the
interconnection method of each independent element shall be subject to the
wiring diagram affixed to the machine.
The model and rating value of the fuse shall be subject to the silkscreen on
corresponding controller or fuse sleeve.
44
8-2 Installation of Indoor Unit
Installation Parts-checking
2 Remote Controller 1 PC
3 Batteries(7#) 2 PC
4 Instructions 1 Set
5 Drain pipe 1 PC
NOTE:
※ All accessories shall be subject to actual packaging material, and if there is any
difference, please understand.
Mounting plate
1. The wall for installation of the indoor unit shall be hard and firm, so as to prevent
vibration.
45
2. Use the "+" type screw to fasten the peg board, horizontally mount the peg board
on the wall, and ensure the lateral horizontal and longitudinal vertical.
Wall-through Hole
Φ80mm. Avoid pre-buried power wire and hard wall when making the hole.
Route of Pipeline
1. Depending on the position of the unit, the piping may be routed sideway from the
left or the right ( Fig 1 ), or vertically from the back( Fig 2 )(depending on the pipe
length of the indoor unit). In the case of sideway routing, cut off the outlet cutting
stock of the opposite side.
2. The power cord may be routed separately from the piping. Cut off the outlet cutting
46
stock and then run the power cord through the hole, keeping the remaining part as
a protection from rodents.
1. Remove the mountings and pull the indoor unit pipe out of the housing.
2. Connect the connecting pipe to the indoor unit:
Aim at the pipe center, tighten the Taper nut with fingers, and then tighten the T
nut with a torque wrench, and the direction
is shown in diagram on the right. The torque
used is shown in the following table.
Φ6/Φ6.35 15~25
Φ9 /Φ9.5 2 35~40
Φ12/Φ12.7 45~60
Φ15.88 73~78
Φ19.05 75~80
2. Push toward the lower left side and the upper right
side of the unit toward the peg board, until the hook
is embedded in the slot and makes a "click" sound.
48
Wiring Diagram
NOTE:
※ This manual usually includes the wiring mode for the different kind of A/C.
We cannot exclude the possibility that some special type of wiring diagrams
are not included.
※ The diagram are for reference only. If the entity is difference with this wiring
diagram, please refer to the detailed wiring diagram adhered on the unit which
you purchased.
2 Connecting pipe 2 PC
49
4 Pipe Protection Ring 1 Set
CC≤12000Btu 20g/m
5- 15M
CC≥18000Btu 30g/m
50
Note: This table is for reference only.
Wiring Connection
1. Loosen the screws and remove E-parts cover from the unit.
2. Connect the cables respectively to the corresponding terminals of the terminal board of
the outdoor unit (see the wiring diagram),and if there are
Wiring Diagram
51
NOTE:
※ This manual is usually includes the wiring mode for the different kind of A/C. We
cannot exclude the possibility that some special type of wiring diagrams are not
included.
※ The diagram are for reference only. If the entity is difference with this wiring
diagram, please refer to the detailed wiring diagram adhered on the unit which you
purchased.
Before working on the air conditioner, remove the cover of the stop valve(gas and
liquid valves)and be sure to retighten it afterward.(to prevent the potential air leakage)
1. To prevent air leakage and spilling tighten all connecting nut of all flare tubes.
Installation:
② If there is any faulty or miss connection in each of the power, signal and
grounding wires.
53
① If the installation is secure.
④ Check that no foreign matter or tools are left inside the unit.
① Bubble method: Apply of spray a uniform layer of soap water over the suspected
leak spot and observe carefully for bubble.
② Instrument method: Checking for leak by pointing the probe of the leak detector
according to the instruction to the suspect points of leak.
2. Test operation
★ Test preparation
※Verify that all piping and connection cables are well connected.
※Confirm that the values at the gas side the liquid-side are fully open.
① Turn on the power and push the ON/OFF switch button of the remote controller to
start the air conditioner.
② Select COOL, HEAT (not available on cool-only models), SWING and other
operation modes with the remote controller and see if the operation is ok.
54
9. Maintenance
Many error codes many appears on this air conditionor, and this troubleshooting
guide is prepared for the maintenance personnel to detect the error position and the
parts to be replaced during the troubleshooting process. In this Guide, the
Troubleshooting Method is guided by the Error Name, and the Reference Code under
the General Index is the error code of the Indoor Unit unit of the mainstream model
supplied by the Company.
General index:
55
Indoor Unit motor error of wall mounted air
5 E4
conditioner(PG motor)
7 Indoor EE Failure Eb
8 High-pressure protection P2
Example:
Tools required Tools that should be carried for such troubleshooting, and
for inspection replacing parts that may be necessary for such error.
Frequent Any possibly broken part related to the error may be the parts that
problematic need to be replaced.
56
part
Special Here are some often-overlooked problems for the reference of the
attention maintenance personnel.
The problems in the market are always more than we think, so it is necessary for the
maintenance personnel to understand the principle of air conditioning operation, and
to make a flexible judgment of the fault in combination with the actual conditions. We
we qlcome the maintenance personnel to constantly put forward new problems in the
actual work, record the solutions and enrich our troubleshooting guide list.
57
(1)E0 - Overcurrent Protection of Indoor Unit
Cause: The main PCB detects that the working current of the system
exceeds the upper limit of protection, and will indicate "indoor unit
overcurrent protectin:. The air conditioner stopps running for
Explanation of protection and displays the failure code E0.
error
Inspection path: current transformer → power line → compressor
Tools required
Current clamp and multimeter
for inspection
Frequent
Indoor unit panel, power line, compressor and complete machine
problematic part
1. If it is a fixed-frequency model, observe whether the live line passes
through the current transformer; if not, lay the line accordingly and
reboot for inspection.
2. The current clamp is used to measure the working current and
determine whether it is within the normal working current range of the
nameplate. If normal working current is detected, it may be the fault of
Inspection the current transformer and replace the main PCB of the indoor unit.
procedure and
3. Measure whether the power supply voltage is within the normal
key points
operating voltage range; if the working voltage is not normal, it is
necessary to consider whether the local grid voltage is stable.
4. If the working current exceeds the range and the working voltage is
normal, the system may be blocked and the air-conditioning may be
overloaded, which needs to be checked according to the actual
situation.
58
(2)E1- Indoor Unit temperature sensor error
Tools required
Multimeter, 15KΩ standard sensor(25℃)
for inspection
Frequent
Indoor Unit temperature sensor, Indoor Unit main PCB
problematic part
59
1. Check whether there’s resistance problem, short circuit or open
circuit in the sensor; the resistance value shall be within a reasonable
range (15KΩ under the temperature of 25℃)
2. Check whether the sensor wire is broken.
3. Check whether the terminal connectors are well fixed; check
Inspection whether the weld between the terminal and the main PCB is loose, and
procedure and pull the terminal slightly for inspection if necessary.
key points 4. Check whether the sensor is affected with damp.
5. In case no standard sensor is available at present, replace the Indoor
Unit temperature sensor by other sensor asides, and then check whether
the error still exists; if the error disappears, replace the sensor; if the
error still exists, check the Indoor Unit main PCB and change if
necessary.
Most Indoor Unit temperature sensors have a resistance value of
15KΩ.
Do not use improper sensor during repairing and maintenance, or it
may led to the wrong temperature sensing of the machine, the start
error or shutdown error. You can switch the air conditioner to the
“Blowing” mode, and judge the accuracy of sensor though
environmental temperature displayed on the screen.
Special attention In case a sensor with the resistance value over 15KΩ is used, the
detected temperature will be much lower than the actual temperature,
which may lead to the shutdown error under heating mode, or the
startup error under cooling mode.
In case a sensor with the resistance value below 15KΩ is used, the
detected temperature will be much higher than the actual temperature,
which may lead to the startup error under heating mode, or the
shutdown error under cooling mode.
60
Tools required
Multimeter, 20KΩ standard sensor (25℃)
for inspection
Frequent Outdoor Unit coil sensor, Outdoor Unit maint PCB
problematic part
1. Check whether there’s resistance problem, short circuit or open
circuit in the sensor; the resistance value shall with a reasonable range
(about 20KΩ)
2. Check whether the sensor wire is broken.
3. Check whether the terminal connectors are well fixed; check
Inspection whether the weld between the terminal and the main PCB is loose, and
procedure and pull the terminal slightly for inspection if necessary.
key points 4. Check whether the sensor is affected with damp. The coil sensor is
quite easy to be affected with damp in case the lead of coil sensor is
above the copper pipe.
5. In case no standard sensor is available at present, replace the
temperature sensor of Outdoor Unit coil by other sensor asides, and
then check whether the error still exists; if the error disappears, replace
the sensor; if the error still exists, check the Indoor Unit main PCB and
change if necessary.
Most Indoor Unit temperature sensors have a resistance value of
20KΩ.
In case a sensor with the resistance value below 20KΩ is used, the
detected temperature will be much higher than the actual temperature,
which may lead to defrost error during the heating process, or the start
of protection during the cooling process.
61
Cause: The detection of short circuit or open circuit of Indoor Unit
Explanation of coil sensor during the inspection of Indoor Unit main PCB, indicated
by “Indoor Unit coil sensor error”.
error
Inspection path: Sensor→Sensor wire→Connectors→Indoor Unit
main PCB
Tools required
Multimeter, 5KΩ or 20KΩ standard sensoe(25℃)
for inspection
Frequent
Indoor Unit temperature sensor, Indoor Unit main PCB
problematic part
1. Check whether there’s resistance problem, short circuit or open
circuit in the sensor; the resistance value shall with a reasonable range
(about 20KΩ)
2. Check whether the sensor wire is broken.
3. Check whether the terminal connectors are well fixed; check
Inspection whether the weld between the terminal and the main PCB is loose., and
procedure and pull the terminal slightly for inspection if necessary.
key points 4. Check whether the sensor is affected with damp. The coil sensor is
quite easy to be affected with damp in case the lead of coil sensor is
above the copper pipe.
5. In case no standard sensor is available at present, replace the
temperature sensor of Indoor Unit coil by other sensor asides, and then
check whether the error still exists; if the error disappears, replace the
sensor; if the error still exists, check the Indoor Unit main PCB and
change if necessary.
Most Indoor Unit temperature sensors have a resistance value of
20KΩ.
In case a sensor with the resistance value over 20KΩ is used, the
Special attention
detected temperature will be much lower than the actual temperature,
which may lead to the high pressure of cold-blast protection system
during the heating process, or the frequent start of anti-freezing
protection during the cooling process.
n case a sensor with the resistance value below 20KΩ is used, the
detected temperature will be much higher than the actual temperature,
which may lead to the frequent start of overheat protection mode
during the heating or the overload protection during the cooling
process. 62
63
( 5 ) E4 -Indoor Unit motor error of wall mounted air conditioner ( PG
motor)
Frequent Mechanical jam problem of Indoor Unit motor, PG motor, Indoor Unit
problematic part main PCB
Inspection path:Is PG motor stucked→Speed feedback line→Speed
1. Check whether the motor can work for a period of time before the
feedback terminal connector→Indoor Unit main PCB.
error occurs. If yes, the reason of mechanical jam can be exclude.
2. Disconnect the power supply and move the fan blade of Indoor Unit
machine by hand to see if there’s any resistance. Some occasional
Indoor Unit motor error may relate to bearing coordination.
Inspection 3. Reconnect the drive wire and speed feedback wire, thus to exclude
procedure and any motor error due to connector loosening.
key points
4. Check whether the plug-in terminal of speed feedback on the PCB is
loose, and pull the terminal slightly for inspection if necessary.
5. Replace the motor in the faulted air conditioner with other PG motor
(do not fix it with the fan for the time being), if the main PCB still
indicates “Indoor Unit motor error”, then replace the Indoor Unit main
PCB; if the error disappears, replace the Indoor Unit motor.
The Indoor Unit main PCB will not indicates “Indoor Unit motor
error” when the Indoor Unit motor is still rotating; sometimes such
error will not be reported when obvious motor problems exist (such as
the low-speed rotation due to damaged motor capacitors, or
Special attention non-uniform rotating speed due to abnormal speed feedback.
Therefore, patience of the maintenance staff is required for the
troubleshooting of motor error. You shall compare it with the normal
condition, and detect and solve the problem in a flexible way.
64
(6) E4- Indoor Unit motor error of wall mounted air conditioner (DC motor)
Cause: The Indoor Unit motor of some highly energy efficient models
is DC motor using a green plug through which the Indoor Unit main
PCB can drive the motor and sense the current rotational speed
feedback. When the Indoor Unit main PCB cannot receive the
rotational speed feedback signal of the motor, it will indicate “DC
motor error”. Disappearance of the rotational speed feedback signal
Explanation of
may be caused by:
error
1 The fan is stuck and cannot work; 2 The speed feedback element
inside the motor is destroyed; 3 There’s something wrong with the
speed feedback signal receiving circuit of the Indoor Unit main PCB.
Inspection path: Is DC motor stuck by foreign matter→FAN
destroyed → Motor terminal connectors→Indoor Unit main PCB
Tools required
Multimeter, a DC motor in normal working condition
for inspection
Frequent Mechanical jam of Indoor Unit motor, Indoor Unit DC motor, Indoor
problematic part Unit main PCB
65
1. Check whether the motor accelerates to extremely high speed before
the error occurs. If it can work for a period, the reason of mechanical
jam can be excluded.
2. Plug and unplug the terminal of the DC motor again to exclude any
motor error due to connector loosening, and pull the terminal slightly
for inspection if necessary.
3. Replace the motor in the faulted air conditioner with other DC motor
to plug in the Indoor Unit main PCB (do not fix it with the fan for the
Inspection time being), if the main PCB still indicates “DC motor error”, then
procedure and replace the Indoor Unit main PCB; if the error disappears, replace the
key points DC motor.
4. Multimeter can be used to distinguish whether it is main PCB
problem or motor problem by: connect the motor with the main PCB
and pay attention to the second (yellow) and fourth (black) wire from
the outermost side among four lines of the terminal of the DC motor.
After the air conditioner powers on in the cooling mode for a while, the
voltage between the yellow and black wires should rise gradually and
the motor should accelerates slowly, if the DC motor still won’t rotate,
then the DC motor is destroyed.
Five lead wires division: Count from the outermost side of the four
wires of the DC motor terminal, the first blue wire is the speed
feedback wire with a voltage of 0.5-5V when the motor rotates; the
second yellow wire is the motor driving wire with a voltage of
Special attention 2.0-7.5V when the motor rotates; the second white wire is 15V power
cord with a voltage of 15V in normal condition; the fourth black wire
is 0V DC earth wire which is the benchmark of all the voltage tests; the
fifth (red) wire is 310V wire which is strong with a voltage of 310V in
normal condition, so be careful of electric shock.
Cause: Many parameters need to be preset for the running of the indoor
unit of the air conditioner and such parameters are placed in a data
storage 8-feet chip, which is called "EEPROM" or "EE" for short. The
Explanation of motor on the Indoor Unit main PCB can only work after reading the
error data stored in EE and if not read, the failure code "Outdoor EE Failure"
will be indicated and raised in the indoor unit. Reasons for data not
being read are as follows:
66
2. EE chip is broken;
Tools required
/
for inspection
Frequent
Bad contact of EE, Indoor Unit main PCB.
problematic part
Inspection
procedure and Replace the Indoor Unit main PCB directly.
key points
67
(8) P2- High-pressure protection
Tools required
Multimeter, connectoin line and high-pressure swtich
for inspection
68
The reason why high-pressure switch is often disconnected is the
leakage of equipment. When the high voltage switch is off, first check
whether the air conditioner's pressure is normal. If it is normal but the
Special attention
failure is still displayed aftere replacing the Outdoor Unit main PCB, it
is possible that the connecting pipe may be too long or the Outdoor
Unit ambinet temperature is too low
Cause: The liquid volume of the system is less than 30%, which leads
to non-refrigeration and liquid shortage protection.
Explanation of Inspection path: whether the valves of the outdoor unit are opened →
error whether the evaporator, condenser, connectoin pipe are damanged or
Tools required
Hex nut, multimeter, pressure gauge
for inspection
Frequent
Stop valve, evaporator, condenser and connection pipe
problematic part
69
1. Check the stop valve and turn it counterclockwise with hexagons to
see if the valve is not open and the opening is not enough;
2. Check whether the evaporator, condenser and connection pipe are
Inspection
damaged or cracked, and focus on checking whether there is refrigerant
procedure and
leakage in the welding part and connection pipe joint;
key points
3. Measure the temperature sensor with the multimeter at ambient
temperature, and whether the coil temperature sensor has abnormal
resistance at the same time.
70
9-2 Troubleshooting for Normal Malfunction
① The input voltage must be within +10% tolerance of the rated Voltage. If it is not
the case, the air-conditioner will probably not work normally.
② Check the connecting cord between indoor unit and outdoor unit to see if it is
properly connected. The connecting must be done according to the wiring diagram,
please also notice that even different models may have the connecting cord of the
same specification. Please check if the marks at the connecting terminal and the marks
on the cord can match, otherwise, the air-conditioner will not work normally.
③ If the following phenomena are found, the problem is not from the air-conditioner
itself.
The compressor stops running but If you turn off the air-conditioner and
the indoor Motor keeps working restart it immediately, it will return to
2 when it is at cooling mode with the normal in 3 minutes, after that, the
indoor temperature higher than set air-conditioner will automatically adjust
temperature. the indoor motor speed to what you set.
71
The compressor works
The compressor stops Indoor Unit or the
discontinuously at cooling and
5 Motor slows down to prevent the indoor
dehumidifying mode, and the
heat exchanger from being frozen.
indoor Motor slows down.
(1) Items
a) Check if the input voltage is correct?
b) Check if the AC power supply connecting is correct?
c) Check if the output voltage of the manostat L7805 (IC2) is correct?
(2) Trouble shooting procedure
72
②The Indoor Motor Does Not Work
(1) Items
a) Check if the indoor Motor is connected correctly to the connector (CN8)?
b) Check if the AC input voltage is correct?
c) Check if the IC of indoor Motor is connected correctly to the connector (CN2)?
73
d) Check if the capacity of indoor Motor is connected correctly to the connector
(CN8)?
(2) Trouble shooting procedure
(1) Items
74
a) Check if the input voltage is correct?
b) Check if the wire connection of the outdoor connecting terminal is correct?
75
④The Step Motor Does Not Work
(1) Items
a) Check if the input voltage is correct?
b) Check if the step motor controlling the up-down movement firmly connected to
Cn2?
(2) Trouble shooting procedure
76
⑤Heating Mode Can Work, But No Hot Air Blows
(1) Check if the set temperature is lower than the indoor temperature?
(2) Check if the indoor PCB is connected to the terminal correctly?
77
⑥ Remote Controller Can Not Work
78
79
10. Exploded Views and Parts List
Part List
NO
Part Name Quantity NO. Part Name Quantity
.
evaporator left
1 panel 1 13.1 1
side carriage
air louver
2 1 14 cross flow fan 1
(Horizontal)
80
3 display board 1 15 motor cover 1
mounting plate
6 Screw cover 1 17 1
assembly
medium frame
7 1 18 pipe clamp 1
wiring cover
chassis temperature
9 1 19.1 1
assembly sensor
left-right
9.2 2 19.4 control box 1
swing blade
Main control
9.7 volute 1 19.5 1
board
step motor
9.8 1 19.7 terminal board 1
shaft sleeve
9.1
stopple 1 20 control box cover 1
0
9.1
chassis 1 24 Remote controller 1
1
bearing fixed
11 1 26 drain hose 1
chassis
Evaporator
13 1
assembly
81
10-2 Outdoor Unit
Part List
Condenser
1 right side board 1 17 1
assembly
condenser
2 E-parts cover 1 17.1 1
assembly
compressor
6 1 19.1 4-way valve 1
assembly
82
suction pipe
7 Chassis assembly 1 19.2 1
assembly
discharge pipe
7.1 chassis 1 19.3 1
assembly
Compressor
8 partition board 1 22 1
capacitor
hanging ear of
14 1 26.1 putty 1
condenser
Condenser
16 left side board 1 17 1
assembly
Stop operation of the air conditioner and remove the power cord before repairing the
unit.
83
1) Turn off the power,
hold the middle panel
with the middle finger,
1 2) open the panel
upwards, remove the
panel fixing shaft, and
remove the panel.
84
4 Remove air filter
Remove Medium
5
frame wiring cover
Remove medium
6
frame
85
Remove Control the
7
lid
86
10 Remove component
12 Remove evaporator
87
13 Remove the blade
15 Remove Motor
88
11-2 Outdoor Unit
1 Outdoor unit
89
Remove top
2
cover
Remove panel
3
grille
90
Remove front
4
panel
Remove right
5
side panel
91
Remove axial
6
flow blade
Remove outer
7
motor
92
Remove
8
electric plane
Remove
9 motor
support
93
Remove
10
reactor
Remove
11 partition
board
94
Remove left
12 side support
plate
Remove
13 pipeline
assembly
95
Remove
stop
14
valve
assembly
Remove valve
15
plate
96
Remove
16
compressor
Remove
17
condenser
97
Appendix
98
-10.0 78.48 83.74 89.27 0.499 0.533 0.570 99 109 120
-9.0 74.39 79.29 84.43 0.525 0.560 0.598 104 115 125
-8.0 70.54 75.10 79.88 0.551 0.588 0.626 110 120 131
-7.0 66.90 71.15 75.61 0.579 0.616 0.656 116 126 137
-6.0 63.48 67.44 71.59 0.607 0.646 0.686 121 132 144
-5.0 60.25 63.95 67.80 0.637 0.676 0.718 127 138 150
-4.0 57.21 60.65 64.24 0.668 0.708 0.750 134 145 157
-3.0 54.34 57.55 60.89 0.699 0.740 0.784 140 152 163
-2.0 51.63 54.62 57.73 0.732 0.774 0.818 147 158 171
-1.0 49.07 51.86 54.76 0.766 0.808 0.853 154 166 178
0.0 46.65 49.25 51.95 0.800 0.844 0.890 161 173 185
1.0 44.37 46.79 49.31 0.836 0.880 0.927 168 180 193
2.0 42.21 44.47 46.81 0.873 0.918 0.965 176 188 201
3.0 40.17 42.28 44.46 0.911 0.956 1.005 183 196 209
4.0 38.24 40.20 42.24 0.949 0.996 1.045 191 204 217
5.0 36.41 38.25 40.14 0.989 1.036 1.086 200 212 225
6.0 34.68 36.39 38.16 1.030 1.078 1.128 208 221 234
7.0 33.05 34.64 36.29 1.072 1.120 1.170 216 229 243
8.0 31.50 32.99 34.52 1.114 1.163 1.214 225 238 252
9.0 30.03 31.42 32.84 1.158 1.207 1.258 234 247 261
10.0 28.64 29.94 31.26 1.203 1.252 1.304 243 256 270
11.0 27.32 28.53 29.77 1.248 1.298 1.350 253 266 279
12.0 26.07 27.20 28.35 1.294 1.344 1.396 262 275 289
13.0 24.89 25.94 27.01 1.341 1.391 1.443 272 285 299
14.0 23.76 24.74 25.74 1.389 1.439 1.491 281 295 308
15.0 22.69 23.61 24.54 1.437 1.488 1.540 291 305 318
16.0 21.68 22.53 23.40 1.486 1.537 1.589 301 315 328
17.0 20.72 21.51 22.32 1.536 1.587 1.639 312 325 339
18.0 19.80 20.55 21.30 1.587 1.637 1.689 322 335 349
19.0 18.94 19.63 20.33 1.637 1.687 1.739 332 346 359
20.0 18.11 18.75 19.40 1.689 1.739 1.790 343 356 370
21.0 17.33 17.93 18.53 1.741 1.790 1.841 354 367 380
22.0 16.58 17.14 17.70 1.793 1.842 1.893 364 377 391
23.0 15.87 16.39 16.91 1.846 1.895 1.945 375 388 401
24.0 15.19 15.68 16.16 1.899 1.947 1.997 386 399 412
25.0 14.55 15.00 15.45 1.953 2.000 2.049 397 410 423
26.0 13.91 14.36 14.80 2.004 2.053 2.103 407 420 434
27.0 13.31 13.74 14.18 2.056 2.106 2.157 418 431 445
99
28.0 12.73 13.16 13.59 2.107 2.159 2.212 429 442 456
29.0 12.18 12.60 13.03 2.159 2.212 2.267 439 453 467
30.0 11.66 12.08 12.49 2.211 2.264 2.321 450 464 478
31.0 11.17 11.57 11.98 2.262 2.318 2.374 460 475 489
32.0 10.69 11.09 11.49 2.314 2.371 2.429 471 486 500
33.0 10.24 10.63 11.03 2.365 2.424 2.483 481 496 511
34.0 9.816 10.20 10.59 2.416 2.475 2.536 492 507 522
35.0 9.408 9.782 10.16 2.468 2.528 2.589 502 518 533
36.0 9.019 9.385 9.758 2.518 2.579 2.641 513 528 544
37.0 8.648 9.007 9.372 2.568 2.631 2.694 523 539 555
38.0 8.294 8.645 9.003 2.619 2.682 2.745 533 549 565
39.0 7.957 8.300 8.651 2.668 2.732 2.797 543 560 576
40.0 7.635 7.971 8.315 2.718 2.782 2.847 554 570 586
41.0 7.328 7.657 7.993 2.766 2.832 2.898 564 580 596
42.0 7.034 7.356 7.686 2.815 2.881 2.947 573 590 607
43.0 6.755 7.069 7.391 2.863 2.929 2.996 583 600 617
44.0 6.487 6.795 7.110 2.910 2.977 3.045 593 610 627
45.0 6.232 6.532 6.841 2.957 3.024 3.092 603 619 636
46.0 5.988 6.282 6.584 3.003 3.071 3.139 612 629 646
47.0 5.755 6.042 6.337 3.049 3.117 3.185 621 638 655
48.0 5.532 5.812 6.101 3.094 3.162 3.231 631 648 665
49.0 5.319 5.593 5.875 3.138 3.207 3.275 640 657 674
50.0 5.115 5.382 5.659 3.181 3.251 3.319 649 666 683
51.0 4.919 5.180 5.450 3.225 3.294 3.362 657 675 692
52.0 4.732 4.987 5.251 3.267 3.336 3.405 666 683 700
53.0 4.553 4.802 5.060 3.309 3.378 3.446 675 692 709
54.0 4.382 4.625 4.877 3.350 3.419 3.487 683 700 717
55.0 4.219 4.457 4.703 3.390 3.459 3.527 691 708 725
56.0 4.061 4.293 4.534 3.429 3.498 3.566 699 716 733
57.0 3.911 4.137 4.373 3.468 3.537 3.604 707 724 741
58.0 3.767 3.988 4.218 3.506 3.574 3.642 715 732 749
100
59.0 3.630 3.845 4.070 3.543 3.611 3.678 723 740 756
60.0 3.498 3.708 3.927 3.580 3.648 3.714 730 747 764
61.0 3.371 3.577 3.791 3.616 3.683 3.749 737 754 771
62.0 3.250 3.450 3.660 3.650 3.717 3.783 745 761 778
63.0 3.134 3.329 3.534 3.685 3.751 3.816 752 768 785
64.0 3.022 3.213 3.413 3.718 3.784 3.848 758 775 791
65.0 2.915 3.102 3.297 3.751 3.816 3.880 765 782 798
66.0 2.813 2.995 3.185 3.783 3.848 3.911 772 788 804
67.0 2.714 2.892 3.078 3.814 3.878 3.941 778 794 810
68.0 2.620 2.793 2.975 3.845 3.908 3.970 784 800 816
69.0 2.529 2.698 2.876 3.874 3.938 3.999 790 806 822
70.0 2.442 2.607 2.781 3.903 3.966 4.026 796 812 828
71.0 2.358 2.519 2.689 3.932 3.994 4.054 802 818 833
72.0 2.278 2.435 2.601 3.960 4.021 4.080 808 823 839
73.0 2.200 2.354 2.516 3.987 4.047 4.106 813 829 844
74.0 2.126 2.276 2.435 4.013 4.073 4.131 819 834 849
75.0 2.055 2.201 2.356 4.039 4.098 4.155 824 839 854
76.0 1.986 2.129 2.280 4.064 4.122 4.178 829 844 859
77.0 1.920 2.060 2.208 4.088 4.146 4.201 834 849 863
78.0 1.857 1.993 2.138 4.112 4.169 4.223 839 854 868
79.0 1.796 1.929 2.070 4.135 4.191 4.245 844 858 872
80.0 1.737 1.867 2.005 4.158 4.213 4.266 849 863 877
81.0 1.681 1.808 1.942 4.180 4.234 4.287 853 867 881
82.0 1.626 1.750 1.882 4.201 4.255 4.307 857 871 885
83.0 1.574 1.695 1.824 4.222 4.275 4.326 862 876 889
84.0 1.524 1.642 1.767 4.243 4.295 4.344 866 880 893
85.0 1.475 1.590 1.713 4.262 4.314 4.363 870 884 897
86.0 1.428 1.541 1.661 4.282 4.332 4.381 874 887 900
87.0 1.383 1.493 1.611 4.300 4.350 4.398 878 891 904
88.0 1.340 1.447 1.562 4.319 4.368 4.414 881 895 907
89.0 1.298 1.403 1.515 4.336 4.385 4.431 885 898 910
101
90.0 1.258 1.360 1.470 4.354 4.401 4.446 889 901 914
91.0 1.219 1.319 1.426 4.370 4.417 4.462 892 905 917
92.0 1.181 1.279 1.384 4.387 4.433 4.477 895 908 920
93.0 1.145 1.241 1.343 4.403 4.448 4.491 899 911 923
94.0 1.110 1.204 1.304 4.418 4.463 4.505 902 914 926
95.0 1.077 1.168 1.266 4.433 4.477 4.518 905 917 928
96.0 1.044 1.134 1.229 4.448 4.491 4.532 908 920 931
97.0 1.013 1.100 1.194 4.462 4.505 4.544 911 923 934
98.0 0.9826 1.068 1.160 4.476 4.518 4.557 914 925 936
99.0 0.9535 1.037 1.127 4.489 4.530 4.569 916 928 939
100.0 0.9252 1.007 1.095 4.502 4.543 4.580 919 930 941
101.0 0.8981 0.9778 1.064 4.515 4.555 4.592 922 933 943
102.0 0.8717 0.9497 1.034 4.527 4.566 4.603 924 935 946
103.0 0.8463 0.9225 1.005 4.539 4.578 4.613 927 938 948
104.0 0.8218 0.8963 0.9767 4.551 4.589 4.624 929 940 950
105.0 0.7981 0.8710 0.9497 4.562 4.599 4.634 931 942 952
102
Temperature sensor R-T analysis table (20K)
Series(sampling)resistor:10(KΩ)±1%
106