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En LB470 Manual 56925BA2 04

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0% found this document useful (0 votes)
372 views

En LB470 Manual 56925BA2 04

Uploaded by

Cosmina Oana Ion
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Evaluation Unit

LB 470 Level

Operating Manual
56925BA2

Rev. No.: 04, 05/2020


Embedded software version as of vers. 1.4.0 (CU and MU)
BERTHOLD TECHNOLOGIES GmbH & Co. KG
Calmbacher Str. 22
75323 Bad Wildbad, Germany
www.berthold.com

Telephone +49 7081 177-0


Fax +49 7081 177-100
industry@berthold.com
LB 470 Level Table of Contents

Table of Contents
1 About this Operating Manual ............................................................................ 7
1.1 Applicable Documents ................................................................................................. 7
1.2 Some Prior Remarks...................................................................................................... 7
1.3 Storage Place ................................................................................................................ 7
1.4 Target Group ................................................................................................................ 7
1.5 Validity of the Operating Manual ............................................................................... 8
1.6 Structure of the Operating Manual ............................................................................ 8
1.7 Copyright ...................................................................................................................... 8
1.8 Representation ............................................................................................................. 8
1.9 Warning Notes .............................................................................................................. 9
Symbols used in the Operating Manual...................................................................... 9
Symbols used on the Device ...................................................................................... 10
1.10 Conformity .................................................................................................................. 11

2 Safety ................................................................................................................ 13
2.1 Dangers and Safety Measures ................................................................................... 13
2.2 Proper Use ................................................................................................................... 13
2.3 Qualification of the Personnel .................................................................................. 14
2.4 Operator's Obligations ............................................................................................... 16

3 System Description ........................................................................................... 17


3.1 Overview ..................................................................................................................... 17
3.2 Measuring Principle .................................................................................................... 18
3.3 System Components ................................................................................................... 19
Software ...................................................................................................................... 20
Front/rear View Master EVU ...................................................................................... 21
Front/rear View Slave Module ................................................................................... 24
Type Plate .................................................................................................................... 24
3.4 Measurement Arrangements ..................................................................................... 25
3.5 Storage ........................................................................................................................ 28

4 Installation ........................................................................................................ 29
4.1 General Instructions ................................................................................................... 29
4.2 Unpacking/Scope of Delivery ..................................................................................... 29
4.3 Installation Variants ................................................................................................... 29
4.4 Mounting the Wall Housing ...................................................................................... 30
4.5 Installation in the Wall Housing ................................................................................ 31
4.6 Installation in the 19" Subrack .................................................................................. 33

5 Electric Installation ........................................................................................... 37


5.1 General Instructions ................................................................................................... 37
Circuit Breaker ............................................................................................................ 38
Cables and Lines ......................................................................................................... 38
Cable Glands and Blanking Elements........................................................................ 39
Protective Earth and Equipotential Bonding ........................................................... 40
EIA-485 (RS-485) Network .......................................................................................... 40
5.2 Exchange LB 44x to LB 47x ......................................................................................... 41
5.3 Electric Connection in the Wall Housing .................................................................. 42
5.4 Electrical Connection in a 19" Subrack with Terminal Board .................................. 44
5.5 Electrical Connection in the 19″ Subrack with Clamp Block .................................... 47
5.6 Assignment Terminals Master/Slave Plug ................................................................. 49
5.7 Switching Current Output ......................................................................................... 50

6 Operation of the Software ............................................................................... 51


6.1 System Start ................................................................................................................ 51
6.2 EVU Standard Display ................................................................................................. 52

56925BA2 Rev.04, 05/2020 5


Table of Contents LB 470 Level

6.3 Navigation ................................................................................................................... 53


Diagram Display.......................................................................................................... 54
6.4 Status Messages .......................................................................................................... 54
Event Reports .............................................................................................................. 55
6.5 Input Field ................................................................................................................... 56

7 Main Menu Device Setup ................................................................................. 57


7.1 Menu Identification.................................................................................................... 58
Location ....................................................................................................................... 59
Device Information ..................................................................................................... 60
Perform Software Update .......................................................................................... 60
7.2 Access .......................................................................................................................... 62
7.3 Menu Setup ................................................................................................................. 64
System (Date / Time, Interfaces, Units, Network, Reset EVU, Repair Detector
Software) ..................................................................................................................... 64
Sensors ......................................................................................................................... 76
Calibration .................................................................................................................. 95
Measurement ............................................................................................................ 119
Signal Condition ....................................................................................................... 121
Inputs ......................................................................................................................... 129
Outputs ..................................................................................................................... 132
Alarms ....................................................................................................................... 140
Simulation ................................................................................................................. 144
7.4 Menu Backup/Restore .............................................................................................. 148
Backup ....................................................................................................................... 148
Restore ...................................................................................................................... 150

8 Main Menu Diagnostics .................................................................................. 151


8.1 Transmitter Temperature ......................................................................................... 151
8.2 Events ........................................................................................................................ 152
EVU Event Log .......................................................................................................... 152
Transm. Event Overview .......................................................................................... 154
8.3 Change Log ............................................................................................................... 155
8.4 Menu Data Log ......................................................................................................... 156
8.5 Network Data Log .................................................................................................... 158
8.6 Export Service Data .................................................................................................. 159

9 Troubleshooting ............................................................................................. 161


9.1 Error Search ............................................................................................................... 161
9.2 Error Codes of the Evaluation Unit ......................................................................... 163
System ....................................................................................................................... 163
Application ................................................................................................................ 165
Detector .................................................................................................................... 166
RS 485 Interface ........................................................................................................ 166
Process Connection ................................................................................................... 167

10 Maintenance and Repair ................................................................................ 169


10.1 Replacing of Fuses .................................................................................................... 170
10.2 Cleaning .................................................................................................................... 173
10.3 Data Backup .............................................................................................................. 174

11 Decommissioning ............................................................................................ 175


11.1 Decommissioning Wall Housing .............................................................................. 175
11.2 Decommissioning 19" Subrack ................................................................................ 176
11.3 Disposal of Measurement System............................................................................ 177

12 Appendix......................................................................................................... 179
12.1 Setup Protocol .......................................................................................................... 179

6 56925BA2 Rev.04, 05/2020


LB 470 Level 1 About this Operating Manual

1 About this Operating Manual


1.1 Applicable Documents

This manual contains the following document:


• Informations sur la sécurité, 56925BA59 (see appendix)
• Technical Information, 56925TI1L (see appendix)

1.2 Some Prior Remarks

The product is handed over to you by the manufacturer BERTHOLD TECHNOLOGIES


GmbH & Co. KG (designated as Berthold in the following) in a complete and func-
tionally reliable condition.
This operating manual illustrates how to:
• set up/install the product
• make electrical connections
• perform measurements
• apply software settings
• Install the extension module (optional)
• carry out maintenance on the product
• fix errors
• disassemble the product
• dispose of the product.

Read these instructions thoroughly and completely before working with the prod-
uct. We have tried to compile all information for safe and proper operation for
you.
However, should questions arise which are not answered in this operating manual,
please refer to Berthold.

1.3 Storage Place

This operating manual as well as all product-related documentation relevant to the


respective application must be accessible at all times near the device.

1.4 Target Group

This operating manual is directed at qualified specialist personnel who are familiar
with handling electrical and electronic assemblies as well as with communication
and measuring techniques.
Specialist personnel refers to those who can assess the work assigned to them and
recognise possible dangers through their specialist training, knowledge and expe-
rience as well as knowledge of the relevant regulations.

56925BA2 Rev.04, 05/2020 7


1 About this Operating Manual LB 470 Level

1.5 Validity of the Operating Manual

The operating manual is valid from the delivery of the Berthold product to the user
until its disposal. Version and release date of this operating manual can be found
in the bottom of each page. Modification services are not performed by the man-
ufacturer Berthold.
The manufacturer reserves the right to make changes to this operating manual at
any time without stating reasons.

NOTICE
The current revision of this operating manual replaces all previous versions.

1.6 Structure of the Operating Manual

This operating manual has been divided into chapters. The series of chapters should
help you to familiarise yourself quickly and properly with the operation of the
product.

1.7 Copyright

This operating manual contains copyright-protected information. None of the


chapters may be copied or reproduced in any other form without prior authorisa-
tion from the manufacturer.

1.8 Representation

Identifier Meaning Example

Quotation mark Field in the soft- "Value"


wareuser interface

Vertical line Path specification Settings | Selection

Pointed brackets Keys and buttons <Update>

Round brackets Image reference Connect the plug (fig. 1,


item 1)

In the software description, the term "clicking" is used if a process is to be acti-


vated. This also refers to the pressing of a button or an area on the touch display
if a mouse is not used for control.

8 56925BA2 Rev.04, 05/2020


LB 470 Level 1 About this Operating Manual

1.9 Warning Notes

Warning notes are designed as follows:


Signal Word
Source and consequence
Explanation, if required
 Prevention
In case of emergency

• Warning symbols: (warning triangle) draws attention to the hazard.


• Signal word: Indicates the severity of danger.
• Source: Specifies the type or source of danger.
• Consequence: Describes the consequences of non-compliance.
• Prevention: Specifies how the hazard can be avoided.
• In case of emergency: Specifies which actions are required in the event of
the occurrence of risk.

Symbols used in the Operating Manual

In this manual, warning instructions before instructions for action refer to risks of
injury or damage to property. The hazard-prevention measures described must be
observed.

j DANGER
Indicates an imminent, major hazard, which will certainly result in serious in-
juries or even death if the hazard is not avoided.

j WARNING
Indicates a potential hazard, which can result in serious injuries or even death
if the hazard is not avoided.

j CAUTION
Refers to a potentially dangerous situation, which can result in medium or
minor physical injuries or damages to property, if it is not avoided.

NOTICE
If this information is not observed, deterioration in the operation and/or prop-
erty damage may occur.

IMPORTANT
Sections marked with this symbol point out important information on the
product or on handling the product.

Tip
Provides tips on application and other useful information.

56925BA2 Rev.04, 05/2020 9


1 About this Operating Manual LB 470 Level

Symbols used on the Device

Read the operating manual

Please observe the instructions in this operating manual.

Electrostatic discharge
Please note the handling instructions. Electrostatically endangered compo-
nents. Please observe the instructions in this operating manual.

Protective earth connection

At this position, connect the protective earth conductor (PE).

Equipotential bonding connection

At this position, connect the equipotential bonding conductor.

Direct voltage
The device is operated with direct voltage and may only be connected with a
direct voltage source.

Alternating voltage
The device is operated with alternating voltage and may only be connected
with an alternating voltage source.

No domestic waste

The electric product must not be disposed of in domestic waste.

10 56925BA2 Rev.04, 05/2020


LB 470 Level 1 About this Operating Manual

1.10 Conformity

The company Berthold hereby declares in its sole responsibility that the design of
this product, which is brought to the market by Berthold, complies with relevant
EU directives stated in the original declaration of conformity.
This statement shall become void in the case of changes not authorised by Berthold
or improper use.
For the original declaration of conformity, please refer to Declaration of Conform-
ity in Technical Information (see appendix).

56925BA2 Rev.04, 05/2020 11


1 About this Operating Manual LB 470 Level

12 56925BA2 Rev.04, 05/2020


LB 470 Level 2 Safety

2 Safety
2.1 Dangers and Safety Measures

• Read these instructions thoroughly and completely before working with the
product.
• Store the instructions where they are accessible for all users at all times.

2.2 Proper Use

The evaluation unit DuoXpert LB 470 (EVU) measures the level together with com-
patible detectors and an appropriate radiation source and may only be used for
this purpose.

The following constitutes proper use:


• Adhering strictly to the instructions and operation sequences and not un-
dertaking any different, unauthorised practices which could endanger your
safety and the operational reliability of the EVU!
• Observing the given safety instructions!
• Carrying out the prescribed maintenance measures or having them carried
out for you!
• Only use accessories and spare parts from Berthold.

56925BA2 Rev.04, 05/2020 13


2 Safety LB 470 Level

Improper use to be prevented:


• Failing to observe the specified safety instructions and instructions for the
operation, maintenance and disposal in the operating manual.
• Any non-compliance with the present operating manual for the supplied
products.
• Applying conditions and requirements which do not conform to those
stated in the technical documents, data sheets, operation manuals and as-
sembly instructions and other specific guidelines of the manufacturer.
• Use of the product if parts of it are damaged or corroded. This also applies
for seals and used cables.
• Restructuring or changing the system components.
• The product is not suitable for use in potentially explosive areas and may
therefore not be operated in such areas. The product is not explosion-proof.
• Operation ...
o in a state where live parts are accessible.
o in a wall housing with inadequately sealed glands and / or insufficiently
tightened or damaged cable glands.
• Operation without the safety precautions provided by the manufacturer.
• Manipulation or avoidance of existing safety equipment.
Berthold shall only accept liability for / guarantee the correspondence of the device
to its publicised specifications.
If the product is used in a way which is not described in the present operating
manual, the device's protection is compromised and the warranty claim becomes
invalid.

NOTICE
The device is not approved according to IEC 61508 “Functional safety of safety-
related electric/electronic/programmable electronic systems”.

2.3 Qualification of the Personnel

NOTICE
A minimum requirement for all work on or with the product would be employ-
ees with general knowledge who are instructed by an expert or authorised
person.

At different parts in this operating manual, reference is made to groups of people


with certain qualifications who can be entrusted with different tasks during instal-
lation, operation and maintenance.
These three groups of people are:
• Employees with General Knowledge
• Experts
• Authorised Persons.

14 56925BA2 Rev.04, 05/2020


LB 470 Level 2 Safety

Employees with General Knowledge


NOTICE
Employees with general knowledge must always be guided by an expert at
the very least. When dealing with radioactive substances, a radiation safety
officer must also be consulted.

Employees with general knowledge are e.g. technicians or welders, who can un-
dertake different tasks during the transportation, assembly and installation of the
product under the guidance of an authorised person. This can also refer to con-
struction site personnel. The persons in question must have experience in handling
the product.

Experts
• Experts are persons who have sufficient knowledge in the required area due
to their specialist training and who are familiar with the relevant national
health and safety regulations, accident prevention regulations, guidelines
and recognised technical rules.
• Expert personnel must be capable of safely assessing the results of their
work and they must be familiar with the content of this operating manual.

Authorised Persons
Authorised persons are those who are either designated for the corresponding task
due to legal regulations or those who have been authorised by Berthold for par-
ticular tasks. When dealing with radioactive materials, a radiation safety officer
must also be consulted.

56925BA2 Rev.04, 05/2020 15


2 Safety LB 470 Level

2.4 Operator's Obligations

The operator of the product must regularly train his personnel in the following
topics:
• Observation and use of the operating manual and the legal provisions.
• Intended operation of the product.
• Observation of the plant security instructions and the operating instructions
of the operator.
• Regular monitoring/maintenance of the product.

16 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

3 System Description
3.1 Overview

The level measuring device LB 470 is an industrial measuring system for the con-
tactless and continuous determination of the level of a product in a container.
A complete measuring system consists of the following components:
• Evaluation unit DuoXpert LB 470
• Source
• Shields
• Point detector / rod detector(s)

These instructions concern the operation of the evaluation unit DuoXpert LB 470
(Fig. 1, item 6). The operation of other system components is part of the independ-
ent instructions of the respective system components. The EVUs are standard
equipment in switch rooms with 19" subracks or switchboards.

1 Point source shield


2 Mounting base
3 Radiation beam
4 Rod detector
5 Measurement line to master EVU
6 Master EVU
7 Product

Fig. 1 Example measurement arrangement

56925BA2 Rev.04, 05/2020 17


3 System Description LB 470 Level

3.2 Measuring Principle

Gamma radiation is used to penetrate a medium in a container. The attenuation


of the radiation is analysed to measure the level in the container.
The evaluation DuoXpert LB 470 (master EVU) is used for the evaluation, transmis-
sion and visualisation of measured values which it receives from the connected
detectors.
The EVU is an independent measurement channel. If several measurement chan-
nels are required, an independent EVU must be used for each channel.
For covering larger measuring ranges with level measurements, it is possible to
connect multiple detectors on a level measuring device LB 470. To do this, an addi-
tional slave module is required (optional) for each additional detector after the
first. A maximum of 16 slave modules can be connected per master EVU. A cascaded
measurement system with a maximum of 17 detectors can be set up in this way.

Tip
Further information on the functional principle of the detectors can be found
in the operating manual.

18 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

3.3 System Components

1 Master-EVU with wide range supply (100-240 V AC, 50/60 Hz)


Alternatively: Master-EVU with 24 V supply (18-32 V DC)
2 Slave module with wide range power supply (optional)
Alternatively: Slave module with 24 V supply (optional)
3 Clamp block for electrical connections (optional)
only for installation in subrack / switchboard)
4 Master/Slave connector
5 19" subrack (optional)
6 Wall housing (optional)
7 Backplane Master-Master with cover
8 Backplane Master-Slave with cover

Fig. 2 System components

56925BA2 Rev.04, 05/2020 19


3 System Description LB 470 Level

Software

The EVU is delivered with pre-installed software. The revision status (version) of
the software can be seen on the screen display when starting up the EVU or in the
menu "Device information" (Chapter 7.1.2).
This operating manual describes the software version 1.4.0 (Control Unit / CU and
Measurement Unit / MU).

20 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

Front/rear View Master EVU

Front View Master EVU


The following control elements are found on the front of the master EVU:
• LEDs for status display of individual operating states
• 3.5'' Touch display
• USB port.

1 3.5'' Touch display


2 RUN LED
3 WARNING LED
4 ERROR LED
5 USB port
6 Mounting screws
7 Screws front plate

Fig. 3 Front view of the master EVU

Operation Display / Touch Screen


The EVU is operated via the touch screen. Alternatively, the device can be con-
nected to a mouse at the USB port. The mouse pointer automatically becomes
visible when a mouse is inserted into the USB port. The device can also operated
by remote control (see chap. 7.3.1).

NOTICE
Damage to the touch screen
Pointed or sharp objects can damage the plastic surface of the touchscreen.
 Operate the touch screen only with your fingers or with a touch pen or
connect a mouse.

56925BA2 Rev.04, 05/2020 21


3 System Description LB 470 Level

Status Displays of the Master EVU


The LEDs (fig.1, items 2-4) below the touch display show the current operating sta-
tus of the master EVU.

Display LED Description

RUN
This LED lights up green if the device is in operation and
fault-free.

RUN (flashing)
The RUN LED flashes green while the measurement is
(held) in the STOP state by user actions (e.g. stop func-
tion, simulation mode, plateau recording).

WARNING
This LED lights up yellow when a system event of the
type "Outside of specification","Maintenance required"
or "Function check" is present. All system events are de-
WARNING
scribed in chapter 9.

ERROR
This LED lights up red if a system event of the type "Fail-
ure" is present. The current measurement is retained.
Check the device settings. All system events are de-
ERROR scribed in chapter 9.

RUN / WARNING / ERROR flashing


All three LEDS flash during the system test which is per-
formed as part of the start up process.

22 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

Rear View Master EVU


The following connections are located on the back of the EVU:
• Master/slave connector, 4-pin
• RJ45 socket for Ethernet
• 32-pin plug connector

1 Master/slave 4-pin connector


2 RJ45 socket for Ethernet
3 32-pin plug connector

Fig. 4 Rear view master EVU

56925BA2 Rev.04, 05/2020 23


3 System Description LB 470 Level

Front/rear View Slave Module

The LEDs Rx and Tx are found on the front of the slave module.
• The LED Rx flashes green when data is received.
• The LED Tx flashes green when data is sent.
• The 32-pin plug connector is found on the back side.

1 LED Rx 4 Screws front plate


2 LED Tx 5 32-pin plug connector
3 Mounting screws

Fig. 5 Front/rear view slave module

Type Plate

1 Application 4 Master (M) or slave (S)


2 Approval explosion protection (0 = no ex- 5 Permissible temperature range for
plosion approval) operation (ambient temperature)
3 Power supply 6 Power specifications
(1 = 24 V DC; 2=100…240 V AC -10 +10%)

Fig. 6 Type plate

24 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

3.4 Measurement Arrangements

The detector and/or the source are rod-shaped for a radiometric level measure-
ment, so as to form a triangular or rectangular useful beam field. The change of
the measurement signal for different level results from the different sized covering
of the radiation field.
The marking grooves on the detector housing highlight the sensitive area of the
detector. The detector must be mounted on the container so that the desired
measuring range is covered by the sensitive area.
In a cascaded system (with multiple detectors), the lower marking groove of the
1st detector must match the upper of the 2nd detector etc. (Fig. 8).

1 Point source / shield


2 Mounting base
3 Level
4 Radiation field
5 Upper marking groove
6 Rod detector
7 Lower marking groove

Fig. 7 Schema point source-rod detector

56925BA2 Rev.04, 05/2020 25


3 System Description LB 470 Level

1 Point source / shield


2 Mounting base
3 min / max level
4 Radiation field
5 Rod detector 1 + 2
6 Rod detector 1 + 2 (side view)
7 Measurement line (1st detector - master EVU)
8 Measurement line (2nd detector - slave module)
9 Connection master EVU - slave module
10 Master EVU
11 Slave module

Fig. 8 Schema point source-rod detector cascaded

26 56925BA2 Rev.04, 05/2020


LB 470 Level 3 System Description

1 Mounting base
2 Rod source / shield
3 Mounting base
4 Min/max level
5 Radiation field
6 Upper marking groove
7 Rod detector
8 Lower marking groove

Fig. 9 Schema rod source - rod detector

1 Mounting base
2 Rod source / shield
3 Mounting base
4 Min/max level
5 Radiation field
6 Detector
7 Mounting base

Fig. 10 Schema rod source - point detector

56925BA2 Rev.04, 05/2020 27


3 System Description LB 470 Level

1 Min / max level


2 Point source in the dip tube
3 Shield
4 Radiation beam
5 Detector

Fig. 11 Schema point source - point detector (absorption level measurement)

The detector and the source are usually formed as points in an absorption level
measurement.
Based on the arrangement of source and detector (Fig. 11), the change in the meas-
urement signal results from the different material thickness of the product being
measured.

3.5 Storage

Keep devices in a dry (no condensation), dark (no direct sunlight), clean and lock-
able room. Stay within the temperature range for storage (see “Technical
Information”).

28 56925BA2 Rev.04, 05/2020


LB 470 Level 4 Installation

4 Installation
4.1 General Instructions

The applicable national regulations of the country of use have to be observed. Re-
pair and maintenance on the devices may only be performed by experts (see
chapter 2.3). In case of doubt, the complete device must be returned to
Berthold for repair.

NOTICE
The Evaluation unit is not explosion protected and is not designed for
hazardous environments.

Only mounting accessories approved by Berthold should be used for installation of


the devices. The device should only be operated if firmly installed.

4.2 Unpacking/Scope of Delivery

The product will be delivered completely configured according to the purchase or-
der. Check your delivery for completeness and damage according to your order.
Please report missing, defective or incorrect parts immediately.

4.3 Installation Variants

See document “Technical Information” in the appendix.

56925BA2 Rev.04, 05/2020 29


4 Installation LB 470 Level

4.4 Mounting the Wall Housing


Observe the permitted ambient conditions (refer to document "Technical Infor-
mation" in the appendix).

NOTICE
 It is recommended that the wall housing be protected from direct sunlight
in order to maintain maximum ambient temperature (refer to “Technical
Information”).
 The wall housing must not be walked on, used as a climbing aid or other-
wise used for other purposes (storage, attachment point).

Fig. 12 Mounting the wall housing

1. Mount the wall housing horizontally and in user-friendly height.


2. Prepare the holes.
3. Use sufficient sized mounting material.
4. For the total weight of the wall housing, use adequately sized mounting hard-
ware.
5. Screw the housing securely to the wall.

IMPORTANT
Make sure that only authorized personnel can open the wall housing.
 Keep the key of the wall housing in a place where only authorized persons
have access.

 The wall housing is installed correctly.

30 56925BA2 Rev.04, 05/2020


LB 470 Level 4 Installation

4.5 Installation in the Wall Housing

The wall housing may be equipped differently, depending on requirements (refer


to document “Technical Information”). To do this, a corresponding terminal panel
is located in the wall housing.

NOTICE
The master EVUs / slave modules must be secured against pulling out by fixing
screws (Fig. 13, item 4).
 The device must be disconnected from the mains voltage before it is pulled
out.

Installation of the Modules (Master-Slave)

1 Master-slave connector
2 Socket board
3 Guide rails
4 Fixing screws

Fig. 13 Installation of the modules (Ex.: 1 master, 3x slave)

1. Set modules into the guide rails and push it gently until the plug connector
of the module (Fig. 13, item 2) is inserted into the socket board.
2. Tighten all fixing screws (Fig. 13, item 4).
 The modules are installed correctly.
3. Unused slots must be covered with dummy panels.

56925BA2 Rev.04, 05/2020 31


4 Installation LB 470 Level

Installation of the Modules (Master-Master)

1 Master-slave connector
2 Socket board
3 Guide rails
4 Fixing screws

Fig. 14 Installation of the modules (master-master)

1. Set modules into the guide rails and push it gently until the plug connector
of the module (Fig. 14, item 2) is inserted into the socket board.
2. Tighten all fixing screws (Fig. 14, item 4).
 The modules are installed correctly.
3. Unused slots must be covered with dummy panels.

32 56925BA2 Rev.04, 05/2020


LB 470 Level 4 Installation

4.6 Installation in the 19" Subrack

The 19" subrack can be equipped differently, depending on requirements (see


chap. 4.3 Installation Variants). The rear clamp blocks (Fig. 15, item 3) or terminal
panels (Fig. 16, item 4) are used for the electrical connection.

NOTICE
The 19" subrack may only be installed in a dry environment.

The subrack is installed in a 19" control cabinet or a control panel (switchboard).


The 4 side holes (Fig. 15, item 4) that should be provided with fitting screws are
used to fasten the subrack.

NOTICE
The EVU is delivered equipped, depending on the order. The installation of
the modules is only necessary if:
 another measurement channel is to be fitted.
 a defective module is to be replaced.

56925BA2 Rev.04, 05/2020 33


4 Installation LB 470 Level

Installation with Clamp Blocks


j DANGER
Danger to life from electric shock!
 Installation/maintenance may only be carried out if the device has been de-
energised.
 Test of absence of harmful voltages when the front side is open.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

NOTICE
The master's EVUs / slave modules must be secured against pulling out by fix-
ing screws (Fig. 15, item 6).
 The device must be disconnected from the mains voltage before it is pulled
out.

1 Master EVU 4 Drilling


2 Slave module 5 Guide rail
3 Clamp block 6 Fixing screw

Fig. 15 19" subrack with clamp block (Ex.: 1x Master, 9xSlave)

1. Set master EVU / slave module (Fig. 15, item 1, item 2) in the guide rails (Fig.
Fig. 15, item 5).
2. Carefully slide module into the subrack until the plug connector is inserted
into the clamp block.
3. Tighten fixing screws (Fig. 15, item 6).
 The EVU is correctly inserted and can be connected.
4. Unused slots must be covered with dummy panels.

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Installed with Terminal Panels


j DANGER
Danger to life from electric shock!
 Installation/maintenance may only be carried out if the device has been de-
energised.
 Test of absence of harmful voltages when the front side is open.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

NOTICE
The master's EVUs / slave modules must be secured against pulling out by fix-
ing screws (Fig. 16, item 5).
 The device must be disconnected from the mains voltage before it is pulled
out.

1 Master EVU 4 Drilling


2 Socket board terminal panel 5 Fixing screws
3 Guide rails

Fig. 16 19" subrack with terminal panel (Ex.: 4x master)

1. Set master EVU / slave module (Fig. 16, item 1) into the guide rails (Fig. 16,
item 3).
2. Carefully slide module into the subrack until the plug connector is inserted
into the socket board (Fig. 16, item 2).
3. Tighten fixing screws (Fig. 16, item 5).
 The EVU is correctly inserted and can be connected.
4. Unused slots must be covered with dummy panels.

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4 Installation LB 470 Level

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LB 470 Level 5 Electric Installation

5 Electric Installation
5.1 General Instructions

j DANGER
Danger to life from electric shock!
 The installation may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Open the housing only in a dry environment and for installation, mainte-
nance and servicing.
 During installation and servicing on the hardware as well as during wiring
of the detector, the measuring system, connected relay contacts and all in-
puts and outputs must be de-energised.
 Connect only devices onto the product that comply with the applicable
safety standards.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

NOTICE
Apply the voltage of the specified and marked range only!

NOTICE
The relay of the LB 470 can only switch low voltages. Please note the specifica-
tions in appendix Technical Information.

The power source of 24 V DC version of the product must meet the requirements of the
Low Voltage Directive and be equipped with double or reinforced insulation.
The voltage parameters of all devices connected to the outputs of the product (e.g. relay
circuit, RS-485, current output) must comply with the limit values of the safety directives
for electrical measurement, control, regulation and laboratory devices (DIN EN 61010-1)
and be equipped with double or reinforced insulation. These protective measures are
necessary to avoid the risk of contact with life-threatening voltages. Changing the in-
stallation without precise knowledge of this operating manual is not permitted.

General important points for installation


 Connect the earth conductor.
 Ground the housing.
 Please observe the information signs on the devices.

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5 Electric Installation LB 470 Level

Circuit Breaker

A circuit breaker according to DIN EN 61010-1


• must be available,
• must be easily accessible for the maintenance personnel and
• is to be included in the company-internal documentation.

The master EVUs / slave modules are not equipped with a separate ON/OFF switch
to connect or disconnect the voltage supply. Make sure that the system can be de-
energised via the external power supply.
The circuit breaker can be installed as an automatic fuse or switch and has to com-
ply with the requirements according to IEC 947-1 and IEC 947-3. If a fuse is applied,
it must not be triggered under a current strength of 4 A per device.

IMPORTANT
The circuit breaker must be located near the device and be properly marked as
belonging to it.

Cables and Lines

 Lines are to be connected with special care.


 Connection lines and routing must comply with the applicable regulations.
 When routing the cables, make sure that the cable insulation cannot be me-
chanically damaged by sharp edges or movable metal parts.
 Use the approved Berthold cable or a cable with equivalent specifications for
the connection.
For intrinsically safe systems, the detector must be connected to the equipotential
bonding of the system. The detector is connected via a 2-core (0.2 ... 2.5 mm²) cable
with approx. 5 ... 10 mm diameter. A screened cable must be used in systems with
extremely strong electrical noise. The screen may only be laid out on one side of
the detector. The maximum cable length depends on the cable resistance, which
may not exceed a total (there and back) of 40 ohms. For standard cables from
Berthold (Id. no. 32024), this results in a cable length of 1000 m, from the evalua-
tion unit to the detector.
When routing the connection lines, make sure that
 signal lines (detector cables, power signal cables) are not laid together with
supply lines,
 no dirt or moisture reaches the connection room,
 the conductors are not damaged when the cable insulation is removed,
 the conductor insulation or the sleeve of the wire end ferrules reach into the
housing of the terminal unit,
 blank, conductive segments of the lines (e.g. wires of a litz wire) do not
reach outside the terminal unit,
 the wire end ferrule or the stripped wire have a length of 8 mm so that the
wire is held securely in the clamp,
 the line insulation reaches into the sleeve of the wire end ferrule if these
components are used,

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 the admissible minimum bending radius for the respective line cross-section
is not exceeded and
 the cables are laid out in a strain-relieved and friction-free manner.
 only use cables whose diameters are approved for the respective cable gland.
The cables must comply with the requirements and cross-sections specified in
the technical data.
 the connected cables must be suitable for a temperature that is at least 10°C
above the maximum permissible ambient temperature.

Cable Glands and Blanking Elements

 The feeding of cables into the wall housing is only permitted via a cable en-
try.
 Cable glands must be suitable for the respective application.
 All cable glands must be assembled according to manufacturer's instructions
and be tightened to the appropriate tightening torque.
 Cable glands that are not required for installation must be covered with suit-
able blanking elements.
 Line cross-sections must comply with the respectively used cables.
 Cable bushings and blanking elements must comply with the applicable IP
protection class and with the requirements for the operational environment.
 We recommend ordering missing cable glands, blanking elements or adapt-
ers from Berthold.

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5 Electric Installation LB 470 Level

Protective Earth and Equipotential Bonding

 The protective earth conductor has to be connected to the terminals marked


with "PE".
 The housing must be connected to local equipotential bonding.

EIA-485 (RS-485) Network

For integration of EVU units into an EIA-485 (RS-485) network, all participants must
be connected one after the other in the configuration Master-Master. Star connec-
tion is not permitted.
The first and last station (physical, independent of the master's position) on the
network needs a terminating resistor of 121 Ω.

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5.2 Exchange LB 44x to LB 47x

NOTICE
If you install a DuoSeries LB 47x transmitter, in order to replace a LB 44x, it is
necessary to consider an incompatibility in the connecting terminals.
In the most unfavorable case a short circuit in the connected terminals can
happen!
 Consider the following information.

When using the terminal blocks, the most important electrical connections are
identical (detector connection, current output, voltage supply). Other terminals
like the I/O connections are not compatible.
The following figure shows the terminal assignments of the DuoSeries LB 47x.
Green: Identical connections LB 44x / DuoSeries LB 47x
Red: Changed clamp assignment DuoSeries LB 47x in comparison to LB 44x

Signal Pin Pin Signal

DETECTOR GND C-2 A-2 DETECTOR +

not assigned C-4 A-4 not assigned

not assigned C-6 A-6 not assigned

not assigned C-8 A-8 not assigned

RELAY 3 COM C - 10 A - 10 RELAY 3 NO

RELAY 2 COM C - 12 A - 12 RELAY 2 NO

RELAY 1 NC C - 14 A - 14 RELAY 2 NC

RELAY 1 COM C - 16 A - 16 RELAY 1 NO

DIGITAL IN 1 C - 18 A - 18 DIGITAL IN GND

DIGITAL IN 2 C - 20 A - 20 + 24 V

CURRENT IN + ( ) C - 22 A - 22 CURRENT IN – ( )

RS 485 B C - 24 A - 24 RS 485 A

CURRENT OUT – C - 26 A - 26 CURRENT OUT +

not assigned C - 28 A - 28 not assigned

100-240 V AC, 24 V DC – C - 30 A - 30 100-240 V AC, 24 V DC +

Protective conductor PE C - 32 A - 32 Protective conductor PE

Fig. 17 Assignment clamp block at exchange LB 44x -> LB 47x

NOTICE
Together with an exchange unit a terminal sticker is delivered that must be
placed on the terminal block.

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5 Electric Installation LB 470 Level

5.3 Electric Connection in the Wall Housing

j DANGER
Danger to life from electric shock!
 The installation may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Installation/maintenance may only be carried out if the device has been de-
energised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an
emergency service.

1 Fixing screws 6 Cable gland


2 Locking 7 Counternut cable gland
3 Marked voltage supply 8 Plugs
4 Opening terminal connection 9 RJ45 connector (network)
5 Stripped wire 10 Ground connection

Fig. 18 Electrical connection in the wall housing (Example: master-master)

1. Make sure that the locking bolts (Fig. 18, item 1) of all modules are tight-
ened in order to prevent slipping.
2. Loosen the lock (Fig. 18, item 2) using the supplied square key and pull the
subrack out.
3. Fold the subrack downward cautiously.

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4. Run the cables through the cable glands (Fig. 18, item 6) through the open-
ings of the wall housing and through the counternut cable glands (Fig. 18,
item 7).
5. Screw the the cable glands (Fig. 18, item 6) with the counternut cable glands
(Fig. 18, item 7).
NOTICE
Apply the voltage of the specified and marked (Fig. 18, item 3) range
only!

NOTICE
Note the specification relating to Cables, Protective earth, equipotential bond-
ing and EIA-485 (RS-485) in chapter 5.1.

6. Connect the lines according to assignment (see document “Technical Infor-


mation”) to the terminal board.
7. Open the terminal connection (Fig. 18, item 4) with an operating tool (slot-
ted screwdriver) and insert the stripped wire (min. 8 mm) (Fig. 20,item 5). The
terminal connection closes by pulling out the operating tool. The terminal
connections are designed for the flexible wires:
- 0.2 mm² … 2.5 mm² or AWG 24 …12 without end sleeve
- 0.25 mm² ... 2.5 mm² with end sleeve without plastic sleeve
- 0.25 mm² ... 1.5 mm² with end sleeve with plastic sleeve.
8. Plug the network plug into the RJ45 socket (Fig. 18, item 9) (optional).
9. Check the correct connection of the ground connection (Fig. 18, item 10).
10. Tighten all cable glands (Fig. 18, item 6) to ensure optimal sealing and ten-
sion relief until the gasket insert closes between screw down nut and cable.
11. Check tension relief of all cable glands by pulling the cables smoothly.
 The cables must not move. If necessary tighten the cap nuts of the cable
glands.
12. Slide the subrack into the wall housing and lock it with the square wrench.
 The connection was made correctly.

NOTICE
The wall enclosure is supplied with blanking elements in all cable glands. It
must be ensured that there are blanking elements in all unused cable glands.
Otherwise, the IP protection is not given.

NOTICE
Only use cable that is suitable for connection to the corresponding terminals
may be used. Detailed specifications can be found in the chapter 5.1.2 Cables
and Lines.

Tip
The master/slave connections of the installed devices are already manufac-
tured above the circuit board in the wall housing. If additional slave modules
(e.g. from other wall housings) are connected, the terminals appropriate for
use on the terminal board should be used.

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5 Electric Installation LB 470 Level

5.4 Electrical Connection in a 19" Subrack with Terminal


Board

j DANGER
Danger to life from electric shock!
 The installation may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Installation/maintenance may only be carried out if the device has been
de-energised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an
emergency service.

NOTICE
Prior to initial start-up, the voltage range (Fig. 19, item 8) must be marked with
chemical resistance on all input and output terminals!
Only cable that is suitable for connection to the corresponding terminals may be
used. Detailed specifications can be found in the chapter 5.1.2 Cables and Lines.

The 19" subrack must be accessible from the rear for the electrical installation.
The terminal board master/slave is used twice (Fig. 19, item 2) for the variant to
install 2 master EVUs and 6 slave modules.
The terminal board master/master (Fig. 19, item 1) is used twice for the variant to
install 4 master EVUs.

master / master master / 3x slave


CHANNEL A CHANNEL A
CHANNEL B CHANNEL B
CHANNEL C
CHANNEL D

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LB 470 Level 5 Electric Installation

1 Opening terminal connection 5 Voltage output


2 Stripped wire 6 Marking supply voltage
3 Connection detector 7 RJ45 connector (network)
4 Supply voltage 8 PE connection

Fig. 19 Electrical connection in the 19” subrack

NOTICE
Apply the voltage of the specified and marked (Fig. 19, item 6) range only!
 Note the specification relating to Cables, Protective earth, equipotential
bonding and EIA-485 (RS-485) in chapter 5.1.

1. Unused slots must be closed with blinds.


2. Label the voltage range permanently and chemically (Fig. 19, item 6).
3. Connect the lines according to assignment (see document “Technical Infor-
mation”) to the terminal board.
4. Open the terminal connection (Fig. 19, item 1) with an operating tool (slot-
ted screwdriver) and insert the stripped wire (min. 8 mm) (Fig. 19, item 2).
The terminal connection closes by pulling out the operating tool. The termi-
nal connections are designed for the flexible wires:
- 0.2 mm² … 2.5 mm² or AWG 24 …12 without end sleeve
- 0.25 mm² ... 2.5 mm² with end sleeve without plastic sleeve
- 0.25 mm² ... 1.5 mm² with end sleeve with plastic sleeve.
5. Plug the network plug into the RJ45 socket (Fig. 19, item 7) (optional).
6. Check the correct connection of the PE conductor (Fig. 19, item 8).

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5 Electric Installation LB 470 Level

NOTICE
Note the specification relating to Protective earth and equipotential bonding
in chapter 5.1.4.

 The connection was made correctly.

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5.5 Electrical Connection in the 19″ Subrack with Clamp


Block

j DANGER
Danger to life from electric shock!
 The installation may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Installation/maintenance may only be carried out if the device has been
de-energised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an
emergency service.

If the units are installed in the 19" subrack without terminal board, the electrical
connections are made via clamp blocks. These clamp blocks are already installed in
the 19" subracks and are also available as an optional accessory.

IMPORTANT
In the case of applications with clamp blocks a contact protection must be pro-
vided by the customer when voltage is applied. The cable connections of
clamp blocks have to be in accordance with IEC 61010-1 (2010).

The connection between the master EVU and slave modules is made with a 4-pin
master/slave plug (see chap. 5.6).

NOTICE
The LB 470 is restricted pin-compatible with the terminals of the LB 440. The
pins for the power supply, the detector interface and the current output are
at the same position. If only those ports are used, then a LB 440 can be re-
placed by a LB 470 without re-wiring.
 Note information in chapter 5.2 Exchange LB 44x to LB 47x.

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5 Electric Installation LB 470 Level

1 Clamping screw (M2.5) 4 RJ45 connector (network)


2 Opening terminal connection 5 PE connection
3 4-pin master/slave plug (only master EVU) ter-
minals 41-44

Fig. 20 Electrical connection in the 19″ component rack (Ex.: 4x Master)

1. Unused slots must be closed with blinds.


2. Connect the lines to the clamp blocks according to assignment (see docu-
ment “Technical Information”). To ensure protection against accidental
contact in accordance with EN61010-1, the rear side with the terminals must
be covered with a protective cover, e.g. with a door of a 19" cabinet.
3. Open the clamping screw (Fig. 20, item 1) and insert the stripped wire (min. 8
mm).
 The terminal connections are designed for wires with a conductor cross-sec-
tion from 0.2 mm² to 2.5 mm².
4. Screw the terminal screws with a tightening torque of 0.4 - 0.5 Nm.
5. Plug in the master/slave plug and reconnect the lines in accordance with as-
signment (chap. 5.6).
6. Plug the network plug into the RJ45 socket (Fig. 20, item 4) (optional).
7. Check the correct connection of the PE conductor (Fig. 20, item 5).

NOTICE
Note the specification relating to Protective earth and equipotential bonding
in chapter 5.1.4.

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NOTICE
Only cable that is suitable for connection to the corresponding terminals may
be used. For further specifications, see appendix “Technical Information”.

 The connection was made correctly.

5.6 Assignment Terminals Master/Slave Plug

Signal Pin

TxD 41
RxD 42
RTS 43
GND 44

Fig. 21 Assignment Terminals master/slave plug

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5 Electric Installation LB 470 Level

5.7 Switching Current Output


Switching between "SOURCE" (active) and "SINK" (passive) is possible using the
slide switch on the I/O board. Factory setting EVU is delivered in "SOURCE" mode.

j DANGER
Danger to life from electric shock!
 The switching may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Switching may only be carried out if the device has been de-energised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

1 Screws
2 Housing
3 Slide switch (a=active "SOURCE"; p=passive "SINK")

Fig. 22 Switching of the current output

1. Loosen the four sunken screws on the front side of the EVU (Fig. 22, item 1).
2. Pull out the housing (Fig. 22, item 2) carefully.
3. Slide the switch (Fig. 22, item 3) to position a for "active" (SOURCE), to posi-
tion p for "passive" (SINK).
4. Carefully insert the front panel into the housing. Pay attention to the correct
guide rail!
5. Screw the front panel to the housing (Fig. 22, item 2) with the four screws (Fig.
22, item 1).
 The switching has been carried out correctly.

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LB 470 Level 6 Operation of the Software

6 Operation of the Software


6.1 System Start

Fig. 23 Start screen with display of the software version

System Start with invalid application Software


A different menu structure is present in this mode.

Fig. 24 Start screen (Invalid application software)

IMPORTANT
The communication between the sensor and EVU is limited to 1200 baud. Ac-
cordingly, there is a load time for data that are retrieved in the detector.

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6 Operation of the Software LB 470 Level

6.2 EVU Standard Display

IMPORTANT
Changing the language of the user interface is changed in menu
Device Setup | Setup | System | Interfaces | Languages.

Click on the blue field in order to switch the display between detector temperature
(Fig. 32, item 3) and count rate (Fig. 32, item 3). The designation of the measuring
point (Fig. 32, item 7) can be changed in Chapter 7.1.1.

1 level scale [%]


2 level display [%]
3 Detector temperature / Count rate [cps]
4 Menu
5 Diagram display
6 Status information
7 Location of the measuring point

Fig. 25 Standard display of the EVU

Location Name of the measuring point in the menu De-


vice Setup | Identification.
Date and Time The date and time displayed in the menu Device
Setup | Setup | System | Date/Time was set.
Level scale The scale range of the set PV value in the menu
Device Setup | Setup | System | Calibration | Cali-
bration Settings displayed.
Process value The current process value with the set unit in
the menu Device Setup | Setup | System | Calibra-
tion | Units displayed.
Count rate [cps] The current count rate is displayed. Click on the
blue field to switch between count rate, RID
count rate and product temperature.
Temperature detector Display of the current temperature of the detec-
tor with the in the menu Device Setup | Setup |
System | Units selected unit.
Button “Menu“ The main menu opens
Button “Diagram“ The view changes to the diagrams
Status information The current system status is displayed.

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6.3 Navigation

1 Home (standard display)


2 Diagram display
3 Data
4 One menu level back
5 One menu level forward

Fig. 26 Icons for navigation

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6 Operation of the Software LB 470 Level

Diagram Display

Clicking the diagram symbol (Fig. 25, item 5) changes the view to the diagram dis-
play. The arrow keys (Fig. 27, item 1) are used to switch between the diagrams
Level– Count Rate – Detector Temperature.
Clicking the display symbol (Fig. 27, item 3) changes the view to the standard dis-
play.

1 Arrow keys
2 Diagrams
3 Standard display

Fig. 27 Diagram display of the EVU

6.4 Status Messages

1 2 3 4 5 6 7 8

1 No event
2 Outside of specification
3 Function check
4 Maintenance required
5 Failure (error)
6 Information test (simulation)
7 Character D (detector) or M (measuring unit)
8 Event code

Fig. 28 Status information

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LB 470 Level 6 Operation of the Software

Event Reports

Events are displayed in the standard display and in the submenus as a symbol. All
events are displayed on the main screen. A specific “D” (for detector) indicates that
a detector has an event, the prefix “M” (for measuring unit) indicates that there is
an event in the LB 470 transmitter. In the event of a detector fault, the operating
manual of the detector must be observed.
Only the event with the highest priority will be displayed. Refer to the menus Trans-
mitter Events (chapter 8) and Detector Event Log "Detector-Service" (chapter 7.3.2)
for additional information.

1 Event reporting in the standard display 5 Error number


2 Event message in the menu structure 6 Title of event report
3 Device concerned (detector / measuring instru- 7 Button <Close>
ment)
4 Button <Confirm>

Fig. 29 Event reports (example)

1. Click on the icon (Fig. 29, item 1, item 2) to display detailed information
about the event.
2. Click the button < Acknowledge > to confirm an event that requires a man-
ual confirmation.
 The event description indicates the next event or reports no further events.
3. Click <Close> to return to the submenu or to the standard display.

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6 Operation of the Software LB 470 Level

 The icon disappears from the status information.

IMPORTANT
If you click the button <Close>, the event message is closed, the icon continues
to be displayed.

6.5 Input Field

NOTICE
The input field appears by clicking on the blue display panels.

1 Input line 7 Input key


2 Shift key for numbers 8 Delete key
3 Shift to upper case characters 9 Number field
4 Escape key 10 Home (item1) key
5 Keypad 11 End key
6 Navigation buttons 12 Shift key for letters

Fig. 30 Screen keyboard

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LB 470 Level 7 Main Menu Device Setup

7 Main Menu Device Setup


Main Menu - Device Setup

Identfification Chap. 7.1


Location
Device Information

Access Chap. 7.2

Setup Chap. 7.3

System Sensors Calibration Measurement Signal-Condition

Date / Time Detector Calibration Settings Damping


Configuration Calibrate
Interfaces PV Range
[DETECTOR] Recall
Local Display Rapid Switch
Overview Adjust
Language
Plateau GPC

Plateau GPC Calibration


Units Settings GPCSettings
Network
GPC reset
Reset Device
Plateau
Table
Plateau curve
Temperature
High Voltage
Detector
Type
HV
Settings

Device
Information

Event-Log

Event
Overview

Inputs Outputs Alarms Simulation


DigitalInputs (DI) PVAlarm Function
Analog Output (AO)
DI-Assignment AO-Mapping PV Alarm
Digital Outputs (DO)
AO-Monitoring Settings
DI State Count Rate
AO Failure Mode Det.-Temp
Alarm Function PV
AO Limits
AOCalibration Det.-Temp. Alarm
Settings
DigitalOutput (DO)

Backup / Restore Chap. 7.4


Backup
Restore

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7 Main Menu Device Setup LB 470 Level

Fig. 31 Menu "Device Setup"

7.1 Menu Identification

Device Setup | Identification


You can make the following settings and read information in the Identification
menu:
• Display and change the location name
• Display of hardware and software information

Fig. 32 Menu "Identification"

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LB 470 Level 7 Main Menu Device Setup

Location

Device Setup | Identification | Location


The location of the evaluation unit is displayed (Fig. 33, item 1) in the Location
menu. The name can only be edited (7.2 Menu Access) in the access level "Stand-
ard". The Location is displayed on the EVU standard display (Fig. 25, item 7).

1 Name Device location


2 Button <Edit>

Fig. 33 Device location

1. Click <Edit> (Fig. 39, item 2) to open the input field.


2. Enter a location name for the evaluation unit.
3. Confirm with the Enter key.
 The name has been changed.

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7 Main Menu Device Setup LB 470 Level

Device Information

Device Setup | Identification | Device information


Information about hardware and software of the evaluation unit are displayed in
the window "Device Information".

1 Update CU (Control Unit) 5 Device Information


2 Update MU (Measurement Unit) 6 Selection window update file
3 Software versions 7 Process window
4 Manufacturer 8 Result window

Fig. 34 Device Information

Perform Software Update

NOTICE
During an update where the first or second digit of the version changes, it is
necessary to reset the EVU to factory settings.

NOTICE
Settings are deleted!
 Carry out a backup of the measuring channel settings before resetting and
the update of the EVU (7.4.1 Backup).
 The secured settings should then be imported after the successful software
update.

Tip
The current software versions can be downloaded from the Berthold website
(www.berthold.com).

Perform CU Update
1. Save the current update file of the CU software on a USB storage device.
2. Connect a USB storage device to the front of the device (Fig. 3, item 5).
3. In the “Device Setup” menu, click on “Device Information” (Device Setup |
Identification | Device information).

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IMPORTANT
In order for the system to detect the update files it must not be located in a
directory in the USB storage device.

4. The USB storage device is recognised by the system after a few seconds and
the < CU Update > (Fig. 34, item 1) button can be clicked.
 The selection window “update file” (Fig. 34, item 6) opens.
5. Select the appropriate file and click on the button < CU Update > (Fig. 34,
item 1). Confirm with < Yes >.
6. The update is performed and the measurement is interrupted.
 After the loading process, the message "also update MU Software?" appears
7. Click the Button < Yes > to carry out the MU update. Click the Button < No >
reboot the EVU.
 The device restarts and the new CU software has been installed.

NOTICE
Berthold recommends calibrating the current outputs whenever a module has
been installed/replaced or if a software update has been carried out.

Perform MU Update
1. Save the current update file of the MU software on a USB storage device.
2. Connect a USB storage device to the front of device (Fig. 3, item 5).
3. In the “Device Setup” menu, click on “Device Information” (Device Setup |
Identification | Device information).
4. The USB storage device is recognised by the system after a few seconds and
the < MU Update > (Fig. 34, item 2) button can be clicked.
 The selection window “update file” (Fig. 34, item 6) opens.
5. Select the appropriate file and click on the button < MU Update > (Fig. 34,
item 1). Confirm with < Yes >.
 The update is performed and the measurement is interrupted.
6. Click the Button < Restart > to reboot the EVU.
 The device restarts and the new MU software has been installed.

NOTICE
Berthold recommends calibrating the current outputs whenever a module has
been installed/replaced or if a software update has been carried out.

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7 Main Menu Device Setup LB 470 Level

7.2 Access

Device Setup | Access


You can set the user rights via the user levels and assign passwords in the window
“Access”. After assigning a password the device is protected against unauthorized
manipulation of the parameters.

IMPORTANT
Make sure that the password is known to you before you select the "Basic" ac-
cess level and lock the device. The same applies if you set "Automatically
logout".
If you do not know the password, you will not be able to unlock the device! If
in doubt, enter a new password with "Change Password".

1 Check box "Automatic logout"


2 Change <Change password>
3 User level "Basic"
4 User level "Standard"
5 User level "Admin"

Fig. 35 Access

The following user levels are available to you:


User Level Basic Select "Basic" to lock the device against unwanted
manipulation. After the device has been locked, it is
still possible to read all data, but changes to the
data are no longer possible.
If "Basic" is already set, then the device is already in
the locked state.
To unlock the device, select the access level "Stand-
ard".
User Level Standard If the device is in the "Standard" access level, all pa-
rameters are accessible and can be changed.
If the device is in the "Basic" access level (locked),
you can unlock the device with the "Standard" ac-
cess level. The password will be asked for. You can
unlock the device only if you enter the correct pass-
word.

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User Level Admin This access level is only intended for the system man-
agement by Berthold.
Automatic logout Activating the selection box (Fig. 39 item 1) automati-
cally resets the access level Standard to “Basic” when
the system changes to the standard display after the
timeout (Chap. 7.3.1).

NOTICE
Incorrect measurement and calibration parameters can be set through unau-
thorised inputs. These can possibly lead to production losses and damage in
the system.
 Protect the measuring system from unauthorised entries with a password
and activate the function "Automatic logout".

Assign / Change Password


To set or change a password, select "Standard" (Fig. 42, item 4) and click on
<Change password> (Fig. 42, item 2) to open the input field.

1 Text field
2 Button < OK >

Fig. 36 Change password

1. Click on the text field (Fig. 36, item 1.) to open the input field.
2. Enter a password (case-sensitive!).
3. Confirm with the Enter key.
4. Click <OK> (Fig. 36, item 2) to confirm.
 The password has been set / changed.

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7 Main Menu Device Setup LB 470 Level

7.3 Menu Setup

Device Setup | Setup

Fig. 37 Menu "Setup"

System (Date / Time, Interfaces, Units, Network, Re-


set EVU, Repair Detector Software)

Device Setup | Setup | System

Fig. 38 Submenu "System"

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Set Date and Time


Device Setup | Setup | System | Date / Time

IMPORTANT
The date and time must always be set correctly so that all records (log files)
have the correct metadata.
The correct date is also indispensable for the decay compensation.

1 Display date 5 Selection arrow Date


2 Display time 6 Calendar
3 Button <Apply> 7 Arrow keys Month
4 Arrow key Time 8 Input box Year

Fig. 39 Date / Time, calendar

1. Click on the arrow key (Fig. 39, item 5) in order to set the date.
 The calendar is opened (Fig. 39, item 6).
2. Click on the year number (Fig. 39, item 8) in order to enter the year.
3. Set the month (Fig. 39, item 7) by clicking on the arrow keys.
4. Set the day by clicking on a number in the calendar.

5. Change the time by clicking on the arrow keys (Fig. 39, item 4).
6. Click on <Apply> (Fig. 39, item 3), to accept the date and time settings.
 The date and time are set.

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Interfaces
Device setup | Setup | System | interfaces
You can adjust the following settings in the submenu “Interfaces” (Fig. 40):
• Local Display
• Brightness / Touch
• Input / Output
• Language
• CE Remote control

Fig. 40 Menu “Interfaces”

Local Display
Device setup | Setup | System | Interfaces | Local Display

Fig. 41 Submenu “Local Display”

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Brightness / Timeout
Device Setup | Setup | System | interfaces | Local Display | Brightness / Timeout

1 Input field “Time out”


2 Input field “Dimming”
3 Input field Display switch off “Time out”
4 Input field Display switch off “Dimming”
5 Input field menu time out

Fig. 42 Brightness / Time out settings

“Time out” refers to the period of time during which the display is not operated.
The value “Time out display brightness” cannot be set greater than the value at
“Time out display switch-off”.

Display dimming In the field Display dimming, clicking the input fields
allows the entering of the brightness (Fig. 42, item
2) in percent, that is set after expiry of the time (Fig.
42, item 1).

Display shutdown In the field Display shutdown, clicking the input


fields allows the entering of the brightness (Fig. 42,
item 4) in percent, that is set after expiry of the time
(Fig. 42, item 3).

Menu Timeout Under "Menu Timeout" clicking on the input field


(Fig. 42, item 5) changes the time period (seconds) in
which the menu view changes to the standard view.

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Input / Touch
Device Setup | Setup | System | Interfaces | Local Display | Input / Touch | Calibrate
Touchscreen
If the touch position deviates, a calibration of the touch screen must be per-
formed.

1 Button <Calibrate touch screen>

Fig. 43 Input/ Touch

Calibrate touch screen


The calibration may only be carried out with direct skin contact. Take gloves or any
other protective equipment off your hands. Calibration via the remote control soft-
ware is not possible.

Fig. 44 System menu, Settings - Display (Calibrate touch display)

1. Click on <Calibrate touch screen>.


 The calibration screen opens.
2. Press the middle of the displayed cross with your finger.
 If you take your finger off the cross again, the cross jumps to the top left
corner.
3. Repeat the process until the cross is no longer displayed and the calibration is
finished.

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4. Confirm the calibration by clicking on the white screen to go back to "In-


put/Touch"
5. Execute a restart of the EVU after prompting.
 The calibration of the touchscreen has been performed.

Language
Device Setup | Setup | System | interfaces | Language

1 Selection arrow

Fig. 45 Language

Change System Language


1. Click on the selection arrow (Fig. 45, item 1) and select a language.
 A message window “Restart” appears.
2. Confirm with “OK” to restart the device.
 The device is restarted and the language has been changed.

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CE Remote Control
Device Setup | Setup | System | interfaces | Remote Control
By activating (Fig. 46, item 1) the CE Remote Control, the unit can be operated via
the network connection. The software of the remote control (RC software) is stored
on the device and can be copied to a USB storage device.

1 Check box remote control “Enabled”


2 Button <Get RC software>

Fig. 46 CE Remote Control

Copy RC Software
1. Connect a USB storage device to the device (Fig. 3, item 5).
 The USB storage device is recognised by the system after a few seconds and
the button < Get RC Software > (Fig. 46, item 2) can be clicked.
2. Click on the button < Get RC Software > (Fig. 46, item 2).
 The software is copied to the USB storage device.

Information
The RC software includes the file “LB47xRemoteControl.exe” and runs without
installation.
Operation of the RC software is described in Chapter “Remote Control Soft-
ware” (see next but one chapter).

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Units
Device Setup | Setup | System | Units
Clicking on the individual selection arrow lists the available units for the measuring
value. The selected unit is shown in the standard display.

1 Selection “PV Format”


2 Selection “PV”
3 Selection “Temperature”

Fig. 47 Units

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Network
Device Setup | Setup | System | Network
In the window “Network”, you can make changes to the network settings. The
information can only be edited in the access level "Standard" (see chap. 7.2 Menu
Access).

1 Check box “DHCP active”


2 IP address
3 Subnet mask
4 Standard gateway
5 DNS server
6 MAC address
7 Button < Apply >

Fig. 48 Network Settings

You can set the network address either manually or using DHCP (automatic assign-
ment). To do this, check the "DHCP active" in the selection field (Fig. 48, item 1).

IMPORTANT
In the event of an automatic assignment of the IP address by a DHCP server,
you can only look at the given IP address. A modification of the IP address is
not possible. On this side, you can also read the MAC address of the device
(Fig. 48, item 6).

Manual Settings
1. Click on the text field (Fig. 48, item 2 - 5) to open the input field.
2. Enter the appropriate network addresses.
3. Confirm with the Enter key.
4. Click on < Apply > (Fig. 48, item 7) to adopt the network settings.

IMPORTANT
All settings performed must be confirmed by clicking on < Apply > so that the
settings become real.

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Remote Control Software


If the EVU is connected to a network at the RJ45 socket (Fig. 3, item 2), the EVU
can be operated via a computer. The software can be loaded onto a USB storage
device (see Chapter “CE Remote Control”). The connection to the EVU can only be
established if a valid application software is installed on the EVU.

IMPORTANT
In order for the Remote Control to function, the selection check mark in the
menu "CE Remote Control" must be set to "Active" (Fig. 46, item 1).

1 Programme Remote Control


2 Box <Connect…>
3 Window Connect
4 List of transmitters
5 Input box IP address

Fig. 49 Establishing connection to the EVU using the RC software

1. Click on “LB47xRemoteControl.exe”, to start the programme.


 The program starts (Fig. 49, item 1).
2. Click on the < File > tab and then on < Connect… > (Fig. 49, item 2), to es-
tablish a connection to the EVU.
 A new window “Connect” is opened (Fig. 49, item 3) and the connected
transmitters are listed.

IMPORTANT
The IP address of the EVU must be in the same sub-network (Fig. 48, item 3) as
the network adapter of the computer (see previous Chapter “Network”).

3. Click on the identifier of the transmitter (Fig. 49, item 4) or enter the IP ad-
dress of the EVU in the input box (Fig. 49, item 5) (see Fig. 49, item 2).
4. Click on < OK >.
 The connection to the EVU is established.
5. You can enlarge the view in the “Zoom” menu (2x,3x).

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Reset Device (Evaluation Unit)


Device settings | Setup | System | Reset Device
The evaluation unit can be restarted and reset to factory settings in the window
"Reset Device".

1 Button Reboot
2 Button Factory settings
3 Window "Warning: Reboot"
4 Window "Warning: Factory Reset"

Fig. 50 Reset device

Restart the device


IMPORTANT
The measurement is interrupted during a restart!

1. To restart the device, click the button <Restart> (Fig. 50, item 1).
 A window with a warning "Restart" (Fig. 50, item 3) opens.
2. Click on <Yes> to confirm.
 The device is restarted.

Reset device (Factory Reset)


IMPORTANT
When there is a reset to factory settings, all data logs are deleted and all user-
defined configuration settings are reset!
 If error M102 appear, the device possibly must be reset twice.

1. To reset the evaluation unit to the factory settings, click the button <Factory
settings> (Fig. 50, item 2).
 A window with the warning "Factory settings" (Fig. 50, item 4) opens.
2. Click on <Yes> to confirm.
 The device is reset to factory settings and restarts.

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Repair Detector Software


Device settings | Setup | System | Repair Detector Software

1 Description Update / Repair


2 Process “Search Detectors”
3 Search result

Fig. 51 Repair Detector Software

j DANGER
Danger to life from electric shock!
 The repair may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

If a communication interruption occurs during an update of the detector software,


it is not possible to reinstall the software. With the "Repair detector software"
function, the connection to the detector can be re-established and the update re-
started. Corresponding information is displayed to the user in this menu.

Tip
The current software versions for the detectors can be downloaded from the
Berthold website (www.berthold.com).

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7 Main Menu Device Setup LB 470 Level

Sensors

Device settings | Setup | Sensors


You can perform the following settings and read information in the submenu Sen-
sors:
• Detector configuration (Fig. 52, item 1)
o Add / Remove detectors
o Settings of the detectors
• Configuration of the respective detector (Fig. 52, item 2)
o Overview
o Plateau
o Temperature
o High voltage
o Detector Service

IMPORTANT
If the system does not detect a detector, then the sub-menu “Detector” cannot
be selected.

1 Detector configuration
2 Detector name (as entered in the detector description)

Fig. 52 Menu “Sensors”

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Detector Configuration
Device settings | Setup | Sensors | Detector configuration
In the sub-menu “Detector configuration” the detectors for the measuring system
are added and configured. Only configured detectors are listed and shown in the
menu (Fig. 52). When a detector is selected (Fig. 53, item 6), the detector type (Fig.
53, item 4) and measuring task (Fig. 53, item 5) are shown.
Clicking the box < Edit > (Fig. 53, item 3) selects the type of detector and changes
the description. The boxes < + > and < - > can be used to add and remove detectors
for cascading measurement.
Evaluation of the measurement data from detectors type LB44xx and LB54xx is only
possible with Master units.

Tip
Information and settings for the detector are in the individual detector menu
(Fig. 56).

IMPORTANT
In systems with a single detector the device ID is determined automatically and
listed. The description can be edited by clicking on <Edit> (Fig. 53, item 3).

1 Selection box “Cascaded measurement” 6 List of the Detectors


2 Button < + > to add Detector 7 Status of the Detector
3 Button < Edit > 8 Description of the Detector
4 Type of selected detector 9 Device ID of the detector
5 Measuring task for the selected detector

Fig. 53 Detector configuration

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7 Main Menu Device Setup LB 470 Level

Detector Settings
The settings of a configured detector are edited by selecting and clicking on
< Edit > (Fig. 53, item 3).

IMPORTANT
For systems with a single detector, window A is displayed. For cascaded sys-
tems, window B is displayed.

A B

1 Field "Role"
2 Button < Ok >
3 Field "Type"
4 Button < Cancel >
5 Input field Device (Unit ID)

Fig. 54 Detector Settings

Measurement The selection "Measurement" determines the


level of the container.
GPC The selection "GPC" (Gas Properties Compensa-
tion) determines the gas density in order to
compensate these for a precise measurements.
LB4700 Detector of type LB4700 (A LB 4700 detector can
be connected either to the master unit itself or
to a slave module).
LB44xx/LB54xx Detector of the type LB44xx and LB54xx (no de-
vice ID; can capture measurement data only with
master EVU)
RS 485 transmitter By selecting "RS 485 transmitter", other LB 470
master units can be used to perform cascaded
measurements. This way multiple detectors of
different designs can be integrated into a meas-
urement system. Please refer to the instructions
in the following chapters.
RS 485 detector With the selection “RS 485 detector” it is possi-
ble to connect a specific detector via the RS 485
interface.
Description Detector description. Also used for error mes-
sages, logs and in the menu structure (Fig. 52).

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Configure a cascaded System


Note the arrangement of the system components during configuration (see chap-
ter 3.2 Measuring Principle).

1 Selection box “Cascaded measurement” 4 Button < Search >


2 Button < + > 5 Window “Search Detectors”
3 Button < Edit >

Fig. 55 Configure cascaded system

1. If the connection to the EVU (Master-Slave) is correct, the detectors type


LB47xx are detected and incorporated automatically. Click on the button
< Search > to incorporate connected detectors.
2. Activate the selection box “Cascaded measurement” (Fig. 55, item1).
3. Set the appropriate function for each detector (Fig. 54).

Tip
Both LED (Rx, Tx) indicators flash with proper installation and configuration of a
detector on the slave module.

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Detector Settings
Device settings | Setup | Sensors | [NAME DETECTOR]
You can adjust the following settings and read information in the submenu of the
respective detector:
• Overview of count rate, HV value and temperature
• Plateau
o Plateau Settings
o Plateau Measurement
o Plateau Table
o Plateau Curve
• Current temperature and extreme values
• High voltage
o Detector Type
o HV Settings
• Detector Service
o Device information
o Event Log
o Event Overview
o Reset Device

Fig. 56 Submenu "Detector"

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LB 470 Level 7 Main Menu Device Setup

Detector Settings: Overview


Device settings | Setup | Sensors | [NAME DETECTOR] | Overview
Important parameters and measured values of the detector are clearly displayed in
the window "Overview".

1 Status information of the detector


2 Device ID
3 Live Rate [cps]
4 HV Mode
5 HV feedback [V]
6 Temperature [°C]

Fig. 57 Overview Detector Information

A green bar appears with error-free status of the detec-


tor (Fig. 57, item 1).
Device ID Shows the ID of the detector.
Live count rate The "Live Rate" (Fig. 57, item 3) displays the current,
unfiltered count rate.
HV mode In the field "HV mode" (Fig. 57, item 4), the HV mode
is displayed, which is chosen under Device settings |
Setup | Sensors | | NAME DETECTOR] | High voltage | HV
settings.

HV Feedback The field "HV Feedback" (Fig. 57, item 5) displays the
actual measured value in volts.
Temperature The field "Temperature" (Fig. 57, item 6) indicates the
current temperature of the detector in C°.

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Detector Settings: Plateau


Device Settings | Setup | Sensors | [NAME DETECTOR] | Plateau
The plateau provides information on whether the detector is stable. A plateau
measurement is therefore only carried out when the measured value drifts, or
other doubts exist about the function of the detector. Plateau measurement can
help narrow down the possible cause of the problem.
The high voltage necessary for the operation of the photomultipliers is increased
stepwise for the plateau recording and the pulse rate measured after each increase.
The determined plateau curve is displayed on a diagram. The pulse rate increases
with increasing voltage. This must form a unique plateau. If a too short or too steep
plateau is detected, the detector is operating in an unstable manner. The submenu
"Plateau" (Fig. 58) leads to the plateau measuring and the display of plateau val-
ues.
Please contact your responsible service or sales partner, or Berthold directly, so that
they can get a qualified assessment to the measured plateau.

Fig. 58 Menu "Plateau"

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Plateau Settings
Device Settings | Setup | Sensors | [NAME DETECTOR] | Plateau | Plateau settings

The values in the window "Plateau settings" are pre-set by Berthold on delivery
and can be used in most situations.
You have the following settings options in the window "Plateau Settings":

HV start / HV stop Defining the range of the plateau recording.

HV step Specifies the step (interval) between two meas-


uring points.
Measuring time Identifies the time that is used per measuring
point for the counting of the count rate.

1 Input field HV start value in volts


2 Input field HV end value in volts
3 Input field HV increment in volts
4 Input field measuring time in seconds

Fig. 59 Plateau Settings

1. Click on the corresponding text field.


 The input field opens.
2. Change to the keypad and enter the value.
3. Confirm with the Enter key.
 The values for the recording plateau have been changed.

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7 Main Menu Device Setup LB 470 Level

Perform Plateau Measurement


Device Settings | Setup | Sensors | [NAME DETECTOR] | Plateau | Plateau Measure-
ment

IMPORTANT
The environmental conditions and the dose rate must be constant during the
plateau recording.
Observe the operating manual of the detector!

1 Plateau curve 7 Notice Maintenance


2 Button < Start > 8 Notice DET
3 Window “Record plateau” 9 Progress bar measuring process
4 Button < Yes > 10 Progress bar measuring step
5 Button < No > 11 Button < Stop >
6 Event message code 12 New plateau curve

Fig. 60 Recording a plateau curve

1. Click on < Start > (Fig. 60, item 2) to perform a plateau measurement.
 The confirmation message "Record plateau" (Fig. 60, item 3) opens.
2. Confirm with < Yes > (Fig. 60, item 4).
 The EVU switches to mode "DET" (Fig. 60, item 8) and the current measure-
ment is stopped.
 The information (Fig. 60, item 6 - 8) from the plateau measurement are dis-
played in the status information. The LED Run flashes on the EVU during the
plateau measurement. The LED "Warning" LED lights up at the same time.

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 If you click on the < Stop > button during the measurement, the measuring
process is interrupted. The measurement data are invalid and will be deleted.
 The recorded values are read and entered into the table (Fig. 61), the plateau
curve (Fig. 62) is drawn and stored automatically.

Plateau Table
Device Settings | Setup | Sensors | [NAME DETECTOR] | Plateau | Plateau Table
The data from each measurement point are listed in the plateau table. The data
from the plateau table can be exported to a USB memory device.

1 Date and time of measurement recording


2 High voltage (HV) in volts
3 Count rate in the measurement channel (cps)
4 Button < Export plateau data >
5 Window “Export successful”

Fig. 61 Plateau table

Export plateau data


1. Connect a USB storage device to the device (Fig. 3, item 5).
 The USB memory device is recognised by the system after a few seconds and
the button < Export plateau data > can be clicked.
2. Click on the button < Export plateau data > (Fig. 61, item 4).
 The values of the plateau measurement have been stored in a .txt file.
3. Confirm the message with < OK >.

Information
The file name is derived from "Plateau", the date and time of the measurement
process (PlateauYYYYMMDD_hr_min_sec.txt).

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Plateau Curve
Device Settings | Setup | Sensors | [NAME DETECTOR] | Plateau | Plateau Curve
The mapped characteristic curve (Fig. 62, item 2) of the last complete plateau meas-
urement is displayed in the window "Plateau Curve".

1 Date and Time of measurement recording


2 Characteristic curve

Fig. 62 Plateau Curve

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Detector Settings: Temperature


Device Settings | Setup | Sensors | [NAME DETECTOR] | Temperature
The current temperature and the extreme values of the detector is displayed in the
window "Temperature".

1 Current temperature of the detector [°C]


2 Maximum measured temperature [°C]
3 Minimum measured temperature [°C]

Fig. 63 Temperature display of the detector

Detector Settings: High Voltage


Device Settings | Setup | Sensors | [NAME DETECTOR] | High Voltage
You can select the detector code and make settings for high-voltage regulation in
the submenu "High Voltage" of the respective detector.

Fig. 64 Submenu "High Voltage"

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7 Main Menu Device Setup LB 470 Level

Detector Settings: High Voltage | Detector Type


Device Settings | Setup | Sensors | [NAME DETECTOR] | High Voltage | Detector Type
Internal device parameters are adjusted to suit the size of the used scintillator by
setting the detector code. The correct detector code is already set at the factory
and a change is not normally required.

IMPORTANT
A table with the detector code to be used is in the operating manual of the
detector.

1 Input field Detector code


2 Description of the scintillator type

Fig. 65 Detector Code: Setting the scintillator type

Detector Settings: High voltage | HV Settings


Device Settings | Setup | Sensors | [NAME DETECTOR] | High Voltage | HV Settings

1 Selection High voltage mode "Auto" / "Manual"


2 Input field Manual high voltage
3 Input field HV Default (starting value of the high voltage regulation)
4 Display setting value high voltage
5 Display actual value high voltage
6 Display average high voltage

Fig. 66 HV Settings

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NOTICE
Default HV is preset by Berthold. A subsequent change is not usually necessary.
The default value HV = 0 may only be set for testing purposes. An incorrect set-
ting may cause malfunction.

NOTICE
It is not recommended to use the "Manual" mode as a normal operating mode
for high-voltage control. "Manual" should only be used for service purposes.

Make HV Settings
1. Click on the selection arrow (Fig. 66, item 1) in order to set the desired HV
mode (auto or manual).
 AUTO: The optimum high-voltage supply of the photomultiplier is automati-
cally determined and set by the device.
 MANUAL: The high voltage is maintained at a fixed, user-entered value (Fig.
66, item 2).
2. Click in the input field "HV Default" (Fig. 66, item 3) to open the input field.
3. Enter the desired starting value for the high-voltage regulation.
4. Confirm with the Enter key.
 The values are set.

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Detector Settings: Detector Service


Device Settings | Setup | Sensors | [NAME DETECTOR] | Detector Service
You can adjust the following settings and read information in the submenu "Ser-
vice":
• Device information
• Event Log
• Event overview
• Reset Detector

Fig. 67 Menu "Detector Service"

Detector Settings: Service | Device information


Device Settings | Setup | Sensors | [NAME DETECTOR] | Detector Service | Device
information
This window shows you the type of detector (Fig. 68, item 1) as well as an overview
of the software version (Fig. 68, item 2, item 3) of the detector.

1 Detector type
2 Software version x
3 Software version
4 Button < Firmware Update >

Fig. 68 Device information

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NOTICE
An update of the firmware of the detector may take 1 hour and may only be
performed by qualified specialists.

Tipp
The current software versions can be downloaded from the Berthold website
(www.berthold.com).

IMPORTANT
In order for the system to detect the update file it must not be located in a di-
rectory in the USB storage device.

Perform Firmware Update


1. Save the current update file of the firmware of the detector on a USB stor-
age device.
2. Connect a USB storage device to the device (Fig. 3, item 5).
3. The USB storage device is recognised by the system after a few seconds and
the < Firmware Update > (Fig. 68, item 4) button can be clicked.
4. Click on the button < Firmware Update > (Fig. 68, item 4).
 The update is performed.

NOTICE
Berthold recommends a test or a calibrating the current outputs whenever if a
software update has been carried out.

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Detector Settings: Service | Event Log


Device Settings | Setup | Sensors | [NAME DETECTOR] | Detector Service | Event Log
The last 25 events of the detector are displayed in the window "Event Log".

1 Date / time of the event


2 Event no.
3 Info (event title)
4 Button < ? > to display the detailed event description.
5 Button < Clear Event Log >

Fig. 69 Event Log (Detector)

Display Event Description

1 Button < ? >


2 Button < Clear Event Log >
3 Highlighted event
4 Event no.
5 Event title
6 Event description
7 Button < Close >

Fig. 70 Event Log

1. Click on a line in the list (Fig. 70, item 3).


2. Click on < ? > (Fig. 70, item 1)
 The event description appears.
3. With the button < Close >, close the event description (Fig. 70, item 7).

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 With the button < Clear event log > (Fig. 70, item 2) all events are deleted.

Detector Settings: Detector Service | Event Overview


Device Settings | Setup | Sensors | [NAME DETECTOR] | Detector Service | Event Over-
view
All events that can be logged are chronologically presented in tabular form in the
window "Event overview". Activate the check box "Non-zero counter only" in or-
der to display events that have occurred.

1 "Count" column 4 Button < ? >


2 "Date" column 5 Horizontal scroll bar
3 Event line 6 Display check box "Non-zero counter only"

Fig. 71 Event Overview

1. Click on a line in the list (Fig. 71, item 3).


2. Click on <? > (Fig. 71, item 4).
 The event description appears.
3. With the button < Close >, close the event description.
4. Slide the bar of the horizontal scroll bar (Fig. 71, item 5) to the right to see at
what times (date, time) the event occurred.
 The last 5 time points are displayed.

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7 Main Menu Device Setup LB 470 Level

Detector Settings: Detector Service | Reset Detector


Device settings | Setup | Sensors | [NAME DETECTOR] | Detector Service | Reset De-
tector
In the window “Reset Detector”, the detector can be restarted and be reset to the
factory settings.

1 Button Restart
2 Button Factory settings
3 Window "Warning: Reboot"
4 Window "Warning: Factory Reset"

Fig. 72 Reset Detector

IMPORTANT
The measurement is interrupted during a restart!

1. To restart the Detector, click the button < Reboot > (Fig. 72, item 1).
 A window with a warning "Reboot" (Fig. 72, item 3) opens.
2. Click on < Yes > to confirm.
 The device is restarted.

IMPORTANT
All custom configuration settings will be lost with a reset to factory settings!

1. To reset the detector to the factory settings, click the button < Factory re-
set > (Fig. 72, item 2).
 A window with the warning Factory settings (Fig. 72, item 4) opens.
2. Click on < Yes > to confirm.
 The device is reset to factory settings and restarts.

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Calibration

Device Settings | Setup | Calibration


The Calibration menu is used for the selection of the calibration and calculation
method and for adaption of the measurement system to the respective environ-
mental conditions, the actual radiation activity and the adaptation of the
background radiation (background level).

NOTICE
Material damage to the device or the system!
Errors in calibration or in the parameter setting can lead to incorrect measure-
ment results. This may possibly lead to loss of production or to damage in the
system.
 We encourage you to have the calibration and commissioning performed by
Berthold service.

Fig. 73 Menu "Calibration"

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7 Main Menu Device Setup LB 470 Level

Basic Setup
Device Setup | Setup | Calibration | Basic Setup

1 Checkbox "Inverted Curve" 4 Calibration "1 Point Exp."


2 Selection calibration Type 5 Calculation "2 Point Exp."
3 Calculation "Linear"

Fig. 74 Basic Setup

Calibration Method
The method by which the measuring system must be calibrated depends on the
respective measuring arrangement.

Inverted Curve If the check box ″Inverted curve″ (Fig. 74, item1) is acti-
vated, the monotony criterion of the validation
changes is strictly ascending.
Linear Two points (usually 0% and 100%) are required. The
container is emptied and filled to determine the count
rate at 0% or 100% level.
To increase the accuracy of measurement and take
non-linearities of the characteristic curve into account,
a larger number of measurement points can be used.
1 Point Exp. The absorption coefficient, the measuring path and the
product density must be known. The second calibration
point is thereby calculated.
2 Point Exp. Exactly two calibration points must be entered.

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Calibration Settings: Background


Device Settings | Setup | Calibration | Calibration Settings
The background count rate (Fig. 76, item 1) is the natural background radiation
seen by the detector and must be measured at least for rod detectors. This count
rate is compensated for by the system. The best approach for your background
measurement is dependent on the situation on site and on the type of radiation
source.

NOTICE
A closed shield also results in measurable residual radiation, which can falsify the
measurement of background radiation. For this reason, it is recommended that
the detector (Fig. 75, item 4) be determined at a suitable distance (approx. 10 m)
or behind a thick concrete wall (Fig. 75, item 2).
 In the case of measuring arrangements with point sources, it is recommended
to place the shield with spotlights at a suitable distance (approx. 10 m), or be-
hind a thick concrete wall.

1 Radiation shield (closed)


2 Concrete wall
3 Distance
4 Rod detector

Fig. 75 Conditions during background determination

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IMPORTANT
All entries and changes in the “Parameters” tab will take effect only when you
click on the < Calibrate > button click in the Calibrate Submenu.

1 Input field Background [cps]


2 Button < Ok >
3 Input field count rate
4 Input field measuring Duration
5 Button < Start >
6 Button < Cancel >

Fig. 76 Calibration parameters: Background

Determine Background
Device Settings | Setup | Calibration | Calibration Settings
1. Click on the text field "Background" (Fig. 76, item 1).
 A new window "Background" opens to determine the background Count
rate.

NOTICE
Influences from neighbouring sources must be excluded in order to avoid errors
in the measurement of natural background radiation.

2. Click on the ″Read-In-Time″ field and specify the duration of the measure-
ment in seconds. The higher you set the measurement time, the more
accurate the result.
3. Confirm with the Enter key and click on the button < Start > to start the
measurement.
 The measurement is performed.
4. Click on < OK > to accept the count rate.

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Calibration Settings: Nuclide


Device Settings | Setup | Calibration | Calibration Settings
The isotope used can be selected in the “Nuclide” tab. The half-life of the isotope
is shown on the display field (Fig. 77, item 1).

1 Display field half-life [years]


2 Selection arrow Nuclide
3 Selection Caesium-137
4 Selection Cobalt-60
5 Custom nuclide

Fig. 77 Calibration Parameters: Nuclide

1. Click on the selection arrow (Fig. 77, item 2).


2. Select the isotope used. Cs-137 (Fig. 77, item 3) or Co-60 (Fig. 77, item 4). The
isotope of the source is on the type plate of the screen (Fig. 78).
3. When selecting ″Custom nuclide″ (Fig. 77, item 5), the half-life of the isotope
can be entered.

Fig. 78 Type plate source

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Calibration Settings: Table (linear calibration type)


Device Settings | Setup | Calibration | Calibration Settings

1 Table calibration 7 Count of the calibration points


2 Button < Edit > (e.g. 2 of max. 11)
3 Button Add measuring point < + > 8 Measuring Duration [s]
4 Button Completely delete points 9 Count rate [cps]
< Clear All > 10 Process value [%]
5 Button Delete point < - > 11 Determine new calibration point
6 Date of the last editing

Fig. 79 Calibration Parameters (Table linear calibration type)

Add new Calibration Point


1. Click on the button < + > (Fig. 79, item 3).
 The window “New calibration point” (Fig. 79, item 8 - 10) opens.
2. Click on the input field “Process value” (Fig. 79, item 10) to open the input
field.
3. Specify the current, actual level in percent and confirm with the Enter key.
4. Click on the input field “Read-In-Time” (Fig. 79, item 8) to open the input
field.
5. Specify a measurement time and confirm with the Enter key.
6. Click on the button < Start >.
 The Window “New calibration Point” (Fig. 79, item 11) opens and the count
rate is determined.
7. Click on < OK > to confirm the new calibration point.
 The new calibration point is recorded in the table.

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Calibration Settings: Table (2 Point Exp. calibration type)


Device Settings | Setup | Calibration | Calibration Settings

1 Table calibration 7 Count of the calibration point


2 Button < Edit > 8 Read-In Time [s]
3 Button Add measuring point < + > 9 Count rate [cps]
4 Button Completely delete points 10 Process value [%]
< Clear All > 11 Determine new calibration point
5 Button Delete point < - >
6 Date of the last editing

Fig. 80 Calibration Parameters (Table 2 Point Exp. calibration type)

Add new Calibration Point


1. Click on the button < + > (Fig. 80, item 3).
 The window “New calibration point” (Fig. 80, item 11) opens.
2. Click on the input field “Process value” (Fig. 80, item 9) to open the input
field.
3. Specify the current, actual level in percent and confirm with the Enter key.
4. Click on the input field “Read-In Time” (Fig. 80, item 10) to open the input
field.
5. Specify a measurement time and confirm with the Enter key.
6. Click on the button < Start >.
 The Window “New calibration Point” (Fig. 80, item 11) opens and the count
rate is determined.
7. Click on < OK > to confirm the new calibration point.
 The new calibration point is recorded in the table.

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Calibration Settings: Table (1 Point Exp. calibration type)


Device Settings | Setup | Calibration | Calibration Settings
The absorption coefficient, the measuring path and the product density must be
known. The second calibration point is thereby calculated.

1 Table calibration 7 Count rate [cps]


2 Button < Edit 1. Point > 8 Read-In Time [s]
3 Button < Calc. 2. Point > 9 Absorption Coeff. [cm²/g]
4 Date of the last editing 10 Product Density [kg/m³]
5 Count of the calibration point 11 Measurement path [mm]
6 Process value [%]

Fig. 81 Calibration Parameters (Table 1 Point Exp. calibration type)

Add new Calibration Point


1. Click on the button < Edit 1. Point > (Fig. 81, item 2).
 The window “Edit calibration point” (Fig. 81, item 6-8) opens.
2. Click on the input field “Read-In Time” (Fig. 80, item 8) to open the input
field.
3. Specify a measurement time and confirm with the Enter key.
4. Click on the input field ″Process value″ (Fig. 80, item 6) to open the input
field. Specify the current, actual level in percent and confirm with the Enter
key.
5. Click on the button < Start >.
 The count rate is determined.
6. Click on < OK > to confirm the new calibration point.
7. Click on the button < Calc. 2. Point > (Fig. 81, item 3).
8. Enter the absorption coefficient of the product (Fig. 81, item 9). Enter it with
a negative prefix.
9. Enter the product density (Fig. 81, item 10).
10. Enter the measurement path (Fig. 81, item 11).
11. Click on the button < Calculate >.
 The second Point was calculated.
12. Click on < OK > to confirm the new calibration point.

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Calibration Settings: Chart


Device Settings | Setup | Calibration | Calibration Settings
The characteristic curve of the calibration performed is shown in the tab ″Chart″.

1 Axis level [%}


2 Axis count rate [cps]
3 Characteristic chart (exponential)
4 Characteristic chart (linear)

Fig. 82 Calibration Parameters (Chart)

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Calibrate
Device Settings | Setup | Calibration | Calibrate
Data that are necessary for a complete measurement are found in the calibration
parameter set. All the data of the calibration parameter set are transferred to the
measurement parameter set when the button "Calibrate" is clicked. Only after this
are they can be used for measurement value calculation.

1 Button < Calibrate >


2 Button < Yes >
3 Button < Close >
Fig. 83 Calibrate

1. Click on the button < Calibrate > (Fig. 83, item 1).
 A new window with the message ″Use calibration set for measurement″ ap-
pears.
2. Click on the < Yes > button (Fig. 83, item 2) to overwrite your measurement
parameters with the calibration settings.
 A new window with the message ″Calibration successful″ appears.
3. Click on the < Close > button (Fig. 83, item 3)
 The calibration was performed.

NOTICE
 Check your calibration by simulating a detector count rate. Use the test
count rate in the simulation menu. As the value of the test count rates, e.g.
the counting rates from the calibration points are used.
 Check whether the correct measured value is displayed at the respective test
count rate.

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Recall
Device Settings | Setup | Calibration | Recall

1 Button < Recall >


2 Window “Recall measurement to parameter set”

Fig. 84 Recall

Recall to Calibration Set


1. Click on the button < Recall > if you want to copy the measurement set into
the calibration set.
2. The window with the message “Recall measurement to calibration set” ap-
pears.
3. Click on < Yes >.
 The calibration parameter set was overwritten.

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7 Main Menu Device Setup LB 470 Level

Adjust: Standard Adjust


Device Settings | Setup | Calibration | Adjust
Use the functionality after source exchange or after entering a theoretical, normal-
ized multi-point calibration (e.g. a Radical calculation) to adjust the table in the
measuring set.
That will keep the shape of the curve, because all calibration points are extrapo-
lated as percentage of the difference between the old- and the new calibration
points.

1 Adjusted curve (linear calibration type)


2 Adjusted curve (exponential calibration type)

Fig. 85 Adjusted curves

NOTICE
During the Standard Adjust, level and pressure must remain constant.

1 Button < Perform adjust now > 7 Input field “Count rate” [cps]
2 Input field “Measurement Duration” [s] 8 Process bar
3 Input field “Process value” [%] 9 Button < Stop >
4 Button < Ok >
5 Button < Start >
6 Button < Cancel >

Fig. 86 Standard adjustment

1. Click on the field "Process value" (Fig. 86, item 3) to open the input field.
2. Enter the process value % (acc. to standard display) and confirm.

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3. Click on the “Read-In-Time” field (Fig. 86, item 2) and specify the duration of
measurement in seconds. The higher you set the measurement time, the
more accurate the result. Click
4. Click < Ok > to accept the value.
5. Click on the button < Perform adjust now > (Fig. 86, item 1).
 A new window opens (Standard Adjust Count Rate).
6. Click on the button < Start > (Fig. 86, item 5) to start the measurement.
7. Click < Ok > (Fig. 86, item 4) to accept the value.
 The standard adjust was performed

IMPORTANT
When executing an Adjust, the measurement parameter set was overwritten.
If the system should be recalibrated, a Recall of the measurement parameter
set to the calibration parameter must be performed (see sub chapter “Re-
call”). Otherwise the Adjust will become lost.

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7 Main Menu Device Setup LB 470 Level

Adjust: Low Level Adjust


Device Settings | Setup | Calibration | Adjust
After calibration, a level adjustment can be performed. A level adjustment must be
performed if the level shown is not the actual level. The lower adjustment can only
be performed at a level < 50%. The count rate at 100% will be kept fixed, while all
other points of the curve will be adjusted according to the adjusted count rate at
the entered level value.

1 Adjusted curve (linear calibration type)


2 Adjusted curve (exponential calibration type)

Fig. 87 Adjusted curves (Low Level Adjust)

NOTICE
Make sure that the source is mounted and the beam path is open. The con-
tainer must be empty, or be below the limit value.

1 Button < Perform adjustment > 5 Button < Ok >


2 Input field “Measuring Duration” [s] 6 Display field “Count rate” [cps]
3 Input field “Process value” [%] 7 Button < Cancel >
4 Process bar 8 Button < Start >
9 Button < Stop >

Fig. 88 Lower adjustment

1. Click on the field Process value (Fig. 88, item 3) to open the input field.
2. Specify a percentage value for the lower adjustment and confirm with the
Enter key.
3. Click on the ″Read-In-Time″ field (Fig. 88, item 2) and specify the duration of
measurement in seconds. The higher you set the measurement time, the

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more accurate the result.


4. Click on the button < Perform adjust now > (Fig. 88, item 1).
 A new window opens.
5. Click on the button < Start > (Fig. 88, item 5).
 The measurement starts.
6. Click < Ok > to accept the value.
 The level has been adjusted to the process value (see standard display).

IMPORTANT
When executing an Adjust, the measurement parameter set was overwritten.
If the system should be recalibrated, a Recall of the measurement parameter
set to the calibration parameter must be performed. Otherwise the Adjust will
become lost.

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7 Main Menu Device Setup LB 470 Level

Adjust: High Level Adjust


Device Settings | Setup | Calibration | Adjust
The upper adjustment can only be performed at a level > 50%. The count rate at
0% will be kept fixed, while all other points of the curve will be adjusted according
to the adjusted count rate at the entered level value.

1 Adjusted curve (linear calibration type)


2 Adjusted curve (exponential calibration type)

Fig. 89 Adjusted curves (High Level Adjust)

NOTICE
Make sure that the source is mounted and the beam path is open. The container
must be full during the upper adjustment.

1 Button < Perform adjustment > 5 Button < Ok >


2 Input field "Measuring time" [s] 6 Display field "count rate" [cps]
3 Input field "Process value" [%] 7 Button < Cancel >
4 Process bar 8 Button < Start >
9 Button < Stop >

Fig. 90 Upper adjustment

1. Click on the field Process value (Fig. 90, item 3) to open the input field.
2. Specify a percentage value for the upper adjustment and confirm with the
Enter key.
3. Click on the "Read-In-Time" field (Fig. 90, item 2) and specify the duration of
measurement in seconds. The higher you set the measurement time, the
more accurate the result.
4. Click on the button < Perform adjust now > (Fig. 90, item 1).

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5. Click on the < Start > button (Fig. 90, item 5).
 The measurement starts.
6. Click < Ok > to accept the value.
 The level has been adjusted to the process value (see standard display).

IMPORTANT
When executing an Adjust, the measurement parameter set was overwritten.
If the system should be recalibrated, a Recall of the measurement parameter
set to the calibration parameter must be performed (see cub chapter “Re-
call”). Otherwise the Adjust will become lost.

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GPC 1
Device Settings | Setup | Calibration | GPC
If the container is operating under gas pressure and the gas pressure is not con-
stant, then a continuous gas density compensation is recommended. For this
purpose, an additional measurement is required which is located above the level
measurement and which continuously measures the gas density in the container.

NOTICE
For the gas property compensation (GPC) an additional detector is mandatory
to measure the gas density. This detector is connected with the LB 470 level
evaluation unit, via a slave module, or via another LB 470 evaluation unit.
 Add this detector according the instructions in chapter 7.3.2 and activate it
as GPC detector Fig. 54.

1 Gas 5 Point detector


2 Point source / shield 6 Rod detector
3 Point source / shield 7 Master EVU
4 Product 8 Slave module

Fig. 91 GPC example measurement arrangement

NOTICE
This functionality presuppose comprehensive knowledge and should only be ac-
tivated by a Berthold service technician or a specially trained and instructed
person.

1
GPC = Gas Property Compensation

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You can make the following settings in the submenu GPC (gas properties compen-
sation) (Fig. 92):
• GPC calibration
o Reference count rate
o Background
o Factor M
o Max. GPC factor
o GPC Time constant
• GPC settings
• Reset GPC

Fig. 92 Submenu ″GPC″

GPC Calibration
Device Setup | Setup | Calibration | GPC | GPC calibration
The "GPC calibration" is used to adapt the measuring sensitivity of the gas density
detector to that of the level detector. The check box “GPC enabled” (Fig. 93, item
1) can only be selected when a detector is configured for gas density measurement
and the unit % is for “PV” selected.

1 Check box “GPC enabled”


2 Check box Reference count rate [cps] for the detector under calibration conditions 2
3 Input field Background (background radiation) [cps]
4 Calibration menu for Factor M
5 Input field Max. GPC Factor

Fig. 93 GPC Calibration

2
Calibration conditions exist when the gas density is the same as in the calibration of the level
measurement.

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GPC Calibration: Reference Rate


The reference count rate of the connected density measurement must be recorded
at the same pressure at which the level calibration table was recorded. Therefore,
it is recommended to read in the reference count rate immediately after recording
the empty level count rate. Click on the input field for the reference count rate
(Fig. 93, item 2) to read in the reference count rate.

IMPORTANT
When determine the reference count rate of the GPC detector, the gas density
in the vessel must be the same than during the level calibration.

1 Input field count rate [cps]


2 Input field measuring Duration [s]
3 Button < Start >
4 Button < Ok >
5 Button < Cancel >

Fig. 94 GPC Calibration: Reference Count Rrate

Determine reference Count Rate


1. Click on the text field "count rate" (Fig. 93, item 3).
 A new window "GPC reference rate" opens (Fig. 94).
2. Click on the ″Read-In-Time" field (Fig. 94, item 2) and specify the duration of
measurement in seconds. The higher you set the measurement time, the
more accurate the result.
3. Confirm with the Enter key and click on the button < Start > to start the
measurement.
 The measurement is performed.
4. Click on < OK > to accept the count rate.

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GPC Calibration: Background


The background count rate (Fig. 99, item 3) indicates the natural background radi-
ation of the gas density detector if no radiation source is installed. This count rate
is necessary for the internal decay compensation. The background must be taken
if the GPC-detector is a rod detector and it can be taken if the GPC-detector is a
point detector.

2
3

5 4
1 Input field count rate [cps]
2 Input field measuring Duration [s]
3 Button < Start >
4 Button < Ok >
5 Button < Cancel >

Fig. 95 GPC Calibration: Background

Determine background
1. Click on the text field "Background" (Fig. 93, item 3).
 A new window "Background" opens to determine the background radiation
(Fig. 95).
2. Click on the ″Read-In-Time″ field and specify the duration of measurement in
seconds. The higher you set the measurement time, the more accurate the
result.
3. Confirm with the Enter key and click on the button < Start > to start the
measurement.
 The measurement is performed.
4. Click on < OK > to accept the count rate.

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GPC Calibration: Factor M


To calculate the correct factor M, click on the input field for the factor M. In this
table the first calibration point can be inserted directly from the available data
with the button < Add Reference > (Fig. 96, item 5). At least one more point is
required to calculate a factor M. This second point is ideally taken at the highest
occurring gas density. Futher table points with other gas densities improve the ac-
curacy of Factor M. With the button < Calculate > (Fig. 96, item 3) the factor M is
calculated from the table values.

4 5 6 7 8 9 10 11 12
1 List GPC count rates 7 Button < - > (removal of the point)
2 Input field Factor M 8 Button <Ok>
3 Button <Calculate> 9 Input field level detector
4 Button <+> (manual adding count 10 Input field GPC detector
rates) 11 Measuring Duration
5 Button <Add Reference> (current cali- 12 Button <Start>
bration value)
6 Button <Close>

Fig. 96 GPC Calibration: Calculate factor M

Capturing the Count Rates


1. Click on < Add Reference > to take the first point from the already existing
data.
a) Click on the < + > button (Fig. 96, item 4) to add a new point. For this, the
pressure in the container must be changed.
b) Click on the input field "Read-In-Time" (Fig. 96, item 11) and enter a meas-
urement time. Confirm with the Enter key.
2. Click on the button <Start> (Fig. 96, item 12). Make sure that the actual level
in the container does not rise above 0% during the measurement time.
3. Repeat the capture for the maximum gas density or at least to a gas density
as close as possible to maximum.

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Calculate Factor M
After all values have been entered or calculated in the GPC calibration window,
the GPC function can be activated with the "GPC activated" check box (Fig. 93,
item 1).
The "Factor M" (Fig. 96, item 2) is close to 1 (default value) for standard applica-
tions.

1. Click the button < Calculate > (Fig. 96, item 3) to determine Factor M from
the count rate table.
 Factor M has been calculated and is displayed in the input field (Fig. 96, item
2).

GPC Calibration: Max. GPC Factor


The maximum factor with which the level count rate may be compensated is spec-
ified in the field "Max. GPC Factor" (Fig. 99, item 5). The default value is 3.0.

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GPC Nuclide Settings


Device Settings | Setup | Calibration | GPC | GPC Nuclide Settings
Under "GPC Settings" the isotope of the source for gas density measurement can
be selected (Fig. 97, item 1). The half-life time of the isotope is shown in the display
field (Fig. 97, item 2).

NOTICE
The sources for level measurement and the sources of the GPC measurement
must contain the same Nuclide (see Device Setup | Setup | Calibration | Calibra-
tion Settings tab “Nuclide).

1 Selection arrow “Nuclide”


2 Display field “Half-life” [years]

Fig. 97 Submenu "GPC settings"

Reset GPC Settings


Device Settings | Setup | Calibration | GPC | Reset GPC
All GPC settings can be reset in the window “Reset GPC Settings”.

1 Button <Reset GPC settings>


2 Window “Reset Warning”

Fig. 98 Reset GPC Settings

1. Click on the button Reset GPC (Fig. 98, item 1).


 A confirmation message (Fig. 98, item 2) appears.
2. Click on < Yes > to confirm, click on < No > to cancel.

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Measurement

Device Settings | Setup | Measurement


The window “Measurement” is used for an overview of the measurement param-
eters and calibration settings used.

Measurement: Parameter
The parameters used for the current measurement are displayed in the “Parame-
ters” tab.

1 Background count rate [cps]


2 Characteristic curve (standard or inverted)
3 Nuclide (Cs-137 or Co-60)
4 Half-life [years]

Fig. 99 Measurement (Parameters)

Measurement: Table
The measurement points used for the current measurement are displayed in the
“Table” tab.

1 PV measurement point in percent [%]


2 Count rate [cps]
3 Date of last change of the measurement parameter set
4 Number of measuring points

Fig. 100 Measurement (Table)

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Measurement: Chart
The characteristic curve of the current measurement is displayed in the “Graphics”
tab.

1 Axis level [%}


2 Axis count rate [cps]
3 Characteristic curve

Fig. 101 Measurement (Chart)

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Signal Condition

Device Settings | Setup | Signal Condition


You can perform the following settings and read information in the "Signal Con-
dition" window:
• Damping (Time Constant)
• PV Range
• Rapid Switch
• XIP (X-Ray interference protection)
• Source Replacement

Fig. 102 Menu "Signal Condition"

Signal Processing: Damping


Device Settings | Setup | Signal Condition | Damping
The reaction time of the measured value display (standard display) can be set in
the window ″Damping″. The measurement reacts quickly to rapid process changes
(e.g. by agitators) for a small time constant (min. 1 sec). The measurement reacts
correspondingly slower for a larger time constant. However, due to the stronger
filtering, the statistical error is reduced with a larger time constant and the meas-
urement is correspondingly less noisy. A typical time constant for radiometric level
measurements is 20 seconds.

Fig. 103 Signal Condition (damping)

1. Click on the input field to change the time constant.


2. Confirm the value with the Enter key.
 The time constant has been changed.

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Signal Condition: PV Range


Device Settings | Setup | Signal Condition | PV Range
The lower and upper limit of the process range of the active measuring parameter
set can be set in the tab “PV Range” (Process Value Range). These limits define the
signal range of the analog current output (4 ... 20 mA bzw. 0 ... 20 mA). The unit is
displayed that is selected in the menu System | Units in the box "PV".

1 Input field lower value [%]


2 Input field upper value [%]

Fig. 104 Signal Condition (PV Range)

1. Click on the input field (Fig. 104, item 1) to enter, in percent [%], the level
which should correspond to an output current of e.g. 4mA.
2. Confirm with the Enter key.
3. Click on the input field (Fig. 104, item 2) to enter, in percent [%], the level
which should correspond to an output current of 20mA.
4. Confirm with the Enter key.

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Signal Condition: Rapid Switch


Device Settings | Setup | Signal Condition | Rapid Switch

IMPORTANT
The use of the function "Rapid Switch" is recommended only for special appli-
cations where the output signal has to adapt rapidly to the new value, e.g. in
case of measurements on small tanks and if sudden level changes occur.

When Rapid Switch (Fig. 108, item 1) is activated, there is a rapid reaction (Fig. 108,
item 2) to a quick change in level. The time constant in this case is set to 1/10. After
that, the time constant is reset to the original value. A change in level is considered
to be a "rapid" change when the count rate is changing more than the entered
sigma value within a short time. The sigma value can be adjusted to the process. A
sigma of 4.0 is factory set at delivery.

1 Activate check box Rapid Switch Enabled


2 Input field Rapid Switch Sigma

Fig. 105 Signal Condition (Rapid Switch)

NOTICE
Rapid Switch and Interference detection must not be activated simultaneously.

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Signal Condition: XIP 3 (Radiation Interference)


Device Settings | Setup | Signal Condition | XIP
This function allows you to take interference “XIP” into consideration. Measure-
ment jumps that influence the process can arise through interference. Only rapid
increases are considered.

If detection (Fig. 106, item 1) is activated, the last valid measured value is frozen.

Cycle delay [s] This value determines the wait time for the
measured value generation. The change does
not affect the measurement above this time.
Hold time [s] The valid measurement value is frozen at this
time after detection of interference.
I0 factor The “I0 factor” determines the recognition cri-
teria for interference.
RI Sigma A sudden increase in the count rate is an indica-
tion of interference radiation. The smaller the
value, the more sensitive the setting. To avoid
false alarms, a value for RI Sigma >5 (e.g. 6)
should be selected. In the case of turbulence
and stirrers that cause the measured level value
to fluctuate, the value must be set correspond-
ingly higher.
If the level measurement is used as a limit switch
with point source and point detector, then it is
recommended to set the value to 999 and deac-
tivate the sigma function.

1 Check box the ″Activate detection″


2 Input field measurement delay
3 Input field hold time
4 Input field I_O factor
5 Input field RI Sigma

Fig. 106 Signal Condition (Radiation Interference)

NOTICE
Rapid Switch and Interference detection must not be activated simultaneously.

3
XIP = X-Ray Interference Protection

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Detecting Interference Radiation XIP

1 Pipe
2 Welding seam tests with X-rays
3 Radiation interference
4 Distance up to 200 m
5 Level Measurement

Fig. 107 Interference radiation during a weld inspection

Detecting Interference Radiation


The high Gamma sensitivity of scintillation detectors may cause a false reading. To
detect interfering radiation, a double plausibility check can be enabled.
The alarm is triggered by:
Scenario A - Maximum possible count rate (empty calibration)
Is > Io * 1.5
Is = current count rate in cps integrated over one second
Io = maximum count rate at empty calibration

Scenario B - Mean value of current count rate monitored


The system sensitivity, i.e. the distance of the alarm thresholds is defined as the
multiple of the mean statistical variations and can be entered as Sigma value as
needed. The time constant is one second.
When reaching the alarm threshold, a message is output via the error relay and on
the device display.
Is > Im + n * Sigma
Im = current count rate integrated over one second
n = multiple value of Sigma

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Further information on scenario A


A relative limit value is monitored, i.e. the alarm threshold is reached when exceed-
ing a maximum dose rate (calibration value at empty vessel) at the detector.
False alarms due to operative factors are not possible. However, only stronger in-
terfering radiation is detected.

Further information on scenario B


A differential limit value is monitored, i.e. each fast rise of the dose rate triggers
an alarm.
Even minor outside radiation is detected, when it occurs erratically. Operative fac-
tors such as fast emptying of the vessel or opening the shielding container may
trigger false alarms.
To rule out false alarms with sufficient statistical safety, you should enter n > 5. The
mathematical correlation shows that the distance of the alarm threshold is depend-
ent upon the respective mean count rate In.
For calculation it holds:
Sigma = √ Ips
Example:
Count rate Im = 300 cps, n = 6
Is =Im + n x √In
Is = 300 +6 x √300 = 404 Ips
Thus, an alarm is signaled as soon as Is exceeds 404 cps.

IMPORTANT
Due to the dynamic behavior of the interfering radiation detection, a quick in-
crease of the pulse rate due to operational factors (e.g. very fast emptying of
the vessel or large short-term level changes caused by agitators) can be inter-
preted as interfering radiation. Due to a high Sigma value, false triggering by
these operating conditions can be suppressed. However, the radiation inter-
ference detection also becomes less sensitive.
For example, opening the useful beam channel on the shielding can also cause
a quick increase of the count rate. You have to reset the alarm that is then
triggered, or better, do not enable the interfering radiation detection at first.
However, it would be better not to enable the interfering radiation detection
at first. Enable the interfering radiation detection only after calibration.

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Interference Radiation Detection Flow Chart


If radiation interference is detected, following will happen:

− Measured value and current output are


Interference "held".
radiation detected
− Error relay indicates alarm.

The measurement is "held" up to the end of


Waiting time the defined waiting time.

NEIN
At the end of the waiting time the system
checks if the arriving count rate is smaller
CPS below
1,5 x Io? than 1.5-times the calibrated empty count
rate (Io) (see scenario A). If not, the waiting
time starts again.

JA If the count rate is below 1.5-times the


empty count rate, the measurement auto-
matically switches to the RUN mode. Sigma
detection (see scenario B) is disabled for 3 x
Measurement measuring time (= dead time).
without Sigma check
Dead time = 3 x Example:
measuring time
If the measurement time is 20 s, the dead
time is 60 s. This time is needed for the
measurement to adjust to a possibly
changed level, without triggering interfer-
ence radiation detection. During this time,
interference radiation is detected only when
the count rate has increased to 1.5-times the
empty count rate.

Measurement with At the end of the waiting time the system


the sigma detection is reactivated.
Sigma check

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Signal Condition: Source Replacement


Device Settings | Setup | Signal Condition | Source replacement
Notification for a source replacement can be activated in this window. The mainte-
nance message ″Replace source″ when this date is reached.

NOTICE
For radiation protection reasons, a source replacement is recommended after 15
years. After a source exchange, a standard adjust must be performed (see
"Standard Adjust" in chapter 7.3.3 Calibration)

1 Selection box “Notification enabled”


2 Selection arrow Calendar
3 Month view Calendar
4 Selection arrow Month
5 Input Year number

Fig. 108 Source Replacement

Setting source replacement date


1. Activate the check box (Fig. 108, item 1).
2. Click on the arrow key (Fig. 108, item 2) in order to set the date.
 The calendar is opened.
3. Click on the year (Fig. 108, item 5) to select the year with the arrow keys.
4. Set the month and day in the calendar.

 The calendar retracts and the notification has been established.

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Inputs

Device Settings | Setup | Inputs


The two digital inputs (DI) can be set, as well as displaying the DI status, in the
submenu Inputs.

Fig. 109 Menu „Inputs“; Submenu „Digital Inputs (DI)“

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Digital Inputs (DI) Assignment


Device Settings | Setup | Inputs | Digital Inputs | Assignment
The menu Assignment determines which function is executed when the digital in-
put is switched. In the "ACTIVE" state, the selected function is executed. The active
state is initiated by closing the digital input.
The functions Standard Adjust / Lower Adjust / Upper Adjust are used for external
control of the adjustment. The parameters of the adjustment function are thereby
used (Device settings | Setup | Calibration | Adjust).

1 DI-2 Assignment: Selection of function


2 DI-1 Assignment: Selection of function
3 DI-1 Assignment state
4 DI-2 Assignment state
5 Selection box Function

Fig. 110 DI Inputs Assignment

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DI State
Device Settings | Setup | Inputs | Digital Inputs | DI State
The states of the two digital inputs are displayed in the window “DI State”.

1 DI Input 1 state (ACTIVE / PASSIVE)


2 DI Input 2 state (ACTIVE / PASSIVE)

Fig. 111 DI inputs status

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Outputs

Device Settings | Setup | Outputs


You can make the following settings and read information in the submenu "Out-
puts":
• Analog Outputs (AO)
o Function
o AO Monitoring
o Failure Mode
o Current Limits
o Calibrate
• Digital Output (DO)
o Alarm Assignment

Fig. 112 Menu “Outputs”

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Fig. 113 Submenu “Analog Output”

Analog Output: AO Mapping


Device Settings | Setup | Outputs | Analog Output (AO) | AO Mapping
A function can be assigned to an analog output in the window “AO Mapping”.
The current output signal is between 4 mA and 20 mA. The corresponding values
(e.g. level) can be freely assigned.

1 Selection arrow “Assignment”


2 Input field lower value [%]
3 Input field upper value [%]
4 Display field Live value assigned function
5 Display field Live value current [mA]
6 Selection Assignment

Fig. 114 Analog Output Mapping (Assignment)

The value which is assigned to a current output signal of 4 mA must be smaller


than the value which is assigned to that of 20 mA.

Process value The values of the process value can be assigned in the
menu Signal Condition | PV Range or in the calibration
settings.
Raw count rate Enter a count rate range that outputs the current
count rate at the current output.

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Analog Output: AO Monitoring


Device Settings | Setup | Output | Analog Output (AO) | AO Monitoring
If “AO Monitoring" is activated (Fig. 115, item 1), the current output will be mon-
itored. It is continuously monitored whether the current value flowing in the
current loop is correct.
In the event of a variation e.g. owing to an error in the hardware, too large a load
or a disruption in the loop, an error message is triggered.

1 Activate check box "AO Monitoring Enabled"


2 Target value [mA]
3 Actual value [mA]

Fig. 115 Analog Output Monitoring

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Analog Output: AO Failure Mode


Device Settings | Setup | Output | Analog Output (AO) | AO Failure Mode
The alarm function is set when an error is detected at the current output in the
window “Error mode”.

1 Selection arrow Alarm function


2 Live target value [mA]
3 Live actual value [mA]
4 Selection of the alarm function

Fig. 116 Analog Output (AO Failure Mode)

The following behaviour of the current output can be assigned in case of error:

Namur High 22 mA (in error mode).

Namur Low 2 mA (in error mode).

Hold Value Last value before the error.

User-defined value The value can be set manually.

NOTICE
If the value “Hold Value” is set, it is recommended that the error relay is con-
nected in order to allow device errors to be transmitted to the control system.

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Analog Output: AO Limits


Device Settings | Setup | Output | Analog Output (AO) | AO Limits
By clicking on the input fields (Fig. 117, item 1, item 2), the values [mA] for the
lower and upper current limit can be set. In addition to the default value of 3.8 mA,
the lower current limit can be set to 0 mA in order to switch the current output
from 4 ... 20 mA to 0 ... 20 mA.

1 Input field Lower current limit [mA]


2 Input field Upper current limit [mA]

Fig. 117 Analog Output (AO Limits)

NOTICE
If the measurement is operated according to Namur, the standard current values
of 3.8 or 20.5 mA must be maintained.

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LB 470 Level 7 Main Menu Device Setup

Analog Output: Calibrate


Device Settings | Setup | Output | Analog Output (AO) | AO Calibration
If there are any discrepancies between the target value and the actual value of the
current signal, then the current output may be calibrated again.

NOTICE
For calibration of the current output, an ammeter (not included in the scope of
delivery) is required, which is connected to the current output.
Berthold recommends calibrating the current outputs whenever a module has
been installed/replaced or if a software update has been carried out.

1 Execution with connection board 4 Input field 4 mA Calibration point


2 Execution with terminal block 5 Input field 20 mA Calibration point
3 Button < Calibrate >

Fig. 118 Analog Output (Calibration)

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Perform Calibration
j DANGER
Danger to life from electric shock!
 The calibration may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
In case of an electric shock, carry out first aid measures and immediately call an emer-
gency service.

1. Connect the test leads of the ammeter to the analog current output termi-
nals on the rear of the EVU.
2. Observe the terminal allocation in the document “Technical Information” for
executions with connection boards (Fig. 118, item 1) or allocation with termi-
nal block (Fig. 118, item 2).
3. Click on the button < Calibration >.
 The device switches to test mode and a new window (Analog output calibra-
tion) opens.
 The calibration point 4 mA is displayed and the current measuring instru-
ment shows a value.
4. Enter the indicated value on the current measuring instrument in the input
box (Fig. 118, item 4).
5. Click on the button < Continue >.
 The calibration point 20 mA is displayed and the current measuring instru-
ment shows a value.
6. Enter the indicated value on the current measuring instrument in the input
box (Fig. 118, item 5).
7. Click on the button < Continue >.
 A message appears “Calibration successful”.
8. Click on the button < Continue >.
 The calibration of the analog output is concluded.

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Digital Outputs (DO)

Device Settings | Setup | Output | Digital Outputs (DO)


The signals of the digital outputs are switched via potential-free relay contacts. The
contacts are controlled “fail safe”, i.e, in the event of an alarm, the current at the
relay coil drops and the NO contact (normally open) is opened. The wiring diagrams
in the technical information show the relay contacts in the de-energized state.

1 State DO-1 (ACTIVE / PASSIVE) 4 State DO-3 (ACTIVE / PASSIVE)


2 State DO-2 (ACTIVE / PASSIVE) 5 Selection arrow Function DO-3
3 Selection arrow Function DO-2 6 Function selection

Fig. 119 Digital Outputs

The alarm relays 1 and 2 can be assigned to the following functions in the event of
an alarm:

PV Low alarm The relay is alarming when the value at De-


vice Setup | Setup | Alarms | PV Alarm Settings
is below the threshold.
PV High alarm The relay is alarming if the value under De-
vice Setup | Setup | Alarms | PV Alarm Settings
is exceeded.
Detector temperature Alarm The relay is alarming when values set at De-
vice Setup | Setup | Alarms | Det.-Temp. Alarm
function are exceeded or below the thresh-
old.
XIP Alarm The relay is alarming when detection is acti-
vated at Device settings | Setup | Signal
processing | XIP and interference was de-
tected.
Source Replacement Alarm The relay is alarming when notification at
Device settings | Setup | Signal processing |
Source replacement is activated and interfer-
ence is detected.
Measurement Stopped The relay is alarming on during tests or other
states where the measurement is stopped.
For example, Simulation, plateau measure-
ment, and detector update.
System State: Warning The relay is alarming when the event mes-
sage “Warning” is displayed.

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Alarms

Device Settings | Setup | Alarms


You can make the following settings and read information in the submenu
“Alarms”:

Fig. 120 Menu “Alarms“

PV Alarm Behaviour
Device Setup | Setup | Alarms | PV Alarm Behaviour
The behaviour in case of alarm (NE107 status) for the process value can be set in
the window “PV alarm Behaviour”.

1 Selection arrow NE107 Status


2 Selection “No Status” (no Event Viewer, relay circuit)
3 Selection “Out of specification” (Event Viewer, relay circuit)
4 Selection “Failure” (Event Viewer, the relay circuit)

Fig. 121 PV Alarm Behaviour

NOTICE
If the PV alarm function is set to "Failure", the measurement for the occur-
rence of a PV alarm is switched to the error current. Monitoring of the PV in
the master display is therefore no longer possible.

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LB 470 Level 7 Main Menu Device Setup

PV Alarm Settings
Device Settings | Setup | Alarms | PV Alarm Settings
You can set the values for the level alarms (max. and min.) and the hysteresis of
these in the window ″PV Alarm Settings″.
When exceeding or falling below the switching point, an event message appears
in the status display. If a digital output "min. level Alarm" or "max. level Alarm" is
assigned under the function (Fig. 121, item 6), the relay alarmed.
Hysteresis is defined as the tolerance range of the alarm trigger which occurs at a
predefined threshold of the process range.

1 Selection box “PV low” 5 Input box “Switch point High”


2 Selection box “PV high” 6 Input box “Hysteresis Low”
3 Input box “Switch point Low” 7 Event message “Failure”
4 Input box “Hysteresis Low” 8 Event message “Out of specification”

Fig. 122 PV Alarm Settings

Example: Tolerance range = 5%, Process range = 20% and 85%


In the event of a rising process range, the max. alarm is triggered when a process
range of 85% is exceeded. When the process range falls again, then the alarm does
not switch off again until the process range falls below 85% - 5% = 80%.
In the event of a falling process range, the min. alarm is triggered when a process
range falls below 20%. When the process range rises again, then the alarm does
not switch off again until the process range rises above 20% + 5% = 25%.

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Det.-Temp. Alarm Behaviour


Device Settings | Setup | Alarms | Det.-Temp. Alarm Behaviour
The behaviour in case of alarm (NE107 status) can be set for the detector temper-
ature in the window “Det.-Temp. Alarm Behaviour”.

1 Selection arrow NE107 Status


2 Selection “No Status” (no Event Viewer, relay circuit)
3 Selecting “Out of specification” (Event Viewer, relay circuit)
4 Selection “Failure” (Event Viewer, the relay circuit)

Fig. 123 Det.-Temp. Alarm Behaviour

NOTICE
If the detector alarms are set to "Failure", the measurement is switched in the
error current during the occurrence of a temperature alarm. Monitoring of the
PV in the master display is therefore no longer possible.

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Detector Temperature Alarm Settings


Device Settings | Setup | Alarms | Det.-Temp. Alarm Settings
The values for the detector temperature (max. and min.) can be set in the window
″PV Det.-Temp. Alarm Settings″.
When there is exceeding or falling below the switching point, an event message
appears in the status display. If a digital output “Detector temperature alarm” is
assigned under “Function”, the relay alarms.

1 Selection box “Min. Active” 5 Input box “Switching point Max.”


2 Selection box “Max. Active” 6 Input box “Hysteresis Max.”
3 Input box “Switch point Min.” 7 Event message “Error”
4 Input box “Hysteresis Min.” 8 Event message “Outside the specifica-
tion”

Fig. 124 Det.-Temp Alarm Settings

Setting max. temperature alarm:


1. Activate the check box (Fig. 124, item 1).
1. Click on the input field (Fig. 124, item 2) to enter a switching point.
2. Confirm with the Enter key
 The value was changed.

Set min. temperature alarm:


1. Activate the check box (Fig. 124, item 3).
2. Click on the input field (Fig. 124, item 4) to enter a switching point.
3. Confirm with the Enter key
 The value was changed.

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Simulation

Device Settings | Setup | Simulation


A check for the following functions can be performed in the submenu “Simula-
tion”:
• Analog Output (AO)
• Digital Outputs (DO)
• Count Rate

Fig. 125 Menu "Simulation"

NOTICE
When starting a simulation, the measurement is stopped and a status message
appears.
 The simulation mode is automatically terminated after about 5 minutes. If
the simulation is to be reactivated, you must enter the value again in the in-
put field.

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Simulation Analog Output


Device Settings | Setup | Simulation | Analog Output

1 3

1 Input field ″Nominal″


2 Display field ″Feedback″ [mA]
3 Button < Disable Test Mode >

Fig. 126 Simulation Analog Output

1. Click on the input field (Fig. 126, item 1) and enter the target value for the
simulation.
2. Confirm with the Enter key.
 The test is performed, and a system event is displayed.
3. Click on the < Disable Test Mode > button (Fig. 126, item 3) to stop the simu-
lation.

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Simulation Digital Output


Device Settings | Setup | Simulation | Digital Output

1 ERROR (DO-1)
2 ALARM (DO-2)
3 ALARM (DO-3)
4 Button <Disable Test Mode>
5 Dropdown field

Fig. 127 Simulation Digital Outputs

1. Click on the dropdown field (Fig. 127, item 5) and select "FAILURE" or
"ALARM" for the simulation.
 The test is performed and a system event is displayed.
2. Click on the < Disable Test Mode > button (Fig. 127, item 4) to stop the simu-
lation.

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Simulation Count Rate


Device Settings | Setup | Simulation | Count Rate

1 Input field Dampened count rate


2 Button < Disable Test Mode >

Fig. 128 Simulation Count Rate

1. Click on the input field (Fig. 128, item 1) and enter count rate for the simula-
tion.
2. Confirm with the Enter key.
 The test is performed, and a system event is displayed.
3. Click on the < Disable Test Mode > button (Fig. 128, item 2) to stop the simu-
lation.

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7.4 Menu Backup/Restore

Device Settings | Backup/Restore


You can make a backup copy of the configuration data, and perform a recovery in
the submenu Backup/Restore.

Fig. 129 Menu "Backup/Restore"

Backup

Device Settings | Backup/Restore | Backup

1 Button < Backup >


2 Button < Save >
3 Information about the backup data (error / error free)
4 Button < Edit >
5 Button < Clear > to delete all logs
6 Note ″Backup successful!″

Fig. 130 Backup

Perform Backup
1. Connect a USB storage device to the device (Fig. 3, item 5).
2. The USB storage device is recognised by the system after a few seconds and
the button < Backup > (Fig. 130, item 1) can be clicked.
3. Click on the button < Backup > (Fig. 130, item 1).

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 The window “Enter description” appears.


 The message “Error free” (Fig. 130, item 3) appears in the field “Backup
data” for error-free backup files.
4. Click the button < Edit >, enter a description, and confirm with the Enter key.
5. Click on the button < Save >.
 The backup files are copied to the USB storage device.
 The message “Backup successful!” appears after a successful copy process
(Fig. 130, item 6).

Information
The backup includes an XML file that is created in the folder ″Backup_LB4700″.
The file name is derived from "Backup", the date and time
(Backup_YYYYMMDD_ hr-min-sec).

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Restore

Device Settings | Backup/Restore | Restore

1 Button < “previous”


2 Number of recovery files on the USB storage device
3 Button > “next”
4 Button < Restore >
5 Recording date of the backup file
6 Time of backup file recording
7 Information about the backup data (error / error free)
8 Confirmation window

Fig. 131 Restore

Executing Restore
1. Connect a USB storage device to the device (Fig. 4, item 5).
2. Select the backup file with the buttons (Fig. 131, item 1,3)
 The date and time of the backup is displayed (Fig. 131, item 5, 6). Only error-
free (Fig. 131, item 7) backup files can be loaded.
3. Click on the button < Restore > (Fig. 131, item 4).
4. A confirmation message (Fig. 131, item 8) appears.
5. Click on < Yes > to confirm, click on < No > to cancel.
 The restore of data is carried out.

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8 Main Menu Diagnostics


Main Menu - Diagnostics

Transmitter Transmitter Change Log Data Log Network Data Log Export Service Files
Temperature Events

Transmitter Event Log


Transm. Event Overview

Fig. 132 Menu Diagnostics

8.1 Transmitter Temperature

Diagnostics | Transmitter Temperature

Temperature values from the evaluation unit (processor) are displayed in the menu
item “Transmitter Temperature”.

1 Minimal extreme value [°C]


2 Maximum extreme value [°C]
3 Feedback [°C]

Fig. 133 Transmitter Temperature

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8 Main Menu Diagnostics LB 470 Level

8.2 Events

Diagnostics | Transm. Events

Fig. 134 Menu "Transm. Events"

Information
Events of the respective detector can be seen at Device settings | Setup | Sensors |
[NAME OF DETECTOR] | Detector Service.

EVU Event Log

Diagnostics | Transmitter Events | Transmitter Event Log


The last 25 events of the detector are displayed in the window "Event Log".

1 Event no.
2 Description (event title)
3 Scrollbar
4 Button < Clear event log >
5 Date / time of the event
6 Button < ? > (to display the detailed event description)

Fig. 135 Event Log (Transmitter)

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LB 470 Level 8 Main Menu Diagnostics

Display Event Description

1 Button < ? >


2 Button < Clear event log >
3 Highlighted event
4 Event no.
5 Event title
6 Event description
7 Button < Close >

Fig. 136 display an event log

1. Click on a line in the list (Fig. 136, item 3).


2. Click on < ? > (Fig. 136, item 1).
 The event description appears.
3. With the button < Close >, close the event description (Fig. 136, item 7).

NOTICE
With the button < Clear event log > (Fig. 136, item 2) all events are deleted ir-
revocable.

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8 Main Menu Diagnostics LB 470 Level

Transm. Event Overview

Diagnostics | Transm. Events | Transm. Event Overview


All events that can be logged are chronologically presented in tabular form in the
window "Event overview". Activate the check box ″Non-zero Counter only 0″ (Fig.
137, item 5) in order to display events that have occurred.

1 "Number" column 5 Check box ″Non Zero counter only″


2 "Date" column 6 Horizontal scroll bar
3 Vertical scroll bar 7 Button < ? >
4 Event line

Fig. 137 Event Overview (transmitter)

1. Click on a line in the list (Fig. 137, item 4).


2. Click on < ? > (Fig. 137, item 7).
 The event description appears.
3. Close the event description (Fig. 137, item 7) with the button < Close >.
4. Slide the bar of the horizontal scroll bar (Fig. 137, item 6) to the right to see
at what times (date, time) the event occurred.
 The last 5 time points are displayed.

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8.3 Change Log

Diagnostics | Change Log


You can track changes that were performed on the device in the window “Change
log”.

1 Time of the change


2 Short info of the change
3 Old state
4 New state

Fig. 138 Change Log (Transmitter)

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8 Main Menu Diagnostics LB 470 Level

8.4 Menu Data Log

Diagnostics | Data Log


You can set the log interval as well as delete and export the log data in the sub-
menu “Data log”.

IMPORTANT
The data cannot be viewed on the EVU Display or via Ethernet. The data must
be exported to a USB storage device to view it on a PC.

1 Input field Log interval [s]


2 Button < Stop >
3 Display field
4 Button < Start >
5 Button < Export >
6 Button < Clear log data >

Fig. 139 Data Log

Change Log Interval


1. Click on the button < Stop > (Fig. 139, item 2) to stop the data log process.
2. Click on the input field ″Log interval″ (Fig. 139, item 1) and enter the time in
seconds.
3. Confirm with the Enter key.
 The interval was accepted
4. Click on the button < Start > (Fig. 139, item 4) to start the data log process.

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Export Log Data


1. Click on the button < Stop > (Fig. 139, item 2) to stop the data log process.
2. Connect a USB storage device to the device (Fig. 3, item 5).
3. Click on the button < Export > (Fig. 139, item 5).
 The export process is started and can take several minutes to complete under
certain circumstances.
 The message window ″Export successful!″ appears with a successful export.

Information
The export includes a zip file that is created in the folder ″ExtendedLogExport″.
The file name is derived from "ExtendedLogExport", the date and time
(ExtendedLogExport_YYYYMMDD_hr-min-sec).

Exported Data Structure

1 Zip file
2 Folder “Year"
3 Folder “Month”
4 File “Day”

Fig. 140 Data structure

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8 Main Menu Diagnostics LB 470 Level

8.5 Network Data Log


Diagnostics | Network Data Log
In the window “Network Data Log”, the transmission of log data via the ethernet
network can be started. With a log program, the data can be displayed on the PC.

IMPORTANT
The PC and the LB 47x have to be in the same IP subnet!
 Observe the notes in chapter 7.3.1 – Network.
The network logger utilizes the Telnet protocol to send data over the local
network. There are terminal emulator programs that can read this data and
save it in a log file. Note the following links:
 https://support.microsoft.com/help/2801292
 https://social.technet.microsoft.com/wiki/contents/articles/38433.windows-
10-enabling-telnet-client.aspx

1 Button < Start >


2 Button < Stop >
3 Input field “Interval”
4 Display field “State”

Fig. 141 Network Data Log (started)

1. Click on the entry field “Logging interval” (Fig. 142, item 3) and enter an in-
terval.
2. Start the network data log (Fig. 142, item 1).
3. Make a note of the EVUs IP address (Device Settings | Settings | System | Net-
work).
4. Enter the following input in the command line:
> telnet "IP Address" "Port-Num" -f "LogFileName"
 The log data is displayed and saved in the created log file.

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8.6 Export Service Data

Diagnostics | Export Service Data

1 Button < Export service data >


2 Process window
3 Confirmation message

Fig. 142 Export Service Data

1. Connect a USB storage device to the device (Fig. 3, item 5).


2. The USB storage is recognised by the system after a few seconds and the but-
ton < Export service data > (Fig. 142, item 1) can be clicked.
3. Click on the button < Export service data > (Fig. 142, item 1).
 The process window is displayed and the export of service data will be car-
ried out (Fig. 142, item 2).
 After successful export a confirmation message Fig. 142, item 3) is displayed.
Four .txt files are copied to the USB drive when exporting:
• ChangeLog
• ErrorHistory
• ErrorSummary
• SystemInfo

A new folder "Backup_LB470" is created and the Backup-File (.xml) is copied when
exporting.

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8 Main Menu Diagnostics LB 470 Level

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LB 470 Level 9 Troubleshooting

9 Troubleshooting
9.1 Error Search

Problem Cause Measure

Master unit: Screen black; LEDs  Check power supply and


EVU does not work
are not illuminated fuses

Slave module: Slave module not clamped  Check cabling, contact


LEDs are not illuminated properly sockets

 Check the functioning of


No signal Detector does not work
the detector

Shield not opened or not  Check lock and ensure it is


opened correctly in OPEN position

Incorrect focus of the effec-  Correct and optimise the


tive radiation on the alignment
Count rate too low detector

Objects in the beam path  Offset irradiation level

Source at the end of its usa-  Replace source


ble life span

 Check the calibration


No or incorrect level display level value entry incorrect
value and the level display

Defect in detector  Check detector

Incorrect calibration  Check calibration values


The level display deviates
 Check source age and irra-
Count rate too low (see
diation level, replace
above)
detector

 Check terminal connec-


Terminals / wiring tion; check terminal
assignment
Detector is not detected (soft-
ware)  Check cable; examine with
Damaged line
measurement device.

Incorrect type LB44xx /  Check type of detector


LB54xx / LB4700 in the con- (see type plate on the de-
figuration tector)

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9 Troubleshooting LB 470 Level

Error Search (continued)

Detector is not detected (software)  Check ID of the detector


Incorrect ID in the configu-
(see type plate on the
ration
detector)

Touch panel does not respond Error in operating system  Restart EVU

Buttons are missed when you click Incorrect screen calibration  Calibrate screen again

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LB 470 Level 9 Troubleshooting

9.2 Error Codes of the Evaluation Unit

In the following tables you can find the EVU and detector error codes which give
you exact information on how to fix them. The error codes of the detectors can be
found in the operating instructions of the respective detectors.
System events are classified in
• FAILURE (F)
• OUT OF SPECIFICATION (S)
• FUNCTION CHECK (C)
• MAINTENANCE REQUIRED (M)

Failure (F)
Severe device error. The current output emits an error current. The error relay gives
alarm (contact opens).

Out of specification (S)


The detector, one of its components or the process itself, are out of normal speci-
fication.

Function Check (C)


Indicates that entries are made at the detector or a function check/simulation is
being performed.

System

Code Message NAMUR107 Help Text

Hardware electronics module corrupt.


M101 HW Module F Restart the device. Contact Berthold ser-
vice, if this event occurs repeatedly.
Failure of the permanent memory. No
parameter set found. Factory reset and /
M102 Device data-set F or restart the device. Contact Berthold
service, if this event occurs repeatedly.
The device possibly must be reset twice.
Internal hardware failure. Restart the
M103 RAM, Flash or CPU F device. Contact Berthold service, if this
event occurs repeatedly.
The Watchdog has caused the device to
restart. Contact Berthold service, if this
M104 WD Reboot M event occurs repeatedly. Check, if mas-
sive electromagnetic interferences have
caused this event.
Watchdog malfunction. Contact
M105 WD Failure F Berthold service, if this event occurs re-
peatedly.
Watchdog is inactive. Activate Watch-
M106 WD Off M
dog

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9 Troubleshooting LB 470 Level

Malfunction of the real-time clock.


Error in the internal real Check Date and Time. If the event oc-
M107 M
time clock curs frequently, contact Berthold
Service.
The temperature sensor of the device is
defective. Contact Berthold Service. The
M108 CPU temperature sensor M
hardware is defective and, if necessary,
must be checked and replaced.
The internal temperature of the device
Lower temperature limit:
M109 M is close to the lower threshold value of
Maintenance required
the permissible operating temperature.
The internal temperature of the device
is below the lower limit. The correct
function of the device cannot be guar-
M110 Temp LL OOS S
anteed. It is recommend to have the
device checked by Berthold Service,
even if it seems to work normally.
The internal temperature of the device
M111 Temp UL maintenance M
is close to the upper limit.
The internal temperature of the device
is above the upper limit. The correct
function of the device cannot be guar-
M112 Temp UL OOS S
anteed. It is recommend to have the
device checked by Berthold Service,
even if it seems to work normally.
The device was restarted e.g. due to a
M113 Power On Reboot C
power failure.
M114 Software Reboot C The device was restarted by user input.
Failure of the external real time clock.
M115 Extern RTC malfunction M Contact Berthold service, if this event
occurs repeatedly.
The date could not be verified at
M116 Corrupt Date M startup. Check date and time and set if
necessary.

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LB 470 Level 9 Troubleshooting

Application

Code Message NAMUR107 Help Text

Device not calibrated. Measurement


M301 Default parameter set M with default parameters. Calibrate de-
vice
Decay compensation failed. Contact
M302 Decay compensation S Berthold service, if this event occurs re-
peatedly.
Detector temperature at / below lower
M303 Det Temp LL failure F
limit.
Detector temperature at / above upper
M304 Det Temp UL failure F
limit.
Detector temperature at / below lower
M305 Det Temp LL OOS S
limit.
Detector temperature at / above upper
M306 Det Temp UL OOS S
limit.
Interference radiation detected. Meas-
M307 Stray radiation S
urement stopped.
Source replacement date reached. Re-
M308 Source replacement M
place source.
M309 Application stopped C Measurement stopped
Process value could not be calculated.
M310 PV calc not possible S
Check measuring range and calibration.
M311 Backup process C Backup in process.
M312 Restore process C Restore in process.
M320 PV LL failure F Process value at / below lower limit.
M321 PV UL failure F Process value at / above upper limit.
M322 PV LL OOS S Process value at / below lower limit.
M323 PV UL OOS S Process value at / above upper limit.
Level below 0%. Check measuring range
M324 Level under 0% S
and calibration (till version 1.2.0).
Level above 100%. Check measuring
M325 Level over 100% S
range and calibration (till version 1.2.0).
Compensation factor of Gas Properties
M326 GPC out of spec S Compensation has reached ist limit.
Check process.
No detector for Gas Properties Compen-
M327 No GPC detector S sation found. Connect / configure
detector.
Internal software failure. Restart the de-
M399 Internal program err F vice. Contact Berthold service, if this
event occurs repeatedly.

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9 Troubleshooting LB 470 Level

Detector

Code Message NAMUR107 Help Text

Lost connection to at least one detector.


Check detector settings and connections.
M501 Detector not found F It is recommend to have the device
checked by Berthold Service, even if it
seems to work normally.
Temporarily lost connection to at least
one detector. Check detector settings
M502 Detector comm. error M
and connections. Contact Berthold ser-
vice, if this event occurs repeatedly.
At le Error only appears in the event log.
Error only appears in the event log. The
M503 Detector failure F
display shows the corresponding detec-
tor error instead.
At least one detector register "out of
specification". Error only appears in the
M504 Detector out of spec. S
event log. The display shows the corre-
sponding detector error instead.
At least one detector register "function
check". Error only appears in the event
M505 Detector function check C
log. The display shows the correspond-
ing detector error instead.
At least one detector register "mainte-
nance". Error only appears in the event
M506 Detector maintenance M
log. The display shows the correspond-
ing detector error instead.
Internal system failure. Powercycle de-
vice. If the event remains it could be
M599 Internal program error F
caused by a defective hardware. Contact
Berthold service.

RS 485 Interface

Code Message NAMUR107 Help Text

Internal software failure. Restart the de-


M699 Internal program error F vice. Contact Berthold service, if this
event occurs repeatedly.

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LB 470 Level 9 Troubleshooting

Process Connection

Code Message NAMUR107 Help Text

Deviation of analog output value from


feeback value is too high. Calibrate ana-
M701 Current output F
log output. Contact Berthold service, if
this event occurs repeatedly.
Current output loop open. Check cable
M702 Current loop open F
connection.
Indicates that a software update is run-
ning. No action necessary. The device
M703 Software update C automatically returns to measuring
mode after the software update is fin-
ished.
Internal software failure. Restart the de-
M799 Internal program error F vice. Contact Berthold service, if this
event occurs repeatedly.

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9 Troubleshooting LB 470 Level

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LB 470 Level 10 Maintenance and Repair

10 Maintenance and Repair


The replacing of fuses and the cleaning of the EVU are described in the mainte-
nance chapter.

IMPORTANT
The applicable national regulations of the respective country of use have
to be observed!
Repair and servicing on the EVU may only be carried out by experts (see chap-
ter 2.3). In case of doubt, the complete EVU is to be sent to Berthold.

NOTICE
Repair on electronic circuits on the circuit boards of a field device may
only be carried out in the manufacturer's factory!
When working at electronic components, the relevant safety regulations must
always be observed. Particularly observe the safety instructions in the chapter
2 Safety.
 De-energise the detector and potentially connected relay contacts as well
as all inputs and outputs.

IMPORTANT
To achieve optimum measuring accuracy, we recommend recalibrating the
measuring system after a repair (not after changing the housing).

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10 Maintenance and Repair LB 470 Level

10.1 Replacing of Fuses

j DANGER
Danger to life from electric shock!
Replacing of fuses may only be carried out by a qualified electrician.
 Please adhere to the relevant safety regulations.
 Installation/maintenance may only be carried out if the device has been
de-energised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an
emergency service.

NOTICE
Damage to the device! Short circuit!
The EVU can be damaged if incorrect fuses are used.
 Only use fuses which correspond to the fuses on the circuit board of the
module. Fuses:
- Master EVU 250V 1A T (5x20 mm)
- Master EVU 250V TR5 T80mA (Ø 8,5 mm)
- Slave module 250V 315mA T (5x20 mm)

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Replacing fuse in the master module

1 Fixing screws 5 Fuse 250V 1A T (5x20 mm)


2 screws 6 Base
3 Housing 7 Fuse 250V TR5 T80mA (Ø 8,5 mm)
4 Covering fuse

Fig. 143 Replacing fuses master EVU

1. De-energise the device.


2. Loosen the four fixing screws (Fig. 143, item 1) and remove the EVU from the
wall housing or subrack.
3. Loosen the four sunken screws on the front side of the EVU (Fig. 143, item 2).
4. Pull out the housing (Fig. 143, item 3) carefully.
5. Remove the protective covering of the fuse (Fig. 143, item 4)
6. Remove the fuse (Fig. 143, item 5, item 7).
7. Insert the new fuses and attach the protective covering again.
8. Carefully slide the circuit board into the housing.
9. Screw the front panel to the housing with the four screws (Fig. 143, item 2).
10. Set module into the guide rails and push it gently until the plug connector of
the module is inserted into the socket board.
11. Tighten all fixing screws (Fig. 143, item 1).
 The fuse change was carried out correctly.

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10 Maintenance and Repair LB 470 Level

Replacing Fuse in the Slave Module

1 Fixing screws
2 screws
3 Housing
4 Socket
5 Fuse
6 Covering fuse

Fig. 144 Replacing fuses slave module

1. De-energise the device.


2. Loosen the two fixing screws (Fig. 144, item 1) and remove the EVU from the
wall housing or subrack.
3. Loosen the two sunken screws on the front side of the slave module (Fig.
144, item 2).
4. Pull out the housing (Fig. 144, item 3) carefully.
5. Remove the protective covering of the fuse (Fig. 144, item 6)
6. Remove the fuse (Fig. 144, item 5).
7. Insert the new fuses and attach the protective covering again.
8. Carefully slide the circuit board into the housing.
9. Screw the front panel to the housing with the two screws.
10. Set module into the guide rails and push it gently until the plug connector of
the module is inserted into the socket board.
11. Tighten all fixing screws (Fig. 144, item 1).
 The fuse change was carried out correctly.

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LB 470 Level 10 Maintenance and Repair

10.2 Cleaning

The display is designed for maintenance-free operation. Make sure you keep the
touch screen clean. Use a cleaning cloth dampened with a cleaning agent to clean
the equipment. Only use water with a little liquid soap or a screen cleaning foam.

NOTICE
Unintentional reaction!
When cleaning the touchscreen, touching keys can trigger an unintentional re-
action in the EVU.
 When cleaning, make sure that no unintentional reactions are triggered.

NOTE
Damage caused by unauthorized cleaning products!
The display may be damaged if compressed air, steam jet blowers, aggressive
solvents or scouring powders are used for cleaning purposes.
 Clean the EVU with a cleaning cloth dampened with a cleaning agent

Fig. 145 Cleaning the display

1. If necessary, shut down the device.


2. Spray the cleaning solution onto a cleaning cloth.
3. Do not spray directly onto the display.
4. Clean the display.
5. When cleaning the display wipe from the screen edge inwards.
 The cleaning of the display was carried out correctly.

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10 Maintenance and Repair LB 470 Level

10.3 Data Backup


Activate the data log (see chapter 8.4) or the network data log (see chapter 8.5) so
that all data are recorded. Perform a log data and service data backup at regular
intervals.

Export Service Data


Diagnostics | Export Service Data
Four .txt files are copied to the USB drive when exporting service data:
• ChangeLog
• ErrorHistory
• ErrorSummary
• SystemInfo

1 Button < Export Service Data >


2 Process window
3 Confirmation message

Fig. 146 Export Service Data

1. Connect a USB storage device to the device (Fig. 3, item 5).


2. The USB storage is recognised by the system after a few seconds and the but-
ton < Export service data > (Fig. 146, item 1) can be clicked.
3. Click on the button < Export service data > (Fig. 146, item 1).
 The process window is displayed and the export of service data will be car-
ried out (Fig. 146, item 2).
 After successful export a confirmation message (Fig. 146, item 3) is displayed.
A new folder "Backup_LB470" is created and the Backup-File (.xml) is copied
when exporting.

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LB 470 Level 11 Decommissioning

11 Decommissioning
j DANGER
Danger to life from electric shock!
Decommissioning may only be carried out by qualified electricians.
 Please adhere to the relevant safety regulations.
 Decommissioning may only be carried out if the device has been de-ener-
gised.
 Only open the device when free of voltage.
In case of an electric shock, carry out first aid measures and immediately call an
emergency service.

11.1 Decommissioning Wall Housing

1 Fixing screws 4 Connecting Terminals


2 Locking 5 Cable gland
3 RJ45 connector (network) 6 Mounting screws

Fig. 147 Decommissioning wall housing

1. Make sure that the locking bolts (Fig. 147, item 1) of all modules are tight-
ened in order to prevent slipping.

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11 Decommissioning LB 470 Level

2. Loosen the lock (Fig. 147, item 2) using the supplied square key and pull the
subrack out.
3. The subrack can be folded down by the folding mechanism.
4. Fold the subrack downward cautiously.
5. Remove the network plug (Fig. 147, item 3).
6. Remove all lines from the terminal board (Fig. 146, item 4).
7. Loosen the cable gland (Fig. 147, item 5) on the bottom side of the wall
housing and pull all cables from the wall housing.
8. Slide the subrack into the wall housing and close the housing doors.
9. Loosen the mounting screws (Fig. 147, item 6) and remove the wall housing.

11.2 Decommissioning 19" Subrack

1 RJ45 connector (network) 4 PE cable


2 Clamps terminal board 5 Screw Connections
3 Clamp blocks

Fig. 148 Decommissioning 19” subrack

1. De-energise the device.


2. Remove the network plug (Fig. 148, item 1).
3. Remove all lines from the terminal board (Fig. 148, item 2) or the clamp
blocks (Fig. 148, item 3).
4. Remove the PE cable (Fig. 148, item 4).
5. Remove the connections (Fig. 148, item 5) and pull the subrack from the 19"
rack.

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11.3 Disposal of Measurement System

j CAUTION
Toxic!
The product contains electronic components containing toxic substances that
are harmful to health.
 Disposal is to be carried out in accordance with the disposal regulations via
a disposal expert.

If the device is to be decommissioned, have it disposed of according to legal regu-


lations (e.g. RL 2012/19/EU) by a specialised waste management company.

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11 Decommissioning LB 470 Level

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LB 470 Level 12 Appendix

12 Appendix
12.1 Setup Protocol

General data

Date

Measuring point

Source No.

Number of dectors LB44x LB47x LB54x

Activity

Isotope Cs-137 Co-60

Container

Product

Cascaded measurement YES NO

Device configuration

Model

Installation variant Wall housing Subrack

Anschluss Platine Clamp block

Power supply 100-240V AC 18-32V DC

Number of Master EVU

Number of modules

Device ID

Software Version

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12 Appendix LB 470 Level

Setup Protocol (Continued)

Parameters

Password

Language DE EN

CE Remote Control enabled

Network DHCP active


IP Address
Subnet
Gateway
DNS-Server
MAC Address

Calibration Linear Exponential inverted Curve


Characteristic

GPC enabled
Cs-137 Co-60

Damping s time constant

Process Value Range min. Value 4,00 mA %


max. Value 20,00 mA %

Rapid Switch Enabled


(0 – 9,9999) Sigma

Radiation Detection enabled


Interference (XIP) Measurement Delay s
Hold Time s
I_O Factor
RI Sigma

Source replacement Notification enabled

Digital inputs DI-1 Assignment DI-2 Assignment


none none
Stop measurement Stop measurem.
Upper Adjust Upper Adjust
Lower Adjust Lower Adjust
Standard Adjust Standard-Adjust

Analog output AO Assignment AO-Failure Mode


Level Namur High
Damped count rate Namur Low
Raw count rate Hold value
Count rate (GPC detector) User-def. Value
GPC Factor

AO-Monitoring enabled

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LB 470 Level 12 Appendix

Setup Protocol (Continued)

Parameters

Digital Out- Function DO-2 Function DO-3


puts none none
Low level alarm Low level alarm
High level alarm High level alarm
Det. temperature alarm Det. temperature alarm
Rad. interference alarm Rad. Interference alarm
Source Replacement Alarm Source replacement alarm
Measurement stopped Measurement stopped
System state: Warning System state: Warning

PV Alarm NE 107 Status when Alarm


Behaviour No Status
Out of Specification
Failure

Detector NE 107 Status when Alarm


Temperature No Status
Alarm Be-
Out of Specification
haviour
Failure

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Modifications due to technical advancement reserved.

© BERTHOLD TECHNOLOGIES GmbH & Co. KG Language: English Printed in Germany


05/2020 Rev. no.: 04

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22
75323 Bad Wildbad
Germany
www.Berthold.com Id.-No. 56925BA2
Unité d'évaluation Détecteurs

LB 47x LB 4700

Informations sur la sécurité


56925BA59

Rev. No.: 04, 09/2019


1 A propos de ce manuel d’utilisation Informations sur la sécurité

1 A propos de ce manuel
d’utilisation
1.8 Avertissement

Les avertissements sont identifiés comme suit :


Signalement
Source et conséquence
Explication si requise
 Prévention
En cas de danger

• Symboles d’alerte : (triangle d’alerte) attire l’attention sur le risque.


• Signalement : Indique la sévérité du danger.
• Source : Précise le type ou la source de danger.
• Conséquence : Décrit les conséquences d’un non respect.
• Prévention : Précise comment le risque peut être écarté.
• En cas de danger : Précise quelles actions sont requises en cas
d’occurrence du risque

1.8.1 Symboles employés dans le manuel d’utilisation

Dans ce manuel, les avertissements indiqués avant les instructions d’utilisation se


réfèrent aux risques de blessures ou de dégâts matériels. Les mesures de prévention
de danger décrites doivent être respectées.

DANGER
Indique un danger majeur imminent, qui entraînera certainement des
blessures sérieuses ou la mort s’il n’est pas évité.

AVERTISSEMENT
Indique un danger potentiel qui peut entraîner des blessures sérieuses ou la
mort s’il n’est pas évité.

PRUDENCE
Se réfère à une situation potentiellement dangereuse qui peut entraîner des
blessures physiques mineures ou graves, ou des dégâts matériels si elle n’est
pas évitée.

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Informations sur la sécurité 1 A propos de ce manuel d’utilisation

RECOMMANDATION
Si cette information n’est pas appliquée, un dysfonctionnement et/ou un
dégât matériel peuvent apparaître.

IMPORTANT
Les sections identifiées avec ce symbole signalent des informations
importantes du produit ou de son fonctionnement.

Tip

Fournit des conseils sur l’application ou d’autres informations utiles.

1.8.2 Symboles utilisés sur l’appareil

Lire le manuel d’utilisation

Veuillez suivre les instructions dans ce manuel d’utilisation.

Décharge électrostatique
Veuillez noter les instructions de manipulation. Composants sensibles aux
décharges électrostatiques. Veuillez suivre les instructions de ce manuel
d’utilisation.

Connexion de mise à la terre

Raccorder le conducteur de mise à la terre à cet endroit.

Raccordement equipotentiel

Raccorder le conducteur d’équipotentialité à cet endroit

Tension continue
L’appareil fonctionne en tension continue et ne doit être raccordé qu’à une
source de tension continue.

Tension alternative
L’appareil fonctionne en tension alternative et ne doit être raccordé qu’à une
source de tension alternative.

Déchet non domestique

Cet appareil électrique ne doit pas être éliminé avec les déchets domestiques

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1 A propos de ce manuel d’utilisation Informations sur la sécurité

1.9 Conformité

La société Berthold déclare par la présente, sous son entière responsabilité, que la
conception de ce produit mis sur le marché par Berthold est conforme aux
directives EU indiquées dans la déclaration de conformité originale.
Cette disposition devient nulle en cas de modifications non autorisées par Berthold
ou dans le cas d’une utilisation impropre.
Pour la déclaration de conformité originale, se «Technical information».

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Informations sur la sécurité 2 Sécurité

2 Sécurité
2.1 Dangers et mesures de sécurité
• Lire ces instructions entièrement et avec attention avant d’utiliser
l’appareil.
• Stocker ces instructions dans un endroit accessible à tous les utilisateurs
en permanence.

2.2 Utilisation appropriée

Ce qui suit constitue une utilisation appropriée :


• Se conformer strictement aux instructions et séquences d’utilisation
mentionnées. Ne pas procéder à des pratiques différentes non autorisées
qui pourraient engager votre sécurité et la fiabilité fonctionnelle de
l’EVU !
• Suivre les instructions de sécurité mentionnées !
• Effectuer les opérations de maintenance prescrites ou les faire réaliser
pour vous !
• Utiliser uniquement les accessoires et pièces de rechange Berthold.

Utilisation inappropriée à éviter:


• Ne pas suivre les instructions de sécurité et les instructions pour
l’utilisation, la maintenance et la mise au déchet indiquées dans le
manuel.
• Un non respect quelconque avec le présent manuel d’utilisation pour le
produit délivré.
• Appliquer des dispositions et conditions non conformes à celles
mentionnées dans les documents techniques, feuilles de spécifications,
manuels d’utilisation et instructions de montage, ou tout autre
document spécifique du constructeur.
• Utiliser l’appareil si des éléments sont endommagés ou corrodés. Ceci
s’applique aussi aux joints et aux câbles.
• Modification ou changement des éléments du système.
• L’appareil ne doit pas être installé en atmosphère explosive et de ce fait,
ne peut pas être utilisé dans une telle atmosphère. Il n’est pas
antidéflagrant.
• Utilisation...
o où les éléments sous tension sont accessibles.
o dans un boîtier mural avec presse-étoupes insuffisamment étanches
et/ou non adaptés pour le passage des câbles.
• Utilisation sans les précautions de sécurité recommandées par le
constructeur.
• Manoeuvre inappropriée ou oubli des équipements de sécurité présents.

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2 Sécurité Informations sur la sécurité

Berthold assume la responsabilité de la garantie seulement dans le cadre de ses


spécifications publiées.
Si le produit est utilisé dans des conditions autres que celles décrites dans le présent
manuel, la sécurité du produit est compromise et la garantie devient nulle.

RECOMMANDATION
L’appareil n’est pas conforme à IEC 61508 « Sureté de fonctionnement des
systèmes comportant des composants électriques, électroniques ou
électroniques programmables »

2.3 Qualification du personnel

RECOMMANDATION
Le minimum requis pour intervenir sur nos appareils ou pour les utiliser est un
personnel avec des connaissances générales complétées par une formation d’un
expert ou d’une personne autorisée.

A plusieurs endroits dans ce manuel d’utilisation, il est fait références à des groupes
de personnes avec des qualifications particulières et à qui différentes tâches
peuvent être confiées pendant l’installation, l’utilisation et la maintenance.
Les trois groupes de personnes sont :
• Employés avec des connaissances générales
• Experts
• Personnes autorisées

Employés avec connaissances générales


RECOMMANDATION
Les employés avec des connaissances générales doivent être guidés par un
expert pour le moins. Lors de la mise en œuvre de matières radioactives, la
personne compétente en radioprotection doit être consultée.

Les employés avec connaissances générales sont, par exemple, des techniciens, des
soudeurs, qui vont assurer différentes tâches lors du transport, de l’assemblage et
de l’installation de l’appareil sous l’encadrement d’une personne autorisée. Il peut
s’agir aussi de personnel de montage du site. Les personnes concernées doivent
posséder une expérience dans la manipulation du produit.
Experts
Les experts sont des personnes avec des compétences suffisantes dans le domaine
requis, dues à leur formation spécialisée et qui sont familiers avec les lois nationales
relatives à la santé et la sécurité, les règlements concernant la prévention des
accidents, et les usages techniques applicables.
Le personnel expert doit être capable de déterminer et d’évaluer le résultat de ses
tâches et doit être très familier avec le contenu de ce manuel d’utilisation.
Personnes autorisées
Les personnes autorisées sont celles désignées pour les tâches correspondantes
dans le cadre de dispositions réglementaires, ou celles dûment autorisées par
Berthold pour des tâches particulières. Lors de la mise en œuvre de matières
radioactives, la personne compétente en radioprotection doit être consultée.

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2.4 Les obligations de l'opérateur

L’opérateur de ces appareils doit régulièrement former son personnel sur les
sujets suivants :
• Connaissance et utilisation du manuel d’utilisation et des clauses
légales.
• Utilisation prévue de l’appareil.
• Respect des instructions de sécurité du site et des conditions d’utilisation
de l’opérateur.
• Gestion régulière de la maintenance du produit.

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Sous réserve de modifications dans le cadre du progrès technique.

© BERTHOLD TECHNOLOGIES GmbH & Co. KG langue: Français Imprimé en Allemagne


09/2019 Rev.-Nr.: 04

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22
75323 Bad Wildbad
Germany
www.Berthold.com Id.-Nr. 56925BA59
Level
Füllstand
Technical Information
Technische Information

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2 Wire Technology
The DuoSeries/DuoXPERT measuring system consists of a scintillation detector – CrystalSENS point detector or
UniSENS rod detector – and a sophisticated evaluation unit (DuoXPERT) for display and operation.
The evaluation unit is a state-of-the-art control unit with robust 3.5” TFT touch panel, powerful Dual Core CPU
and diverse operator interfaces. Advanced self diagnostics and monitoring features ensure a safe function of
the system. Furthermore the data logging functionality allows operators to analyze their processes in depth,
e.g. develop trends, track process changes etc.

Sophisticated Measuring System in 2 Wire Technology

 Unique: Radiometric system with intrinsically safe power supply (Full Ex-i) fpr detectors
 Real 2-wire technology, only 2 wires in the field
 Advanced self diagnostics and monitoring features
 Easy to use touch screen panel for local display and operation
 Integrated gas density compensation feature
 Direct replacement of predecessor model LB 440
 Interfaces with all 2-wire detectors LB 44xx, LB 54xx and LB 47xx
 Optional Radiation Interference Discrimination (LB470RID)

2-Leiter Technologie
Das DuoSeries/DuoXpert Messsystem besteht aus einem Detektor mit Szintillator-Technolgie – CrystalSENS
Punktdetektor oder UniSENS Stabdetektor – sowie einer separaten Auswerteeinheit zur Anzeige und
Bedienung.
Die moderne Auswerteeinheit verfügt über ein 3,5” Touch Panel, eine starke Dual Core CPU und verschiedenen
Bedien-Optionen. Erweiterte Funktionen zur Selbstdiagnose und Überwachung sorgen zudem für höchste
funktionale Sicherheit der Messung im Betrieb. Darüber hinaus können die Betreiber die Daten-Log
Funktionen für eine detaillierte Prozessanalyse nutzen und so zum Beispiel Trends entwickeln oder
Prozessänderungen nachvollziehen.

Hochentwickeltes Messsystem in 2-Leiter Technologie


 Einzigartig: Radiometrische Messung mit eigensicherer Spannungsversorgung (Voll Ex-i) für den Detektor
 Echte 2-Leiter Technik, nur 2 Adern im Feld
 Verbesserte Diagnosefunktionen und Selbstüberwachung
 Einfache, intuitive Bedienung über Touch-Screen
 Integriertes Feature zur Kompensation von Gas-Phasen Schwankungen
 Volle Kompatibilität zum Vorgängermodell LB 440
 Kompatibel zu alle 2-Leiter Detektoren LB 44xx, LB54xx und LB 47xx
 Optionale Störstrahlungserkennung (LB 470RID)

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Measurement Arragements Level


Messanordnungen Füllstand

Measurement arrangements with rod detector


Messanordnungen mit Stabdetektor

Measurement arrangements with point detector


Messanordnungen mit Punktdetektor

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Mounting Clamps for Detector


Befestigungsschellen für Detektor

Position for the clamps, see detector drawing.


Position für die Schellen-Befestigung siehe Detektor-
Zeichnung.

for Detectors without Water Cooling


für Detektoren ohne Wasserkühlung

Dimensions in mm
Abmessungen in mm

Material: 316Ti 1.4571


Werkstoff: 316Ti 1.4571

Part No. 31346 (1 set = 2 clamps)


Id. Nr. 31346 (1 Set = 2 Schellen)

Part No. 31345 (single clamp)


Id. Nr. 31345 (einzelne Schelle)

for Detectors with Water Cooling


für Detektoren mit Wasserkühlung

Dimensions in mm
Abmessungen in mm

Material: 316Ti 1.4571


Werkstoff: 316Ti 1.4571

Part No. 31347 (1 set = 2 clamps)


Id. Nr. 31347 (1 Set = 2 Schellen)

Part No. 31344 (single clamp)


Id. Nr. 31344 (einzelne Schelle)

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Heavy Duty Detector Holder (Stainless Steel)


Robuste Detektor Halterung (Edelstahl)

Part No. 39246 = without water cooling


Id. Nr. 39246 = ohne Wasserkühlung

Part No. 39247 = with water cooling


Id. Nr. 39247 = mit Wasserkühlung

Remove the plastic ring for


detectors with water cooling.

Kunststoffring bei Detektoren


mit Wasserkühlung entfernen.

Dimensions in mm
Abmessungen in mm

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Collimator for Rod Detector


Kollimator für Stabdetektor

For installation/deinstallation, space for swiveling the


collimator is recommended.

Empfohlener Installations-/ Deinstallationsraum zum


Ausschwenken des Kollimators.

for Detectors without Water Cooling


für Detektoren ohne Wasserkühlung

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for Detectors with Water Cooling


für Detektoren mit Wasserkühlung

Thickness 10 mm
Stärke 10 mm

run-out length
Ausziehlänge
X
~350

L
L1
C
A

L1
(sensitive L
Part No. for WC* Weight (kg)
length) A B (detector lenght) C X
Id. Nr. für WK* Gewicht (kg)
(empfindliche (Detektorlänge)
Länge)
59957-050 500 620 655 925 560 1000 110
59957-100 1000 1220 1155 1425 1090 1500 195
-
59957-150 1500 1620 1655 1925 1590 2000 280
59957-200 2000 2120 2155 2425 2090 2500 365
60085-050 500 620 655 929 590 1000 100
60085-100 1000 1120 1155 1429 1090 1500 180

60085-150 1500 1620 1655 1929 1590 2000 255
60085-200 2000 2120 2155 2429 2090 2500 330

* Watercooling
* Wasserkühlung

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Collimator Mounting Devices


Kollimator Halterungen
Stabilizer
Kippsicherung

Stabilizer against tilting, installed by customer.


Bracket e.g. welded to the vessel or a special support.
Kippsicherung installiert vom Errichter.
Detector locking screws Lasche z.B. angeschweißt am Behälter oder einer
with counter nuts. Tragekonstruktion.
Detektor Feststellschrauben
mit Kontermuttern

Mounting direction to the source


Montagerichtung zum Strahler

Assembly platform installed by customer; must carry the total load of the collimator and the detector.
It is e.g. welded to the vessel or on a special support.
Montage-Plattform installiert vom Errichter; sie trägt das komplette Gewicht des Kollimators und des
Detektors. Sie ist z.B. angeschweißt am Behälter oder einer Tragekonstruktion.

NOTICE / HINWEIS
Alternative to the stabilizer against tilting, you can use a one-sided mounted angle bracket as a
stabilizer too (see next drawing).
Alternativ zur Kippsicherung, können auch einseitig montierte Winkeleisen als Kippsicherung
verwendet werden (siehe nächste Zeichnung).

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Angle Bracket
Winkeleisen

angle bracket as tilt protection, welded.


Winkeleisen als Kippsicherung, angeschweißt

material thickness 8 – 10 mm
Materialstärke 8 – 10 mm
Vessel
Behälter

Distance to the vessel wall approx. 100 mm


Abstand zur Behälterwand ca. 100 mm

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Mounting Point Detector


Befestigung Punktdetektor
Mounting with Clamps
Montage mit Schellen

~210
25 Ø25
100

25

210
200

Dimensions in mm
Abmessungen in mm

Mounting with Detector Holder


Montage mit Detektorhalterung
~100

20
Ø17
25
45

40

Dimensions in mm
Abmessungen in mm

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NOTICE / HINWEIS
Direct sun radiation can overheat the detector. If the detector temperature can reach more than 50°C,
a suitable sun roof must be installed. The heating of the detector by thermal radiation from the vessel
can also be moderated by a thermal sheet, e.g. by a thin metal plate. For each detector a water cooling
(option) is available.
Wird durch Sonneneinstrahlung eine Detektortemperatur von über 50°C erreicht, so ist ein geeigneter
Sonnenschutz zu montieren. Auch die Aufheizung des Detektors durch Wärmeabstrahlung vom
Behälter kann durch ein dünnes Wärmeableitblech gemildert werden. Für jeden Detektor steht auch
eine geeignete Wasserkühlung (Option) zur Verfügung.

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Clamping and Mounting Positions for Rod Detectors


Klemmenposition und Montageposition Stabdetektoren
Clamping Position for Rod Detectors Mounting Position for Rod Detector Shieldings
Klemmenposition für Stabdetektoren Klemmenposition für Stabdetektorabschirmungen

The drawings on this valid for Detectors with and without water cooling jacket.
Die Zeichnungen auf dieser Seite sind gültig für Detektoren mit und ohne Wasserkühlung.

Clamping Position for Multi Detector Mounting Position for Rod Detector
Arrangement Shieldings
Klemmenposition für Multidetektor- Klemmenposition für Stab-
Anordnung detektorabschirmungen

Dimensions in mm
Abmessungen in mm

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Evaluation Unit
Auswerteeinheit

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Evaluation Unit
The modules can be installed either in wall housings or 19" subracks. It can be equipped differently, depending
on requirements. The rear clamp blocks or terminal panels are used for the electrical connection.

Auswerteinheit
Die Module können entweder in Wandgehäusen oder 19"-Baugruppenträgern eingebaut und kann je nach
Bedarf unterschiedlich bestückt werden. Zum elektrischen Anschluss werden die rückwärtigen Klemmenblöcke
oder Anschlussplatinen verwendet.

NOTICE / HINWEIS
Detector of the type LB44xx and LB54xx can capture measurement data only with master EVU.
Messdaten der Detektoren vom Typ LB44xx und LB54xx können nur mit einem Master-Modul erfasst
werden.

NOTICE / HINWEIS
The Evaluation unit is not explosion protected and is not designed for hazardous environments.
Diese Auswerteinheit ist nicht ex-geschützt ausgeführt und darf nicht in explosionsgefährdete Bereiche
verwendet werden.

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Installation Variants Wall Housing


Einbauvarianten Wandgehäuse

Item Compontens Connection


Pos. Komponenten Anschluss
1 2 Master 1 Terminal panel master/master1
1 Anschlussplatine Master/Master1
2 1 Master, 3 Slaves 1 Terminal panel master/slave1
1 Anschlussplatine Master/Slave1
3 2 Master 2 Terminal blocks
2 Klemmenblöcke
4 1 Master, 0 – 3 Slaves 1 Terminal block for master, 0 – 3 Terminal block for slave module
1 Klemmenblock für Master, 0 – 3 Klemmenblöcke für Slave Modul

1
NRTL certification US/CAN
NTRL Zertifikat US/CAN

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Installation Variants 19” Subrack


Einbauvarianten 19” Baugruppenträger

Item Compontens Connection


Pos. Komponenten Anschluss
1 4 Master 2 Terminal panel master
2 Anschlussplatine Master
2 4 Master 2 4 Terminal blocks
4 Klemmenblöcke
3 2x (1 Master, 3 Slaves) 2 Terminal panel master/slave
2 Anschlussplatinen Master/Slave
4 4x (1 Master, 1 Slave) 2 6 Terminal blocks; master/slave plugs
6 Klemmenblöcke; Master/Slave Stecker
5 1 Master, 9 Slaves 2 10 Terminal blocks; master/slave plug
10 Klemmenblöcke; Master/Slave Stecker
6 11 Slaves 2 11 Terminal blocks
11 Klemmenblöcke

Application example. The modules can be arranged arbitrarily with terminal blocks.
2

Anwendungsbeispiele. Mit Klemmenblöcken können Module frei zusammengestellt werden.

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Connection Diagram Terminal Board Master/Master


Anschlussplan Anschlussplatine Master/Master
Detector Terminal

Connector Function
Detektor Klemme

#
Anschluss Funktion
1 DETECTOR MASTER + Connection
2 1

Detector
Verbindung
2 DETECTOR MASTER - Detektor
LB 4700 / LB 44xx
3 MASTER/SLAVE GND Connection of
additional slave
4 MASTER/SLAVE TxD units
5 MASTER/SLAVE RxD Anschluss von
weiteren Slave-
6 MASTER/SLAVE RTS Einheiten
7 RELAIS 3 NC
DIGITAL OUT
8 RELAIS 3 COM
9 RELAIS 2 NC
10 RELAIS 2 NO DIGITAL OUT
11 RELAIS 2 COM
12 RELAIS 1 NC
Detector Terminal
Detektor Klemme

Error DIGITAL OUT


13 RELAIS 1 NO
Fehler DIGITAL OUT
14 RELAIS 1 COM
2 1

15 DIGITAL IN 1 GND GND


16 DIGITAL IN 1 IN Logic Input
24 V out
17 + 24 V (GND -->15)
(max. 200 mA)
18 POWER DC 24 V – / AC N
19 POWER DC 24 V + / AC L1
24 V DC /
20 PE
100-240 V AC
21 PE
22 PE
23 CURRENT OUT –
4 mA … 20 mA
24 CURRENT OUT +
25 CURRENT IN – Not used for LB 474
Wird bei LB 474
26 CURRENT IN + nicht verwendet
In a 19 "subrack for 4 masters (Id 59484), there is Communication and
another one with Channel C / D next to the 27 RS 485 A service interface
connector board for Channel A / B. The channel (Master-Master)
assignment of Channel C / D is identical to that Kommunikations-
of Channel A / B. und Service-
28 RS 485 B Schnittstelle
In einem 19" Baugruppenträger für 4 Master (Master-Master)
(Id.59484), ist neben der oben gezeigten 29 DIGITAL IN 2 GND GND
Anschlussplatine für Channel A/B, eine weitere
30 DIGITAL IN 2 IN Logic Input
mit Channel C/D enthalten. Die
Klemmenbelegung von Channel C/D ist identisch 24 V out
31 + 24 V (GND --> 29)
mit der von Channel A/B. (max. 200 mA)

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Connection Diagram Terminal Board Master/Slave


Anschlussplan Anschlussplatine Master/Slave
Connector Function
#
Anschluss Funktion
Detector Terminal
Detektor Klemme

1 DETECTOR MASTER + Connection Detector


Verbindung Det.
2 DETECTOR MASTER - LB 4700 / LB 44xx
2 1

1 DETECTOR SLAVE 1 +
2 DETECTOR SLAVE 1 - Connection Detector
1 DETECTOR SLAVE 2 + Verbindung
2 DETECTOR SLAVE 2 - Detektor
1 DETECTOR SLAVE 3 + LB 4700 / LB 44xx
2 DETECTOR SLAVE 3 -
9 MASTER/SLAVE GND Connection of
additional
10 MASTER/SLAVE TxD slave units
Detector Terminal
Detektor Klemme

11 MASTER/SLAVE RxD Anschluss von


weiteren Slave-
12 MASTER/SLAVE RTS Einheiten
16 POWER DC 24 V – / AC N
17 POWER DC 24 V + / AC L1
2 1

18 PE 24 V DC /
100-240 V AC
19 PE
20 PE
Detector Terminal
Detektor Klemme

21 RELAIS 3 NC
DIGITAL OUT
22 RELAIS 3 COM
21

23 RELAIS 2 NC
24 RELAIS 2 NO DIGITAL OUT
25 RELAIS 2 COM
26 RELAIS 1 NC
Error DIGITAL OUT
27 RELAIS 1 NO
Detector Terminal

21
Detektor Klemme

Fehler DIGITAL OUT


28 RELAIS 1 COM
29 DIGITAL IN 1 GND GND
30 DIGITAL IN 1 IN Logic Input
24 V out
31 + 24 V (GND --> 29)
(max. 200 mA)
32 CURRENT OUT –
4 mA … 20 mA
33 CURRENT OUT +
The connections master/slave A and No used for LB 470 /
34 CURRENT IN –
master/slave B are identical. LB 470RID
Keine Verwendung
35 CURRENT IN + bei LB 470/LB470RID
Die Anschlüsse Master/Slave A und
Master/Slave B sind identisch. 36 RS 485 A Communication and
service interface
37 RS 485 B (Master-Master)
38 DIGITAL IN 2 GND GND
39 DIGITAL IN 2 IN Logic Input
24 V out
40 +24 V (GND --> 38)
(max. 200 mA)

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Assignment Terminals Master/Slave Plug


Klemmenbelegung Master/Slave Stecker

Master/slave connection
Master/Slave Verbindung

Signal Pin
TxD 41
RxD 42
RTS 43
GND 44

The master/slave plug is not used by applications with terminal panels. The master/slave plug is contained in
the purchase order terminal block (Part No. 59477). In the case of existing 19” subrack and retrofitting to
LB470, the master-slave plug (Part No. 64608) must ordered separately.
Der Master/Slave Stecker wird bei Einbauvarianten mit Anschlussplatinen nicht benötigt. Der Master/Slave
Stecker ist im Lieferumfang des Klemmenblocks (Id. Nr. 59477) enthalten. Bei der Nachrüstung eines
19“Baugruppenträgers mit LB470 Modulen muss der Master-Slave Stecker (Id. Nr. 64608) gesondert bestellt
werden

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Assignment Terminal Block Master EVU


Belegung Klemmenblock Master AWE

Signal Pin Pin Signal

DETECTOR GND C-2 A-2 DETECTOR +


not assigned nicht belegt C-4 A-4 not assigned nicht belegt
not assigned nicht belegt C-6 A-6 not assigned nicht belegt
not assigned nicht belegt C-8 A-8 not assigned nicht belegt
RELAY RELAIS 3 COM C - 10 A - 10 RELAY RELAIS 3 NO
RELAY RELAIS 2 COM C - 12 A - 12 RELAY RELAIS 2 NO
RELAY RELAIS 1 NC C - 14 A - 14 RELAY RELAIS 2 NC
RELAY RELAIS 1 COM C - 16 A - 16 RELAY RELAIS 1 NO
DIGITAL IN 1 C - 18 A - 18 DIGITAL IN 1 GND
DIGITAL IN 2 C - 20 A - 20 + 24 V (GND --> A-18)
CURRENT IN + C - 22 A - 22 CURRENT IN –
RS 485 B C - 24 A - 24 RS 485 A
CURRENT OUT – C - 26 A - 26 CURRENT OUT +
not assigned nicht belegt C - 28 A - 28 not assigned nicht belegt
Main Netz N AC, DC 24 V (–) C - 30 A - 30 Main Netz L1 AC, DC 24 V (+)
Protective conductor PE Protective conductor PE
Schutzleiter PE C - 32 A - 32
Schutzleiter PE

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Technische Information - Füllstand

Assignment Terminal Block Slave Module


Belegung Klemmenblock Slave Modul

Signal Pin Pin Signal

DETECTOR SLAVE GND C-2 A-2 DETECTOR SLAVE +15 V


not assigned nicht belegt C-4 A-4 not assigned nicht belegt
not assigned nicht belegt C-6 A-6 not assigned nicht belegt
not assigned nicht belegt C-8 A-8 not assigned nicht belegt
not assigned nicht belegt C - 10 A - 10 not assigned nicht belegt
not assigned nicht belegt C - 12 A - 12 not assigned nicht belegt
GND C - 14 A - 14 GND
GND C - 16 A - 16 GND
TxD to the SLAVE C - 18 A - 18 TxD to MASTER/SLAVE *
RxD to the SLAVE C - 20 A - 20 RxD to the MASTER/SLAVE
RTS to the SLAVE C - 22 A - 22 RTS to the MASTER/SLAVE
not assigned nicht belegt C - 24 A - 24 not assigned nicht belegt
not assigned nicht belegt C - 26 A - 26 not assigned nicht belegt
not assigned nicht belegt C - 28 A - 28 not assigned nicht belegt
Main Netz N AC, DC 24 V (–) C - 30 A - 30 Main Netz L1 AC, DC 24 V (+)
Protective conductor PE Protective conductor PE
C - 32 A - 32
Schutzleiter PE Schutzleiter PE

* optional

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Technische Information - Füllstand

Wall Housing
Wandgehäuse

Dimensions in mm
Abmessungen in mm

Technical Data
Technische Daten

Dimensions
440x250x257mm (WxHxD)
Abmessungen

- 2 Master with terminal board (master/master) 1


- 2 Master mit Anschlussplatine (Master/Master) 1
Max. Assembly - 1 Master, 3 Slave with terminal board (master/slave)
Max. Bestückung - 1 Master, 3 Slave mit Anschlussplatine (Master/Slave)
- 2 Master with calmp blocks 2
- 2 Master mit Klemmenblöcken 2

Weight (with circuit board,


without modules)
8.8 kg
Gewicht (mit Anschlussplatine,
ohne Module)

Degree of protection
IP65
Schutzgrad

Operational temperature
-20°C … +40°C
Betriebstemperatur

User interface, colours powder coated, grey


Oberfläche, Farbe pulverbeschichtet, grau

Cable entry
8 x M16, 2 x M32
Kabeleinführung

1
NRTL certification US/CAN
NRTL Zertifikat US/CAN
2
Kein Zertifikat
No certification

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Technical Information - Level
Technische Information - Füllstand

19" Subrack
19” Baugruppenträger

Terminal block

Terminal board

Dimensions in mm
Abmessungen in mm

Technical Data
Technische Daten

Dimensions 3HE/84TE/5T,
Abmessungen 482x132x172mm (WxHxD)

- 3 Master, 3 Slave
- 2 Master, 6 Slave
Max. Assembly
- 4 Master
Max. Bestückung
- 1 Master, 9 Slave
- 12 Slave

Weight (with circuit board, without modules)


1.4 kg
Gewicht (mit Anschlussplatine, ohne Module)

Weight terminal block


220 g
Gewicht Klemmenblock

Operational temperature -20°C … +50°C, not condensing


Betriebstemperatur nicht kondensierend

Storage temperature
-30°C … +60°C
Lagerungstemperatur

Degree of protection
IP20
Schutzklasse

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Technische Information - Füllstand

Master EVU
Master AWE

Dimensions in mm
Abmessungen in mm

Technical Data
Technische Daten

Dimensions
117/128/172mm (WxHxD)
Abmessungen

Weight
1200 g
Gewicht

Operational temperature -20°C … +50°C, not condensing. Avoid direct sunlight. Unobstructed air
Betriebstemperatur circulation must be provided to the subrack.
-20°C … +50°C nicht kondensierend. Direkte Sonneneinstrahlung ist zu
vermeiden. Für eine ungehinderte Luftzirkulation um den
Baugruppenträger ist zu sorgen.

Storage temperature
-20°C … +85°C
Lagerungstemperatur

Degree of protection
IP20
Schutzgrad

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Technische Information - Füllstand

Connections - USB port for the connection to the USB storage medium
- Master/slave connection (4-pin) and plug
- RJ45 connection for Ethernet (on back wall)
- 32-pin plug connector according to DIN 19465 Series C

Anschlüsse - USB-Port zum Anschluss von USB-Speichermedium


- Master/Slave Buchse (4-polig) und Stecker
- RJ45-Buchse für Ethernet (an Rückwand)
- 32 polige Stiftleiste nach DIN 19465 Baureihe C

Display - graphical LCD display


- 320 x 240 points, 262,000 colours
- Dimmable LED background lighting
- Touch screen

- graphisches LCD-Display
- 320 x 240 Punkte, 262.000 Farben
- Dimmbare LED Hintergrundbeleuchtung
- Touchscreen

Computer core - Processor: Dual Core DSP/ARM Controller


- clock frequency: 300 MHz internal (20 MHz external quartz)
- ROM: 512 KByte
- RAM: 64 MByte ext. SDRAM, 128 KByte int. shared RAM
- FLASH: 8 MByte external serial

Rechnerkern - Prozessor: Dual Core DSP/ARM Controller


- Taktfrequenz: 300 MHz intern (20 MHz externer Quarz)
- ROM: 512 KByte
- RAM: 64 MByte ext. SDRAM, 128 KByte int. shared RAM
- FLASH: 8 MByte extern seriell

Power Supply
Stromversorgung

Voltage 100-240 V AC 50/60 Hz (wide range input) +/- 10%


Spannung 21-32 V DC (24 V DC power input)

Power consumption
22 VA, 15 W
Leistungsaufnahme

Fuses Internal, 2 x 250 V, 1A delayed, 5x20 mm, 1500 A breaking capacity IEC
Sicherungen 60127-2, 1x 250 V TR5 T80 mA (Ø 8,5 mm)

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Technische Information - Füllstand

Interfaces
Schnittstellen

Current 4-20mA internally switched from power source to sink current (according to NAMUR
output recommendation NE 006 and NE 043). Dip switch source/sink on the electronic board
of the LB 47x. Standard setting is source current.
Continuous short circuit proof and galvanically isolated (500 V).
Internal resistance about 105 ohms max.
Burden when operating as a power source: 850 ohm.
Internal monitoring of the loop current and additional error signalling by hardware
on detection of a fault condition.
Stromausgang
4-20mA (nach Namur-Empfehlung NE 006 und NE 043) intern von Stromquelle auf
Stromsenke umschaltbar. Dip-Schalter auf der Elektronik-Platine in der
Auswerteeinheit. Standard-Einstellung ist aktiver Stromausgang.
Dauerhaft kurzschlussfest und potentialgetrennt (500 V).
Innenwiderstand ca. 105 Ohm max.
Bürde bei Betrieb als Stromquelle: 850 Ohm.
Interne Überwachung des Schleifenstroms und zusätzliche Fehlersignalisierung durch
Hardware bei Erkennung eines Fehlerzustands.

Current input 4-20 mA (according to NAMUR recommendation NE 006 and NE 043) switchable via
software on frequency input, electrically isolated (500 V).
Internal resistance approx. 300 ohm max. input voltage: 24 V DC
Stromeingang 4-20 mA (nach Namur-Empfehlung NE 006 und NE 043) per Software umschaltbar
auf Frequenzeingang, potentialgetrennt (500 V). Innenwiderstand ca. 300 Ohm max.
Eingangsspannung: 24 V DC

Impulse input Frequency 0-100 kHz, Umax = 28 V,


right angle signal form, low <1,5 V; high 4 – 28 V.
Switchable to current input
Impuls-eingang Frequenz 0-100 kHz, Umax = 28 V,
Rechteck-Signalform, Low <1,5 V; High 4 – 28 V.
Umschaltbar auf Stromeingang

Digital outputs 3 relays, Umax = 33 V ACeff, 46 V DC; Imax = 1 A


functions: Relay 1: SPDT for error signalling
Relay 2: SPDT assignable by software
Relay 3: SPST assignable by software
Digitale Ausgänge
3 Relais, Umax = 33 V ACeff, 46V DC; Imax = 1 A
Funktionen: Relais 1: SPDT zur Fehlersignalisierung
Relais 2: SPDT über Software zuweisbar
Relais 3: SPST über Software zuweisbar

Digital inputs 2 x together electrically isolated (500 V)


Switch between DigIn and GND, Uoutmax approx. 24 V
Function configurable via software
Digitale Eingänge 2 x gemeinsam potentialgetrennt (500 V),
Schalter zwischen DigIn und GND, Uoutmax ca. 24 V
Funktion über Software konfigurierbar

External supply Output voltage: 24 V DC


Output current: max. 150 mA
Externe ersorgung Ausgangsspannung: 24 V DC
Ausgangsstrom: max. 150 mA

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RS485 for master/master communication, and testing and evaluation purposes.


not isolated from main electronics and USB port
electrically isolated from remaining I/Os (500 V)
für Master/Master Kommunikation und Prüf-und Testzwecke. Nicht
potentialgetrennt von Hauptelektronik und USB-Anschluss potentialgetrennt von
restlichen I/Os (500 V)

USB port 1 x USB 2.0 Type A (Host) via front plate to the connection of an ext. mouse,
keyboard or storage medium
Uout = 5 V, Ioutmax = 0.5 A

1 x USB 2.0 Typ A (Host) über Frontplatte zum Anschluss einer ext. Maus, Tastatur
oder Speichermedium
Uout = 5 V, Ioutmax = 0,5 A

Ethernet RJ45 connection via back wall, 10 Mbit,


DHCP supported, max. 3 m

RJ45-Buchse über Rückwand, 10 Mbit,


DHCP unterstützt, max. 3 m

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Technische Information - Füllstand

Slave Module
Slave Modul

Dimensions in mm
Abmessungen in mm

Technical Data
Technische Daten

Dimensions
35/128/172 mm (WxHxD)
Abmessungen

Weight
600 g
Gewicht

Operational temperature -20 °C … +50 °C, not condensing. Avoid direct sunlight. Unobstructed air
circulation must be provided to the subrack.
Betriebstemperatur -20°C … +50°C nicht kondensierend. Direkte Sonneneinstrahlung ist zu
vermeiden. Für eine un-gehinderte Luftzirkulation um den
Baugruppenträger ist zu sorgen.

Storage temperature
-20 °C … +60 °C
Lagertemperatur

Degree of protection
IP20
Schutzgrad

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Technische Information - Füllstand

Electrical data
Elektrische Daten

Power consumption
6 VA, 5 W
Leistungsaufnahme

Fuses Internal, 2 x 250 V, 1 A delayed, 5x20 mm, 1500 A breaking capacity IEC 60127-2
Sicherungen Intern, 2 x 250 V, 1 A träge, 5x20 mm, 1500 A Abschaltvermögen IEC 60127-2

Connections - 32-pin plug connector


Anschlüsse - 32 polige Stiftleiste

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Technical Information - Level
Technische Information - Füllstand

Number Key LB 47x


Nummernschlüssel LB 47x

1 2 3 4 5 6 7 8 9 10 11
LB 4 7 x - 11 - x x
RID (only LB 470 / nur LB 470)
0 No RID / Kein RID
Family / Gerätefamilie
-RID Radiation Interference Descrimination
47 DuoXpert

Options / Austattungsmerkmale
M Master
S Slave Module

Family / Application / Applikation


Power Supply / Spannungsversorgung
0 Level / Füllstand
0 without seperate power supply / ohne sep. Versorgung
1* Level switch / Grenzschalter
1 24 VDC
2 Bulk Flow / Durchsatz
2 100 ... 240 VAC -15% +10%
3 Potassium content/ Kaligehalt
4 Density / Dichte
Explosion Protection / Zulassung Ex-Schutz
5 Hydraulic Fracturing
0 General Area / ohne Ex-Schutz
6 Backscatter / Rückstreu
1 Ex-i IIB
7 Neutrons / Neutronen
2 Ex-i IIC

* used by othe hardware / belegt durch andere Hardware

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Technische Information - Füllstand

Declaration of Conformity
Konformitätserklärung

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Technische Information - Füllstand

56925TI1L Rev.03, 05/2020


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Technische Information - Füllstand

Certificates
Zertifikate
NRTL certification US/CAN wall-mounted housing
NTRL Zertifikat US/CAN Wandgehäuse

56925TI1L Rev.03, 05/2020


Technical Information - Level
Technische Information - Füllstand

NRTL certification US/CAN wall-mounted housing (continued)


NTRL Zertifikat US/CAN Wandgehäuse (Fortsetzung)

56925TI1L Rev.03, 05/2020


Technical Information - Level
Technische Information - Füllstand

NRTL certification US/CAN wall-mounted housing (continued)


NTRL Zertifikat US/CAN Wandgehäuse (Fortsetzung)

56925TI1L Rev.03, 05/2020


Technical Information - Level
Technische Information - Füllstand

NRTL certification US/CAN DuoXpert LB 47x


NTRL Zertifikat US/CAN DuoXpert LB 47x

56925TI1L Rev.03, 05/2020


Technical Information - Level
Technische Information - Füllstand

NRTL certification US/CAN DuoXpert LB 47x (continued)


NTRL Zertifikat US/CAN DuoXpert LB 47x (Fortsetzung)

56925TI1L Rev.03, 05/2020


Technical Information - Level
Technische Information - Füllstand

Parts Overview
Übersicht Zubehör

ID. No. Description


Id. Nr. Beschreibung

LB 470-01-M Level Transmitter (Master, 24 VDC)


63284
LB 470-01-M Füllstandmessgerät (Master, 24 VDC)
LB 470-02-M Level Transmitter (Master, 100...240 VAC)
63283
LB 470-02-M Füllstandmessgerät (Master, 100...240 VAC)
LB 470-01-M Level Transmitter with RID (Master, 24 VDC)
68640
LB 470-01-M Füllstandmessgerät mit RID (Master, 24 VDC)
LB 470-02-M Level Transmitter with RID (Master, 100...240 VAC)
68639
LB 470-02-M Füllstandmessgerät mit RID (Master, 100...240 VAC)
LB 470 Slave (24 VDC)
63286
LB 470 Slave (24 VDC)
LB 470 Slave (100...240 VAC)
63285
LB 470 Slave (100...240 VAC)
Operating manual DuoSeries LB 470 Level, German
56925BA1
Betriebsanleitung Füllstand (deutsch)
Operating manual DuoSeries LB 470 Level, English
56925BA2
Betriebsanleitung Füllstand (englisch)
Operating manual DuoSeries LB 470RID Level, German
56925-1BA1
Betriebsanleitung DuoSeries LB 470RID Füllstand, Deutsch
Operating manual DuoSeries LB 470RID Level, English
56925-1BA2
Betriebsanleitung DuoSeries LB 470RID Füllstand, Englisch
Wall-mounted Housing for LB 47x 1x Master / 3x Slave (24 VDC)
63781
Wandgehäuse für LB 47x, 1x Master / 3x Slave (24 VDC)
Wall-mounted Housing for LB 47x 1x Master / 3x Slave (110...240 VAC)
63782
Wandgehäuse für LB 47x, 1x Master / 3x Slave (110...240 VAC)
Wall-mounted Housing for 2x LB 47x Master (24 VDC)
63783
Wandgehäuse für LB 47x, 2x Master (24 VDC)
Wall-mounted Housing for 2x LB 47x Master (110...240 VAC)
63784
Wandgehäuse für LB 47x, 2x Master (110...240 VAC)
Wall-mounted Housing for 2x LB 47x Master (terminal blocks)
64402
Wandgehäuse für LB 47x, 2x Master (Klemmblöcke)
19" rack for LB 47x, 4 x Master
59484
19"-Baugruppenträger für LB 47x, 4 x Master
19" rack for LB 47x, 3x (1x Master & 1x Slave)
59481
19"-Baugruppenträger für LB 47x, 3x (je 1x Master & 1x Slave)
19" rack, 84 HP / 3 RU for use with terminal blocks
64607
19"-Baugruppenträger für den Einsatz mit Klemmblöcken
Terminal block for LB 47x, Master
59477
Klemmenblock für LB 47x, Master
Terminal block for LB 47x, Slave
59478
Klemmenblock für LB 47x, Slave (mit Führungsschienen)
Front Cover Plate 21 HP / 3 RU (Master)
37526
Blindplatte 21TE / 3 HE (Master)

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Technical Information - Level
Technische Information - Füllstand

Front Cover Plate 7 HP / 3 RU (Slave)


59501
Blindplatte 7TE / 3 HE (Slave)
Connector for LB 47x slaves when changing from LB 44x to LB 47x slaves
64608
Stecker für LB 47x Slaves bei Umrüstung von LB44x auf LB47x Slaves

56925TI1L Rev.03, 05/2020

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