AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

Installing heated handlebar grips (14 FRU}

■ WARNING
Steering angle constrained by routing of cables or Bowden cables not in
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movement of the handlebars.

■ WARNING
Steering angle constrained by routing of cables or Bowden cables not in
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movement of the handlebars.

■ WARNING
Steering angle constrained by routing of cables or Bowden cables not in
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movement of the handlebars.

Equipment trim-level variant:

Heated grips OA
- with heated grips OA
Preliminary works
> Removing and installing the rear-wheel stand special tool (motorcycles
without centre stand} (Description in item: 46 52 510, Billed as a separate
item}
Remove the right handlebar weight
Remove the left handlebar weight
Removing left handlebar grip
Removing left multifunction switch
Increasing the play at the accelerator Bowden cable
Removing the right throttle grip
Removing seat

1/6
1/30/2021 AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

Removing cover for left intake sn orkel

Removi n g the cover for righ t intake snorkel
Removin g cover for fuel tan k
Removing t op front-wheel cover
Removing fro n t mask with windscreen

Main work
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Install throttle grip (1) .
Position throttle grip (1) such that the mounting for throttle cable (Arrow)
points to the bottom.
Feed throttle cable (2) into multifunction switch (3) and attach nipple (4).

Assemble the housing halves of multifunction switch (1) ensuring that

the lug (Arrow) engages in the bore hole on the handlebars.

Install screws (3)

Position retaining plate (2) and install bolt (1) .

Drilli n g hand lebars through for left heated grip

1/30/2021 AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

Push sleeve (1) upwards,

Loosen lock nut (2) and twist mirror (3)
Insert drilling template (No. 32 1 531) with the retaining pin into the
multifunction switch bore hole (Arrow) and clamp tight
Drill through the drill sleeve (4) and clean the drill sleeve (4) of swarf
several times while doing so.

fl Technical data
___L�:__:�1��J 'Hole diameter for left heated grip i Twist drill 0 • 3.5 mm •
. . i . __ l � ,, I

• Remove drill:ng template (No. 32 1 531) .

• Secure mirror (3) with lock nut (2) and push sleeve (1) on.

i 'iTightening torques

'. Left mirror (lock nut} to adapter

!
M10x1,25 l22Nm

lnstallin the left h

• Push on heated grip (1) .
• Bend rubber grip (Arrow) up on the inner edge.
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• Install screws (2) at top and bottom up to the equipment,

: '-, Tightening torques

' Heated grip to handlebars

M4 x 10, thread-tapping 2 Nm r

:=.:...:_�=.:., heating
• Remove bolt (1) .
• Lubricate and install bolts (2) .
r·-
l '-, Tightening torques
I
Handlebar to handlebar clamp i

19Nm
1

i ,ti> Lubricant
'
MP3 paste '107 55 9 062 476,
I'

.
I

i
• Replace bolt (3) in the same way by a bolt (2) .
1130/2021 AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

• Position switch (1) and install with screws (2) .

Installing the relay box with the wiring harness

.......-W-�R-N-IN_G_______________
Steering angle constrained by routing of cables or Bowden cables not In
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movemeni of the handlebars.

Remove cable strap (arrow) and release connector for optional

accessories ( 1)

Connect relay box (1) on support (2)

Feed wiring harness (3) to the front.
Install cable clip (4) on front panel earner (5).
Secure the wiring harness (3) with cable straps (arrows).

Routing the throttle grip cable

■ -W-�R-N-IN_G_______________
Steering angle constrained by routing of cables or Bowden cables not in
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movement of the handlebars.
1/30/2021 AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

Route cable (1) along the line bundle and secure with a rubber band (2)
and cable straps, if necessary.
» Route cable making sure it won't kink in any handlebar position or
contact trim panel components.

■
Routing the cable from the left heated grip and connector
WARNING
Steering angle constrained by routing of cables or Bowden cables not in
compliance with correct procedure.
Impairment of road safety.
• Check the freedom of movement of the handlebars.

Route cable of left heated grip (1) and cable of switch (2) along line
bundle and secure cable (2) with a rubber band (3) .
Route cable (1) under front panel carrier (4) and then route the cable (2)
through the front panel carrier (4) to the front.
Install the cable strap (arrow).

Connect the heated grip connectors on the left and right (1).
Connect the heated grip switch connector (2).
Connect the OA connector (3)
Connect the auxiliary connector for optional accessories (3) (to blind
cap).
Secure the connector to cable strap in a suitable way.

Follow-up Work
Installing front mask with windscreen
Installing top front-wheel cover
Installing cover for fuel tank
Installing cover for right intake snorkel
Installing cover for left intake snorkel

5/6
1/30/2021 AIR - Workshop installation instruction

All Safety Information is located at the start of the printout

Adjusting throttle cable

Installing right handlebar weight
Installing left handlebar weight
Secure multifunction switch, left
Installing seat
Final check of work performed