Unisaw 34806
Unisaw 34806
Unisaw 34806
INSTRUCTION MANUAL
UNISAW®
10" Right Tilting Arbor Saw
(Models 34-801, 34-806, 34-814, 36-812)
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and
CALIFORNIA PROPOSITION 65
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA
approved, properly fitting face mask or respirator when using such tools.
1. DO NOT OPERATE THIS MACHINE until it is 10. CUTTING THE WORKPIECE WITHOUT THE USE OF
assembled and installed according to the A FENCE OR MITER GAUGE IS KNOWN AS
instructions. “FREEHAND” CUTTING. NEVER perform “free-hand”
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, operations. Use either the fence or miter gauge to
instructor, or another qualified person if you are not position and guide the workpiece.
familiar with the operation of this machine. 11. HOLD THE WORKPIECE FIRMLY against the miter
3. FOLLOW ALL WIRING CODES and recommended gauge or fence.
electrical connections. 12. CUTTING COMPLETELY THROUGH THE WORK-
4. USE THE GUARDS WHENEVER POSSIBLE. Check PIECE IS KNOWN AS “THROUGH-SAWING”.
to see that they are in place, secured, and working Ripping and cross-cutting are through-sawing
correctly. operations. Cutting with the grain (or down the length
of the workpiece) is ripping. Cutting across the grain (or
5. KICKBACK IS THE NATURAL TENDENCY OF THE across the workpiece) is cross-cutting. Use a fence or
WORKPIECE TO BE THROWN BACK AT THE fence system for ripping. DO NOT use a fence or fence
OPERATOR when the workpiece initially contacts the system for cross-cutting. Instead, use a miter gauge.
blade or if the workpiece pinches the blade. Kickback USE PUSH STICK(S) for ripping a narrow workpiece.
is dangerous and can result in serious injury.
13. AVOID AWKWARD OPERATIONS AND HAND
AVOID KICKBACK by: POSITIONS where a sudden slip could cause a hand
A. keeping blade sharp and free of rust and pitch. to move into the blade.
B. keeping rip fence parallel to the saw blade.
14. KEEP ARMS, HANDS, AND FINGERS away from the
C. using saw blade guard and spreader for every blade.
possible operation, including all through sawing.
D. pushing the workpiece past the saw blade prior to 15. NEVER have any part of your body in line with the path
release. of the saw blade.
E. never ripping a workpiece that is twisted or 16. NEVER REACH AROUND or over the saw blade.
warped, or does not have a straight edge to guide 17. NEVER attempt to free a stalled saw blade without first
along the fence. turning the machine “OFF”.
F. using featherboards when the anti-kickback device
cannot be used. 18. PROPERLY SUPPORT LONG OR WIDE workpieces.
G. never sawing a large workpiece that cannot be 19. NEVER PERFORM LAYOUT, assembly or set-up work
controlled. on the table/work area when the machine is running.
H. never using the fence as a guide when 20. TURN THE MACHINE “OFF” AND DISCONNECT
crosscutting. THE MACHINE from the power source before
I. never sawing a workpiece with loose knots or other installing or removing accessories, before adjusting or
flaws. changing set-ups, or when making repairs.
6. ALWAYS USE GUARDS, SPLITTER, AND ANTI- 21. TURN THE MACHINE “OFF”, disconnect the machine
KICKBACK FINGERS whenever possible. from the power source, and clean the table/work area
7. REMOVE CUT-OFF PIECES AND SCRAPS from the before leaving the machine. LOCK THE SWITCH IN
table before starting the saw. The vibration of the THE “OFF” POSITION to prevent unauthorized use.
machine may cause them to move into the saw blade 22. ADDITIONAL INFORMATION regarding the safe
and be thrown out. After cutting, turn the machine off. and proper operation of power tools (i.e. a safety
After the blade has come to a complete stop, remove video) is available from the Power Tool Institute,
all debris. 1300 Sumner Avenue, Cleveland, OH 44115-2851
8. NEVER START THE MACHINE with the workpiece (www.powertoolinstitute.com). Information is also
against the blade. available from the National Safety Council, 1121 Spring
Lake Drive, Itasca, IL 60143-3201. Please refer to the
9. NEVER run the workpiece between the fence and a American National Standards Institute ANSI 01.1
moulding cutterhead. Safety Requirements for Woodworking Machines and
the U.S. Department of Labor OSHA 1910.213
Regulations.
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be
protected with a 20 Amp time lag fuse. Before connecting the machine to the power line, make sure the switch is in the “OFF”
position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections
should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 230 Volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
* THREE PHASE OPERATION: Three phase machines are not supplied with a power cord and must be permanently
connected to a building’s electrical system. Extension cords can’t be used with a three phase machine.
* LVC MAGNETIC MOTOR CONTROL: If you purchased a machine that has a Low Voltage Magnetic Motor Control
System, refer to its instruction manual for installation guidance.
FUNCTIONAL DESCRIPTION
FOREWORD
The Delta Unisaw is a 10" right tilting arbor saw. The Delta Unisaw features set the standards in the table saw industry.
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in
the manual are representative only and may not depict the actual labeling or accessories included. These are are
intended to illustrate technique only.
CARTON CONTENTS
1. Unisaw
2. Switch (shown with a LVC switch)
2
6
4
3 5
11
11A 14
7
8 9 10 12 13
28
15
16 18 20 22 24 26 29
31 17 19 21 23 25 27 30
3. DUST CHUTE ADAPTER 17. 5/16” FLAT WASHER FOR MOUNTING SWITCH
(FOR MAGNETIC STARTER ONLY)
4. HANDWHEEL
18. 5/16-18 HEX NUT FOR MOUNTING SWITCH (FOR
5. BLADE GUARD AND SPLITTER BRACKET
MAGNETIC STARTER ONLY)
6. MITER GAUGE
19. 5/16-18 X 1" HEX HEAD CAP SCREWS (4)
7. EXTENSION WING
20. 5/16" L.D. FLAT WASHERS (2)
8. HANGERS FOR RIP FENCE (2)
21. 5/8" INTERNAL TOOTH WASHER
9. CLOSED-END ARBOR WRENCH
22. 5/16" L.D. LOCKWASHERS (3)
10. OPEN-END ARBOR WRENCH
23. 5/8-18 JAM NUT
11. UPPER BRACKET FOR SPLITTER
24. FIBER WASHER (FOR HANDWHEEL)
11A. LOWER BRACKET FOR SUPPORT ROD
25. FLAT WASHER FOR MITER GAUGE HANDLE
12. SUPPORT ROD
26. 7/16-20X1¼" HEX HEAD BOLT (3)
13. LOCKNOB
27. 7/16" FLAT WASHER (3)
14. MOTOR COVER
28. KEY (FOR HANDWHEEL)
15. 1/8" AND 5/64" HEX WRENCHES
29. CAP FOR MITER GAUGE HANDLE
16. 5/16-18X1” FLAT HEAD SCREW FOR MOUNTING
30. #10 X 1/2" HEX WASHER HEAD BOLT (8)
SWITCH (FOR MAGNETIC STARTER ONLY)
31. HANDLE FOR MITER GAUGE
32. CABLE TIE (NOT SHOWN)
ASSEMBLY
ASSEMBLY TOOLS REQUIRED
1/8" Hex Wrench (Supplied) 5/16" Wrench
5/64" Hex Wrench (Supplied) 7/16" Wrench
1/2" Wrench Flat-Head Screwdriver
For your own safety, do not connect the machine to the power source until the machine is
completely assembled and you read and understand the entire instruction manual.
A B
E
D F
Fig. 3 C Fig. 4
Attach the extension wing (A) Fig. 5 to the left side of the A
saw table using three 7/16"-20x 11/4" hex head bolts (B)
and 7/16" flat washers.
Fig. 6
Fig. 8 Fig. 9
D
D
C
F E
A
G
A
Fig. 10 Fig. 11
1. Remove the table insert Fig. 12. Raise the saw arbor by turning the height adjusting handle on the front of the saw
counter-clockwise as far as it will go. Then turn the angle-adjusting handle on the front of the saw clockwise as far
as it will go. Remove the saw blade from the machine by following the instructions in section “CHANGING THE SAW
BLADE”.
2. The inside splitter mounting bracket (A) Fig. 13 comes attached to the inside of the saw and was aligned with the
inside blade flange (B) at the factory.
Fig. 12 Fig. 13
C
A
B
10
A D
B
Fig. 14 Fig. 15
G L
Fig. 18 Fig. 19
11
P
N M C
Fig. 20 Fig. 21
9. Insert the front end of splitter (P) Fig. 21, inside the
splitter mounting bracket, behind the splitter fastener
plate and the screw (C). Push the splitter down as far V
as possible, making certain that the bottom edge of M
splitter (P) is parallel with the table surface. Tighten
the screw (C). Fasten splitter and blade guard
assembly (P) Fig. 22 to the bracket (M) using a 5/16- Fig. 22
18x1" hex head bolt (V) and 5/16" flat washer.
11. Install the saw blade, making certain the teeth are
pointing down at the front of the saw table (Fig. 24). P
Install the outside blade flange and arbor nut (X). With
open-end wrench (Y) on the flats of the arbor to keep
it from turning, tighten arbor nut by turning box-end
wrench (Z) counter-clockwise.
Fig. 23
B
Y
X
Z
Fig. 24 Fig. 25
12
P
C
D E
Fig. 27 Fig. 28
13
Fig. 31
You can store the miter gauge and arbor wrenches in the
slots (A) Fig. 32 provided in the motor cover.
Fig. 32
Use four #10 x 1/2" sheet metal screws to attach the rip
fence holder brackets (A) and (B) Fig. 33 to the four holes
located in the left hand side of the saw cabinet.
B
Fig. 33
14
OPERATION
OPERATIONAL CONTROLS AND ADJUSTMENTS
STARTING AND STOPPING THE MACHINE
1. The on/off switch (A) Fig. 35 is located on the front of the machine. To turn the machine “ON”, depress the “ON”
switch.
2. To turn the machine “OFF”, depress the “OFF” switch.
Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event
of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
Fig. 35 Fig. 36
OVERLOAD PROTECTION
Your saw is supplied with overload protection. If the motor shuts off or fails to start due to overloading (cutting stock
too fast, using a dull blade, using the saw beyond its capacity, etc.) or low voltage, let the motor cool three to five
minutes. The overload will automatically reset itself and the machine can then be started again by pressing the “ON”
button.
IMPORTANT: If the motor continually shuts off due to overloading, contact a qualified electrician.
IMPORTANT: Always lock the blade in position before starting the saw.
15
B
D
C
A
Fig. 38 Fig. 39
1. Place a combination square (A) Fig. 40 on the table with one edge of the square in the miter gauge slot. Adjust the
square so that the rule touches one of the teeth on the saw blade (Fig. 40). Lock the square in this position.
2. Rotate the saw blade so that the same tooth you used in STEP 2 is in the rear position (Fig. 45). Both the front and
rear measurements should be identical.
3. To adjust, loosen the four screws that hold the table to the saw cabinet.
4. Shift the table until the saw blade is in the center of the table insert slot, and parallel to the miter gauge slot.
5. Tighten the four screws that were loosened in STEP 4.
6. Tilt the blade to 45°, and turn the saw blade by hand to ensure that it does not contact the table insert.
Fig. 40 Fig. 41
16
Fig. 42
D
C B
Fig. 44 B
Fig. 45
17
MACHINE USE
COMMON SAWING OPERATIONS
Common sawing operations include ripping and crosscutting plus a few other standard operations of a fundamental nature.
As with all power machines, there is a certain amount of hazard involved with the operation and use of the machine. Using
the machine with the respect and caution demanded as far as safety precautions are concerned, will considerably lessen the
possibility of personal injury. However, if normal safety precautions are overlooked or completely ignored, personal injury to
the operator can result. The following information describes the safe and proper method for performing the most common
sawing operations.
The use of attachments and accessories not recommended by Delta may result in the risk of injury to
the user or others.
CROSS-CUTTING
Cross-cutting requires the use of the miter gauge to
position and guide the work. Place the work against the
miter gauge and advance both the gauge and work toward
the saw blade, as shown in Fig. 46. The miter gauge may
be used in either table slot. When bevel cutting (blade tilted),
use the table groove that does not cause interference of
your hand or miter gauge with the saw blade guard.
Start the cut slowly and hold the work firmly against the
miter gauge and the table.
One of the rules in running a saw is that
you never hang onto or touch the part of the workpiece
that will be cut off. Hold the supported piece, not the free
piece that is cut off. The feed in cross-cutting continues Fig. 46
until the work is cut in two, and the miter gauge and work
are pulled back to the starting point. Before pulling the
work back, it is good practice to give the work a little
sideways shift to move the work slightly away from the saw
blade. Never pick up any short length of free work from the
table while the saw is running. While blade is running,
never touch a cut-off piece unless it is at least a foot long.
For added safety and convenience the miter gauge can be
fitted with an auxiliary wood-facing (C), as shown in A
Fig. 47, that should be at least 1 inch higher than the
maximum depth of cut, and should extend out 12 inches or
more to one side or the other depending on which miter
gauge slot is being used. This auxiliary wood-facing (C) can
be fastened to the front of the miter gauge by using two
wood screws (A) through the holes provided in the miter
gauge body and into the wood-facing. C
When using the block (B) Fig. 48, as a cut-
off gauge, it is very important that the rear end of the block Fig. 47
be positioned so the work piece is clear of the block before
it enters the blade.
Fig. 48
18
RIPPING
Ripping is cutting lengthwise through a board, (Fig. 49).
NOTE: Be sure the material to be cut is seasoned, dry and
flat. The rip fence (A) is used to position and guide the work.
One edge of the work rides against the rip fence while the
flat side of the board rests on the table. Since the work is
pushed along the fence, it must have a straight edge and
make solid contact with the table.
19
A
When ripping material with a veneer facing that extends
over the material, the fence (A) should be in the horizontal
position with the veneer (B) extending over the lip of the
fence, as shown in Fig. 53
Fig. 53
When ripping material with a veneer facing and the
material is not thick enough for the veneer to extend over
the lip of the fence or if the veneer facing (B) is on both
sides of the material, as shown in Fig. 54, the fence can be
positioned slightly above the surface of the table. The
veneer can be placed between the fence and the table or
the veneer can straddle the fence with the material solidly
against the fence.
Fig. 54
C
C
A
A
B
Fig. 55 D Fig. 56
20
21
Fig. 63
Fig. 64 Fig. 65
22
Kerf should be
about 1/4" apart.
Fig. 67
Fig. 68
23
NOTCH TO HELP
FROM SLIPPING
PREVENT HAND
PUSH 1/4" WOOD
1/2" SQUARES
24
TROUBLESHOOTING
For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call
the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
MAINTENANCE
CHANGING THE SAW BLADE
DISCONNECT MACHINE FROM POWER SOURCE!
NOTE: Two wrenches are supplied with the saw for
changing the saw blade: a box-end wrench and open-
end wrench.
1. Remove table insert (C) Fig. 53, and raise saw blade
to its maximum height.
2. Place the open end wrench (B) Fig. 53 on the flats of B
the saw arbor to keep the arbor from turning, and
use wrench (A), to turn the arbor nut toward the front C
of the saw. Remove arbor nut, blade flange, and saw
blade.
A
3. Attach the new blade, making certain the teeth point Fig. 69
down at the front of the saw table, and assemble
outside blade flange and arbor nut. With wrench (B)
Fig. 53, on the flats of the arbor to keep it from turning, tighten arbor nut by turning wrench (A) Fig. 54
counterclockwise toward the rear of the saw.
5. Replace table insert. IMPORTANT: When installing the table insert, make certain to hold on to the blade guard.
NOTE: Use only 10" saw blades with 5/8" arbor holes, rated for at least 4000 RPM.
F
E
D E
C
Fig. 70 Fig. 71
25
SERVICE
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For safest operation, only
Delta recommended accessories should be used with this product.
26
WARRANTY
27
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.