J1.6-2.0XN (A935) : 1690088 ©2013 Hyster Company 12/2013
J1.6-2.0XN (A935) : 1690088 ©2013 Hyster Company 12/2013
J1.6-2.0XN (A935) : 1690088 ©2013 Hyster Company 12/2013
0XN
(A935)
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
10 OPTIONS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A935
12/2013 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 11-3
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-66
9/2010 → .................................................................................................................................................... 1-68
AUDIBLE ALARM ............................................................................................................................................ 10-2
AUXILIARY TUBE EXTENSION KIT ............................................................................................................... 11-2
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 10-44
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 10-42
B
BATTERY CONNECTOR AND CABLE
WITH RAPID CHARGE OPTION ................................................................................................................ 2-29
WITHOUT RAPID CHARGE OPTION - STANDARD AND SIDE BATTERY
EXTRACTION (→ S/N A935B03521L) ...................................................................................................... 2-24
WITHOUT RAPID CHARGE OPTION - STANDARD BATTERY EXTRACTION (S/N A935B03522L →)
.................................................................................................................................................................... 2-26
WITHOUT RAPID CHARGE OPTION - SIDE BATTERY EXTRACTION (S/N A935B03522L →) ............ 2-28
BATTERY RETENTION
→ S/N A935B02293J ................................................................................................................................. 1-90
S/N A935B02294J → ................................................................................................................................. 1-92
BATTERY TRAY OPTIONS
DROP-IN ..................................................................................................................................................... 1-84
SIDE REMOVAL (S/N A935B02294J →) ................................................................................................... 1-88
SIDE-REMOVAL (→ S/N A935B02293J) ................................................................................................... 1-86
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
C
CAB
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-20
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-28
HEADLINER ASSEMBLY ........................................................................................................................... 1-30
HEATER ...................................................................................................................................................... 1-32
HEATER ASSEMBLY ................................................................................................................................. 1-34
HEATER ASSEMBLY - ALTERNATE HEATER ......................................................................................... 1-36
PVC DOORS ............................................................................................................................................... 1-6
REAR PANEL AND WIPER ATTACHMENT ............................................................................................... 1-24
REAR PANEL ASSEMBLY ......................................................................................................................... 1-26
STEEL DOOR ASSEMBLY - RIGHT HAND ............................................................................................... 1-12
STEEL DOOR ASSEMBLY - LEFT HAND .................................................................................................. 1-14
STEEL DOORS ........................................................................................................................................... 1-10
TOP PANEL ASSEMBLY ............................................................................................................................ 1-22
WINDOW - STEEL DOOR, RIGHT HAND .................................................................................................. 1-16
WINDOW - STEEL DOOR, LEFT HAND .................................................................................................... 1-18
DESCRIPTION PAGE
CAB ASSEMBLY
FULL STEEL CAB ....................................................................................................................................... 1-8
WITH PVC DOORS ..................................................................................................................................... 1-4
CAB KITS
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-20
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................ 10-26
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-46
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................ 10-28
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-16
TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............................................................ 10-32
TWO STAGE FULL FREE- LIFT-A272 - INTEGRAL SIDE-SHIFT ............................................................. 10-30
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................ 9-38
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-12
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT ....................................................... 10-22
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-30
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT ....................................................... 10-24
CONTACTOR .................................................................................................................................................. 2-34
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-44
MANUAL - 3 AND 4 FUNCTION (→ S/N A935B02890K) .......................................................................... 6-26
CONTROLLER
HOIST AND FAN ASSEMBLY (→ S/N A935B03814L) ............................................................................. 2-16
HOIST AND FAN ASSEMBLY (S/N A935B03815L →) ............................................................................. 2-18
TRACTION AND FAN ASSEMBLY (→ S/N A935B03814L) ...................................................................... 2-20
TRACTION AND FAN ASSEMBLY (S/N A935B03815L →) ...................................................................... 2-22
CONTROLLERS .............................................................................................................................................. 2-12
COUNTERWEIGHT ........................................................................................................................................ 1-78
COWL AND MOUNTING
→ S/N A935B02293J ................................................................................................................................. 1-70
S/N A935B02294J → ................................................................................................................................. 1-72
D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-74
TELESCOPIC COLUMN ............................................................................................................................. 1-76
DC/DC CONVERTER
WITH AUXILIARY PLUG HARNESS .......................................................................................................... 10-6
WITHOUT AUXILIARY PLUG HARNESS ................................................................................................... 10-4
DISPLAY ......................................................................................................................................................... 2-31
DOME LIGHT .................................................................................................................................................. 10-14
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-10
DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-2
E
ELECTRICAL ARRANGEMENT
→ S/N A935B01907H → S/N A935B01914H ............................................................................................ 2-4
S/N A935B01915H ↔ 10/2013 S/N A935B01908H ↔ 10/2013 ................................................................ 2-8
10/2013 → .................................................................................................................................................. 2-10
DESCRIPTION PAGE
F
FLOOR PLATES ............................................................................................................................................. 1-52
FORK POSITIONER ASSEMBLY ................................................................................................................... 10-38
FORKS ............................................................................................................................................................ 1-103
OPTIONAL .................................................................................................................................................. 1-104
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (→ S/N A271B02146H) ........................................................... 8-8
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) ........................................................... 8-12
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-38
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-12
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-18
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-44
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-36
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-14
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-34
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 10-8
FUSE PANEL ASSEMBLY .............................................................................................................................. 2-32
H
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (S/N A935B01869H →) (S/N A271B02147H →) .................... 8-26
THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N A935B01868H) .............................................................................................................................. 8-22
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N A935B01868H) .............................................................................................................................. 8-24
THREE STAGE FULL FREE LIFT - C662 - 3 RD FUNCTION HOSES (→ S/N C662B02349H)
(→ S/N A935B01868H) .............................................................................................................................. 8-48
THREE STAGE FULL FREE LIFT - C662 - 4 TH FUNCTION HOSES (→ S/N A935B01868H)
(→ S/N C662B02349H) .............................................................................................................................. 8-50
THREE STAGE FULL FREE-LIFT - C662 (S/N A935B01869H →) (S/N C662B02350H →) (→ 12/2012)
.................................................................................................................................................................... 8-54
THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ............................................................................ 8-58
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-40
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION (→ S/N C663B01671H) (→ S/N A935B01868H)
.................................................................................................................................................................... 9-18
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION (→ S/N C663B01671H) (→ S/N A935B01868H)
.................................................................................................................................................................... 9-20
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-14
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-16
TWO STAGE LMITED FREE-LIFT - C661 (→ S/N C661B01676H) .......................................................... 7-32
TWO STAGE LMITED FREE-LIFT - C661 (S/N C661B01677H →) .......................................................... 7-34
TWO-STAGE FULL FREE-LIFT - C663 (S/N A935B01869H →) (S/N C663B01672H →) ....................... 9-22
HEADER HOSE CONVERSION KITS
HOOD AND COUNTERWEIGHT COVER
LATE PRODUCTION .................................................................................................................................. 1-42
WITH RAPID CHARGE OPTION ................................................................................................................ 1-46
DESCRIPTION PAGE
HOOD AND COVERS
EARLY PRODUCTION ............................................................................................................................... 1-38
HYDRAULIC CONTROL VALVE
MANUAL - 3 AND 4 FUNCTION (S/N A935B02891K →) .......................................................................... 6-30
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-42
MANUAL ..................................................................................................................................................... 6-20
HYDRAULIC CONVERSION KITS .................................................................................................................. 11-2
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-12
HYDRAULIC HOSE CONVERSION KITS ...................................................................................................... 11-2
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES .................................................................................................................................... 6-18
STEERING .................................................................................................................................................. 6-16
SUPPLY AND RETURN .............................................................................................................................. 6-14
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ........................................................................... 6-24
HYDRAULIC MOTOR ASSEMBLY ................................................................................................................. 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP AND MOTOR MOUNTING ............................................................................................. 6-4
HYDRAULIC PUMP ASSEMBLY .................................................................................................................... 6-8
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10
I
IMPACT SENSOR ........................................................................................................................................... 10-46
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-46
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-34
INTEGRAL SIDE-SHIFT
FORK POSITIONER 907 MM - THREE STAGE FULL FREE-LIFT ............................................................ 10-34
FORK POSITIONER 977 MM - THREE STAGE FULL FREE-LIFT ............................................................ 10-36
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-40
L
LABELS
EXTERIOR .................................................................................................................................................. 1-94
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-98
INTERIOR ................................................................................................................................................... 1-96
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-26
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-48
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-36
LIGHT/ALARM ADD-ON OPTIONS KITS ....................................................................................................... 11-4
LIGHTS
WITH STANDARD OVERHEAD GUARD ................................................................................................... 2-44
LOAD BACKREST EXTENSION ..................................................................................................................... 1-100
DESCRIPTION PAGE
M
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-6
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-34
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-28
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-16
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-40
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-8
TWO STAGE FULL FREE LIFT - A272 ...................................................................................................... 9-30
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-10
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-32
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
.................................................................................................................................................................... 8-2
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
.................................................................................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
.................................................................................................................................................................... 8-30
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
.................................................................................................................................................................... 8-32
TWO STAGE FULL FREE LIFT - C663 (→ S/N C663B01671H) ............................................................... 9-2
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-4
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-26
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-2
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-6
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01676H) ......................................................... 7-18
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01677H →) ......................................................... 7-22
MASTER CYLINDER ...................................................................................................................................... 5-4
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-38
4 FUNCTION ............................................................................................................................................... 2-40
MIRROR
CONVEX REAR VIEW ................................................................................................................................ 10-16
DUAL REAR VIEW ...................................................................................................................................... 10-18
MISCELLANEOUS ADD-ON OPTION KITS ................................................................................................... 11-4
O
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-38
OVERHEAD GUARD
→ S/N A935B02293J ................................................................................................................................. 1-80
S/N A935B02294J → ................................................................................................................................. 1-82
P
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
DESCRIPTION PAGE
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-40
R
REAR REFLECTORS AND TAIL LIGHTS ...................................................................................................... 10-10
REVERSE HANDLE ........................................................................................................................................ 10-20
S
SEAT
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ................................................................................... 1-60
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 .................................................................................. 1-64
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-54
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-58
SIDE PANELS ................................................................................................................................................. 1-50
STATIC STRAP ............................................................................................................................................... 1-102
STEER AXLE ASSEMBLY .............................................................................................................................. 4-6
STEER AXLE MOUNTING .............................................................................................................................. 4-4
STEER TIRE AND WHEEL ASSEMBLY ......................................................................................................... 4-2
STEERING ACCUMULATOR ......................................................................................................................... 4-8
STEERING COLUMN ASSEMBLY
FIXED - =>10/2013 ..................................................................................................................................... 4-14
FIXED - 10/2013=> ..................................................................................................................................... 4-16
TELESCOPIC - =>10/2013 ......................................................................................................................... 4-18
TELESCOPIC - 10/2013=> ......................................................................................................................... 4-19
STEERING HAND PUMP ASSEMBLY ........................................................................................................... 4-10
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-12
TELESCOPIC .............................................................................................................................................. 4-13
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 10-12
T
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-50
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-39
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-52
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-54
TILT SENSOR GROUP ................................................................................................................................... 2-36
TRACTION MOTOR ASSEMBLY ................................................................................................................... 3-8
TRANSMISSION
COVER AND BRAKE DISCS ...................................................................................................................... 3-4
HOUSING .................................................................................................................................................... 3-6
W
WIRE HARNESS
12 VOLT OUTLET (→ PENDING PER ECN 13416125) ........................................................................... 2-108
12 VOLT OUTLET (PENDING PER ECN 13416125 →) ........................................................................... 2-110
AUXILIARY PLUG ....................................................................................................................................... 2-113
CAB ACCESSORY ..................................................................................................................................... 2-115
CAB ACCESSORY - ALTERNATE PART .................................................................................................. 2-116
DESCRIPTION PAGE
DC/DC CONVERTER ................................................................................................................................. 2-112
HEATER ...................................................................................................................................................... 2-100
HYDRAULIC FLUID LEVEL AND PRESSURE ........................................................................................... 2-118
LIGHTS WITH OVERHEAD GUARD (→ 10/2013) .................................................................................... 2-119
LIGHTS WITH OVERHEAD GUARD (10/2013 →) .................................................................................... 2-122
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (→ S/N A935B01907H) .................................... 2-52
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (→ S/N A935B01907H) .................................... 2-56
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (S/N A935B01908H →) .................................... 2-60
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (S/N A935B01908H →) .................................... 2-64
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (S/N A935B03838L →)
.................................................................................................................................................................... 2-68
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (S/N A935B03838L →)
.................................................................................................................................................................... 2-72
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (→ S/N A935B01914H) ...................................... 2-76
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (→ S/N A935B01914H) ...................................... 2-80
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (S/N A935B01915H →) ...................................... 2-84
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (S/N A935B01908H →) ...................................... 2-88
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (S/N A935B03838L →)
.................................................................................................................................................................... 2-92
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (S/N A935B03838L →)
.................................................................................................................................................................... 2-96
MANUAL HYDRAULICS ............................................................................................................................. 2-105
MANUAL INTERLOCK ................................................................................................................................ 2-104
REAR WIPER .............................................................................................................................................. 2-114
RH LIGHT WITH FREEZER DISPLAY (→ 10/2013) ................................................................................. 2-48
RH LIGHT WITH FREEZER DISPLAY - FREEZER OPTION (10/2013 →) ............................................... 2-50
RH LIGHT WITH STANDARD DISPLAY (→ 10/2013) .............................................................................. 2-46
RH LIGHT WITH STANDARD DISPLAY - STANDARD OPTION (10/2013 →) ......................................... 2-47
STEER COLUMN ........................................................................................................................................ 2-107
SYNCHRONOUS STEERING ..................................................................................................................... 2-106
TURN SIGNAL ............................................................................................................................................ 2-102
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE A935
12/2013 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
SECTION 1
FRAME
DESCRIPTION PAGE
OVERHEAD GUARD
→ S/N A935B02293J ................................................................................................................................. 1-80
S/N A935B02294J → ................................................................................................................................. 1-82
SEAT
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ................................................................................... 1-60
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 .................................................................................. 1-64
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-54
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-58
SIDE PANELS ................................................................................................................................................. 1-50
STATIC STRAP ............................................................................................................................................... 1-102
NOTES
CAB ASSEMBLY
WITH PVC DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1662391 Kit-Front Screen (Front Panel Assembly) (FFigure 1-9).................. 1 1 1
2 1661959 Kit-Top Screen (FFigure 1-10)......................................................... 1 .. ..
2 1661960 Kit-Top Screen (FFigure 1-10)......................................................... .. 1 ..
2 1661961 Kit-Top Screen (FFigure 1-10)......................................................... .. .. 1
3 2107017 PVC Door Assembly (FFigure 1-2).................................................. 1 .. ..
3 2107018 PVC Door Assembly (FFigure 1-2).................................................. .. 1 ..
3 2107019 PVC Door Assembly (FFigure 1-2).................................................. .. .. 1
4 1661962 Kit-Rear Screen (Standard Hood) (FFigure 1-12)............................ 1 1 1
4 1661963 Kit-Rear Screen (Low Hood) (FFigure 1-12).................................... 1 1 1
5 2107023 Kit-Window Washer (FFigure 1-13).................................................. 1 1 1
6 2107020 Headliner (FFigure 1-14).................................................................. 1 .. ..
6 2107021 Headliner (FFigure 1-14).................................................................. .. 1 ..
6 2107022 Headliner (FFigure 1-14).................................................................. .. .. 1
CAB
PVC DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
2107017 PVC Door Assembly .......................................................................... 1 .. ..
2107018 PVC Door Assembly .......................................................................... .. 1 ..
2107019 PVC Door Assembly .......................................................................... .. .. 1
1 4001966 Door Pvc (LH) ............................................................................... 1 .. ..
1 4001978 Door Pvc (LH) ............................................................................... .. 1 ..
1 4001983 Door Pvc (LH) ............................................................................... .. .. 1
2 4001967 Door Pvc (RH) ............................................................................... 1 .. ..
2 4001979 Door Pvc (RH) ............................................................................... .. 1 ..
2 4001984 Door Pvc (RH) ............................................................................... .. .. 1
3 4001971 Channel ......................................................................................... 1 1 1
4 4001970 Channel ......................................................................................... 1 .. ..
4 4001980 Channel ......................................................................................... .. 1 ..
4 4001985 Channel ......................................................................................... .. .. 1
5 4001969 Channel ......................................................................................... 1 1 1
6 4001975 Channel ......................................................................................... 1 1 1
7 4001974 Channel ......................................................................................... 1 .. ..
7 4001982 Channel ......................................................................................... .. 1 ..
7 4001987 Channel ......................................................................................... .. .. 1
8 4001973 Channel ......................................................................................... 1 .. ..
8 4001981 Channel ......................................................................................... .. 1 ..
8 4001986 Channel ......................................................................................... .. .. 1
9 4001972 Channel ......................................................................................... 1 1 1
10 4001968 Plate .............................................................................................. 1 1 1
11 2109965 Capscrew .......................................................................................... 19 19 19
a 4001977 Tape .................................................................................................. AR AR AR
4000295 Kit (Door Mounting) ........................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated
CAB ASSEMBLY
FULL STEEL CAB
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1662391 Kit-Front Screen (Front Panel Assembly) (FFigure 1-9).................. 1 1 1
2 1661959 Kit-Top Screen .................................................................................. 1 .. ..
2 1661960 Kit-Top Screen .................................................................................. .. 1 ..
2 1661961 Kit-Top Screen .................................................................................. .. .. 1
3 1661964 Kit-Door (FFigure 1-4)...................................................................... 2 .. ..
3 1661965 Kit-Door (FFigure 1-4)...................................................................... .. 2 ..
3 1661967 Kit-Door (FFigure 1-4)...................................................................... .. .. 2
4 1661962 Kit-Rear Screen (Standard Hood) (FFigure 1-12)............................ 1 1 1
4 1661963 Kit-Rear Screen (Low Hood) (FFigure 1-12).................................... 1 1 1
5 2107023 Kit-Window Washer (FFigure 1-13).................................................. 1 1 1
6 2107020 Headliner (FFigure 1-14).................................................................. 1 .. ..
6 2107021 Headliner (FFigure 1-14).................................................................. .. 1 ..
6 2107022 Headliner (FFigure 1-14).................................................................. .. .. 1
CAB
STEEL DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1661964 Kit-Door ............................................................................................. 1 .. ..
1661965 Kit-Door ............................................................................................. .. 1 ..
1661967 Kit-Door ............................................................................................. .. .. 1
1 1662383 Cab (Door Assembly) (LH Assembly) (FFigure 1-6).................... 1 .. ..
1 1662385 Door (LH Assembly) (FFigure 1-6)............................................... .. 1 ..
1 1662387 Door (LH Assembly) (FFigure 1-6)............................................... .. .. 1
2 1662384 Door (RH Assembly) (FFigure 1-5).............................................. 1 .. ..
2 1662386 Door (RH Assembly) (FFigure 1-5).............................................. .. 1 ..
2 1662388 Door (RH Assembly) (FFigure 1-5).............................................. .. .. 1
3 1703724 Gas Spring (LH) ............................................................................ 1 1 1
3 1703725 Gas Spring (RH) ............................................................................ 1 1 1
4 1694706 Bracket (Gas Spring) ..................................................................... 2 2 2
5 320156 Washer .......................................................................................... 4 4 4
6 1504955 Bolt ................................................................................................ 2 2 2
7 320158 Washer .......................................................................................... 6 6 6
8 1694703 Bracket (LH) .................................................................................. 1 1 1
8 1694704 Bracket (RH) ................................................................................. 1 1 1
9 1504954 Guard ............................................................................................ 2 2 2
10 1504953 Block (Tapped) .............................................................................. 2 2 2
11 1703728 Mounting Plate .............................................................................. 4 4 4
12 1468312 Washer .......................................................................................... 4 4 4
13 1703727 Hinge ............................................................................................. 4 4 4
14 2109744 Capscrew .......................................................................................... 20 20 20
15 1531557 Insert ................................................................................................. 18 18 18
16 2109743 Capscrew .......................................................................................... 8 8 8
17 1531558 Insert ................................................................................................. 2 2 2
18 4604314 Capscrew .......................................................................................... 4 4 4
19 ..... Bracket .............................................................................................. 1 1 1
2064554 Loctite ................................................................................................ AR AR AR
4000294 Kit (Door Mounting) ........................................................................... 1 1 1
CAB
STEEL DOOR ASSEMBLY – RIGHT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1662384 Door ................................................................................................... 1 .. ..
1662386 Door ................................................................................................... .. 1 ..
1662388 Door ................................................................................................... .. .. 1
1 1708242 Door .............................................................................................. 1 .. ..
1 1708239 Door .............................................................................................. .. 1 ..
1 1708230 Door .............................................................................................. .. .. 1
2 1708243 Sliding Window Assembly (FFigure 1-7)...................................... 1 .. ..
2 1708240 Sliding Window Assembly (FFigure 1-7)...................................... .. 1 ..
2 1708231 Sliding Window Assembly (FFigure 1-7)...................................... .. .. 1
3 1558294 Seal (4 meters) .............................................................................. AR AR AR
4 1515337 Seal ............................................................................................... AR AR AR
5 1695059 Grip ............................................................................................... 1 1 1
6 221982 Spring Pin ...................................................................................... 1 1 1
6 4004139 Seal ............................................................................................... 1 1 1
7 320156 Washer .......................................................................................... 3 3 3
8 302047 Screw ............................................................................................ 3 3 3
9 1708221 Screw ............................................................................................ 1 1 1
10 1695061 Plate .............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558301 Latch ............................................................................................. 1 1 1
13 1708238 Plate .............................................................................................. 1 1 1
14 1558055 Washer .......................................................................................... 6 6 6
15 2046866 Capscrew ...................................................................................... 6 6 6
16 1708237 Plate .............................................................................................. 1 1 1
17 1708233 Lever ............................................................................................. 1 1 1
18 1492221 Nut ................................................................................................. 1 1 1
19 1598410 Lever ............................................................................................. 1 1 1
20 1708244 Door Panel .................................................................................... 1 .. ..
20 1708241 Enclosure ...................................................................................... .. 1 ..
20 1708232 Cover ............................................................................................. .. .. 1
21 1598389 Fastener ........................................................................................ 7 7 7
22 1598406
4070545 Handle ........................................................................................... 1 1 1
23 1598399 Screw ............................................................................................ 4 4 4
24 1708235 Cover ............................................................................................. 1 1 1
25 1468319 Screw ............................................................................................ 6 6 6
26 1708236 Clamp ............................................................................................ 1 1 1
27 1708234 Seal ............................................................................................... AR AR AR
a 1593629 Key (For Cab Door Grip) ................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated
CAB
STEEL DOOR ASSEMBLY – LEFT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1662383 Cab (Door Assembly) ........................................................................ 1 .. ..
1662385 Door ................................................................................................... .. 1 ..
1662387 Door ................................................................................................... .. .. 1
1 1515337 Seal ............................................................................................... AR AR AR
2 1708226 Sliding Window (FFigure 1-8)...................................................... 1 .. ..
2 1708217 Sliding Window (FFigure 1-8)...................................................... .. 1 ..
2 1708223 Sliding Window (FFigure 1-8)...................................................... .. .. 1
3 1708225 Door .............................................................................................. 1 .. ..
3 1708228 Door .............................................................................................. .. 1 ..
3 1708229 Door .............................................................................................. .. .. 1
4 1558294 Seal ............................................................................................... 1 1 1
5 1708218 Screen ........................................................................................... 1 1 1
6 1695059 Grip ............................................................................................... 1 1 1
7 4004139 Seal ............................................................................................... 1 1 1
8 1708227 Cover ............................................................................................. 1 .. ..
8 1708219 Cover ............................................................................................. .. 1 ..
8 1708224 Cover ............................................................................................. .. .. 1
9 1708221 Screw ............................................................................................ 1 1 1
10 1558446 Latch ............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558302 Plate .............................................................................................. 1 1 1
13 1489751 Cover ............................................................................................. 1 1 1
13 4004140 Lockplate (Alternate Part) ............................................................. 1 1 1
14 1558303 Washer .......................................................................................... 1 1 1
15 1468311 Screw ............................................................................................ 1 1 1
16 1695066 Screw ............................................................................................ 1 1 1
17 1695065 Washer .......................................................................................... 1 1 1
18 1695064 Door Handle .................................................................................. 1 1 1
19 1598389 Fastener ........................................................................................ 7 7 7
20 1695063 Tube .............................................................................................. 1 1 1
21 320156 Washer .......................................................................................... 3 3 3
22 1506668 Screw ............................................................................................ 3 3 3
23 1558305 Lock ............................................................................................... 1 1 1
24 1695061 Plate .............................................................................................. 1 1 1
25 1695067 Rod ................................................................................................ 1 1 1
a 1593629 Key (For Cab Door Grip) ................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated
CAB
WINDOW – STEEL DOOR, RIGHT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1708243 Sliding Window Assembly ................................................................. 1 .. ..
1708240 Sliding Window Assembly ................................................................. .. 1 ..
1708231 Sliding Window Assembly ................................................................. .. .. 1
1 4009571 Window Frame .............................................................................. 1 .. ..
1 4009564 Window Frame .............................................................................. .. 1 ..
1 4006915 Window Frame .............................................................................. .. .. 1
2 4009779 Clip ................................................................................................ 6 6 6
3 4009783 Seal ............................................................................................... AR AR AR
4 1644804 Seal ............................................................................................... AR AR AR
5 4009573 Sliding Window .............................................................................. 1 .. ..
5 4009566 Sliding Window .............................................................................. .. 1 ..
5 4007890 Sliding Window .............................................................................. .. .. 1
6 4009780 Latch ............................................................................................. 1 1 1
7 4009567 Seal ............................................................................................... 1 1 1
8 4009572 Sliding Window .............................................................................. 1 .. ..
8 4009565 Sliding Window .............................................................................. .. 1 ..
8 4006916 Sliding Window .............................................................................. .. .. 1
9 1653969
4013559 Latch ............................................................................................. 1 1 1
10 1644801
4009782 Guide ............................................................................................. 1 1 1
a 1498336 Edge Protector .............................................................................. AR AR AR
a 1641640 Strip Seal ....................................................................................... AR AR AR
FOOTNOTES:
a Not Illustrated
CAB
WINDOW – STEEL DOOR, LEFT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1708226 Sliding Window (Assembly) ............................................................... 1 .. ..
1708217 Sliding Window (Assembly) ............................................................... .. 1 ..
1708223 Sliding Window (Assembly) ............................................................... .. .. 1
1 1644804 Seal ............................................................................................... AR AR AR
2 4009783 Seal ............................................................................................... AR AR AR
3 1641640 Strip Seal ....................................................................................... AR AR AR
4 4009570 Sliding Window .............................................................................. 1 .. ..
4 4009576 Sliding Window .............................................................................. .. 1 ..
4 4006914 Sliding Window .............................................................................. .. .. 1
5 1644801
4009782 Guide ............................................................................................. 4 4 4
6 4009780 Latch ............................................................................................. 1 1 1
7 4009567 Seal ............................................................................................... 1 1 1
8 4009569 Sliding Window .............................................................................. 1 .. ..
8 4009575 Sliding Window .............................................................................. .. 1 ..
8 4006913 Sliding Window .............................................................................. .. .. 1
9 1653969
4013559 Latch ............................................................................................. 1 1 1
10 4009779 Clip ................................................................................................ 6 6 6
11 1498336 Edge Protector .............................................................................. AR AR AR
12 4009568 Window Frame .............................................................................. 1 .. ..
12 4009574 Window Frame .............................................................................. .. 1 ..
12 4006912 Window Frame .............................................................................. .. .. 1
CAB
FRONT PANEL ASSEMBLY
CAB
TOP PANEL ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1661959 Kit-Top Screen .................................................................................. 1 .. ..
1661960 Kit-Top Screen .................................................................................. .. 1 ..
1661961 Kit-Top Screen .................................................................................. .. .. 1
1 1669533 Cab (Rear Top Assembly) ............................................................. 1 .. ..
1 1669535 Cab (Rear Top Assembly) ............................................................. .. 1 ..
1 1669537 Cab (Rear Top Assembly) ............................................................. .. .. 1
2 1708214 Roof Panel ................................................................................ 1 1 1
2 1708215 Roof Panel ................................................................................ 1 .. 1
2 1708212 Roof Panel ................................................................................ 1 1 1
3 1708213 Flap ........................................................................................... 1 1 1
4 292500 Capscrew .................................................................................. 4 4 4
5 320156 Washer ..................................................................................... 4 4 4
6 136687 Nut ............................................................................................ 4 4 4
7 4010849 Screen (Small Glass) ................................................................ 1 1 1
8 1703718 Screen ........................................................................................... 1 .. ..
8 1703720 Screen ........................................................................................... .. 1 ..
8 1703721 Screen ........................................................................................... .. .. 1
9 4604314 Capscrew .......................................................................................... 4 4 4
10 1307884
1514429 Nut ..................................................................................................... 4 4 4
11 1699334 Cap .................................................................................................... 4 4 4
a 1706046 Adhesive ............................................................................................ 1 1 1
a 1706047 Activator ............................................................................................ AR AR AR
a 1706048 Primer ................................................................................................ AR AR AR
a 1703719 Shim .............................................................................................. 2 2 2
4000288 Kit (Top Screen Mounting) ................................................................ 1 1 1
4000296 Kit (Roof Liner Mounting) .................................................................. 1 1 1
FOOTNOTES:
a Not Illustrated
CAB
REAR PANEL AND WIPER ATTACHMENT
CAB
REAR PANEL ASSEMBLY
FOOTNOTES:
a For Edge Protector (Low Hood Option Only) b Not Illustrated
CAB
FRONT WIPER ASSEMBLY
CAB
HEADLINER ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
2107020 Headliner ........................................................................................... 1 .. ..
2107021 Headliner ........................................................................................... .. 1 ..
2107022 Headliner ........................................................................................... .. .. 1
1 1703744 Headliner ....................................................................................... 1 .. ..
1 1703743 Headliner ....................................................................................... .. 1 ..
1 1703732 Headliner ....................................................................................... .. .. 1
2 1703733 Bracket .......................................................................................... 1 1 1
3 1703734 Bracket .......................................................................................... 1 1 1
4 1703735 Clamp ............................................................................................ 1 1 1
5 1598421 Cover (Speaker) ............................................................................ 2 2 2
6 1703737 Screw ............................................................................................ 8 8 8
7 1623393 Capscrew ...................................................................................... 7 7 7
8 1571628 Cover ............................................................................................. 1 1 1
9 1703741 Bracket .......................................................................................... 1 1 1
10 1703742 Screw ............................................................................................ 2 2 2
11 1558055 Washer .......................................................................................... 2 2 2
12 1694618 Screw ................................................................................................ 2 2 2
13 2111852 Dome Light ........................................................................................ 1 1 1
14 4604314 Capscrew .......................................................................................... 7 7 7
4000298 Kit (Dome Light) ................................................................................ 1 1 1
CAB
HEATER
FOOTNOTES:
a Not Illustrated
CAB
HEATER ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
HEATER ASSEMBLY – ALTERNATE HEATER
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
SIDE PANELS
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1698875 Bumper .............................................................................................. 6 6 6
2 296360 Washer .............................................................................................. 6 6 6
3 296418 Washer .............................................................................................. 6 6 6
4 296163 Capscrew .......................................................................................... 6 6 6
5 1527882 Capscrew .......................................................................................... 2 2 2
6 1657419 Tube .................................................................................................. 2 2 2
7 320158 Washer .............................................................................................. 6 6 6
8 302400 Nut ..................................................................................................... 2 2 2
9 a 1671193 Side Panel (LH) (WB1) ...................................................................... 1 .. ..
9 a 1671199 Side Panel (RH) (WB1) ..................................................................... 1 .. ..
9 a 1671194 LH Side Panel (LH) (WB2) ................................................................ .. 1 ..
9 a 1671200 RH Side Panel (RH) (WB2) ............................................................... .. 1 ..
9 a 1671195 Side Panel (LH) (WB3) ...................................................................... .. .. 1
9 a 1671201 Side Panel (RH) (WB3) ..................................................................... .. .. 1
9 1669558 Side Panel (LH) (Low Hood WB1) ..................................................... 1 .. ..
9 1671196 Side Panel (RH) (Low Hood WB1) .................................................... 1 .. ..
9 1669559 Side Panel (LH) (Low Hood WB2) ..................................................... .. 1 ..
9 1671197 Side Panel (RH) (Low Hood WB2) .................................................... .. 1 ..
9 1669560 Side Panel (LH) (Low Hood WB3) ..................................................... .. .. 1
9 1671198 Side Panel (RH) (Low Hood WB3) .................................................... .. .. 1
9 a 4053035 Side Panel (LH) (WB1) (Rapid Charge) ............................................ 1 .. ..
9 a 4053036 Side Panel (RH) (WB1) (Rapid Charge) ............................................ 1 .. ..
9 a 4053037 Side Panel (LH) (WB2) (Rapid Charge) ............................................ .. 1 ..
9 a 4053038 Side Panel (RH) (WB2) (Rapid Charge) ............................................ .. 1 ..
9 a 4053039 Side Panel (LH) (WB3) (Rapid Charge) ............................................ .. .. 1
9 a 4053040 Side Panel (RH) (WB3) (Rapid Charge) ............................................ .. .. 1
9 4053041 Side Panel (LH) (Low Hood WB1) (Rapid Charge) ........................... 1 .. ..
9 4053042 Side Panel (RH) (Low Hood WB1) (Rapid Charge) .......................... 1 .. ..
9 4053043 Side Panel (LH) (Low Hood WB2) (Rapid Charge) ........................... .. 1 ..
9 4053044 Side Panel (RH) (Low Hood WB2) (Rapid Charge) .......................... .. 1 ..
9 4053045 Side Panel (LH) (Low Hood WB3) (Rapid Charge) ........................... .. .. 1
9 4053046 Side Panel (RH) (Low Hood WB3) (Rapid Charge) .......................... .. .. 1
10 1307884
1514429 Nut ................................................................................................. 4 4 4
11 1706062 Isolator .......................................................................................... 2 2 2
12 1669557 Clip (Side Panel) ........................................................................... 2 2 2
13 1672827 Pin ..................................................................................................... 2 2 2
14 287851 Capscrew .......................................................................................... 2 2 2
FOOTNOTES:
a With Side Battery Extraction
FLOOR PLATES
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 1678050 Floorplate ................................................................................................... 1 1
2 a 1678051 Floorplate (Standard Height) ...................................................................... 1 ..
2 d 4001351 Floorplate (Standard Height) ...................................................................... 1 ..
2 a 1678052 Floorplate (Standard Height) ...................................................................... .. 1
2 d 4001352 Floorplate (Standard Height) ...................................................................... .. 1
2 a 1678053 Floorplate (Low Height) .............................................................................. 1 ..
2 d 4001353 Floorplate (Low Height) .............................................................................. 1 ..
2 a 1678054 Floorplate (Low Height) .............................................................................. .. 1
2 d 4001354 Floorplate (Low Height) .............................................................................. .. 1
3 1678055 Floorplate (Standard Step) ......................................................................... 1 1
3 1678056 Floorplate (Low Step) ................................................................................. 1 1
4 1678057 Floorplate (Extension-Standard Height) ..................................................... 1 1
5 375629 Washer ....................................................................................................... 6 6
6 2048064 Capscrew ................................................................................................... 3 3
7 313828 Nut .............................................................................................................. 3 3
8 a 2107568 Floormat ..................................................................................................... 1 ..
8 c 4600369 Floormat ..................................................................................................... 1 ..
8 e 4605965 Floormat ..................................................................................................... 1 ..
8 a 2107567 Floormat ..................................................................................................... .. 1
8 b 4600370 Floormat ..................................................................................................... .. 1
8 f 4605966 Floormat ..................................................................................................... .. 1
9 4003897 Liner ........................................................................................................... 1 1
10 4003899 Liner ........................................................................................................... 1 1
11 4003898 Liner ........................................................................................................... .. 1
FOOTNOTES:
a → S/N A935B01857H d S/N A935B01858H →
b S/N A935B01857H ↔ S/N A935B02040H e S/N A935B01999H →
c S/N A935B01858H ↔ S/N A935B01998H f S/N A935B02041H →
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
2101602 Seat-Full Suspension (Vinyl-Maximum Travel) .......................................... 1 1
2101603 Seat-Full Suspension (Cloth-Maximum Travel) ......................................... 1 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ........................................................ 1 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ....................................................... 1 1
1 b 1703903 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 b 1703900 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 b 1703901 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 b 1703898 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 1584643 Screw ............................................................................................ 2 2
3 b 1703902 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 b 1703899 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 1637285 Spring ............................................................................................ 2 2
3 1513089 Cotter Pin (Hair) ............................................................................ 2 2
4 b 1703892 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
4 ..... U-Joint ............................................................................................... 1 1
5 b 1703894 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 1703893 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 b 1703904 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 1367150 Nut ..................................................................................................... 4 4
7 2099947 Armrest (Left-Hand Side) ........................................................................... 1 1
8 f 1512536 Washer ....................................................................................................... 2 1
9 f 18735 Screw ......................................................................................................... 2 1
10 e 19901 Roll Pin ....................................................................................................... 1 1
11 e 221353 Locknut ....................................................................................................... 2 2
12 e 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
13 e 15177 Washer ....................................................................................................... 3 3
14 e 1581852 Washer ....................................................................................................... 3 3
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
15 e 16375 Capscrew ................................................................................................... 2 1
15 e 18562 Capscrew ................................................................................................... .. 1
16 c 18462 Capscrew ................................................................................................... 2 1
17 c 18471 Capscrew ................................................................................................... 2 1
18 c 1512544 Block .......................................................................................................... 2 1
18 c 4007318 Spacer (Alternate Part) .............................................................................. 2 1
19 4004912 Plate (Maxium Travel Mounting) ................................................................ 2 2
20 1583611 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
21 c 169874 Nut .............................................................................................................. 4 2
22 1695690 Bracket ....................................................................................................... 1 ..
23 2099949 Armrest (Right-Hand Side) ......................................................................... 1 ..
24 1673605 Wire Harness (MLM Jumper) ..................................................................... .. 1
24 1673607 Wire Harness (MLM Jumper) ..................................................................... 1 ..
25 1402815 Clip ............................................................................................................. 1 1
26 129563 Strap Clamp ............................................................................................... 1 1
27 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
28 1694830 Capscrew ................................................................................................... 2 2
29 296357 Washer ....................................................................................................... 2 2
30 137852 Strap Clamp ............................................................................................... 1 1
31 2107319 Grommet .................................................................................................... 1 1
d 1703895 Kit-Service Internal Tether-80 MM Travel (Maxium Travel) ....................... 1 1
d 1703896 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
ad 4036587 Kit Swivel Set ............................................................................................. 1 1
ad 4036586 Kit -Non-Swivel Set .................................................................................... 1 1
d 2099950 Seat Cover (Right-Hand Side) ................................................................... 1 ..
de 1694700 Spacer (Seat Belt) ...................................................................................... .. 1
bd 1563208 Sensor (Operator Presence) ...................................................................... 1 1
bd 4013095 Wire Harness ............................................................................................. 1 1
bd 1470155 Information Case (Kit) ................................................................................ 1 1
d 1482925 Plate (Book Box) .................................................................................... 1 1
d 1482948 Box (Book) ............................................................................................. 1 1
d 1482950 Cover ..................................................................................................... 1 1
d 1482949 Screw ..................................................................................................... 4 4
dg 114312 Strap Clamp ............................................................................................... 1 1
dh 137852 Strap Clamp ............................................................................................... 2 2
FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on e Seat Belt Mounting
Sheet 2 f Upper Armrest Mounting
b Included with Seat g → 10/2013
c Lower Armrest Mounting h 10/2013 →
d Not Illustrated
NOTES
SEATS
FULL SUSPENSION – SHEET 2 OF 2
FOOTNOTES:
a Included with Seat and Non Swivel/Swivel Sets
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 1 0F 2
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 1 0F 2
FOOTNOTES:
a Kit included Tether and Recliner Kit from Sheet 2 b Not Illustrated
of 2 Also
NOTES
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 2 OF 2
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a S/N A935B02301J →
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 1666527 Counterweight ..................................................................................................... 1
2 296431 Washer ............................................................................................................... 6
3 293706 Capscrew ............................................................................................................ 2
4 293712 Capscrew ............................................................................................................ 2
5 292659 Nut ...................................................................................................................... 2
a 2311349 Shim .................................................................................................................... 4
FOOTNOTES:
a Not Illustrated
OVERHEAD GUARD
(→ S/N A935B02293J)
FOOTNOTES:
a Not Illustrated
OVERHEAD GUARD
(S/N A935B02294J →)
KEY:
A: With Cab
B: Without Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 4026120 Overhead Guard (Standard) (546 mm Batttery Compartment) .................. 1 1
1 4026121 Overhead Guard (Standard) (642 mm Battery Compartment) ................... 1 1
1 4026122 Overhead Guard (Standard) (750 mm Battery Compartment) ................... 1 1
1 1337087 Flange .................................................................................................... 6 6
2 1398009 Plug ............................................................................................................ 2 2
3 1698799 Plug (Yellow) (6.75 mm) ............................................................................. 4 4
4 1698800 Plug (Yellow) (10.0 mm) ............................................................................. 2 8
5 2070996 Grommet .................................................................................................... 3 3
6 1698801 Plug (Yellow) (13.5 mm) ............................................................................. 2 15
7 1583945 Capscrew ................................................................................................... 2 2
8 4026997 Spacer ........................................................................................................ 2 2
9 4027313 Spacer ........................................................................................................ 2 2
10 4026873 Mount ......................................................................................................... 2 2
11 1528889 Capscrew ................................................................................................... 4 4
12 1527881 Capscrew ................................................................................................... 2 2
13 1676884 Handle ........................................................................................................ 1 1
14 1531557 Insert .......................................................................................................... 2 2
15 2109933 Plug ............................................................................................................ .. 2
16 1698802 Plug ............................................................................................................ .. 16
a 1702413 Plug (Yellow) (23.0 mm) ............................................................................. 2 2
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a J1.6/J1.8XN c Not Illustrated
b J2.0XN
FOOTNOTES:
a Model: 2.0XN c Not Illustrated
b Model: J1.6-1.8XN
FOOTNOTES:
a Model: 1.6-1.8XN b Model: 2.0XN
BATTERY RETENTION
(→ S/N A935B02293J)
BATTERY RETENTION
(S/N A935B02294J →)
LABELS
EXTERIOR
LABELS
INTERIOR
LABELS
HYDRAULIC CONTROL FUNCTIONS
KEY:
A: 80 mm x 40 mm
B: 100 mm x 40 mm
C: 100 mm x 35 mm
QTY
ITEM PART NO. DESCRIPTION A B C
1 1327021 Fork (1000 mm) ................................................................................. 2 .. ..
1 1333043 Fork (1000 mm) ................................................................................. .. 2 ..
1 2785646 Fork (1000 mm) ................................................................................. .. .. 2
1 1327022 Fork (1100 mm) ................................................................................. 2 .. ..
1 1333044 Fork (1100 mm) ................................................................................. .. 2 ..
1 2050926 Fork (1100 mm) ................................................................................. .. .. 2
1 1327023 Fork (1200 mm) ................................................................................. 2 .. ..
1 1333045 Fork (1200 mm) ................................................................................. .. 2 ..
1 2781616 Fork (1200 mm) ................................................................................. .. .. 2
2 1523732 Knob .................................................................................................. 1 1 1
3 1523733 Pin ..................................................................................................... 1 1 1
4 1500782 Spring ................................................................................................ 1 1 1
5 1523734 Pin ..................................................................................................... 1 1 1
1523735 Kit-Latch ............................................................................................ 1 1 1
KEY:
A: 80 x 40 mm
B: 100 x 40 mm
QTY
ITEM PART NO. DESCRIPTION A B
1 1378776 Fork (1000 mm) .......................................................................................... 2 ..
1 1378777 Fork (1100 mm) .......................................................................................... 2 ..
1 1378779 Fork (1200 mm) .......................................................................................... 2 ..
1 1378793 Fork (1000 mm) .......................................................................................... .. 2
1 1378794 Fork (1100 mm) .......................................................................................... .. 2
1 1378796 Fork (1200 mm) .......................................................................................... .. 2
1 4083661 Fork (39 in.) (1000 mm) ............................................................................. 2 ..
1 4083662 Fork (1100 mm) .......................................................................................... 2 ..
1 4083664 Fork (1200 mm) .......................................................................................... 2 ..
1 4083379 Fork (1000mm) ........................................................................................... .. 2
1 4083380 Fork (1100mm) ........................................................................................... .. 2
1 4083381 Fork (1200 mm) .......................................................................................... .. 2
2 302450 Roll Pin ....................................................................................................... 1 1
2 4083647 Pin .............................................................................................................. 1 1
3 1378763 Latch .......................................................................................................... 1 1
3 4083646 Lever .......................................................................................................... 1 1
4 1378762 Spring ......................................................................................................... 1 1
4 4083648 Spring ......................................................................................................... 1 1
5 1378760 Pin .............................................................................................................. 1 1
5 4083649 Pin .............................................................................................................. 1 1
1378765 Kit-Latch (Class II) ...................................................................................... 2 2
4083888 Kit Fork Latch Mechanism (Class 2A) ........................................................ 1 1
2 ELECTRICAL SYSTEM
UNIT CODE A935
12/2013 EUROPE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ELECTRICAL ARRANGEMENT
(→ S/N A935B01907H) (→ S/N A935B01914H)
ELECTRICAL ARRANGEMENT
(→ S/N A935B01907H) (→ S/N A935B01914H)
FOOTNOTES:
a E-Hydraulics Only b Manual Hydraulic Only
NOTES
ELECTRICAL ARRANGEMENT
(S/N A935B01915H ↔ 10/2013) (S/N A935B01908H ↔ 10/2013)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
QTY
ITEM PART NO. DESCRIPTION A B
1 2111691 Wire Harness (Main) (FFigure 2-32, FFigure 2-33)................................. 1 ..
1 2111690 Wire Harness (Main) (FFigure 2-26, FFigure 2-27)................................. .. 1
2 1500912 Clip ............................................................................................................. 6 7
3 1582464 Fastener ..................................................................................................... 5 2
4 2107656 Wire Harness (Steer Column) (FFigure 2-41)........................................... 1 1
5 1554902 Screw ......................................................................................................... 2 2
6 2066643 Dc-Dc Converter (36V/48V to 12V) ............................................................ 1 1
7 1527877 Capscrew ................................................................................................... 2 2
8 1307884
1514429 Nut .............................................................................................................. 2 2
9 302020 Screw ......................................................................................................... 3 3
10 296357 Washer ....................................................................................................... 3 3
11 292667 Nut .............................................................................................................. 3 3
12 4603514 Relay (Key Switch) ..................................................................................... 1 1
13 2100367 Relay (Mini) ................................................................................................ 1 ..
14 320155 Washer ....................................................................................................... 1 ..
15 222029 Rivet ........................................................................................................... 1 2
16 1673605 Wire Harness (MLM Jumper) (FFigure 2-32, FFigure 2-33).................... 1 ..
16 1673607 Wire Harness (MLM Jumper) (FFigure 2-26, FFigure 2-27).................... .. 1
17 1695661 Grommet .................................................................................................... 1 1
18 129563 Strap Clamp ............................................................................................... 1 1
19 1509890 Clip ............................................................................................................. 1 1
20 137852 Strap Clamp ............................................................................................... 6 6
21 1586430 Nut .............................................................................................................. 1 1
22 2105928 Horn (24/48V) ............................................................................................. 1 1
23 320158 Washer ....................................................................................................... 1 1
24 1510113 Capscrew ................................................................................................... 1 1
25 a 2105365 Wire Harness (Synchronous Steering) (FFigure 2-40)............................. 1 1
26 ..... Fuse Panel Assembly (FFigure 2-14)....................................................... 1 1
b 4618988 Wire Harness (Jumper) (w/ Manual Hydraulic Option) ............................... 1 ..
FOOTNOTES:
a For use only with synchronous steering option b Not Illustrated
ELECTRICAL ARRANGEMENT
(10/2013 →)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
QTY
ITEM PART NO. DESCRIPTION A B
1 4625568 Wire Harness (Main) (FFigure 2-34, FFigure 2-35)................................. 1 ..
1 4625567 Wire Harness (Main) (FFigure 2-28, FFigure 2-29)................................. .. 1
2 1500912 Clip ............................................................................................................. 6 7
3 1582464 Fastener ..................................................................................................... 5 5
4 2107656 Wire Harness (Steer Column) (FFigure 2-41)........................................... 1 1
5 1554902 Screw ......................................................................................................... 2 2
6 2066643 Dc-Dc Converter (36V/48V to 12V) ............................................................ 1 1
7 1527877 Capscrew ................................................................................................... 2 2
8 1307884
1514429 Nut .............................................................................................................. 2 2
9 302020 Screw ......................................................................................................... 3 3
10 296357 Washer ....................................................................................................... 3 3
11 292667 Nut .............................................................................................................. 3 3
12 4603514 Relay (Key Switch) ..................................................................................... 1 1
13 2100367 Relay (Mini) ................................................................................................ .. 1
14 320155 Washer ....................................................................................................... .. 1
15 222029 Rivet ........................................................................................................... 1 2
16 1673605 Wire Harness (MLM Jumper) (FFigure 2-34)............................................ 1 ..
16 1673607 Wire Harness (MLM Jumper) (FFigure 2-28)............................................ .. 1
17 1695661 Grommet .................................................................................................... 1 1
18 129563 Strap Clamp ............................................................................................... 1 1
19 1509890 Clip ............................................................................................................. 1 1
20 137852 Strap Clamp ............................................................................................... 6 6
21 1586430 Nut .............................................................................................................. 1 1
22 2105928 Horn (24/48V) ............................................................................................. 1 1
23 320158 Washer ....................................................................................................... 1 1
24 1510113 Capscrew ................................................................................................... 1 1
25 a 2105365 Wire Harness (Synchronous Steering) (FFigure 2-40)............................. 1 1
26 ..... Fuse Panel Assembly (FFigure 2-14)....................................................... 1 1
27 1382302 Switch (Lights - High Beam) ....................................................................... 1 1
28 1382304 Switch (Rear Work Light 12V) .................................................................... 1 1
29 1527879 Capscrew ................................................................................................... 1 1
30 178119 Clamp ......................................................................................................... 1 1
31 1480237 Nut .............................................................................................................. 1 1
b 4618988 Wire Harness (Jumper) .............................................................................. 1 ..
FOOTNOTES:
a For Use Only with Synchronous Steering Option b Not Illustrated
CONTROLLERS
ITEM PART NO. DESCRIPTION QTY
1 a 2091228 Master Controller (VSM) (Standard-w/o Electro-Hydraulics) .............................. 1
1 a 2091150 Master Controller (VSM) (Premium-w/ Electro-Hydraulics) ................................ 1
2 1682693 Bracket ................................................................................................................ 1
3 1510115 Capscrew ............................................................................................................ 3
4 1510113 Capscrew ............................................................................................................ 2
5 1530243 Insert ................................................................................................................... 2
6 2101887 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 2
6 2102004 Power Cable (U) ............................................................................................. 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 2102005 Power Cable (V) ............................................................................................. 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 2102006 Power Cable (W) ............................................................................................ 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 137852 Strap Clamp ................................................................................................... 1
7 2101850 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 1
7 4007955 Boot ................................................................................................................ 1
7 2310341 Terminal ......................................................................................................... 2
8 2101851 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 1
8 4007955 Boot ................................................................................................................ 2
8 2310341 Terminal ......................................................................................................... 2
9 4016344 Fuse Panel (FFigure 2-14)................................................................................ 1
10 b 1686768 Controller And Fan Assembly (Traction) (FFigure 2-7)..................................... 2
10 e. . . . . Controller and Fan Assemby (Traction) (FFigure 2-8)....................................... 1
11 1530243 Insert ................................................................................................................... 1
12 2101852 Power Cable Assembly (Traction Motor) ............................................................ 1
12 1547837 E-Ring ............................................................................................................ 1
12 204223 Boot ................................................................................................................ 1
12 307975 Fitting .............................................................................................................. 1
13 1705384 Contactor Assembly (FFigure 2-15).................................................................. 1
14 c 1706841 Mounting Plate .................................................................................................... 1
14 d 4028470 Mounting Plate .................................................................................................... 1
14 e 4086438 Mounting Plate .................................................................................................... 1
15 1510117 Capscrew ............................................................................................................ 4
16 1530244 Insert ................................................................................................................... 4
17 b 1678431 Controller Assembly (Hoist) (FFigure 2-5)......................................................... 1
17 e 4060524 Controller Assembly (Hoist) (FFigure 2-6)......................................................... 1
18 1527879 Capscrew ............................................................................................................ 1
19 2105999 Power Cable (Hoist Controller/Pump) ................................................................. 1
19 4007955 Boot ................................................................................................................ 2
19 230132 E-Ring ............................................................................................................ 1
19 203694 E-Ring ............................................................................................................ 1
20 2108815 Power Cable (546mm Battery Compartment) ..................................................... 1
20 194368 E-Ring ............................................................................................................ 2
20 4007955 Boot ................................................................................................................ 2
20 2108817 Power Cable (642mm Battery Compartment) ..................................................... 1
20 2108819 Power Cable (750mm Battery Compartment) ..................................................... 1
20 194368 E-Ring ............................................................................................................ 2
20 4007955 Boot ................................................................................................................ 2
CONTROLLERS
ITEM PART NO. DESCRIPTION QTY
21 2108816 Power Cable (546mm Battery Compartment) ..................................................... 1
21 2108818 Power Cable (642mm Battery Compartment) ..................................................... 1
21 194368 E-Ring ............................................................................................................ 1
21 4007955 Boot ................................................................................................................ 1
21 1548177 E-Ring ............................................................................................................ 1
21 2108820 Power Cable (750mm Battery Compartment) ..................................................... 1
21 194368 E-Ring ............................................................................................................ 1
21 4007955 Boot ................................................................................................................ 1
21 1548177 E-Ring ............................................................................................................ 1
FOOTNOTES:
a Vehicle System Manager d S/N A935B02603J ↔ 10/2013
b → 10/2013 e 10/2013 →
c → S/N A935B02602J
NOTES
CONTROLLER
HOIST AND FAN ASSEMBLY (→ S/N A935B03814L)
CONTROLLER
HOIST AND FAN ASSEMBLY (S/N A935B03815L →)
CONTROLLER
TRACTION AND FAN ASSEMBLY (→ S/N A935B03814L)
CONTROLLER
TRACTION AND FAN ASSEMBLY (S/N A935B03815L →)
KEY:
A: 642 mm Battery Compartment
B: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 136687 Nut .............................................................................................................. 4 4
2 292680 Washer ....................................................................................................... 4 4
3 1694085 Battery Connector And Cable (48 Volt) ...................................................... 1 ..
3 1663633 Battery Connector .................................................................................. 1 ..
3 2311302 Terminal ................................................................................................. 1 ..
3 2308995 Terminal ................................................................................................. 1 ..
3 1672023 Battery Connector And Cable (48 Volt) ...................................................... .. 1
3 1663633 Battery Connector .................................................................................. .. 1
3 2311302 Terminal ................................................................................................. .. 1
3 2308995 Terminal ................................................................................................. .. 1
4 1682827 Bracket ....................................................................................................... 1 1
5 302055 Cross Recess Screw .................................................................................. 4 4
6 1657222 Clip ............................................................................................................. 1 1
7 1397653 Bolt ............................................................................................................. 2 2
8 1677718 Washer ....................................................................................................... 2 2
9 4082953 Bracket ....................................................................................................... 1 1
10 1531558 Insert .......................................................................................................... 2 2
11 1360386 Clamp (Double Hose) ................................................................................. 1 1
12 1581742 Capscrew ................................................................................................... 2 2
13 166285 Clamp ......................................................................................................... 1 1
14 1527880 Capscrew ................................................................................................... 1 1
KEY:
A: 642 mm Battery Compartment
B: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
a 4085362 Rubber Pad ................................................................................................ 1 1
FOOTNOTES:
a Not Illustrated
KEY:
A: 642 mm Battery Connector
B: 750 mm Battery Connector
QTY
ITEM PART NO. DESCRIPTION A B
1 302055 Cross Recess Screw .................................................................................. 3 3
2 1694085 Battery Connector And Cable (48 Volt) ...................................................... 1 ..
2 1663633 Battery Connector .................................................................................. 1 ..
2 2311302 Terminal ................................................................................................. 1 ..
2 2308995 Terminal ................................................................................................. 1 ..
2 1672023 Battery Connector And Cable (48 Volt) ...................................................... .. 1
2 1663633 Battery Connector .................................................................................. .. 1
2 2311302 Terminal ................................................................................................. .. 1
2 2308995 Terminal ................................................................................................. .. 1
3 1682826 Bracket ....................................................................................................... 1 1
4 1531001 Insert .......................................................................................................... 3 3
5 136681 Capscrew ................................................................................................... 2 2
6 166285 Clamp ......................................................................................................... 1 1
7 1527880 Capscrew ................................................................................................... 1 1
KEY:
A: 642 mm Battery Compartment
B: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
4043974 Battery Connector And Cable (Assembly) ................................................. 1 ..
4043975 Battery Connector And Cable (Assembly) ................................................. .. 1
1 4043976 Battery Connector And Cable (Negative) .............................................. 1 1
1 1697143 Plug ................................................................................................... 1 1
1 2308995 Terminal ............................................................................................ 1 1
1 2302912 Cable ................................................................................................. AR AR
1 280472 Sealant .............................................................................................. AR AR
2 4043978 Battery Connector And Cable (Positive) ................................................ 1 ..
2 4043979 Battery Connector And Cable (Positive) ................................................ .. 1
2 1697143 Plug ................................................................................................... 1 1
2 2311302 Terminal ............................................................................................ 1 1
2 280472 Sealant .............................................................................................. AR AR
3 1512440
302399 Nut ......................................................................................................... 4 4
4 320156 Washer .................................................................................................. 4 4
5 1607686 Metr Hex HD Cpscr HCE1000 ............................................................... 4 4
6 1696232 Handle ................................................................................................... 1 1
6 1696231 Handle ............................................................................................... 1 1
7 1469997 Capscrew ............................................................................................... 2 2
8 4043278 Capscrew ............................................................................................... 2 2
9 4043274 Plate ....................................................................................................... 1 1
KEY:
A: 642 mm Battery Compartment
B: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
10 1697128 Plate (Spacer) ........................................................................................ 2 2
11 4043269 Plate (Spacer) ........................................................................................ 1 1
12 4043273 Plate (Mounting) .................................................................................... 1 1
4045255 Kit ............................................................................................................... 1 1
FOOTNOTES:
a → 10/2013 b 10/2013 →
CONTACTOR
ITEM PART NO. DESCRIPTION QTY
1705384 Contactor Assembly ............................................................................................ 1
1704063 Contactor ........................................................................................................ 1
1 1314299 Screw ......................................................................................................... 2
2 1454122 End Cap ..................................................................................................... 1
3 1704887 Coil And Frame .......................................................................................... 1
4 1704892 Plunger ....................................................................................................... 1
5 1704894 Washer ....................................................................................................... 1
6 1708802 Contact ....................................................................................................... 1
7 1708803 Return Spring ............................................................................................. 1
8 1708805 Cover .......................................................................................................... 1
9 1527878 Capscrew ....................................................................................................... 2
10 1704064 Buss Bar ......................................................................................................... 1
11 388049
292682 Lockwasher .................................................................................................... 4
12 292655 Nut .................................................................................................................. 4
13 1525921 Thermistor (Assembly) ................................................................................... 1
14 1525920 E-Ring ........................................................................................................ 2
15 222522 Heat Shrink ................................................................................................ 2
16 1525922 Thermistor .................................................................................................. 2
16 4003770 Thermistor (Optional) ................................................................................. 2
17 1694943 Bracket ........................................................................................................... 1
18 296358 Washer ........................................................................................................... 2
19 302032 Screw ............................................................................................................. 2
FOOTNOTES:
a Not Illustrated
NOTES
MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108514 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108517 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108499 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108505 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2108249 Plug .................................................................................. 1 1 1 1
6 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ .. .. 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 2107320 Push Button Switch .......................................................... 1 1 1 1
13 1704528 Push Button (Position 2) ....................................................... .. .. 1 1
13 ab 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... .. .. 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not Illustrated b Plug for Use Without Push Button
MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108497 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 d 2108498 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108502 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 d 2108504 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108516 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 d 2108501 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108518 Mini-Lever Assembly ................................................................ .. .. .. 1
1 d 2108506 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2110791 Lever (Single Function) .................................................... 1 1 .. ..
5 2110792 Lever (Clamping) .............................................................. .. .. 1 1
6 e 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 2107320 Push Button Switch .......................................................... 1 1 1 1
13 d 1704528 Push Button (Position 4) ....................................................... 1 1 .. ..
13 1704528 Push Button (Position 2) ....................................................... .. .. 1 1
13 d 1704528 Push Button (Position 2 and 4) ............................................. .. .. 1 1
13 ab 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 c 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 1 ..
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 1698449 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not Illustrated d With Clamping
b Plug for Use Without Push Button e Without Clamping
c RTST With Clamping
NOTES
LIGHTS
WITH STANDARD OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated c 10/2013 →
b → 10/2013
WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY (→ 10/2013)
NOTES
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01907H)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (→ S/N A935B01914H)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (S/N A935B01915H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (S/N A935B01915H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (S/N A935B01915H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (S/N A935B01908H →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 1 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER – SHEET 2 OF 2 (S/N A935B03838L →)
NOTES
WIRE HARNESS
TURN SIGNAL
FOOTNOTES:
a Not Illustrated c With Telescopic Column
b With Fixed Column
NOTES
WIRE HARNESS
12 VOLT OUTLET (PENDING PER ECN 13416125 →)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD (10/2013 →)
NOTE: A935/K160
NOTES
3 DRIVE UNIT
UNIT CODE A935
12/2013 EUROPE
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
TRANSMISSION
COVER AND BRAKE DISCS
TRANSMISSION
HOUSING
KEY:
A: 18x7-8
B: 200/50-10
QTY
ITEM PART NO. DESCRIPTION A B
1 1657413 Drive Tire Assembly ................................................................................... 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1539638 Pneumatic Shape Solid Tire .................................................................. 1 ..
1 1656950 Drive Tire Assembly ................................................................................... .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2035605 Solid Pneumatic Tire .............................................................................. .. 1
1 1657955 Drive Tire Assembly (Non-Marking) ........................................................... 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1603499 Pneumatic Shape Solid Tire (Non Marking) .......................................... 1 ..
1 1657926 Drive Tire Assembly (Non-Marking) ........................................................... .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2083378 Solid Pneumatic Tire .............................................................................. .. 1
2 302977 Wheel Nut .................................................................................................. 10 10
4 STEERING SYSTEM
UNIT CODE A935
12/2013 EUROPE
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N A935B01789G b S/N A935B01790G →
NOTES
NOTES
FOOTNOTES:
a → 10/2013 b 10/2013 →
FOOTNOTES:
a → 10/2013 b 10/2013 →
NOTES
NOTES
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE A935
12/2013 EUROPE
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
MASTER CYLINDER ...................................................................................................................................... 5-4
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
FOOTNOTES:
a → S/N A935B03665L b S/N A935B03666L →
MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1656046 Master Cylinder (Assembly) ................................................................................ 1
1 ..... Master Cylinder .............................................................................................. 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 1556397 Boot ................................................................................................................ 1
11 1671849 Push Rod ........................................................................................................ 1
12 1671850 Nut .................................................................................................................. 1
13 1671852 Pin .................................................................................................................. 1
14 1556263
1367194 Rod End ......................................................................................................... 1
15 1556266 Washer ........................................................................................................... 1
16 1671853 Split Pin .......................................................................................................... 1
17 1671854 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
1671867 Repair Kit ........................................................................................................ 1
ACCELERATOR PEDAL
STANDARD
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → S/N A935B02132H d S/N A935B02133H →
ACCELERATOR PEDAL
MONOTROL
FOOTNOTES:
a → 10/2013 b 10/2013 →
NOTES
6 HYDRAULIC SYSTEM
UNIT CODE A935
12/2013 EUROPE
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-44
MANUAL - 3 AND 4 FUNCTION (→ S/N A935B02890K) .......................................................................... 6-26
HYDRAULIC CONTROL VALVE
MANUAL - 3 AND 4 FUNCTION (S/N A935B02891K →) .......................................................................... 6-30
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-42
MANUAL ..................................................................................................................................................... 6-20
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-12
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES .................................................................................................................................... 6-18
STEERING .................................................................................................................................................. 6-16
SUPPLY AND RETURN .............................................................................................................................. 6-14
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ........................................................................... 6-24
HYDRAULIC MOTOR ASSEMBLY ................................................................................................................. 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP AND MOTOR MOUNTING ............................................................................................. 6-4
HYDRAULIC PUMP ASSEMBLY .................................................................................................................... 6-8
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-46
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-34
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-48
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-36
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-38
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-40
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-50
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-39
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-52
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-54
FOOTNOTES:
a → 10/2013 b 10/2013 →
FOOTNOTES:
a Input Shaft Sealing Ring is not included. See Motor
for correct part.
FOOTNOTES:
a Electro-Hydraulic b Manual Hydraulic
FOOTNOTES:
a Electro Hydraulic e → PENDING PER ECN 13416125
b Manual Hydraulic f PENDING PER ECN 13416125 ↔ 10/2013
c Not Illustrated g PENDING PER ECN 13416125 →
d → 10/2013 h 10/2013 →
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Manual Lever Linkage Assembly (FFigure 6-11)...................................... .. ..
2 1694731 Handle ........................................................................................................ 1 1
3 ..... Nut .............................................................................................................. 1 1
4 1527878 Capscrew ................................................................................................... 3 3
5 1674167 Latch .......................................................................................................... 1 1
6 1674165 Pin .............................................................................................................. 2 2
7 1702735 Washer ....................................................................................................... 2 2
8 1351689 Locking Cotter Pin ...................................................................................... 2 2
9 4015304 Rubber Mount ............................................................................................ 2 2
10 1593335 Nut .............................................................................................................. 2 2
11 320158 Washer ....................................................................................................... 2 2
12 302400 Nut .............................................................................................................. 2 2
13 1388309 Strip Seal .................................................................................................... 4 4
14 1460477 Nut .............................................................................................................. 2 2
15 324972 Bracket ....................................................................................................... 2 2
16 287854 Capscrew ................................................................................................... 2 2
17 2107658 Bracket Wldmt ............................................................................................ 1 1
18 1527880 Capscrew ................................................................................................... 3 3
19 129563 Strap Clamp ............................................................................................... 1 1
20 ..... Hydraulic Control Valve Assembly (FFigure 6-12).................................... .. ..
21 1707681 Pressure Transducer .................................................................................. 1 1
22 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
23 222492 Fitting (Steering Return) ............................................................................. 1 1
23 16483 O-Ring ................................................................................................... 1 1
24 1652295 Fitting ......................................................................................................... 1 1
25 1486749 Fitting ......................................................................................................... 1 1
25 252729 O-Ring ................................................................................................... 1 1
25 16485 O-Ring ................................................................................................... 1 1
26 1487067 Fitting ......................................................................................................... 1 1
26 252729 O-Ring ................................................................................................... 1 1
26 16485 O-Ring ................................................................................................... 1 1
27 1486773 Fitting ......................................................................................................... 1 1
27 252729 O-Ring ................................................................................................... 2 2
28 1486738 Fitting ......................................................................................................... 2 2
28 1527813 O-Ring ................................................................................................... 1 1
28 16483 O-Ring ................................................................................................... 1 1
29 b 893841 Fitting ......................................................................................................... 1 1
30 1487063 Fitting (Steering Supply) ............................................................................. 2 4
30 265787 O-Ring ................................................................................................... 1 1
30 16483 O-Ring ................................................................................................... 1 1
31 1473895 Fitting ......................................................................................................... 2 4
32 1704570 Check Valve ............................................................................................... 1 1
33 296151 Capscrew ................................................................................................... 6 6
34 2105525
4601702 Cover .......................................................................................................... 1 1
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
35 2105488
4612820 Cover .......................................................................................................... 1 1
36 1530243 Insert .......................................................................................................... 1 1
37 1661053 Screw ......................................................................................................... 1 1
a 360387 Loctite ......................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated b → 10/2011
NOTES
FOOTNOTES:
a With Directional Control/With Clamping c → S/N A935B02190J
b Without Directional Control/Without Clamping d S/N A935B02191J →
CONTROL VALVE
MANUAL – 3 AND 4 FUNCTION (→ S/N A935B02890K)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
c 2094688 Hydraulic Control Valve Assembly (w/o Clamping) .................................... 1 ..
d 2094689 Hydraulic Control Valve Assembly (w/o Clamping) .................................... .. 1
f 4600578 Hydraulic Control Valve Assembly (w/o Clamping) .................................... 1 ..
g 4600579 Hydraulic Control Valve Assembly (w/o Clamping) .................................... .. 1
e 2098771 Hydraulic Control Valve Assembly ............................................................. .. 1
h 4600581 Hydraulic Control Valve Assembly (w/ Clamping) ...................................... .. 1
1 1701861 Valve Section (Outlet) (FFigure 6-16)................................................... 1 1
2 1701855 Spool (Solenoid) .................................................................................... 2 2
3 1701859 Valve Section (Aux 1) (FFigure 6-15)................................................... 1 2
4 4027841
4022029 Valve Section (Tilt) (FFigure 6-15)....................................................... 1 1
4 4027841
4022029 Valve Section (Alternate Part) ............................................................... 1 1
5 1701857 Valve Section (Lift) (FFigure 6-15)....................................................... 1 1
6 1701854 Lowering Control Valve .......................................................................... 1 1
7 1701853 Relief Valve ............................................................................................ 1 1
8 1701849 Kit-Tie Rod (Tie Rod) (FFigure 6-17).................................................... 1 ..
8 1701845 Kit-Tie Rod (FFigure 6-17).................................................................... .. 1
9 1701856 Valve Section (Inlet) (FFigure 6-14)..................................................... 1 1
10 1701817 Kit-Connector ......................................................................................... 1 1
10 1701815 Connector .......................................................................................... 1 1
10 1701816 Connector .......................................................................................... 1 1
10 1701368 Clip .................................................................................................... 1 1
10 1701369 Plug ................................................................................................... 1 1
10 1701373 Nut ..................................................................................................... 1 1
11 1701654 Kit-Sensor (Position Sensor) (FFigure 6-18)........................................ 3 4
12 2061646 Fitting (Diagnostic) ................................................................................. 1 1
13 1545546 Fitting ..................................................................................................... 1 1
14 4011176 Fitting ..................................................................................................... 1 1
15 4011175 Plug ........................................................................................................ 1 1
16 1701830 Plug ........................................................................................................ 1 1
17 4011174 Body ....................................................................................................... 2 2
18 4011172 Plug ........................................................................................................ 3 5
19 1589792
235691 Fitting ..................................................................................................... 1 1
20 4011178 Plug ........................................................................................................ 3 4
b 4011173 Body ....................................................................................................... .. 1
b 4011179 Plug ........................................................................................................ 2 2
a 1701818 Kit-Seal Valve ........................................................................................ 1 1
FOOTNOTES:
a Contains Kits 1701819 Inlet Valve Seal, 1701820
Work Section Valve Seal and 1701821 Outlet
Valve Seal
b Not Illustrated
c → S/N A935B01832H
d → S/N A935B01898H
e → S/N A935B01901H
f S/N A935B01833H ↔ S/N A935B02890K
g S/N A935B01899H ↔ S/N A935B02896K
h S/N A935B01902H ↔ S/N A935B02900K
NOTES
FOOTNOTES:
a Contains Kits 1701819, 1701820 and 1701821 d S/N A935B02897K →
b Not Illustrated e S/N A935B02901K →
c S/N A935B02891K →
NOTES
INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE
FOOTNOTES:
a Not Illustrated
KEY:
A: 3 Function (258 mm)
B: 4 Function (298 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1701849 Kit-Tie Rod ................................................................................................. 1 ..
1701845 Kit-Tie Rod ................................................................................................. .. 1
1 1701848 Stud ....................................................................................................... 4 ..
1 1701846 Stud ....................................................................................................... .. 4
2 1701847 Nut ......................................................................................................... 9 9
NOTES
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2103157 Hydraulic Control Valve (FFigure 6-20).................................................... 1 ..
1 2103162 Hydraulic Control Valve (FFigure 6-20).................................................... .. 1
2 1527880 Capscrew ................................................................................................... 3 3
3 1388309 Strip Seal .................................................................................................... 3 3
4 129563 Strap Clamp ............................................................................................... 4 4
5 287854 Capscrew ................................................................................................... 1 1
6 324972 Bracket ....................................................................................................... 1 1
7 1460477 Nut .............................................................................................................. 1 1
8 1695520 Plate ........................................................................................................... 1 1
9 1652295 Fitting ......................................................................................................... 1 1
9 16485 O-Ring ................................................................................................... 1 1
10 222492 Fitting (Steering Return) ............................................................................. 1 1
10 16485 O-Ring ................................................................................................... 1 1
11 1487067 Fitting ......................................................................................................... 1 1
11 252729 O-Ring ................................................................................................... 1 1
11 16485 O-Ring ................................................................................................... 1 1
12 1707681 Pressure Transducer .................................................................................. 1 1
13 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
14 1486773 Fitting ......................................................................................................... 1 1
14 252729 O-Ring ................................................................................................... 2 2
15 1486749 Fitting ......................................................................................................... 1 1
15 252729 O-Ring ................................................................................................... 1 1
15 16485 O-Ring ................................................................................................... 1 1
16 1704570 Check Valve ............................................................................................... 1 1
17 1486738 Fitting ......................................................................................................... 2 2
17 1527813 O-Ring ................................................................................................... 1 1
17 16483 O-Ring ................................................................................................... 1 1
18 1487063 Fitting (Steering Supply) ............................................................................. 2 4
18 265787 O-Ring ................................................................................................... 1 1
18 16483 O-Ring ................................................................................................... 1 1
CONTROL VALVE
ELECTRO-HYDRAULIC – 3 AND 4 FUNCTION
FOOTNOTES:
a 3 Function c Contains 1 kit of 1696414 and 5 kits of 1696266
b 4 Function
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1695985 Tie Rod (Kit) ............................................................................................... 1 ..
1696228 Tie Rod (Kit) ............................................................................................... .. 1
1 1696453 Tie Rod (Bolt) ......................................................................................... 3 ..
1 1696420 Bolt ......................................................................................................... .. 3
2 1696419 Nut ......................................................................................................... 6 6
3 1696418 Nut ......................................................................................................... 2 2
FOOTNOTES:
a S/N A935B02965K ↔ S/N A935B03405L b S/N A935B03406L →
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-12
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-30
HEADER HOSE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-14
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-16
TWO STAGE LMITED FREE-LIFT - C661 (→ S/N C661B01676H) .......................................................... 7-32
TWO STAGE LMITED FREE-LIFT - C661 (S/N C661B01677H →) .......................................................... 7-34
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-26
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-2
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-6
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01676H) ......................................................... 7-18
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01677H →) ......................................................... 7-22
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H)
A270
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H)
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →)
A270
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →)
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – STANDARD
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 2
2 1581581 Capscrew ................................................................................................... 2 4
3 1631381 Stubshaft .................................................................................................... 1 2
4 1631185 Hose Sheave .............................................................................................. 1 2
5 1676880 Washer ....................................................................................................... 1 2
6 1581830 Capscrew ................................................................................................... 1 2
7 1481229 Clamp ......................................................................................................... 1 2
8 1477996 Hose Clamp ............................................................................................... 1 2
9 1631484 Plate ........................................................................................................... 1 2
10 1528579 Fitting ......................................................................................................... 2 4
11 1581566 Nut .............................................................................................................. 2 4
12 1360386 Clamp (Double Hose) ................................................................................. 2 4
13 1581834 Capscrew ................................................................................................... 2 4
14 1631191 Bracket ....................................................................................................... 1 1
14 1631192 Bracket ....................................................................................................... .. 1
15 1676810 Cover Plate ................................................................................................ 1 2
16 1581852 Washer ....................................................................................................... 1 2
17 1581565 Nut .............................................................................................................. 2 4
18 1670540 Capscrew ................................................................................................... 2 4
19 1529015 Cap ............................................................................................................. 2 4
20 1581741 Capscrew ................................................................................................... 2 4
FOOTNOTES:
a Refer to Table
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1581581 Capscrew ................................................................................................... 2 4
3 1631381 Stubshaft .................................................................................................... 1 2
4 1631185 Hose Sheave .............................................................................................. 1 2
5 1676880 Washer ....................................................................................................... 1 2
6 1581830 Capscrew ................................................................................................... 1 2
7 1481229 Clamp ......................................................................................................... 1 2
8 1477996 Hose Clamp ............................................................................................... 1 2
9 1631484 Plate ........................................................................................................... 1 2
10 1528579 Fitting ......................................................................................................... 2 4
11 1581566 Nut .............................................................................................................. 2 4
12 1360386 Clamp (Double Hose) ................................................................................. 2 4
13 1581834 Capscrew ................................................................................................... 2 4
14 1631191 Bracket ....................................................................................................... 1 1
14 1631192 Bracket ....................................................................................................... .. 1
15 1676810 Cover Plate ................................................................................................ 1 2
16 1581852 Washer ....................................................................................................... 1 2
17 1581565 Nut .............................................................................................................. 2 4
18 1670540 Capscrew ................................................................................................... 2 4
19 1529015 Cap ............................................................................................................. 2 4
20 1581741 Capscrew ................................................................................................... 2 4
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01676H)
C661
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01676H)
FOOTNOTES:
a Refer to Table
NOTES
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01677H →)
C661
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01677H →)
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – STANDARD
FOOTNOTES:
a Options
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1477996 Hose Clamp (2992 mm) ............................................................................. 2 4
2 1477996 Hose Clamp (3192 mm) ............................................................................. 3 6
3 1481229 Clamp ......................................................................................................... 2 4
4 1617657 Clamp (3192 mm) ...................................................................................... 1 2
5 1610939 Bracket ....................................................................................................... 1 2
5 4022869 Bracket (Alternate Part) .............................................................................. 1 1
6 1581836 Capscrew ................................................................................................... 2 4
7 1360386 Clamp (Double Hose) ................................................................................. 1 2
8 1581842 Capscrew ................................................................................................... 2 4
9 1345190 Washer ....................................................................................................... 2 4
10 1360549 Spacer ........................................................................................................ 1 2
11 1494017 Hose Sheave .............................................................................................. 1 2
12 1581564 Lockwasher ................................................................................................ 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1529015 Cap ............................................................................................................. 2 4
15 1345348 Clamp ......................................................................................................... 2 4
16 1581582 Capscrew ................................................................................................... 4 8
17 1345412 Bracket ....................................................................................................... 1 ..
18 1345413 Bracket ....................................................................................................... .. 1
19 1581566 Nut .............................................................................................................. 6 12
20 1360548 Stubshaft .................................................................................................... 1 2
FOOTNOTES:
a Refer to Table
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1477996 Hose Clamp (2992 mm) ............................................................................. 2 4
2 1477996 Hose Clamp (3192 mm) ............................................................................. 3 6
3 1481229 Clamp ......................................................................................................... 2 4
4 1617657 Clamp (3192 mm) ...................................................................................... 1 2
5 1610939 Bracket ....................................................................................................... 1 2
5 4022869 Bracket (Alternate Part) .............................................................................. 1 1
6 1581836 Capscrew ................................................................................................... 2 4
7 1360386 Clamp (Double Hose) ................................................................................. 1 2
8 1581842 Capscrew ................................................................................................... 2 4
9 1345190 Washer ....................................................................................................... 2 4
10 b 1360549 Spacer ........................................................................................................ 1 2
10 c 1581560 Washer ....................................................................................................... 1 2
11 b 1494017 Hose Sheave .............................................................................................. 1 2
11 c 4041194 Hose Sheave .............................................................................................. 1 2
12 b 1581564 Lockwasher ................................................................................................ 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1529015 Cap ............................................................................................................. 2 4
15 1345348 Clamp ......................................................................................................... 2 4
16 1581582 Capscrew ................................................................................................... 4 8
17 1345412 Bracket ....................................................................................................... 1 ..
18 1345413 Bracket ....................................................................................................... .. 1
19 1581566 Nut .............................................................................................................. 6 12
20 b 1360548 Stubshaft .................................................................................................... 1 2
20 c 4051751 Stubshaft .................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c S/N C661B02516K →
b → S/N C661B02515K
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-20
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-46
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (→ S/N A271B02146H) ........................................................... 8-8
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) ........................................................... 8-12
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-38
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-18
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-44
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (S/N A935B01869H →) (S/N A271B02147H →) .................... 8-26
THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N A935B01868H) .............................................................................................................................. 8-22
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N A935B01868H) .............................................................................................................................. 8-24
THREE STAGE FULL FREE LIFT - C662 - 3 RD FUNCTION HOSES (→ S/N C662B02349H)
(→ S/N A935B01868H) .............................................................................................................................. 8-48
THREE STAGE FULL FREE LIFT - C662 - 4 TH FUNCTION HOSES (→ S/N A935B01868H)
(→ S/N C662B02349H) .............................................................................................................................. 8-50
THREE STAGE FULL FREE-LIFT - C662 (S/N A935B01869H →) (S/N C662B02350H →) (→ 12/2012)
.................................................................................................................................................................... 8-54
THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ............................................................................ 8-58
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-6
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-34
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-16
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-40
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
.................................................................................................................................................................... 8-2
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
.................................................................................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
.................................................................................................................................................................... 8-30
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
.................................................................................................................................................................... 8-32
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
A271
FOOTNOTES:
a Not Illustrated b Refer to Table
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
A271
FOOTNOTES:
a Not Illustrated b Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – STANDARD
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 2
2 a. . . . . Hose Assy .................................................................................................. .. 2
3 1581834 Capscrew ................................................................................................... 2 2
4 1581565 Nut .............................................................................................................. 2 12
5 1631484 Plate ........................................................................................................... 1 1
6 1360386 Clamp (Double Hose) ................................................................................. 1 6
7 1581581 Capscrew ................................................................................................... 2 2
8 1581566 Nut .............................................................................................................. 3 4
9 1347314 Clamp ......................................................................................................... 1 1
10 1676810 Cover Plate ................................................................................................ 1 1
11 1581830 Capscrew ................................................................................................... 1 1
12 1676880 Washer ....................................................................................................... 1 1
13 1581852 Washer ....................................................................................................... 1 1
14 1631381 Stubshaft .................................................................................................... 1 1
15 1631188 Hose Sheave .............................................................................................. 1 1
16 1631376 Mounting Weldment ................................................................................... .. 1
17 1597662 Capscrew ................................................................................................... .. 2
18 1631275 Spacer ........................................................................................................ .. 2
19 1673565 Capscrew ................................................................................................... .. 2
20 1631153 Bracket Wldmt ............................................................................................ .. 1
21 1581742 Capscrew ................................................................................................... .. 2
22 a. . . . . Hose Assy .................................................................................................. 2 2
23 1631377 Bracket Wldmt ............................................................................................ .. 1
24 1631227 Bracket Wldmt ............................................................................................ .. 1
25 1631378 Bracket Wldmt ............................................................................................ .. 1
26 1581578 Capscrew ................................................................................................... .. 4
27 1631292 Spacer ........................................................................................................ .. 4
28 1631395 Hose Sheave .............................................................................................. 2 2
29 1631196 Clamp (Single Hose) .................................................................................. 2 2
30 1581741 Capscrew ................................................................................................... 4 4
31 1631372 Bracket Wldmt ............................................................................................ 1 1
32 1676097 Hose Sheave (Tanget Roller) ..................................................................... .. 10
33 1631248 Clip ............................................................................................................. 2 4
©2013 HYSTER COMPANY See Service Manual 8-27
for service procedures.
UNIT CODE A935
EUROPE 12/2013
FOOTNOTES:
a Refer to Table
NOTES
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
C662
FOOTNOTES:
a Optional b Refer to Table
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
C662
FOOTNOTES:
a Optional b Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – STANDARD
FOOTNOTES:
a Optional
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
NOTES
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 1 1
2 b. . . . . Hose Assy .................................................................................................. 1 1
3 1477996 Hose Clamp ............................................................................................... 3 6
4 1481229 Clamp ......................................................................................................... 3 6
5 1360386 Clamp (Double Hose) ................................................................................. 1 3
6 1581741 Capscrew ................................................................................................... 2 4
7 1631575 Bracket ....................................................................................................... 1 1
8 1581566 Nut .............................................................................................................. 2 4
9 1581836 Capscrew ................................................................................................... 2 4
10 1494017 Hose Sheave .............................................................................................. 1 2
11 1360549 Spacer ........................................................................................................ 1 2
12 1345190 Washer ....................................................................................................... 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1581559 Washer ....................................................................................................... 1 2
15 1581849 Nut .............................................................................................................. 1 2
16 1360548 Stubshaft .................................................................................................... 1 2
17 b. . . . . Hose Assy .................................................................................................. .. 1
18 b. . . . . Hose Assy .................................................................................................. .. 1
19 1631377 Bracket Wldmt ............................................................................................ .. 1
20 1631228 Bracket Wldmt ............................................................................................ .. 1
21 1631378 Bracket Wldmt ............................................................................................ .. 1
22 1676097 Hose Sheave (Tanget Roller) ..................................................................... .. 10
23 1631395 Hose Sheave .............................................................................................. 2 2
24 b. . . . . Hose Assy .................................................................................................. .. 2
25 c 1360507 Clamp ......................................................................................................... 2 2
26 c 1646980 Bracket ....................................................................................................... 1 1
27 1631196 Clamp (Single Hose) .................................................................................. 2 2
28 1581834 Capscrew ................................................................................................... 4 4
29 1581565 Nut .............................................................................................................. 4 8
30 1348247 Hose Guide ................................................................................................ 1 ..
©2013 HYSTER COMPANY See Service Manual 8-55
for service procedures.
UNIT CODE A935
EUROPE 12/2013
FOOTNOTES:
a Not Illustrated c → 10/2012
b Refer to Table
NOTES
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 1477996 Hose Clamp ............................................................................................... 3 6
4 1481229 Clamp ......................................................................................................... 3 6
5 1360386 Clamp (Double Hose) ................................................................................. 1 3
6 1581741 Capscrew ................................................................................................... 2 4
7 1631575 Bracket ....................................................................................................... 1 1
8 1581566 Nut .............................................................................................................. 2 4
9 1581836 Capscrew ................................................................................................... 2 4
10 1494017 Hose Sheave .............................................................................................. 1 2
11 1360548 Stubshaft .................................................................................................... 1 2
11 4057500 Stubshaft (Alternate Part) ........................................................................... 1 2
12 1345190 Washer ....................................................................................................... 1 2
12 1598303 Washer (Alternate Part) ............................................................................. 1 2
13 1581830 Capscrew ................................................................................................... 1 2
13 1581829 Capscrew (Alternate Part) .......................................................................... 1 2
14 a. . . . . Hose Assy .................................................................................................. .. 1
15 1581849 Nut .............................................................................................................. 1 2
16 1631574 Bracket ....................................................................................................... .. 1
17 a. . . . . Hose Assy .................................................................................................. .. 2
18 a. . . . . Hose Assy .................................................................................................. .. 1
19 1631377 Bracket Wldmt ............................................................................................ .. 1
19 4027776 Bracket Wldmt (RH) (Alternate Part) .......................................................... .. 1
20 1631228 Bracket Wldmt ............................................................................................ .. 1
20 4027784 Bracket Wldmt (Roller Guard) (Alternate Part) ........................................... .. 1
21 1631378 Bracket Wldmt ............................................................................................ .. 1
21 4027759 Bracket Wldmt (LH) (Alternate Part) .......................................................... .. 1
22 1676097 Hose Sheave (Tanget Roller) ..................................................................... .. 10
23 1631395 Hose Sheave .............................................................................................. 2 2
24 1631292 Spacer ........................................................................................................ .. 4
©2013 HYSTER COMPANY See Service Manual 8-59
for service procedures.
UNIT CODE A935
EUROPE 12/2013
FOOTNOTES:
a Refer to Table
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-16
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................ 9-38
FREE LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-12
FREE LIFT CYLINDER ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-36
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-14
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-34
HEADER HOSE ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-40
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION (→ S/N C663B01671H) (→ S/N A935B01868H)
.................................................................................................................................................................... 9-18
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION (→ S/N C663B01671H) (→ S/N A935B01868H)
.................................................................................................................................................................... 9-20
TWO-STAGE FULL FREE-LIFT - C663 (S/N A935B01869H →) (S/N C663B01672H →) ....................... 9-22
MAIN LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-28
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-8
TWO STAGE FULL FREE LIFT - A272 ...................................................................................................... 9-30
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-10
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-32
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 (→ S/N C663B01671H) ............................................................... 9-2
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-4
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-26
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT – C663 (→ S/N C663B01671H)
C663
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT – C663
C663
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT – STANDARD
FOOTNOTES:
a Optional
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 a. . . . . Hose Guard ................................................................................................ 1 1
4 1360386 Clamp (Double Hose) ................................................................................. 5 6
5 1581842 Capscrew ................................................................................................... 2 ..
5 1581843 Capscrew ................................................................................................... .. 2
6 1360507 Clamp ......................................................................................................... 7 7
7 129563 Strap Clamp ............................................................................................... 1 1
8 1631395 Hose Sheave .............................................................................................. 2 2
9 1646980 Bracket ....................................................................................................... 1 1
10 1581834 Capscrew ................................................................................................... 4 4
11 1581565 Nut .............................................................................................................. 4 8
12 1581741 Capscrew ................................................................................................... 4 4
13 a. . . . . Channel ...................................................................................................... 1 1
14 1360508 Clamp ......................................................................................................... 1 1
15 1529015 Cap ............................................................................................................. 2 4
16 1528579 Fitting ......................................................................................................... 2 4
17 4021520 Bracket ....................................................................................................... 1 1
18 1581580 Capscrew ................................................................................................... 4 4
19 1621144
1621086 Bracket ....................................................................................................... .. 1
20 1621145
1621087 Bracket ....................................................................................................... .. 1
21 4600106 Tube Assy .................................................................................................. 1 1
22 4600105 Tube Assy .................................................................................................. 1 1
23 1606855 Spacer ........................................................................................................ 1 2
©2013 HYSTER COMPANY See Service Manual 9-23
for service procedures.
UNIT CODE A935
EUROPE 12/2013
FOOTNOTES:
a Refer to Table
NOTES
MAST ASSEMBLY
TWO STAGE FULL FREE- LIFT – A272
A272
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT – A272
A272
FOOTNOTES:
a Alternate Part b Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-STANDARD – A272
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 1581581 Capscrew ................................................................................................... 2 4
4 1631362 Bracket ....................................................................................................... 1 2
5 1581566 Nut .............................................................................................................. 2 4
6 1360386 Clamp (Double Hose) ................................................................................. 2 7
7 1581741 Capscrew ................................................................................................... 8 10
8 a. . . . . Clamp ......................................................................................................... 6 12
9 a. . . . . Hose Clamp ............................................................................................... 2 4
10 a. . . . . Channel ...................................................................................................... 1 1
11 a. . . . . Channel ...................................................................................................... 1 1
12 137852 Strap Clamp ............................................................................................... 1 7
13 1631372 Bracket Wldmt ............................................................................................ 1 1
14 1631196 Clamp (Single Hose) .................................................................................. 2 ..
14 1360386 Clamp (Double Hose) ................................................................................. .. 2
15 a. . . . . Hose Assy .................................................................................................. 2 2
16 1631395 Hose Sheave .............................................................................................. 2 4
17 1631378 Bracket Wldmt ............................................................................................ .. 1
18 1581578 Capscrew ................................................................................................... .. 4
19 1631292 Spacer ........................................................................................................ .. 4
20 1581565 Nut .............................................................................................................. .. 4
21 1631227 Bracket Wldmt ............................................................................................ .. 1
22 1631377 Bracket Wldmt ............................................................................................ .. 1
FOOTNOTES:
a Refer to Table
10 OPTIONS
UNIT CODE A935
12/2013 EUROPE
SECTION 10
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
DC/DC CONVERTER
WITHOUT AUXILIARY PLUG HARNESS
FOOTNOTES:
a → PENDING PER ECN 13416125 b PENDING PER ECN 13416125 →
DC/DC CONVERTER
WITH AUXILIARY PLUG HARNESS
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated c 10/2013 →
b → 10/2013
NOTES
MIRROR
CONVEX REAR VIEW
MIRROR
DUAL REAR VIEW
REVERSE HANDLE
ITEM PART NO. DESCRIPTION QTY
1 2108048 Handle (Assembly) ............................................................................................. 1
2 2108036 Handle ............................................................................................................ 1
3 2107955 Handle (Bottom) ............................................................................................. 1
4 1566726 Push Button Switch ........................................................................................ 1
5 1708540 Screw ............................................................................................................. 2
6 1531558 Insert ................................................................................................................... 2
7 1527878 Capscrew ............................................................................................................ 2
8 1506738 Washer ............................................................................................................... 2
9 ..... Connector Assembly ........................................................................................... 1
9 1493465 Connector (2 Pin) ........................................................................................... 1
10 1531312 Terminal ......................................................................................................... 2
11 1330414 Connector (Secondary Lock) .......................................................................... 1
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated b Optional
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated b Optional
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-A272 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 – INTEGRAL SIDE-SHIFT
FOOTNOTES:
a Not Illustrated b Optional
INTEGRAL SIDE-SHIFT
FORK POSITIONER 907 MM – THREE STAGE FULL FREE-LIFT
INTEGRAL SIDE-SHIFT
FORK POSITIONER 977 MM – THREE STAGE FULL FREE-LIFT
NOTES
FOOTNOTES:
a Used on A270 mast c With ISS carriage
b Used on C661 mast d With standard carriage
FOOTNOTES:
a Used with A271 and A272 masts c With ISS carriage
b Used with C662 mast d With standard carriage
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 2108356 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 1541988 Connector (8 Pin) ....................................................................................... 1
2 1541989 Connector (Secondary Lock) ..................................................................... 1
2 1463140 Terminal (Pin) ............................................................................................. 7
2 1484377 Plug ............................................................................................................ 1
3 275494 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 1484377 Plug ............................................................................................................ 1
4 1463141 Terminal (Socket) ....................................................................................... 7
4 1541992 Connector ................................................................................................... 1
4 1541991 Connector ................................................................................................... 1
5 ..... Impact Sensor ................................................................................................ 1
5 1330434 Terminal ..................................................................................................... 4
5 1489657 Connector ................................................................................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
6 1566420 Nut (Foldover) ..................................................................................................... 2
7 1527876 Capscrew ............................................................................................................ 2
8 1582464 Fastener .............................................................................................................. 1
9 1500912 Clip ...................................................................................................................... 1
10 4601819 Sensor (Impact) .................................................................................................. 1
11 1527879 Capscrew ............................................................................................................ 2
12 4008592 Bracket ................................................................................................................ 1
NOTES
SECTION 11
FIELD SERVICE KITS
DESCRIPTION PAGE
FOOTNOTES:
a S/N A935B01869H →
FOOTNOTES:
a Kit requires software that must be Dealer Installed. Dealer to obtain new configuration data file from Hypass
Online.
CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE SELECTED
FOOTNOTES:
a Front Screen Option available only with backward tilt of 4 degrees or less
b When ordering Front or Rear Screen Kits a Window Wiper and Washer Kit is required
FOOTNOTES:
a Kit requires software that must be Dealer Installed. Dealer to obtain new configuration data file from Hypass
Online.
ACCELERATOR PEDAL
ADD ON OPTIONS
FORK POSITIONER
ADD ON OPTIONS
FORK POSITIONER
(CONTINUED)
12 NUMERICAL INDEX
UNIT CODE A935
12/2013 EUROPE
SECTION 12
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM