Service Manual f1191304259

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Order No.

GMAC0507058C3

Air Conditioner

CS-XA9DKD
D
CU-XA9DKD
CS-XA12DKD
ST
D
EE
SP
N AY
FA TO
AU G hr DELFON
IN OF
TO SW
AU AT R
MP
AI TO
HE OL AU
CO O2 TE
D RYF
OF N
/O O2
OFF
ON
DE
MO OFF
D ER
EE TIM CT
SP LE
N SE
FA G
IN EL
SW NC
R CA
AI
T

CU-XA12DKD
SE
RE

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-techical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.

CONTENTS
Page Page
1 Features -------------------------------------------------------- 2 10 2-way, 3-way Valve -------------------------------------- 38
2 Functions ------------------------------------------------------ 3 11 Disassembly of The Parts -------------------------------------- 45
3 Product Specifications ------------------------------------------ 6 12 Troubleshooting Guide ---------------------------------------- 49
4 Dimensions ----------------------------------------------------- 10 13 Technical Data -------------------------------------------------- 51
5 Refrigeration Cycle Diagram ----------------------------------- 11 14 Exploded View -------------------------------------------------- 53
6 Block Diagram -------------------------------------------------- 12 15 Replacement Parts List ----------------------------------------- 54
7 Wiring Diagram ------------------------------------------------- 13 16 Exploded View -------------------------------------------------- 55
8 Operation Details ----------------------------------------------- 14 17 Replacement Parts List ----------------------------------------- 56
9 Installation instructions --------------------------------------------------- 27 18 Electronic Circuit Diagram -------------------------------------- 57

C Guangzhou Matsushita Air Conditioner Co., Ltd.


R
(GMAC) All rights reserved. Unauthorized copying
and distribution is violation of law.
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

1 Features


■ High Efficiency ■
■ Prevent compressor reverse cycle


■ Oxygen mode to enrich oxygen in the room ■
■ Removable and washable front panel


■ Auto Restart Control ■
■ 12-hour Timer Setting
Automatically restart after power failure


■ Comfort Environment ■
■ Deodorization control.

2
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

2 Functions

Remote Control
AUTO FAN SPEED STD
AUTO
HEAT
COOL AIR SWING
AUTO
DRY hr DELAY
OFF O2 OFFON

OFF/ON TEMP

MODE O2

FAN SPEED OFF ON

AIR SWING TIMER

CANCEL SELECT

RESET

OFF/ON TEMP
Operation START/STOP Room Temperature Setting

Turn on/off the air conditionor Heating, Coolling, Soft Dry Operation
When stop the operation by pressing
Temperature Setting(16 to 30 )
OFF/ON button,the cursor key “ “
Auto Operation
points to OFF .
STD Operation with 2 higher than
MODE standard temperature.
Operation Mode Selection
STD Operation with standard temperature.
AUTO Automatic Mode Operation STD Operation with 2 lower than
HEAT Cooling Mode Operation standard temperature.

COOL Soft Dry Mode Operation O2


DRY Air Circulation Mode Operation Oxygen Mode operation OFF/ON
FAN
SPEED ON TIMER
Indoor Fan Speed Selection OFFTIMER
Timer Operation Selection
Low Speed

12-hour Timer Setting


Medium Speed
(set the ON/OFF Timer hourly later)
TIMER
High Speed SELECT/
CANCEL
Set /Cancel Timer Operation
AUTO Automatic Speed
AIR On timer and OFF Timer setting
SWING
Vertical Airflow Direction Control and cancellation

AUTO Automatic Vertical Airflow Control RESET


Reset point
Manual Control
• Press with a pin to clear the memory data.

3
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Indoor Unit

Auto Switch
Button
Power Switch ON/OFF Oxygen Operation
When the remote control cannot be used or
To supply oxygen enrich air
for repairing and testing ,please use this
button.
Warm Booting Control
Signal Receiving Sound Control
Indoor fan starts running when temperature
Keep pressing this button for 10seconds to turn
on or turn off the signal receiving sound. of evaporator reaches 30 or above.

When temperature of evaporator is between


Operation Indication Lamps 30 and 34 ,indoor fan will run at Super Low

or Low speed.
Power (Green) Lights up in operation;
Blinks within 20 seconds When temperature of evaporator reaches 34 ,
during Auto Operation Warm Booting Operation ends.
Mode judging.
O2 AIR
Indoor Fan Speed Control
(Green) Lights up in Oxygen mode
operation High, Med, Low
TIMER
(Orange) Lights up in Timer operation
Auto Fan Speed

Operation Mode
Airflow Direction Control
Heating/Cooling/Soft Dry /Auto Operation
Vertical airflow
The louver automatically swings up and down
Time Delay Safety Control
or can be manual adjusted by remote control
The unit will restart operation in 3-4 Horizontal airflow
minutes after each pause. The louver can be manually adjusted by hand.

7-Minutes Time Save Control Delayed On-timer Control

7-minutes automatic restarting at Cooling For cooling or soft dry mode, the unit
Operation starts 15 minutes before the set time with
the remote control.

Anti-freezing Control for the Evaporator

Cooling or Soft Dry Operation

4
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Outdoor Unit

Pana sonic

Anti-reverse Protection Deicing Control


To protect the compressor from reverse
Anti-freezing operation for outdoor unit
rotation when power off suddenly.
(during Heating Mode Operation only)
Temperature of the condenser is tested

Overload Protector by TRS.

The 2-step Overload Protector will trip to


protect the compressor when 4-way Valve Control
1)Temperature of compressor reaches 140
If the unit is stopped during Heating
2)High temperature or current enters into the Operation,the 4-way valve will remain in
compressor heating mode operation for 5 minutes.

60-seconds Test Operation Control

Once the compressor is activated, it


does not stop within 60 seconds. It
stops immediately with remote control
stop signal by pressing OFF/ON
button.

5
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

3 Product Specifications

Unit CS-XA9DKD CU-XA9DKD


Cooling Capacity kW 2.70

Heating Capacity kW 3.10

Moisture Removal L /h 1.5

Phase Single
Power Source V 220
Cycle 50
Airflow Method SIDE VIEW TOP VIEW
OUTLET

INTAKE

Air Circulation Indoor Air (low) 7.0


m3 /min -

Indoor Air (medium) m3 /min 8.0 -

Indoor Air (high) m3 /min 9.7 -

Outdoor Air m3 /min - -

dB(A) Cooling:high38,Low30 Cooling:high47


Noise Level Heating:high38,Low29 Heating:high48
Electrical Input W Cooling:830
Heating:790
Data
Running Current A Cooling:4.00
Heating:3.90
EER/COP W/W Cooling:3.25
Heating:3.92
Starting Current A 20.2
Inch G:half union3/8" G:3-way valve3/8"
Piping Connection Port(Flare piping) Inch L:half union1/4" L:2-way valve1/4"
Inch G:gas side3/8" G:gas side3/8"
Piping Size(Flare piping) Inch L:liquid side1/4" L:liquid side1/4"
Drain Hose Inner Diameter mm 14 -
Length m 0.65 -
Power Supply Cord Length 1.3 -
(Number of core-wire) m 3 core-wire/1.0mm2 -
Height mm 280 540
Dimensions Width mm 799 780
Depth mm 183 289
Net Weight kg 9 34
Compressor Type - Rotary(1 cylinder)
Rolling piston type
Motor Type - Induction(2 pole)
Rated output W - 750
Air Circulation type Cross-flow fan Propeller fan
Motor type Induction(4 pole) Induction(6 pole)
Input W 37.4 58.4
Rated Output W 17 20
Low rpm 920 60 -
Fan
Speed Med rpm 1050 60 -
High rpm 1260 60 760 60

6
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Unit CS-XA9DKD CU-XA9DKD


Heat Description Evaporator Condenser
Tube Material Copper Copper
Exchanger
Fin Type Slot type Corrugation type

Rows/Stage (Plate fin configuration,forced draft)


2 x 15 2X24
FPI 21 19
Dimensions mm 725.1
610x252x25.4 X504x36.38
696
Refrigerant Control Device - Capillary Tube
Refrigeration Oil (c.c) - SUNISO 4GDID or ATMOS
M60 or ATMOS 56M
Refrigerant (R410A) g - 1080(*)
Thermostat Electronic Control -
Protection Device - O.L.P.(230V,37A)
Length mm - 815 10 630 20
Capillary Circulation L/min - 10.4 0.2 11.7 0.2
Inner Diameter mm - 1.5 1.5
Air Filter P.P. Honeycomb
Refrigerant Circulation Control Device Capillary
Compressor Capacitor μF , V - 30 μF , 370V
Fan Motor Capacitor μF , V 1.5μF , 400V 1.8μF , 440V

* 60g for air purging is not included.


Specifications are subject to change without notice for further improvement.

7
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Unit CS-XA12DKD CU-XA12DKD


Cooling Capacity kW 3.40

Heating Capacity kW 3.80

Moisture Removal L /h 1.8

Phase Single
Power Source V 220
Cycle 50
Airflow Method SIDE VIEW TOP VIEW
OUTLET

INTAKE

Air Circulation Indoor Air (low) 7.2


m3 /min -

Indoor Air (medium) m3 /min 8.0 -

Indoor Air (high) m3 /min 9.3 -

Outdoor Air m3 /min - -

dB(A) Cooling:high39,Low32 Cooling:high48


Noise Level Heating:high39,Low31 Heating:high48
Electrical Input W Cooling:1.07k
Heating:1.00k
Data
Running Current A Cooling:4.90
Heating:4.80
EER/COP W/W Cooling:3.18
Heating:3.80
Starting Current A 23.6
Inch G:half union1/2” G:3-way valve1/2”
Piping Connection Port(Flare piping) Inch L:half union1/4" L:2-way valve1/4"
Inch G:gas side3/8" G:gas side3/8"
Piping Size(Flare piping) Inch L:liquid side1/4" L:liquid side1/4"
Drain Hose Inner Diameter mm 14 -
Length m 0.65 -
Power Supply Cord Length 1.3 -
(Number of core-wire) m 3 core-wire/1.0mm2 -
Height mm 280 540
Dimensions Width mm 799 780
Depth mm 183 289
Net Weight kg 9 34
Compressor Type - Rotary(1 cylinder)
Rolling piston type
Motor Type - Induction(2 pole)
Rated output W - 900
Air Circulation type Cross-flow fan Propeller fan
Motor type Induction(4 pole) Induction(6 pole)
Input W 37.4 58.4
Rated Output W 18 20
Low rpm 980 60 -
Fan
Speed Med rpm 1090 60 -
High rpm 1260 60 760 60

8
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Unit CS-XA12DKD CU-XA12DKD


Heat Description Evaporator Condenser
Tube Material Copper Copper
Exchanger
Fin Type Slot type Corrugation type

Rows/Stage (Plate fin configuration,forced draft)


2 x 15 2X24
FPI 21 21
Dimensions mm 610x252x25.4 725.1 X504x36.8
696
Refrigerant Control Device - Capillary Tube
Refrigeration Oil (c.c) - SUNISO 4GDID or ATMOS
M60 or ATMOS 56M
Refrigerant (R410A) g - 1050(*)
Thermostat Electronic Control O.L.P.(230V,30A)
Protection Device -
Length mm - 545 10 609 20
Capillary Circulation L/min - 12.5 0.2 10.0 0.2
Inner Diameter mm - 1.5 1.4
Air Filter P.P. Honeycomb
Refrigerant Circulation Control Device Capillary
Compressor Capacitor μF , V - 30 μF , 370V
Fan Motor Capacitor μF , V 1.5μF , 400V 1.8μF , 440V

* 60g for air purging is not included.


Specifications are subject to change without notice for further improvement.

9
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

4 Dimensions
Indoor Unit
CS-XA9DKD
CS-XA12DKD
Unit : mm
Side view Front View
183
Air intake

Right Piping
Hole
280

Air outlet
Left Piping
Hole

Gas Side
<Back View> Installation Plate Hook Liquid
Side
AUTO FAN SPEED STD
AUTO
HEAT
COOL AIR SWING
AUTO
DRY hr DELAY
OFF O2 OFFON

OFF/ON TEMP

141
MODE O2

FAN SPEED OFF ON

AIR SWING TIMER

CANCEL SELECT

RESET

(100) (420) (50) 57


17.1

Drain Port

Installation plate (Front View)


254

B A
95

(131) (382) (118)

(631)

10
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Outdoor Unit
CU-XA9DKD Unit : mm
CU-XA12DKD
<Top View>
10cm
or more 780 48 57

18.6
105 570

10cm
or more

289
100cm
or more

INVERTER

540
21

320
352

5 Refrigeration Cycle Diagram


INTAKE AIR PIPING TAMP。
SENSOR 2-WAY VAVLE SENSOR

P I P I N G T E M P.
SENSOR

EVAPORATOR

4-WAY VAVLE

3-WAY VAVLE CONDENSOR

11
CS-XA9DKD/CU-XA9DKD
CS-XA12DKD/CU-XA12DKD

INDOOR UNIT OUTDOOR UNIT


6 Block Diagram
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

FUSE

O.L.P
4

3
POWER SUPPLY
AC220V 50Hz
4-WAY OUTDOOR VACUUM

12
VALVE FAN MOTOR PUMP COMPRESSOR
INTDOOR
FM FAN MOTOR

OUTDOOR
PIPING SENSOR
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

7 Wiring Diagram
CS-XA9DKD/CU-XA9DKD
CS-XA12DKD/CU-XA12DKD
Wireless Remote control

ELECTRONIC CONTROLLER BR
Indicator W
W R
complete W
W
O STEPPING
MOTOR
W Y
W
W P
W
W
W
W
FAN MOTOR
POWER SUPPLY
CORD B

R
AC 220V, 50Hz Y
BR

BL
W
BR
BL
Y PUMP(YLW)
SENSOR(PIPING TEMP.)
THERMAL FUSE Y/G
B 102℃ (250V 3A)
W AC(WHT)
R HOT(RED)

B FM(BLU)

BL BL
TERMINAL BOARD

AUTO SWITCH

Y/G
1(L) 2(N) 3 4 5
INDOOR UNIT
TERMINAL BOARD

1(L) 2(N) 3 4 5 YELLOW


R : RED
C
4-WAY VAVLE

Y BL : BLACK
COIL OF

1
B : BLUE
SENSOR BR : BROWN
O.L.P

(PIPING TEMP.) R S
O : ORANGE
Y BLUE RED
3
GRY : GREY
FAN MOTOR
COMPRESSOR

TRADE MARK G : GREEN


Y : YELLOW
OUTDOOR UNIT COMPRESSOR TERMINAL
R W : WHITE
CAPACITOR Y/G : YELLOW/GREEN
B
R P : PINK
B BL W
B B CAPACITOR
CAPACITOR
B Y
Y/G R R
VACUUM PUMP

INDOOR FAN MOTOR RESISTANCE( ) OUTDOOR FAN MOTOR RESISTANCE( )

CS-XA9DKD CS-XA12DKD CU-XA9DKD CU-XA12DKD


CONNECTING CWA921116 CWA921116 CONNECTING CWA951452 CWA951452
Y-B(M) 331 331 Y-B 272 272
Y-R (A) 312 312 Y-R 248 248

COMPRESSOR RESISTANCE( )

CU-XA9DKD CU-XA12DKD
CONNECTING CWB092329 CWB092281
C-R 2.998 2.803
C-S 3.824 4.402

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8 Operation Details
8.1 Cooling Mode Operation.
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or
the control panel on the indoor unit and the operation is as the following.

Time Delay Safety Control

3 min.----If the compressor stops, it will not restart within 3 minutes.(Protection of compressor).

7 Minutes Time Save Control

7 min.----The unit will automatically operate in 7 minutes even if the room temperature is not reached.
(Prevention of raising the humidity)

Anti-Freezing Control Evaporator


Temperature
If temperature of evaporator is lower than 2℃ continuously Restart
(℃) 10
for 4 minutes, the compressor will cease to prevent the
evaporator from freezing. Fan speed setting will not be 4 minutes
changed.
When temperature of evaporator reaches 10℃,compressor 2
will restart.
Compressor ceases
※ During Cooling Mode Operation, the Time Delay Safety
Control is available. Time

Compressor Reverse Rotation Protection Control

If the compressor is operating continuously for 5 minutes and the temperature difference between in take air
and indoor heat exchanger is 2.5 ℃or less for 3 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid)

Compressor starts for ≥ 5 minutes Compressor Compressor restarts


▲T≤2.5℃ for 2 minutes OFF (3 minutes waiting)

▲T= Intake air temperature - Indoor heat exchanger temperature


This is to protect reverse rotation of the compressor when there is a instantaneous power failure.

Automatic Fan Speed Mode

During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.
Deodorization control.

※1 ※2
Slow Slow Slow Slow Slow
Indoor Fan

STOP STOP STOP

40" 30" 20" 160" 40" 30"

STOP ON
Compressor ON

※ 1 Fan speed will be at “Hi”till the compressor ceases (set temperature reached).
※ 2 Fan speed will be at“Me”when the compressor restarts.

14
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Time Graph for Cooling Operation

a b c d e f g h i j k l mn o p q r s t u v w x y z
Intake air temperature

Start

1.5
Set temperature Stop

31

29

10
Evaporater
temperature
2

1 3 1 7 1’ 4’
Basic Time
Compressor

Indoor Fan

Outdoor Fan

Operation Indicator
4-Way Valve

Operation status Time


d-g : Time delay safety control Operate
g-h : Minimum 60 seconds forced operation
h-o : 7 minutes time save control
q-t : Anti-freezing Control Stop

8.2. Soft Dry Mode Operation


Operation area

COOLING
COOLING(ON)
COOLING(OFF) 1.5

DRY(ON
DRY 1.0

DRY(OFF) DRY(ON)
DRY(OFF)

When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on
remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low
speed. The soft dry mode will run for less than 10 minutes.)
Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.

Time Delay Safety Protection

During soft dry operation, if the compressor ceased, it will not restart within 3 minutes.

Anti Freezing Control

Same as the denotation in Cooling Operation. (P14)


(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)

15
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Automatic Fan Speed

During Soft Dry Operation, use remote controller to select Auto Fan Speed mode.
Indoor Fan Speed is at “Lo-”

Lo- Lo-

Slo Slo Slo


OFF OFF OFF OFF
Indoor
fan
T1 T1
40 40
T2 6 T2
70 70

10 10
ON ON
Compressor
OFF

Time Graph for soft dry operation

a b c d e f g h i j k l m n o p q r s t u

Intake Air temp


Cooling mode operation activated
1.5
Cooling mode operation stopped
Soft mode operation activated
1.0
Soft dry mode operation stop

10oC
Evaporator
temperature
2oC

1 6 1 6 1 6 4 6
Basic Time

Comp.
Super Super
Lo- Lo- Lo- Lo- Low Lo- Lo- Lo- Lo- Lo- Lo- Lo-
Indoor Fan Low Low

Outdoor Fan

Operation Indicator
4-way Valve
Time
Operation status
Cooling mode operation
a-c,p-r : Cooling Mode Operation
c-p,r-u : Soft Dry Mode Operation Soft Dry Mode operation
e-f : Soft Dry Mode Operation Stopped
j-l : Compressor Test Operation Control Operate
q-t : Anti Freezing Control
Stop

16
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8.3. Heating Mode Operation


When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller and
the operation is as the following.

Time Delay Safety Control

If the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes.
When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within
4 minutes.
3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the
speed at ”super low”.

Over Load protection Control

When temperature of indoor heat exchanger rises to 51 , outdoor fan will stop
when temperature of indoor heat exchanger falls to 49 , outdoor fan will restart.

When temperature of indoor heat exchanger rises to 65 or above, compressor stops, and will restart 4 minutes later.

Compressor Compressor Restarts


Indoor Heat Exchanger 65
Stops 4 minutes later

Anti-reversing Control

If the compressor has been continuously running for 5 minutes or longer, and the difference of temperature between
intake air and evaporator is continuously lower than 5.0 or below for 2 minutes, the compressor will stop , and then
restart 3 minutes later.(Time Delay Protection Control is effective.)

Compressor runs 5 min Compressor Compressor Restarts

T 5 last for 2 min Stops 3 minutes later

T= evaporator temperature - intake air temperature

4-way valve control

During heating mode operation,4-way valve is at open mode.


During heating mode operation,if the unit turned off, the 4-way valve will remain
at open mode for 5 minutes.

Warm Booting Control Indoor Heat


When turning on the unit by heating mode operation,indoor fan Exchanger ( ) Low
will be activated when temperature of indoor heat exchanger 34
reaches 30 . (See the figure on the right)
Warm boot operation ends when temperature of indoor heat Super Low
exchanger reaches 34 .
30
Indoor Fan
Stop

17
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Automatic Fan Speed

During Heating Operation, use remote controller to select Auto Fan Speed mode.
Indoor Fan Speed is between “Me” and “Slo”.

( )
Me
45
( )

38
Lo
41

30
Lo-
34

28
S Lo
30

Stop 15 Manual fan speed


Temperature of heat exchanger

Time Graph for Heating Operation

a b c d e f g h i j k l m n o p q r
42 Blink

Operate
34
Indoor heat
exchanget Stop
32
Temp.

30

OFF

Intake Temp. 2

ON

58''
Basic Time 1' 30 150'
30'

Compressor
Indoor Fan SLO SLO LO- Lo-/ Lo-/
SSLo SSLo
SSLOSSLO
Lo-/
SSLO
SSLO SSLO

Outdoor Fan
Operation Indicator
4-way valve

Time
<Operation status>
a-b : Warm booting control(indoor fan Off)
c-d : Warm booting control(indoor fan Super Slo)
h - k , o - r: Prevent cool air blowing out

18
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Deice Control

Deice operation is to protect the outdoor unit from freezing.


Normal Deice Operation
Deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. If temperature of
outdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.
Overload Deicing Operation
During heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes,
deicing operation will start 1 minute after compressor starts.

Deicing operation ends under conditions below


(a) After 12 minutes.
(b) Temperature of outdoor unit rises to 4 .
(c) As the illustration showed bellow and due to Time Delay (Td), deicing won’t ends immediately.

Deicing Operation Time(T) Td(s)


3 min 0
3min T 7min 60
7 min T 9min 120
T 9min 120

Once deicing operation starts, it won’t end until 60 seconds later.


When deicing operation ends, compressor will stop for 30 seconds, and 4-way valve remains at cooling mode operation
for 10 seconds.

Time Graph for Normal Deicing Operation

42 a b c d e f g h i j k l m n o p q r s t u v w x y z
or
Indoor Piping Temp.

Blink
34
Operation
30
Stop

max60' max60'

60' max12' max12'


Basic Time
20S 20S 10S 20S 20S 20S Td 10S 20S

Compressor
Indoor Fan Slo Lo Slo Lo
Outdoor Fan
Operation LED
4-way valve
Time

<Operation status>
A-b Deicing confirmation
c-g Deicing operation(time reset)
h-j,u-w Warm Booting
o-r Deicing(TRS )

19
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Time Graph for Overload Deicing

a b c d e f g h i j k l m n o p q

51→
Outdoor Heat
Exchanger
49→

Max
Basic time Out door fan stop for 60' accumulatively 2 0 20 12 10 20 60'

Compressor

Indoor fan
Outdoor fan
Operation Indicator
4-way valve
Time
<Operation status>
a-i:Overload control Blink
i-l:Overload deicing(timer)
Operation
l-m: Warm booting control
m-r:Overload control
Stop

20
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8.4. Automatic Mode Operation

Standard for Determining Operation Mode

First Determination:

Setting Temperature (Standard)


Cooling mode
23℃ Cooling mode
Intake Air 25℃
temperature Soft Dry mode
Soft Dry mode 22℃
20℃
Heating mode Heating mode 21℃

Second Determination:

One hour after the above determination, the unit will operate according to the table below.

Second Determination
Cooling Dry Heating

Cooling 23℃ or above 23℃ below

First Dry 20℃ or above 20℃ below


determination
Heating 25℃ or above 25℃ below

Indoor fan operates at super low speed for 20 seconds.


A) After judging indoor air temperature, the operation is determined and operation continued at the mode determined.
B) If indoor temperature is less than 16℃, heating operation will immediately operate.
C) After the operation mode has been determined, the mode does not change. However, Soft Dry mode operation
includes cooling mode operation.
D) If automatic mode operation is started while the unit is operating, operation will continue.
E) If current operation is in cooling mode (including the cooling mode operation when is a part of Soft Dry mode
operation) it will be maintained, and if current operation is not cooling mode, the appropriate operation mode is
determined for 20seconds at super slow fan speed. Then the selected mode will continue.
F) The setting temperature for all the operations can be changed one level up or one level down from the standard
temperature as shown below by pressing the temperature up or down button at remote control.

Heating Cooling Soft Dry


Higher 2℃ 23℃ 27℃ 24℃

Standard 0℃ 21℃ 25℃ 22℃


Lower 2℃ 19℃ 23℃ 20℃

8.5. Indoor Fan Motor Control


Automatic fan speed control
When automatic fan speed set, the available range for fan speed is from Hi to Sslo.
Manual Fan Speed Control
Basic fan speed can be manually adjusted (Lo, Med, Hi) by using the fan speed selection button.

21
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Basic Fan Speed

Category Shi Hi Me Lo Lo- (Lo-) SLo SSLo


Cooling Mode Auto
Operation Manual

Soft Dry Auto


Operation Manual
Heating mode Auto
operation Manual

Category Shi Hi Me Lo Lo- (Lo-) Slo SLo


Cool, Dry 1260 1050 920 600
XA9DKD Dry 890 600
Heat 1260 1050 920 800 600 400
Cool, Dry 1260 1090 980 600
XA12DKD Dry 950 600

Heat 1280 1090 980 600 400

8.6. Airflow Direction Control

Airflow Direction Auto-control

When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table below.
The louver does not swing when the indoor fan stops during operation.
When stop the unit with remote control,the discharge vent is closed with the louver.
※ The left and right airflow direction louver can be adjusted manually.

Airflow direction manual control

When the airflow direction set button is pressed,the automatic airflow is released and the airflow direction louver
moves up and down as shown in thetable below. The louver can be stopped by releasing the button at the desired
position.
When the remote control is used to stop the operation,the discharge vent is closed with airflow direction louver.

Angles Of Airflow Direction Louver

1 2 3 4 5
Operating Mode

Manual 12
o
17
o
26
o
32
o
36
o

Cooling
Soft dry Auto 12o ~36o
Manua 9o 21o 29o 44o 55o
Heating o o
Auto 9 ~55

Determining operation 9o
mode

Notes:
In cooling or soft dry mode operation
If the compressor continues to operate for 60 minutes ,and the louver direction is at No 5,the fan speed is below Med, the intake
air temperature is below 29 ℃ and continues to change between 2 ℃ for 30 minutes ,the louver direction will be at No 2 in order
to prevent dew around the discharge vent.

22
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8.7 Oxygen Mode Operation.


To supply oxygen enrich air to indoor for healthier and comfortable environment and wider operation scope.
When oxygen operation is On by pressing the Oxygen buttonat remote control , LED on air conditioner unit lights,
vacuum pump and outdoor fan operates.
*Note: Outdoor fan must run with vacuum pump operates.

Vacuum Pump
Oxygen Enrich
Operation
Outdoor Fan
Indoor Unit

Outdoor Unit

8.7.1. Operation Control


1. Indoor fan control
a. Manual Fan Speed
During Oxygen operate individually, Manual Fan Speed can not be set by remote control.

b. Auto Fan Speed


Fan Speed control is shown as below.
Lo

Cooling Lo-

Heating Lo-
80sec

2. Indoor airflow direction control


Airflow direction manual, auto ---- same as cooling operation
However , during combined-operation , priority is given to airflow direction control as other mode.

3. Oxygen Enrich Individual Operation


A. When air conditioner unit is at “OFF” condition (standby) and the cursor key on the remote control display points
to OFF , press the oxygen button at remote control. The cursor key pointing to the OFF disappears and the
mark O 2 will appear on the remote control display. In the meanwhile, only oxygen LED illuminates.
B . During Oxygen Enrich individual Operation, operation mode (Heat, Cool, Dry) can be activated by pressing
OFF/ON button respectively.

4. Operation Mode & Oxygen Enrich operation


a. When air conditioner unit is at “ON” condition and oxygen button at remote control is pressed, the oxygen
operation will turn on. Oxygen and power LED will illuminate.
B. When air conditioner unit is at “OFF” condition and OFF/ON operation button at remote control is pressed,
the unit runs as previous setting and oxygen operation will turn on.

C. Oxygen Enrich Operation stops when:


- Oxygen button is pressed again
- stopped by OFF/ON operation button
- Timer OFF activates
D. Oxygen enrich operation is not memorised when the air conditioner has been switched off. The air
conditioner will operate without oxygen enrich operation when it is turned on again.

23
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8.7.2. Oxygen Enrich Protection Control


Vacuum pump restart protection control
Purpose : To prevent starting noise caused by vacuum pump’s frequently restart in a short period.
Oxygen Button Stop On Stop On

Vacuum Pump
ON OFF(30sec.) ON OFF(30sec.) ON

8.7.3. Oxygen Operation time diagram.


Oxygen Enrich Individual operation mode

Operation button

ON OFF
Oxygen LED

Power LED

Outdoor Fan Motor ON OFF ON OFF ON OFF

ON OFF ON OFF ON OFF


Vacuum Pump
60’ 2’ 8’ 2’ 8’

10’(1 cycle) 10’(1 cycle)

Combined-operation mode

Operation button

Operation button

ON OFF
Oxygen LED

ON OFF
Power LED

ON OFF
Unit

Outdoor Fan Motor ON OFF ON OFF ON OFF

ON OFF ON OFF ON OFF


Vacuum Pump
30’ 3’ 7’ 3’ 7’

10’(1 cycle) 10’(1 cycle)

24
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

8.7.4. Timer Setting

1. When the unit stops operating, OF-TIMER is not available;


When the unit is running(including oxygen individual operation), ON-TIMER is not available.

2. When OFF-TIMER is set during oxygen individual operation, the unit won’t stop oxygen operation until the
setting time is out.

OFF-TIMER setting Timeup


Enrich Oxygen ON
OFF

ON
Other operation
Mode OFF

During the Oxygen individual operation, to set ON-TIMER after the unit switching off , the unit will run under the
Oxygen individual operation mode( the previous operation mode) when reaching the setting time..

ON-TIMER setting Timeup

3. When OFF-TIMER is set during combined-operation, the unit won’t stop oxygen operation until reaching the
setting time.
OFF-TIMER setting Timeup

Enrich Oxygen ON
OFF
ON
Other operation
Mode OFF

During the Oxygen individual operation, to set ON-TIMER after the unit switching off , the unit will run under the
combinded-operation mode( the previous operation mode) when reaching the setting time

ON-TIMER setting Timeup

Enrich Oxygen ON
OFF

ON
Other operation
Mode OFF

4.To set ON-TIMER when the unit is not in operation, Timer ON could be cancelled by pressing the
Oxygen Button. And the unit will run under the oxygen operation mode.
ON-TIMER Oxygen Oxygen Oxygen
setting button button button Timeup

Enrich Oxygen ON
OFF

ON
Other operation
Mode OFF

25
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Note:
When the ON-TIMER is set, operation will start before the actual set time. This is to enable the room
temperature to reach the set temperature at the set time.
COOL- 15 minutes in advance.
HEAT, AUTO - 30 minutes in advance

8.8 About Cursor Key Which Points To “OFF” On Remote Control

When the ON/OFF button on the remote control is pressed, the cursor key which points to “OFF” will appear or
disappear to indicate the ON/OFF status of the air conditioner.

AUTO FAN SPEED STD AUTO FAN SPEED STD


AUTO
HEAT HEAT
COOL AIR SWING COOL AIR SWING
PRESS "OFF/ON" BUTTON
DRY AUTO
hr DELAY DRY hr DELAY
OFF O2 ON OFF O2 OFF

For some reason (Ex. The signal of the remote control does not reach the signal receiver of the indoor unit.), the
display of the remote control will not correspond with the actual ON/OFF status of the indoor unit:
1. The air conditioner is running but the cursor key which points to “OFF” appears. The air conditioner can be
stopped with any button (Except for “ON/OFF”, “TIMER SET”, “TIMER ON”) pressed.

2. The air conditioner is on standby, but the cursor key which points to “OFF” disappears. The air conditioner can
be started with any button(Except for “ON/OFF”, “TIMER SET”, “TIMER OFF”) pressed.

8.9 Random Auto restart control

If there is a power failure during air conditioner operation, operation will be automatically restarted after 3 to
4 minutes when the power is resumed.
It will start with previous operation mode and airflow direction.
Auto Restart Control is not available when Timer is set.

26
CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

9 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
42 N.m (4.2 kgf.m)
55 N.m (5.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold

9.1. Safety Precautions


Read the following "SAFETY PRECAUTIONS" carefully before installation.
Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit
for the model to be installed.
The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation due to ignoring of the instruction will cause harm or damage, and the
seriousness is classified by the following indications.

This indication shows the possibility of causing death or serious injury.

This indication shows the possibility of causing injury or damage to properties only.

The items to be followed are classified by the symbols:

Symbol with background white denotes item that is PROHIBITED from doing.

Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.

1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set's weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (1.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9. When connecting the piping, do not allow air or any substances other than the specified refrigerant ( R22 ) to enter the
refrigeration cycle. Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and
possibly result in explosion and injury.
10. D
š o not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock. if the power supply cord is damaged, engage an
authorized dealer to replace it.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.

2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.

3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.

1. Selection of the installation location.


Select a installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
2. Power supply connection to the room air conditioner.
Connect the power supply cord of the room air conditioner to the mains using one of the following method.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency.
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.
1. Power supply connection to the receptacle using a power plug.
Use an approved 10A power plug with earth pin for the connection to the socket.
2. Power supply connection to a circuit breaker for the permanent connection. Use an approved 10A circuit breaker for the permanent
connection. It must be a double pole switch with a minimum 3 mm contact gap.
3. Do not release refrigerant.
Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the
liquid refrigerant, it may cause frostbite.
4. Installation work.
It may need two people to carry out the installation work.
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

Attachedaccessories. Indoor/Outdoor Unit Installation Diagram

No. Accessories par Qty. No Accessories par Qty.


Length of power supply cord Piping direction Attention not to
Installation plate Connecting Wire (Front side) bend up drain hose
(Connector) Right
About 1.1 m About 1.8 m
1 1 6 1 < < < < Right Rear
Right Bottom Left Left
Rear Left Bottom

Installation plate fixing


Oxygen Tube
2 screw 5
7 1
Remote control
Insulating sleeve
3 1
8 1 Installation parts you
Battery should purchase ( )
4 2

or more
5 cm
Insulating material
Installation plate 1
Drain elbow
9 1 Sleeve ( )
5 1 Bushing Sleeve ( )
Putty (Gum type sealer) ( )
5 cm
or more

Bend the pipe as closely on


the wall as possible, but be
Cap (1) careful that it doesn t break.
SELECT THE BEST LOCATION
Oxygen tube 7
Cap (2)
INDOOR UNIT
There should not be any heat source or steam near the Vinyl tape (Wide) ( )
unit. Apply after carrying out a
drainage test.
There should not be any obstacles blocking the air To carry out the drainage
test, remove the air filters
Insulation of piping connections
circulation. and pour water into the heat
Carry out insulation exchanger.
A place where air circulation in the room is good. after checking for
gas leaks and
secure with vinyl
A place where drainage can be easily done. tape.

A place where noise prevention is taken into Vinyl tape

consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the wall, Saddle ( )
ceiling, fence or other obstacles.
Recommended installation height for indoor unit shall be Connecting cable ( )
at least 2.5 m. (6-C OR E WIR E /1.5 mm2+2
cm CORE WIRE/0.50mm 2)
10 more
or
Type designation 245 IEC 57
or heavier cord
OUTDOOR UNIT
If an awning is built over the unit to prevent direct Additional drain hose ( )
10 cm
sunlight or rain, be careful that heat radiation from the or more

condenser is not obstructed. Liquid side piping ( ) 1/4"

There should not be any animal or plant which could be cm


100 ore
or m Gas side piping ( ) 3/8"
affected by hot air discharged. 30 XA9DKD,
or m cm
ore Gas side piping ( ) 1/2"
Keep the spaces indicated by arrows from wall, ceiling, XA12DKD.

fence or other obstacles.


Do not place any obstacles which may cause a short
circuit of the discharged air. This illustration is for explanation purposes only.
The indoor unit will actually face a different way.

Piping size Max. Max. Piping


Model Elevation Length
Gas Liquid (m) (m)

CS/CU-XA9DKD 3/8" 1/4" 5 7


CS/CU-XA12DKD 1/2" 1/4" 5 7

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

9.2. INDOOR UNIT


9.2.1. SELECT THE BEST LOCATION 9.2.3. TO DRILL A HOLE IN THE WALL
(Refer to “Select the best location” AND INSTALL A SLEEVE OF
section) PIPING

1. Insert the piping sleeve to the hole.


9.2.2. HOW TO FIX INSTALLATION
2. Fix the bushing to the sleeve.
PLATE
3. Cut the sleeve until it extrudes about 15 mm from the wall.

The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
Wall More than 450 mm More than 450 mm Wall
Screw 2

4. Finish by sealing the sleeve with putty or caulking


compound at the final stage.

B
A
224mm Installation 125 mm 219 mm
plate 1
Measuring tape
150 mm

The centre of installation plate should be at more than 450 mm


at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit’s left side is 74 mm.
From installation plate right edge to unit’s right is 94 mm.
B : For left side piping, piping connection for gas should be
about 45 mm from this line.
: For left side piping, piping connecting cable should be 9.2.4. INDOOR UNIT INSTALLATION
about 800 mm from this line.
1. For the right rear piping

1. Mount the installation plate on the wall with 5 screws or


more.
(If mounting the unit on the concrete wall consider using
anchor bolts.)
Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.

2. Drill the piping plate hole with ø70 mm hole-core drill.


2. For the right and right bottom piping
Line according to the arrows marked on the lower left
and right side of the installation plate. The meeting point
of the extended line is the centre of the hole. Another
method is by putting measuring tape at position as
shown in the diagram above. The hole centre is
obtained by measuring the distance namely 105 mm
and 145 mm for left and right hole respectively.
Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

Installthe IndoorUnit
Hooks at
Hook the indoor unit onto the installation
upper portion of installation plate plate
(Engage the indoor unit with the
upper edge of the installation
plate). Ensure the hooks are Sleeve for
properly seated on the installation piping hole
plate by moving in left and right. Piping

Indoor unit

Drain hose

Secure the IndoorUnit

1. Tape the extra power supply cord in a


bundle and keep it behind the chassis.
Ensure that the power supply cord is
not clamped in between the unit's hook
(2 positions) and installation plate.

2. Press the lower left and right side of the


unit against the installation plate until
hooks engages with their slots Unit's hook
(sound click).
Installation
plate

Pull out the piping and drain hose

: Centre of the piping hole


(left rear side of piping)
Move the drain hose
near to arrow mark and
tape it with piping in
a position as mentioned
in Fig. below
Drain hose Piping
Cover for the left piping
Cover for Cover for the bottom piping
the right piping
Cover for the bottom piping

Connecting cable

Drain hose
Oxygen Tube
Adjust the piping slightly downwards.

Insert the connecting cable

Connecting Oxygen tube


cable Sleeve for
Gas side piping
Ab 8 c
7

piping hole
ou m
-

Liquid side piping

Guide surface Drain hose


Connecting cable Drain
Length of
hose
Gas side piping Connecting cable
connecting cable Liquid side piping
77 cm
Piping More than approx. 95 cm
Cable


CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

How to pull the piping and drain hose out, in case of the embedded piping.
9.2.5. CONNECT THE CABLE TO THE
Apply putty or caulking material to seal the wall opening
INDOOR UNIT
PVC tube for drain hose

tha
n Cable 1. The inside and outside connecting cable can be connected
re Piping
Mo cm without removing the front grille.
95 Connecting cable
Oxygen tube
Piping 2. Connecting cable between indoor unit and outdoor unit
More than 70 cm

e
Mor cm Oxygen
shall be approved polychloroprene sheathed
30 tube
6 x 1.5 mm2 flexible cord, type designation 245
than Drain hose from main unit Indoor
PVC tube (VP-65) for piping and connecting cable Unit
IEC 57 or heavier cord. The attached wire 6 with two
PVC tube for drain hose (VP-30)
connectors should be applied.
5.5 cm
PVC tube for Ensure the color of wires of outdoor unit and the
drain hose (VP-20)
terminal Nos. are the same to the indoor's respectively.
Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
In case of left piping how to insert the connecting cable .
and drain hose Terminals on the indoor unit 1(L) 2(N) 3 4 5
C olor of wires
Terminals on the outdoor unit 1(L) 2(N) 3 4 5 Connector
¼
45

Secure the cable onto the control board with the holder
Drain hose
Cable
(clamper).
Piping
Oxygen tube
(For the right piping, follow the same procedure)

1(L) 2(N) 3 4 5

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

9.3. OUTDOOR UNIT


HOW TO TAKE OUT FRONT GRILLE
9.3.1. SELECT THE BEST LOCATION
Please follow the steps below to take out front grille if
(Refer to "Select the best location"
necessary such as when servicing.
section)
1. Set the vertical airflow direction louver to the horizontal
position.
2. Slide down the two caps on the front grille as shown in the
9.3.2. INSTALL THE OUTDOOR UNIT
illustration at right, and then remove the two mounting
screws.
3. Pull the lower section of the front grille towards you to After selecting the best location, start installation according
remove the front grille. to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally
When reinstalling the front grille, first set the vertical by bolt nut. (ø10 mm).
airflow direction louvre to the horizontal position and
then carry out above steps 2 - 3 in the reverse order. 2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.
A B
Unit: mm

C
Model A B C D
CU-XA9DKD
570 103.9 13.3 320

D
CU-XA12DKD

AUTO SWITCH OPERATION


9.3.3. CONNECTING THE PIPING
The below operations will be performed by pressing the
"AUTO" switch. Connecting The Piping To Indoor Unit
1. AUTO OPERATION MODE Please make flare after inserting flare nut (locate at joint portion
The Auto operation will be activated immediately once the of tube assembly) onto the copper pipe. (In case of using long
Auto Switch is pressed. piping)

2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING Connect the piping


PURPOSE) Align the center of piping and sufficiently tighten the flare
The Test Run operation will be activated if the Auto Switch nut with fingers.
is pressed continuously for more than 5 sec. to below 10 Further tighten the flare nut with torque wrench in specified
sec. A "pep" sound will occur at the fifth sec., in order to torque as stated in the table.
identify the starting of Test Run operation
3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote Controller receiving sound can be
changed over by pressing the "AUTO" Switch continuously
for 10 sec. and above. A "pep", "pep" sound will occur at the
tenth sec., in order to indicate the "ON/OF" changed over
of remote control receiving sound.
Piping size (Torque)
MODEL Gas Liquid

XA9DKD 3/8'' (42 N.m) 1/4'' (18 N.m)

XA12DKD 1/2'' (55 N.m) 1/4'' (18 N.m)

Connecting The Piping To Outdoor Unit


Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque
wrench to the specified torque as stated in the table.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

CUTTING AND FLARING THE PIPING


1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not
removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder
entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.

9.3.4. (a) EVACUATION OF THE EQUIPMENT (FOR EUROPE & OCEANIA DESTINATION)

WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.

1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve.
Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to "OPEN" using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
Be sure to check for gas leakage.

CAUTION
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
If the leak stops when the piping connections are tightened further, continue working from step 3.
If the leak does not stop when the connections are retightened, repair the location of leak.
Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

9.3.5. (b) AIR PURGING OF THE PIPING AND INDOOR UNIT


The remaining air in the Refrigeration cycle which contains moisture may cause malfunction on the compressor.
1. Remove the caps from the 2-way and 3-way valves.
2. Remove the service-port cap from the 3-way valves.
3. To open the valve, turn the valve stem of 2-way valve counter-clockwise approx. 90° and hold it there for ten seconds, then
close it.
4. Check gas-leakage of the connecting portion of the pipings.
For the left pipings, refer to item 4(A).
5. To open 2-way valve again, turn the valve stem counter-clockwise until it stops.

Oxygen tube
Liquid side
Gas side
2-way valve
(open)
Cap

3-way valve (open)


Hexagonal wrench
Service port cap

4(A). Checking gas leakage for the left piping.


(1) * Connect the manifold gauge to the service port of 3-way (2) * Keep it for 5-10 minutes.
valve. Ensure that the pressure indicated on the gauge is the
* Measure the pressure. * same as that of measured during the first time.

9.3.6. CONNECT THE CABLE TO THE OUTDOOR UNIT


1. Remove the control board cover from the unit by loosening the screw.
2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 6 x 1.5 mm2 flexible cord,
type designation 245 IEC 57 or heavier cord. The attached wird 6 with two connectors should be applied.

Terminals on the indoor unit 1(L) 2(N) 3 4 5


C olor of wires
Terminals on the outdoor unit 1(L) 2(N) 3 4 5 Connector

3. Secure the cable onto the control board with the holder (clamper).
4. Attach the control board cover back to the original position with the screw.

9.3.7. PIPE INSULATION


1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap
the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM
with thickness 6 mm or above.

- 35 -
CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

DISPOSAL OF OUTDOOR UNIT DRAIN WATER CHECK ITEMS


If a drain elbow is used, the unit should be placed on a stand Is there any gas leakage at flare nut connections?
which is is taller than 3 cm.
If the unit is used in an area where temperature falls below Has the heat insulation been carried out at flare nut
connection?
0ºC for 2 or 3 days in succession, it is recommended not to
use a drain elbow, for the drain water freezes and the fan Is the connecting cable being fixed to terminal board firmly?
will not rotate.
Is the connecting cable being clamped firmly?

Is the drainage OK?


(Refer to "Check the drainage" section)

Is the earth wire connection properly done?

Drain elbow 5 Hose Is the indoor unit properly hooked to the installation plate?
Install the hose at an angle so that the
water smoothly flows out.
Is the power supply voltage complied with rated value?

CHECK THE DRAINAGE Is there any abnormal sound?

Open front panel and remove air filters. Is the cooling operation normal?
(Drainage checking can be carried out without removing the
front grille.) Is the thermostat operation normal?

Pour a glass of water into the drain tray-styrofoam.


Is the remote control's LCD operation normal?
Ensure that water flows out from drain hose of the indoor
unit. Is the air purifying filter installed?

EVALU ATION OF THE PERFORMANCE

Operate the unit for fifteen minutes or more.


Measure the temperature of the intake and discharge air.
Ensure the difference between the intake temperature and
the discharge is more than 8°C during Cooling operation or
more than 14°C during Heating operation.

Dis charge air

NOTE:
These equipment shall be connected to a suitable
mains network with a main impendance less than:
XA9DKD:0.30Ω, XA12DKD: 0.27Ω.

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CS-XA9DKD/ CU-XA9DKD/ CS-XA12DKD/ CU-XA12DKD

9.3.8. OXYGEN TUBE CONECTION


Precautions during oxygen tube connection
1.Tube allowable length and height difference is the same as pipes.
2.Tube should be pulled without folding it along the path of refrigerant pipe, providing sufficient allowance and cut to length.
3. When the tube is passed through the pipe hole, it should not form the inner wall of the pipe bends.
The tube may be pressed to the corner of the hold and crushed.
4. Cutting of tube should be done with cutter or knife, cutting surface should be straight and even.
Finishing should be done and leave no scratches behind.
5.Tube end's last 15 mm (the section to be inserted to the joint during connection) should be free from any damages.
6.Take note that the inside of tube should be free from stones, dirt, dust, and other impurities.

Oxygen tube connection


Insert oxygen tube 7 into the joint section of indoor unit till it fully reaches its limit (about 15 mm). (Refer to Fig.A)
Insert into the joint of outdoor unit in the same manner. (Refer to Fig.B)
If the insert does not fully reach the limit, oxygen may leak out from the joint causing abnormal noise.
In both indoor and outdoor unit, the tube inserted will be locked inside the joint by the stopper , and the job is complete.
To make sure that it's done properly, pull out lightly to check if can be removed.

Connection with Connection with outdoor joint


indoor joint About 15 mm
Oxygen tube
Indoor unit joint section
oxygen Outdoor unit
tube joint Oxygen tube
Insert section Insert
about
15 mm Insert about
15 mm
Oxygen tube 7 Oxygen tube 7
Insert

When connecting pipe, apply your tool to the


joint section, and do not cause any damage.
Fig.A
Fig.B
Removing oxygen tube
While pressing the release bush of joint section in the arrow direction as shown on the right, Release bush
pull out the tube. (The same for indoor and outdoor unit) Push Oxygen tube
When reusing tube that has been pulled out, cut the tube end by 15 mm before reuse.
Pull
(If the tube is damaged during pull out, it may cause oxygen leakage .)
Push
Note :
When connecting the oxygen tube 7 , wrap the part close to the outdoor unit with the Joint section
insulating aleeve 8 and the joint with the insulating material 9 to prevent the
moisture inside the tube from cindending.

Connection check
Do connection check after normal running of cooling has been confirmed during trial operation.
(You cannot do proper oxygen tube connection check before normal running has been confirmed during trial operation.)

Operate according to the sequence listed below , and check tube connection.
1. Open the cap (1) to check.(Refer to the figure on Page 29)
2. Put your ear close to the window to listen if there is oxygen flowing out (a shuuuu sound). If it's hard to hear , push the cap (2)
in the window with your finger, then release your finger. The sound of flow will be louder and easier to tear.
(If there is no air release, the cause may be tube collapse, or the insert at join section not proper. Check again and make
correction if found not properly done.)
3.After checking, make sure that you push down the cap (1) and return to its original position.(If it is not returned to its position,
it may cause abnormal noise.)

Finishing
Finishing should be carried out for pipe and drain hose.
Refer to Pipe insulation of outdoor unit.

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10 2-way,3-way Valve
2-way Valve (Liquid Side) 3-way Valve (Gas Side)

Works Shaft Position Shaft Position Service Port

Shipping Close Closed Closed


(With valve cap) (With valve cap)` (With cap)

Air purging(Installation and Re- Open Closed Open


installation) (Counter-clockwise) (clockwise) (Push-pin)

Operation Open Open Closed


(Counter-clockwise) (With valve cap)` (With cap)

Pumping down Closed Open Open


(Transferring) (Clockwise) (Counter-clockwise) (Connected manifold
gauge)

Evacuation Open Open Open


(Servicing) (With vacuum pump)

Charging Open Open Open


(Servicing) (With charging cylinder)

Pressure check Open


(Servicing) Open Open (Connected manifold
gauge)

Gas releasing Open


(Servicing) Open Open (Connected manifold
gauge)

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.1. Evacuation of Installation


When installing an air conditioner, be sure to evacuate the air inside the indoor unit and pipes in the following procedure.
Required tools:
Hexagonal wrench, adjustable wrench, torque wrench, The air in the indoor unit and in the piping must be purged.
wrench to hold the joints, gas leak detector, charging set If air remains in the refrigeration piping, it will affect the
and vacuum pump. compressor , reduce cooling capacity, and could lead to a
malfunction.

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Open

(Gas side)

3-way
valve
Open Open

Vacuum Pump Low High

Closed

Service port cap


Be sure, using a torque wrench to tighten the service port cap(after using the service port),so that it prevents the gas leakage
from the refrigeration cycle.
Procedure:
1.Connect a charging hose with a push pin to the Low 6.Tighten the service port caps of both the 3-way valve
side of a charging set and the service port of the 3-way and the 2-way valve at a torque of18 N.m with a torque
valve. wrench.
Be sure to connect the end of the charging hose with the 7.Remove the valve caps of both the 3-way and the 2-way
push pin to the service port. valves.
2.Connect the centre hose of the charging set to a Position both of the valves to “open” using a hexagonal
vacuum pump. wrench (4 mm).
3.Turn on the power switch of the vacuum pump and
8.Mount valve caps onto both of the 3-way valve and the
make sure that the needle in the gauge moves from 0
2-way valve.
cmHg (0 Mpa) to -76 cmHg (-0.1 Mpa). Then evacuate
the air for approximately 10 minutes. Be sure to check for gas leakage.
4.Close the valve of the Low side of the charging set
Caution
and turn off the vacuum pump. Make sure that the If gauge needle does not move from 0 cmHg(0 Mpa) to -76cmHg
needle in the gauge does not move after approximately (-0.1MPa) in step (3) above, take the following measures:
5 minutes. If the leaks stop when the piping connections are tightened
further, continue working from step (3).
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO If the leaks do not stop when the connections are retightened,
AVOID GAS REFRIGERANT LEAKAGE. repair the location of the leak.
5.Disconnect the charging hose from the vacuum pump
and from the service port of the 3-way valve.

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.2. Pumping down


(For Re-Installation)

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Closed

(Gas side)

3-way
valve

Closed
Open

Low High

Closed

Procedure
1.Confirm that both 2-way and 3-way valves are set to open 6. Operate the air conditioner at the cooling cycle and stop it
2
positions. when the gauge indicates 2 kg/cm G (0.1Mpa).
Remove the valve stem cap and confirm that the valve If the unit cannot be operated at the cooling mode
stems are in the open position. operation (weather is rather cold), short the Pumping
Be sure using a hexagonal wrench to operate the valve Down pins on the Main Control P.C.B.
stems. 7. Immediately set 3-way valve to the closed position.
2.Operate the unit for 10-15 minutes. Do this quickly so that the gauge ends up indicating
3.Stop operation and wait for 3 minutes, then connect the 2
1 to 3kg/cm G (0.1 to 0.3 Mpa).
charge set to the service port of the 3-way valve. 8. Use refrigerant reclaiming equipment to collect refrigerant
Connect the charge hose with the push pin to the from indoor unit and pipes.
service port. 9. Disconnect the charge set, and mount the 2-way and 3-way
4.Air purging of the charge hose. valve stem’s nuts and service port cap.
Open the low-pressure valve of the charge set slightly Use torque wrench to tighten the service port cap to a
to purge air from the charge hose. torque 1.8kgf.m (18N.m).
5.Set the 2-way valve to the close position. Be sure to check for gas leakage.
10. Disconnect pipes from indoor unit and outdoor unit.
.

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.3.Re-air Purging
(Re-installation)

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Open

(Gas side)

3-way
valve
Open Open

Vacuum Pump
Low High

Closed

1.Connect a charging hose with a push pin to the Low 7.Tighten the service port caps of both the 3-way valve
side of a charging set and the service port of a 3-way and the 2-way valve at a torque of 18 N.m with a
valves. torque wrench.
Be sure to connect the end of the charging hose with the 8.Remove the valve caps of both the valves. Position
push pin to the service port. both of the valves to "open" using a hexagonal wrench
2.Connect the centre hose of the charging set to a (4 mm).
vacuum pump. 9.Mount valve caps onto both the valves.
3.Turn on the power switch of the vacuum pump and BE SURE TO USE REFRIGERANT RECLAIMING
make sure that the needle in the gauge moves from 0 EQUIPMENT WHILE DISCHARGING THE
cmHg (0 Mpa) to -76 cmHg (-0.1 Mpa). Then evacuate REFRIGERANT.
the air for approximately 10 minutes. Purge the air from charge set’s centre hose.
4.Close the valve of the Low side of the charging set Be sure to check for gas leakage.
and turn off the vacuum pump. Make sure that the
needle in the gauge does not move after approximately Caution
5 minutes. If gauge needle does not move from 0 cmHg(0 Mpa) to -76cmHg
(-0.1MPa) in step (3) above, take the following measures:
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO If the leaks stop when the piping connections are tightened
AVOID GAS REFRIGERANT LEAKAGE. further, continue working from step (3).
If the leaks do not stop when the connections are retightened,
5.Disconnect the charging hose from the vacuum pump repair the location of the leak.
6.Charge the pipes and indoor unit with gas refrigerant
from 3-way valve service port, and then discharge the
refrigerant until low side ( gas side ) gauge needle
2
indicates 0.3 Mpa (3 kg/cm ).

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.4. Balance refrigerant of the 2-way,3-way walves

(Gas leakage)

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Open

(Gas side)

3-way
valve
Open Open

Vacuum pump
Low High

Closed

Procedure
1.Confirm that both the 3-way valve and 2-way valve are 4.Open the valve (Low side) on the charge set and
set to the open position. discharge the refrigerant until the gauge indicates 0.05
2.Connect the charge set to the 3-way valve’s service MPa (0.5 kg/cm2G) to 0.1 MPa (1 kg/cm2G).
port. If there is no air in the refrigeration cycle (the pressure
Leave the valve on the charge set closed. when the air conditioner is not running is higher than 0.1
Connect the charge hose with the push-pin to the MPa (1 kg/cm2G), discharge the refrigerant until the
2
service port. gauge indicates 0.05 MPa (0.5 km/cm G) to 0.1 MPa (1
2
Confirm whether the pressure indicates more than 1 kg/cm G). If this is the case, it will not be necessary to
2
kg/cm G (0.1MPa). apply a evacuation.
3.Connect the charge set’s centre hose to refrigerant Discharge the refrigerant gradually; if it is discharged
reclaiming equipment. too suddenly, the refrigeration oil will also be
discharged.
5.Turn on refrigerant reclaiming equipment to collect the
refrigerant until the needle indicates 0 (no refrigerant
is remaining).

42
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.5. Evacuation (Installation)

(No refrigerant in the refrigeration cycle)

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Open

(Gas side)

3-way
valve
Open Open

Vacuum Pump Low High

Closed

Procedure
1.Connect the vacuum pump to the charge set’s centre hose.

2.Evacuation for approximately 1 hour.


Confirm that the gauge needle has moved toward -76cmHg
(-0.1MPa) [vacuum of 4 mmHg or less].

3.Close the valve ( Low side ) on the charge set, turn off the
vacuum pump, and confirm that the gauge needle does not
move (approximately 5 minutes after turning off the vacuum
pump).

4.Disconnect the charge hose from the vacuum.


Vacuum oil
If the vacuum pump oil becomes dirty or depleted, replenish
as needed.

43
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

10.6. Gas charging

(After Evacuation)

(Indoor unit) (Liquid side)


(Outdoor unit)
2-way
valve

Open

(Gas side)

3-way
valve
Open
Open

Low High

Closed
Charging
cylinder

Procedure
1.Connect the charge hose to the charging cylinder.
This is different from previous procedures. Because you are
Connect the charge hose which was disconnected from
charging with liquid refrigerant from the gas side, absolutely
the vacuum pump to the valve at the bottom of the do no attempt to charge with large amount of liquid refrigerant
cylinder. while operating the air conditioner.
If you are using a gas cylinder also use a scale and
reverse the cylinder so that the system can be charged 4.Immediately disconnect the charge hose from the
with liquid. 3-way valve’s service port.
2.Purge the air from the charge hose. Stopping part-way will allow the refrigerant to be
Open the valve at the bottom of the cylinder and use a discharged.
screwdriver to press the check valve on the charge set If the system has been charged with liquid refrigerant
to purge the air.(Be careful of the liquid refrigerant.) while operating the air conditioner, turn off the air
The procedure is the same if using a gas cylinder. conditioner before disconnecting the hose.
3.Open the valve (Low side) on the charge set and charge 5.Mount the valve stem nuts and the service port.
the system with liquid refrigerant. Use a torque wrench to tighten the service port cap
If the system cannot be charged with the specified to a torque of 1.8kgf.m (18 N.m)
amount of refrigerant, it can be charge with a little at a Be sure to check for gas leakage.
time (approximately 150g each time) while operating the
air conditioner in the cooling cycle.
However, one time is not sufficient, wait approximately
1 minute and then repeat the procedure. ( Pumping
down pin )

44
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

11 Disassembly of the parts


Removal Procedure For Intake Grille

1. Open the intake grille and pull it to the horizontal


position. (Fig. 1)

Opener

Fig. 1

2. Pull up the intake grille until it falls off.(Fig. 2)

Fig. 2

Removal Procedure For Front Grille

1.Remove the two caps at the discharge port (right and


left) (Fig. 3)

Cap

Fig. 3

2.Release the two screws under the both caps. (Fig. 4)

Fixing Screw

Fig. 4

3.Pull out the front grille from the unit body. (Fig.5 )

Front Grille

Fig. 5

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Removal Procedure For Electronic Controller

1 Remove indicador complete

Afer removing the front grille, loose the screw behind the indicator,
the whole indicator can be released.

Fig 6 Indicator Complete

2 Remove the cover of control board and holder

3 Break off the earing ,release the holder slightly.


Be sure to avoid cracking of the holder.

Fig 7
Holder Earing

4. Release the lead wire CN-FM, CN-VF, CN-STM, CN-DISP and


earth wire(Yellow/Green). Take out the sensor from the socket.
Pull out the whole electronic controller.

Fig 8
5. Remove the whole control board
Loose the screw s of control board,earings slightly, then the whole
control board can be pulled out.

Fig 9

Removal Procedure For the Discharge Grille

1. Separate the drain hose and the drain plate(Fig.10)

Fig 10

2. Pull out the discharge grille slightly (Fig. 11)

Fig. 11

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CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Removal Procedure For Cross Flow Fan fixing board

1. Release the two fixing screws,disassembly the fixing board from


evaporator on the left side of the evaporator and pull out the whole
evaporator. (Fig. 12)

Screw
Fig. 12

2.Loose the fixing screw of the cross flow fan. (Fig. 13)

Fixing Screw
Fig. 13

3.After removing the bearing (refer to fig14) , indoor fan can be


taken out from the left side.

Bearing

Fig 14

4. Lift up the indoor fan slightly, and then pull the fan motor out. Fig15

Fan motor

AUTO
HEAT
COOL
DRY
hr
Fig 15
DELAY
hr

Fig 15
DELAY
OFF OFF ON OFF ON

Remote control reset

If the display is chaotic or can not be adjusted,


Use a pin to press RESET button to reset the remote control to
CANCEL SELECT
the original set by manufacture.

Fig 16

Fig 16

47
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Replacing procedure for the Vacuum Pump Complete

1 Release the fixing screws. Fig.17

2 Pull out the connecting pipe and lead wired fig.18


Fig.17

Fig.18

3 Replacing the Vacuum Pump Fig.19

Fig.19

11.3.2 Replacing Oxygen Generator Filter


1 Remove the fixing tool of Oxygen Generator Filter Fig.20 .

Fig.20

2 Pull out the connecting pipe Fig.21 .

Fig.21

3 Pull out the Oxygen Generator Filter and replacing it Fig.22

Fig.22

48
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

12 Troubleshooting Guide
12.1. Refrigeration cycle system Normal pressure and outlet air temperature(standard)
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle. Gas side pressure Outlet air
Such problems include insufficient insulation, problem with the Mpa temperature
power source, malfunction of compressor or fan.
(kg/cm 2G) ( )
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard Cooling mode 0.4~0.6(4~6) 12~16
values for them are shown in the table to the right. Heating mode 1.5~2.1(15~21) 36~45

Condition: indoor fan speed: high


outdoor temperature:
35 (Cooling mode)
7 (Heating mode)

More than 14
(15 minutes afte an
operation is started) Measuring the air
at the heating mode
Difference in the temperature difference
intake and outlet Normal
air temperature
More than 8
(15 minutes afte an
operation is started) at the cooling mode

Less than 8 at the cooling mode.


Less than 14 at the heating mode.

Higher than
Value of electric specified
current Dusty heat exchanger
during operation preventing heat radiation Measuring electric current
during operation
Excessive amount
of refrigerant

Lower than specified

Cooling High
mode
Gas side pressure Inefficient compressor
Measuring gas side
Low pressure
Insufficient refrigerant

Low clogged strainer or


capillary tube
Low
Inefficient compressor

Heating Low
mode Insufficient refrigerant

Low clogged strainer or


capillary tube

49
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

12.2. Relationship between the condition of air conditioner and pressrue


and electric current

Cooling mode Heating mode


Condition of the air
conditioner Low pressure High pressure Electric current Low pressure High pressure Electric current
during operation during operation

Insufficient refrigerant
(gas leakage)

Clogged capillary
tube

Short circuit in the


indoor unit

Heat radiation deficiency


of the outdoor unit

Insufficient
compression

12.3. Diagnosis methods of a malfunction of a compressor .

Nature of fault Symptom

Electric current during operation becomes approximately 80% lower


than the normal level.
Insufficient compressing The discharge tube of the compressor becomes abnormally hot
of a compressor (normally 70~90 ).
The difference between high pressure and low pressure becomes
almost zero.

Electric current reaches a high level abnormally, and the value exceeds
Locked compressor the limit of an ammeter. In some cases, a breaker turns off.
The compressor has a humming sound.

Electric current during operation becomes approximately 20% lower than


Inefficient switches of the normal valve.
the 4-way valves The temperature difference between from the discharge tube to the 4-way
valve and from suction tube to the 4-way valve becomes almost zero.

50
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

13 Technical Data
Thermostat characteristics

Cooling mode Soft dry mode

( ) ( )
34 34

32 32

30 30
Compressor on Cooling on
Cooling off
Compressor off= 28

Intake Air temperature


28
Intake Air temperature

=set temperature
Set temperature
Soft Dry off Soft Dry on
26 1.5 in difference 26 1.5 in difference
1.0 in difference
24 24

22 22

20 20

18 18

16 18 20 22 24 26 28 30 ( ) 16 18 20 22 24 26 28 30 ( )
16 16
Temperature setting Temperature setting

Heating mode

( )
34

32
Compressor off=
Set temperature
30
Compressor on
28
Set temperature(diff. 0.5 )
Intake Air temperature

26 2.0 in difference

24

22

20

18

16

16 18 20 22 24 26 28 30 ( )

Temperature setting

51
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

Cooling characteristics

CS/CU-XA9DKD CS/CU-XA12DKD
220V 220V

17 17
16 16
15 15

)
14 14

O:Outlet air temp(

O:Outlet air temp(


13 13
Q: Cooling capacity (kW)

Q: Cooling capacity (kW)


2.9
2.8 3.7
2.6 3.5
2.4 3.3
2.2 3.1
2.0
0.60 0.60
pressure (Mpa)
HP: Gas side piping

pressure (Mpa)
LP: Gas side piping
0.55 0.55
0.50 0.50
0.45 0.45
0.40 0.40
I: Current (A)

I: Current (A)

6.0 5.2
5.0 5.0
4.0 4.8
3.0 4.6
30 32 34 36 38 40 42 44 30 32 34 36 38 40 42 44
Outdoor temp( ) Outdoor temp( )
[Condition] Room temp: 27/19 [Condition] Room temp: 27/19
Cooling operation: at high speed Cooling operation: at high speed
Piping length:5m Piping length:5m

Heating characteristics

CS/CU-XA9DKD CS/CU-XA12DKD
220V
220V

39
39
38
)

38
)

37
O:Outlet Air temp(

37
O:Outlet Air temp(
Q: Heating capacity (kW)

36
Q: Heating capacity (kW)

36

3.1
4.0
3.0
3.8
2.9
3.6
2.8
2.8
Pressure (Mpa)

1.8
HP:Gas side piping

Pressure (Mpa)

1.8
HP:Gas side piping

1.7
1.7
1.6
1.6

4.1
I: current (A)

5.0
I: current (A)

4.0
4.9
3.9
4.8
3.8
4.7
5 6 7 8 9 10 11 12
5 6 7 8 9 10 11 12
Outdoor temp( )
Outdoor temp( )
[Condition] Room temp: 27/19
[Condition] Room temp: 27/19
Heating operation:at high speed
Heating operation:at high speed
Piping length:5m
Piping length:5m

52
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

14 Exploded View
CS-XA9DKD
CS-XA12DKD

42

39

40
15

29
5
41

2
6

16

11
17
38 18

20
9

19

28 27

31
13
35

36
14
12 32
22

24
10

25

35
23
26
36

33

30
37
34
AU AT
HE OL
TO
CO Y
DR F

FAN TO
AU
OF

SP
AIR TO

EE
AU
OF

SW

D
O2
F/O

ING
N

ST
MO

D
FA

DE

hr DELA ON
N

OFF
TE
SP
AIR

Y
M
EE

P
SW

D
OF
IN
G

O
2
CA

TIM

ON
NC

ER
EL
SE
LE
CT
RE
SE
T

53
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

15 Replacement Parts List


CS-XA9DKD
CS-XA12DKD
No. DESCRIPTION&NAME Q'TY CS-XA9DKD CS-XA12DKD RE
1 CHASSIS COMPLETE 1 CWD50C1423 CWD50C1423
2 FAN MOTOR 1 CWA921116 CWA921116
3 CROSS FLOW FAN COMPLETE 1 CWH02C1036 CWH02C1036
4 EVAPORATOR 1 CWB30C1760 CWB30C1763
5 TUBE ASS'Y 1 CWT01C3523 CWT01C3457
6 FIXING BOARD 1 CWD661043 CWD661043
9 DISCHARGE GRILLE COMPLETE 1 CWE20C2406 CWE20C2406
10 AIR SWING MOTOR 1 CWA981091 CWA981091
11 CAP-DRAIN TRAY 1 CWH521096 CWH521096
12 VERTICAL VANE(RIGHT) 1 CWE24C1081 CWE24C1081
13 VERTICAL VANE(LEFT) 1 CWE24C1082 CWE24C1082
14 HORIZONTAL VANE 1 CWE24C1100 CWE24C1100
15 C-BOX 1 CWH14C4732 CWH14C4733
16 CONTROL BOARD 1 CWH102265 CWH102265
17 HOLDER 1 CWD932493 CWD932493
18 TERMINAL BOARD COMPLETE 1 CWA28C2235 CWA28C2235
19 POWER SUPPLY CORD COMPLETE 1 CWA20C2448 CWA20C2448
20 ELECTRONIC CONTROLLER 1 CWA743899 CWA743900
22 INDICATOR COMPLETE 1 CWE39C1136 CWE39C1136
23 INDICATOR HOLDER-FRONT 1 CWD932491 CWD932491
24 INDICATOR HOLDER-BACK 1 CWD932492 CWD932492
25 INDICATOR PCB 1 CWA743919 CWA743919
26 LEAD WIRE-INDICATOR 1 CWA67C5500 CWA67C5500
27 SENSOR 1 CWA50C2271J CWA50C2271J
28 CONTROL BOARD FRONT COVER 1 CWH131235 CWH131235
29 CONTROL BOARD TOP COVER 1 CWH131237 CWH131237
30 REMOTE CONTROL 1 CWA75C2771 CWA75C2771
31 FRONT GRILLE COMPLETE 1 CWE11C3340 CWE11C3340
32 INTAKE GRILLE 1 CWE22K1290 CWE22K1290
33 GRILLE DOOR 1 CWE141073 CWE141073
34 AIR FILTER 2 CWD001153 CWD001153
35 SCREW-FRONT GRILLE 2 XTT4+16CFJ XTT4+16CFJ
36 CAP-FRONT GRILLE 2 CWH521109 CWH521109
37 DRAIN HOSE 1 CWH851074 CWH851074
38 BOX SHAPED PIECE COMPLETE 1 CWD76C1027 CWD76C1027
41 OPERATING INSTRUCTIONS 1 CWF564867 CWF564867
42 INSTALLATION INSTRUCTIONS 1 CWF612764 CWF612764
43 INSTALLATION PLATE 1 CWH361069 CWH361069

Note:
1.All parts are supplied from GMAC, P.R. China.

54
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

16 Exploded View
CU-XA9DKD
CU-XA12DKD

49

52
36

51

53
54

50 32 29
31
30
25

27

26
28

11
47

38
4
40
37
39
6 42
2
5
41
43 44

3
45
7 23

22 48

20 14

10 19
13 15

24
9 17

55
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

17 Replacement Parts List


CU-XA9DKD
CU-XA12DKD
No. DESCRIPTION&NAME Q'TY CU-XA9DKD CU-XA12DKD RE
1 BASE ASS'Y 1 CWD50K2124A CWD50K2124A
2 HOLDER-FAN MOTOR 1 CWD541020 CWD541020
3 SCREW-F.M. HOLDER 2 CWH551060J CWH551060J
4 FAN MOTOR 1 CWA951452 CWA951452
5 FIXING SCREW-FAN MOTOR 4 CWH55406J CWH55406J
6 PROPELLER FAN 1 CWH03K1010 CWH03K1010
7 NUT-P.FAN 1 CWH561036J CWH561036J
8 COMPRESSOR 1 CWB092329 CWB092281
9 MOUNT RUBBER(COMP.) 3 CWH50077 CWH50077
10 NUT-COMP.MOUNT 3 CWH561047A CWH561047A
11 CONDENSER 1 CWB32C1555P CWB32C1555P
13 HOLDER-COUPLING 1 CWH351017 CWH351017
15 2-WAY VALVE 1 CWB021247 CWB021247
17 3-WAY VALVE 1 CWB011301 CWB011312
20 O.L.P. COMPLETE 1 CWA67C5481 CWA67C5410
22 TERMINAL COVER 1 CWH17006 CWH17006
23 NUT-TERNINAL COVER 1 7080300J 7080300J
24 SOUND PROOF BOARD 1 CWH151103 CWH151103
25 CONTROL BOX COMPLETE 1 CWH14C4447 CWH14C4447
26 CONTROL BOARD 1 CWH102267 CWH102267
27 TERMINAL BOARD ASS'Y 1 CWA28K1153 CWA28K1153
28 VACUUM PUMP 1 CWB532048 CWB532048
29 CAPACITOR(COMPRESSOR) 1 DS371306CPXC DS371306CPXC
30 CAPACITOR HOLDER 1 CWH30165 CWH30165
31 CAPACITOR ( FAN MOTOR) 1 CWA312150 CWA312150
32 CAPACITOR (VACUUM PUMP) 1 DS441125XPQC DS441125XPQC
36 OXYGEN FILTER COMPLETE 1 CWD07C0002 CWD07C0002
37 OXYGEN TUBE(IN) 1 CWH851081 CWH851081
38 TUBE CLIP 1 CWH881047J CWH881047J
39 OXYGEN TUBE(OUT) 1 CWH85C1027 CWH85C1027
40 TUBE CLIP 1 CWH881048J CWH881048J
41 TUBE JOINT 1 CWT29C1021 CWT29C1021
42 OXYGEN TUBBE 1 CWH85C1015 CWH85C1015
43 HEATPROOF SLEEVE PIPE 1 Q3P8-200 Q3P8-200
44 INSULATION MATERIAL 1 E5A50-100 E5A50-100
45 TUBE ASS'Y(CAPILLARY) 1 CWT01C3499 CWT01C3410
47 SENSOR(PIPNG) 1 CWA50C2264 CWA50C2264
48 V-COIL COMPLTE 1 CWA43C2176 CWA43C2176
49 SURFACE COVER 1 CWE03C1033 CWE03C1033
50 CABINET FRONT PLATE 1 CWE06C1116 CWE06C1116
51 CABINET SIDE PLATE(R) 1 CWE041148A CWE041148A
52 CABINET SIDE PLATE(L) 1 CWE041118A CWE041118A
53 CONTROL BOARD COVER 1 CWH13C1108 CWH13C1108
54 CONNECTING WIRED-SENSOR 1 CWA22C1022 CWA22C1022

Note:
All parts are supplied from GMAC, P.R. China.

56
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

AC 220V, 50Hz
1 2 3 FUSE
3 3
9 10 11
4 5 6 3.15A250V
4 7 C16
ZNR2 0.1
RY-PWR ERZV10D511 250V AC
K6BIAGA00076 ECQ
5

FUSE
F

AC(WHT) 12 13 14

SSR3
PUMP(YLW)
CR1
ZNR4

1 2 2
3
HOT(RED) 15 16 17
RY-HOT

C13
1 2

ZNR1 0.047

L5

2
1
20 21 22
2 1 1 2

FM(BLU) CT SSR2
D11
E

4
5

3
23 24

D10
R43
C23 R44

OUT-TH1

1
D15 L1
C28
A431036
25
R9
26
C17

1 2
OUT-TH2 1K
0.047u
C27
250VAC
R8 ECQ
15.8K

SSR1
1% ZNR3
ERZV10D511

27

2
YELLOW 5
TF
28
3 1.5u
RED
1 C-FM 400V
D

CN-FM
VH5-3
BLUE (WHT)

Fan Motor
WHITE 3 5V
BROWN 2
BLACK 1 R21
1K C8
CN-FB 0.01U
XH3
(WHT)
12

B1HBGFF0000
5 30 10
4 31
3 32 11
2 33
1 12

CN-STM1 13
PH5
(WHT) 14

15
5 34
4 35
C

16
3 36
37
2
1 CN-STM2
PH5
(YLW)

R7
41 43
1/2W
42
R6 16
R37 RY-PWR 43
1 2 1/2W 15
270
2WS K6BLAGA00076
49 43 14
QS 48 R35
13
2SC3441 2K
R36 47
12
B

46
10K 11
45
10
44

TABLE 2
NUMBER JP1 JP2 Rx
0 JUMPER JUMPER
1 JUMPER NONE Electronic Controller
2 NONE NONE 10K
3 JUMPER NONE 10K

1 2 3 4
57
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

T01 50
10
12V
2

53
DB01
IC3 Ic2
4 1 1 2 1 2 5V
12V 5V
57 58

8
3 C2
3

C1 C19 54
3

3300U 470u 100U


51 55
35V 25V 16V
56

5V C30
12V 0.01

1
R45 R46 76 R29 430 143 2
12K 12K 3
71 R28 620 144 4
70 R27 430 145 5
140 R31 620 1/8W 146 6
141 R30 6801/8W 147 7
D1 D2 142 8
R49 9
1K 10
11
150
149 R50
CN-DISP
(YLW)

3
A55C2412KTX 1K R34
Q1
R47 128 10K Q4
R53 1
1.3K 148
1.5K
C18 1/4W
R48

2
C29 0.01U
0.1u 1.2K
C6 5V
0.01u

1
Q2
B1GDCFGA0007
10K
65 2
4.7K

3
1
Q3
BIGDCFGA0007
10K
2
4.7K

3
12V

5V
3

ZD1 A48TFM25E
A54D5.1MTB1 R54 SW101
10K BZ
130
2

R52 1K
R55
11K 1
9 IC6 R53 2
B1HBGFF00005 33K 3
129 127
1 16IC6A 4
126 138 139
R56 2 151C6B R22
CN-VF CN-VF
C20 6.2K Ph4 Ph4
125 5.1K R23 10K
0.01U 3 141C6C (WHT) (WHT)
121 RY-HOT C10
4 131C6D 1 4
3300P
122 SSR3
5 121C6E 4 3
123 SSR2
6 111C6F 4 3
137
124 SSR1
7 101C6G 4 3

2V Inte
8
9

05
71C7G F5
R4 10K
61C7F
200
51C7E

41C7D
117
116
115

108
114
113
112

106
109

105
111

107
110

118
31C7C 119
120
21C7B
60

55

R24 131
50

11C7A 1K R58
10K
P47
P16
P45
P44
P43
P42
P41
P40
P67
P66
P65
P64
BUZ
P74
P73
P72

C11
1 0.01U
8

60 104
P50 P71
61 103
P51 T00
62 102
P52 P03 0.01u
63 45 101 C26
P53 INTP2
64 5 100
P54 IC 1 INTP1
99
P55 INTP0
66
P56 Vss1 X1
67 98
P57 A52D00760648 X1 40 2
A43BL18AG121 97 R3 R57
Vss0 X2
69 10 96 3
Vdd0 IC C24 330K
L3 JP10 C22
P30 Xt1 150K 3.3U
R11 C21 Xt2 16V
JP3 72 P31 95 93 8MHZ 94 50V
10K 16V RESET 0.1U KRE
100V 73 P32 JP2
P33 P80
NHG JP4 15 39 92
P34 Avrof
38 91
SCK30

P35 An10
So30

Vdd1

ANI7
ANI6
ANI5
ANI4
ANI3
ANI2
ANI1

ICS 75
Avss
Sl30

R32 C4
P36

P23
P24
P25

6 1 ICSA 10.0K 1U
1% 10V
74 68
5 2ICSB
20

25

30

R51 10K
C14
77

4 3ICSC 81
77

47U C12 C5
16V 16V 0.01u
3 4ICSD 10.1u
89
90

82 RX
2 5IICSE L4

6IC5F A43BL18AG121
134
R16 R19
88

R20
83

84

86
87
85
78
79
80

0 7IC5G 10K 10K


24K Jp7

R10 R18
R17 10K
10K JP6

18 IC4 19
R14 10K

1 8
132 NC NC
2 7
VCC CND
3 6
C7 CS DO
16V 4 5
SK DI
0.1U
R26 R40
R42 133 10K 10K
R41
10K
10K

5V

C25 R1 R2 C15
20K 15K
1% 1%
1
3
2

CN-TH (WHT)
PHB

Piping Temp Sensor


(20K 3950)

5 6 7 8 9 10
58
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

OXYGEN/CLAM

GRN D101

AIR TEMP SENSOR

1
2 (15K 3950)
3
TIMER
4
5 ORG
D103
6
7
8 OFF/0N
9 GRN
D102
10
11

3 D104
CN-DISP
(YLW) 2
PH11 1

SEN2
2 3

1 4

IC201

R201 3 Vcc R
100 2 Vout
1 GND
5 PD
C201 4
22u
6.3V

Receiver

1
2 AC1
3
4

SSR

erlocking Ventilator Unit(Optiona l)

TABLE1

REMARK CS/CU-XA9DKD CS/CU-XA12DKD

CODE N0. A743899 A743900

C13 ECQU2A473A05 ECQU2A473A05

C23 NONE NONE


C27 ECA1CHG101B ECA1CHG101B

C28 ECJIVF1A105Z ECJIVF1A105Z

CR1 JOHBJY000004 JOHBJY000004

CN-STM2 NONE NONE


CT NONE NONE
D10 NONE NONE
D11 NONE NONE
D15 BOACCK000005 BOACCK000005
FM(BLU) A67C4824 A67C4824
HOT(RED) A67C4825 A67C4825
JP3 NONE NONE
JP4 5.0mm 5.0mm
L5 A431090 A431090
OUT-TH1
A67C5001 A67C5001
OUT-TH2
R8 ERJ3EKF1582V ERJ3EKF1582V

R9 NONE ERJ3GEYJ102V

R17 NONE NONE

R43 NONE NONE

R44 NONE NONE

RX NONE NONE
RY-HOT K6B1AGA00073 K6B1AGA00073
SSR2 A56G3MC202PL A56G3MC202PL
SSR3 A56G3MC202PL A56G3MC202PL
ZNR1 NONE NONE
ZMR3 NONE NONE

ZMR4 NONE NONE

IC4 A53D0992 A53D0993

11 12
59
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

18.2 How to use electronic circuit diagram.

Before using the circuit diagram, read the following carefully.


Voltage measurement
Voltage has been measured with a digital tester when the indoor fan is set at high Fan
Speed under the following conditions without setting the timer.
Use them for servicing.
Voltage indication is in red.
Measurement point
Indication for capacitor
Type:
Electrolytic Capacitor: Not indicated...NHG series aluminium electrolytic capacitor
FC......FC series aluminium electrolytic capacitor
T......Ta series aluminium electrolytic capacitor
Ceramic capacitor: Not indicated......KB series aluminium electrolytic capacitor
NB......NB series ceramic capacitor
JC...... JC
Indication for resistance
K......K
M......M
W......Watt
Not indication......1/10 W
......Refer to the Form

18.3 Remote Controller

Key No Key Name


1 OFF/ON
2 TEMP DOWN
3 TEMP UP
4 MODE
5 /
6 OXYGEN
7 FAN SPEED
8 TIMER OFF
9 TIMER ON
10 SWING
11 CANCEL
12 SET
13 /
14 /
15 /
16 /
17 /
18 /

- 60 -
CS-XA9DKD / CU-XA9DKD / CS-XA12DKD / CU-XA12DKD

J5 (Model)

O Cooling Only
X Heat Pump

LCD
SEG1

SEG2

SEG3

SEG4

SEG5

SEG6

SEG7

SEG8

SEG9

SEG10

SEG11

SEG12

SEG13

SEG14

SEG15

SEG16

A/B(J1) J2
A O X
B X X
C O O
D X O

- 61 -

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