CBT Questions Coating

1. Potassium Ferro Cyanide after the test turns the test paper in What Color?
Blue
2. 500 Micron DFT you will check with which holiday test?
Holiday checked using a wet sponge at 67.5
3. After top coating what inspection will be carried out?
Dry film thickness, free of application related defects, Uniform in appearance, Adhesion
strength,Holiday testing
4. What voltage is used during holiday test for FBE Coating?
2,400 volts ± 50 volts OR 125 volts DC per 25 micrometers
5. What is the description of SSPC-SP14/NACE 8 Standard?
Industrial Blast Cleaning
6. What is the description of SSPC-PA2 Standard?
Method of Measurement of Dry Paint Thickness with Magnetic Gages
7. Define Rust Grade A.
Steel surface largely covered.with adhering mill scale but little, if any, rust.
8. Define Rust Grade B.
Steel surface which has begun to rust and from which the mill scale has begun to flake.
9. How do you calculate Paint area?
No. L coating x % Solids per L x 1000 / DFT(micrometers)
10. Zinc Epoxy Silicate Primer is active as
sacrificial cathodic protection of the substrate.
11. During coating application coating inspector’s responsibility is .
Coating shall not be applied if one or more of the following conditions exist unless the coating is
specifically formulated for the averted condition, contrasting colors, All weld lines, edges, bolts,
nuts and rivets, Recoating intervals, 30 to 60-mesh screen.
12. Why thinner is added to the paint?
Reduce viscosity.
13. What kind of tapes are used while coating?
Fabric adhesive tape
14. The powdery, friable, faded layer on surface is known as
Chaulking
15. What is the chlorine content between the underlying substrate and the coating?
Less than 40 mg/m²
16. Abrasive Contamination test is known as?
ASTM D7393- Standard Practice for Indicating Oil in Abrasives
17. What is Tank cleaning?
The process of removing hydrocarbon vapor’s, liquids or residues.
18. Centrifugal pump performs better for .
19. Define Dead Man Switch.
Blasting shall be equipped with a remote control shut-off of the “deadman, shall be securely
attached to the nozzle.
20. During the coating activity what will the Coating Inspector Verify?
Coating shall not be applied if one or more of the following conditions exist unless the coating is
specifically formulated for the averted condition, contrasting colors, All weld lines, edges, bolts,
nuts and rivets, Recoating intervals, 30 to 60-mesh screen
21. Define Mud Crack.
Deep cracks appear in a coated surface
22. What is Low voltage wet sponge?
 A low voltage is applied to a moist sponge ,When the sponge moves over a coating flaw, liquid
penetrates to the substrate and completes an electrical circuit, setting off the alarm. The wet
sponge technique is suitable for measuring insulating coatings less than 500μm (20mils) on
conductive substrates, wet sponge at 67.5 volts if coating thickness does not exceed 500 micron.
23. What is High Voltage Sponge Tester?
Dry spark tester shall be used for holiday detection if the coating dry film thickness exceeds 500
microns.
24. Holiday, discontinuity is subjected to
Pinholes
25. Define Adhesion Test Type.
Adhesion Test (ASTM D4541)
26. Surface Final Coating Test
Holiday Testing
27. Lining is not suitable for
open atmosphere , U V Protection
28. FBE powder Coating (Gel Stage).
Become so high in viscosity that it can no longer be considered workable 
29. Flash Pont (Abel cup)
lowest possible temperature at which it can vaporize to form an ignitable vapor
30. Amine is used for_
Viscosity stability, improved film performance.
31. What are the conditions for the paint storage?
Coating materials used at construction sites must be covered with appropriate canvas, tarpaulins,
or equivalent for a temporary storage period not to exceed 14 days.
Temperature sensitive and self-polymerization coating materials must be stored in air conditioned
storage area to maintain the temperature as recommended in the Manufacturer's data sheet.
Each coating container shall be clearly marked in accordance with 09-SAMSS-060.
Coatings shall not be used from a container showing a sign of leakage.
Coatings which have exceeded the shelf life given in the Saudi Aramco Data Sheet
32. Define Flash Rust.
Flash rust is "rusting that occurs on metal within minutes to a few hours after cleaning is
complete.
33. How Concrete Blast is done?
Dry and light sweep blasting to roughen the surface, medium grit sandpaper, High pressure (3000 psi at
the nozzle) water rinse injected with abrasive
34. Zahn Cup is used to measure
viscosity
35. V= (DFT x Area)/1000 – Calculation
36. Define SSPC-SP-5
White metal
37. Define SSPC-S-6/NACE-3
Thorough
38. During Manufacturing of steel rolling mill scale is found, why?
Mill Scale is a flaky material that is formed on the outer surface of new or re-heated steel
or iron, the iron/steel cools and oxidizes.
39. Prune Condition is known as .
40. There is no electric spark hazard in the holiday test, true/false.
False