Alphasyn GS

Product Data Sheet
Alphasyn GS
Synthetic Gear Oils
Description
Castrol Alphasyn GS are fully synthetic gear lubricants based on carefully selected polyglycol
fluids and containing antioxidant, rust-inhibiting and EP additives of high thermal stability.
Application
The Alphasyn GS range has inherently superior properties relative to mineral lubricants,
therefore these grades are especially suitable for the high temperature lubrication of gears and
bearings,particularly in large scale mills and calenders.
In worm gears operating with mineral oil at low speeds and high torques, conditions of
boundary lubrication tend to promote pitting and consequent rapid wear of bronze worm-
wheels. Fatty oils (also known as compounded oils) were found to be effective in reducing
pitting, but suffered from rapid oxidation at high running temperatures. Alphasyn GS grades are
suitable for these applications and also allow extended drain and change intervals. Some
manufacturers employ them for fill-for-life lubricants.
Advantages
 Reduced frictional losses leads to reduced energy consumption and lower sump
temperatures.
 Higher thermal stability, hence minimal formation of sludge and deposits.
 Better load-carrying properties and reduced wear compared with conventional mineral oils.
 Inherently higher Viscosity Index (VI) which, with the lower pour point, results in a wider
range of service temperatures (-30 °C to 150 °C continuous bulk temperatures, with
intermittent operating temperatures of up to 220°C.
Page 1/2
Castrol BP Petco Llc. Hanoi Representative Office

Times Square, 9th Floor Hanoi Tower, 7th Floor
57-69F Dong Khoi, District 1, Ho Chi Minh City, Vietnam 49 Hai Ba Trung, Hoan Kiem District, Hanoi
Tel: (84-28) 3821 9153 Tel: (84-24) 3934 2238
Fax: (84-28) 3821 9152 Fax: (84-24) 3934 2239
Page 2/2
Typical Characteristics
Method Units GS 220 GS 320 GS 460 GS 680
Appearance Visual - Clear Clear Clear Clear
Density @ 15°C ASTM D4052 g/ml 1.02 1.02 1.01 1.00
Kinematic Viscosity, DIN 51562-1 mm²/s 227 343 480 721

at 40°C
Kinematic Viscosity, DIN 51562-1 mm²/s 35.5 52 72 107
at 100°C
Viscosity Index ASTM 2270 - 208 218 231 247
Pour Point ISO 3016 °C -42 -42 -39 -36
Flash Point, COC ASTM D97 °C 243 287 282 266
Rust Test, Procedure A ASTM D665A - Pass Pass Pass Pass
Copper Corrosion ASTM D130 - 1A 1A 1A 1A

4 Ball – Weld Load DIN 51350:4 N 1700/1800 1700/1800 1600/1700 1600/1700
4 Ball - Wear DIN 51350-5 mm 0.6 0.6 0.7 0.7
FZG Gear Failure DIN 51354 Load >14 >14 >14 >14
A/16.6/90 & A/8.3/90 Stage
The above figures are typical of those obtained with normal production tolerance and do not
constitute a specification.
Additional Information
Normal industrial paints are not compatible with these lubricants. Gearboxes should be left
unpainted internally, or alternatively should be painted with two component coatings such as
epoxy resins.
Care must be taken that seal materials are compatible with the Alphasyn GS lubricants. The
recommended materials are nitrile rubber (NBR), fluoro-silicone rubber (FVMQ), and vinyl-
methyl-polysiloxane rubber (VMQ). Incompatible materials are likely to shrink or swell, thus
causing either severe leakage or seizure of the seal. These products are NOT miscible with
mineral oils.
Storage
All packages should be stored under cover. Where outside storage is unavoidable drums should
be laid horizontally to avoid the possible ingress of water and the obliteration of drum markings.
Products should not be stored above 60°C, exposed to hot sun or freezing conditions.
Castrol Alphasyn GS
2 Jan 2018
Castrol, the Castrol logo and related marks are trademarks of Castrol Limited, used under licence.
This data sheet and the information it contains is believed to be accurate as of the date of printing. However, no warranty or
representation, express or implied, is made as to its accuracy or completeness. Data provided is based on standard tests under
laboratory conditions and is given as a guide only. Users are advised to ensure that they refer to the latest version of this data sheet. It is
the responsibility of the user to evaluate and use products safely, to assess suitability for the intended application and to comply with all
applicable laws and regulations. Material Safety Data Sheets are available for all our products and should be consulted for appropriate
information regarding storage, safe handling, and disposal of the product. No responsibility is taken by either BP plc or its subsidiaries
for any damage or injury resulting from abnormal use of the material, from any failure to adhere to recommendations, or from hazards
inherent in the nature of the material. All products, services and information supplied are provided under our standard conditions of
sale. You should consult our local representative if you require any further information.
Castrol BP Petco Liability Ltd. Co., 9th Floor, Times Square, 57-69F Dong Khoi Street, District 1, Ho Chi Minh City, Vietnam
Customer Service: +84 28 3821 9153
www.castrol.com/vn

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Product Data Sheet

Castrol BP Petco Llc. Hanoi Representative Office

Kinematic Viscosity, DIN 51562-1 mm²/s 227 343 480 721

Copper Corrosion ASTM D130 - 1A 1A 1A 1A

4 Ball - Wear DIN 51350-5 mm 0.6 0.6 0.7 0.7

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