Home Sales Drawings Administration Cross Reference

<<< BACK TO SCHROEDER INDUSTRIES.COM MAIN PAGE

Search By Part Number

(enter either a full or partial part number; only include alphahumeric characters; omit spaces and characters suchs as "-" , "_" , "/", etc)
Search

Select Competitor Name and Part Number:

HY-PRO HPKL912MB Search

Sales Drawing OEM OEM Part Number Schroeder Part Number Nom OD Nom ID Nom Length Media Micron Type List Price
View Sales Drawing HY-PRO HPKL9-12MB K10 3.9 1.6 9.1 CELLULOSE 10 CARTRIDGE
View Sales Drawing HY-PRO HPKL9-12MB KZ10 3.9 1.6 9.1 SYNTHETIC 10 CARTRIDGE

Schroeder Industries LLC © 2010

Visit Our Other Sites

SCHROEDERINDUSTRIES.COM SCHROEDERPURE.COM SCHROEDERBIOFUELS.COM

 PF4 High Pressure Base Mounted Filter
Hy-Pro G7 Dualglass DFE rated
high performance filter elements.
APPLICATIONS
Ideal for protecting sensitive components in hydraulic
circuits, and should be located upstream of specific
components or directly after the pressure pump.

• Protect a component that is very sensitive to

particulate contamination (ie servo valve) and
requires clean pressurized fluid for reliable operation.
• To help meet mill/plant target cleanliness codes and
required ISO 4406:1999 cleanliness standards set
by hydraulic component manufacturers (warranty).
• To protect a component that is very expensive where
minimizing the risk of failure and replacement cost
justifies the cost of filtration.
• To protect a component or system that can affect
overall mill productivity and cause downtime.

PF4 FEATURES PRODUCT SPECIFICATIONS

DFE rated elements G7 Dualglass and PE glass Pressure ratings 5000 psi (354 bar) max operating
elements are DFE rated to assure 13500 psi (931 bar) burst
performance even when exposed Flow rate 150 gpm (560 lpm) max with F port
to the toughest hydraulic systems
(See DFE literature for details) Element collapse code K: 150 psid (10 bar)
Base mount Element is removed by removing code K3: 3000 psid (212 bar)
Top loading housing cover, minimizing mess, code KC: 150 psid (10 bar) *
no heavy bowl to lift, ease of service *coreless element series
Temperature rating Buna -45oF(-43oC) to 250oF(121oC)
Low housing Unique internal flow paths provide Viton -15oF(-26oC) to 275oF(135oC)
pressure drop low resistance to flow. Housing material Head and Cover: Ductile iron
(Low pressure drop) Bowl: Seamless steel tubing
Coreless elements PF4 housings (with bypass valve Fluid compatibility Compatible with all petroleum,
option) can be ordered with Hy-Pro (ISO 2948) based oils, HWBF, water glycol,
coreless filter element for easy oil/water emulsion, and specified
disposal (crush or incinerate). synthetic fluids with Flurocarbon
Retro-fit kits available to convert or EPR seals (call factory)
conventional housings to coreless. Flow fatigue rating 3500 psi (238 bar)
HF4 compatible Port to port dimension, mounting Differential pressure Visual, electrical, combination,
pattern, and element design meet indicator trigger Thermal lock-out (see options)
HF4 automotive specification. Bypass valve crack 50 psid (3.5 bar) standard.
(Automotive standard)
Weight (no element) Single length bowl 60 lbs (27 kg)
High flow capacity Triple length option allows for flow Double length bowl 83 lbs (38 kg)
rates up to 150 gpm for select media Triple length bowl 110 lbs (50 kg)

120 www.filterelement.com
 PF4
PF4 SPARE PARTS & ELEMENT SERVICE INSTRUCTIONS

1. Stop and /or isolate filter from system 1 Element (see Element number guide) p/n
pressure.
2 Seal Kit
2. Relieve pressure in filter line.
3. Drain filter housing to avoid cross Nitrile NBR PF4SKB
contamination. Fluorocarbon PF4SKV
4. Remove the cover.
5. Remove the element from the housing. 3 Replacement Bowl Kits
6. Inspect filter housing o-ring seal for Single length code 9 PF4B9
damage.
Double length code 18 PF4B18
7. If damaged replace seal kit.
8. Inspect new element for damage. Triple length code 27 PF4B27
9. Lubricate new element seals and install
element.
10. Replace cover ,tighten to 5-10 ft.lbs.
Torque.

FILTER ASSEMBLY SIZING & OPERATING PRESSURE GUIDELINES

Effective filter sizing requires consideration of flow rate, viscosity (operating and cold start), fluid type, degree of filtration.
When properly sized bypass during cold start can be avoided/minimized and optimum element efficiency and life achieved.
The filter assembly differential pressure values provided for sizing differ for each media code, and assume 150 SSU (32Cts)
viscosity and 0.86 fluid specific gravity. Use the following steps to identify the correct high pressure filter assembly.

1. Calculate ∆p coefficient at both operating and cold start viscosity:

Actual Operating Viscosity (SSU) Actual S.G.

∆p Coefficient = ————————————————– x ——————
150 0.86

2. Calculate actual clean filter assembly ∆p at both operating and cold start viscosity:

Actual assembly clean ∆p = Flow rate x ∆p Coefficient x (Empty filter housing ∆p factor + Element ∆p factor)

3. Sizing Recommendations to optimize performance and permit future flexibility:

• To avoid or minimize bypass during cold start the actual assembly clean ∆p calculation should be repeated for start-up
conditions if cold starts are frequent.
• Ideal actual assembly clean ∆p should not exceed 15 psid at normal operating viscosity.
• If suitable assembly size is approaching the upper limit of the recommended flow rate at the desired degree of filtration
consider increasing the assembly to the next larger size if a finer degree of filtration might be preferred in the future.
This practice allows the future flexibility to enhance fluid cleanliness without compromising clean ∆p or filter element
life.
• Once a suitable filter assembly size is determined consider increasing the assembly to the next larger size to optimize
filter element life and avoid bypass during cold start.
• When using water glycol or other specified synthetics we recommend increasing the filter assembly by 1~2 sizes.
• High viscosity fluid (ie gear lube ISO 220) will typically display very high viscosity as the temperature drops below
100oF. For such applications avoiding bypass during start-up might not be possible.

www.filterelement.com 121
 FILTER ASSEMBLY SIZING & OPERATING PRESSURE GUIDELINES

PF4K**, PF4K1**, PF4KC** Empty Housing & Filter Element ∆ Pressure Factor
Media Element *Max recommended *Empty Housing ∆P by port *Filter Element ∆p
∆ *Filter Element ∆p
∆
code Length flow rate gpm (lpm) factor psid / gpm (bar / lpm) factor psid / gpm factor bar / lpm
1M 41 (152) 0.252 0.0046
3M 57 (215) 0.141 0.0026
6M 9 66 (250) M1 = 0.12 (0.0021) 0.105 0.0019
12M (single) 72 (270) C1, F1, N1, S1 = 0.10 (0.0018) 0.088 0.0016
16M 78 (292) 0.072 0.0013
25M 93 (349) 0.041 0.0008
**W 104 (393) 0.023 0.0004
1M 55 (207) 0.151 0.0028
3M 73 (275) 0.084 0.0015
6M 18 82 (310) M1 = 0.12 (0.0021) 0.061 0.0012
12M (double) 89 (334) C1, F1, N1, S1 = 0.10 (0.0018) 0.048 0.0009
16M 92 (345) 0.043 0.0008
25M 104 (390) 0.024 0.0005
**W 130 (487) 0.013 0.0003
1M 66 (249) 0.106 0.0020
3M 82 (310) 0.061 0.0012
6M 27 91 (342) M1 = 0.12 (0.0021) 0.044 0.0008
12M (triple) 97 (365) C1, F1, N1, S1 = 0.10 (0.0018) 0.034 0.0006
16M 103 (385) 0.026 0.0005
25M 109 (410) 0.017 0.0004
**W 150 (562) 0.010 0.0002

*Max flow rate and ∆p factor assumes υ = 150 sus, 32 Centistokes. See ∆p viscosity conversion formula for viscosity

PF4K3** Empty Housing & Filter Element ∆ Pressure Factor (Non-bypass housing)
Media Element Max recommended *Empty Housing ∆P by port *Filter Element ∆p
∆ *Filter Element ∆p
∆
code Length flow rate* gpm (lpm) factor psid / gpm (bar / lpm) factor psid / gpm factor bar / lpm
1M 27 (102) 0.428 0.0078
3M 42 (156) 0.239 0.0044
6M 9 50 (188) M1 = 0.12 (0.0021) 0.178 0.0032
12M (single) 55 (209) C1, F1, N1, S1 = 0.10 (0.0018) 0.149 0.0027
25M 78 (294) 0.071 0.0013
**W 104 (393) 0.023 0.0004
1M 40 (149) 0.256 0.0047
3M 57 (215) 0.142 0.0026
6M 18 67 (252) M1 = 0.12 (0.0021) 0.104 0.0019
12M (double) 74 (278) C1, F1, N1, S1 = 0.10 (0.0018) 0.082 0.0015
25M 93 (349) 0.041 0.0007
**W 130 (487) 0.013 0.0002
1M 50 (187) 0.181 0.0033
3M 67 (252) 0.103 0.0019
6M 27 77 (289) M1 = 0.12 (0.0021) 0.074 0.0013
12M (triple) 84 (316) C1, F1, N1, S1 = 0.10 (0.0018) 0.058 0.0011
25M 100 (377) 0.029 0.0005
**W 150 (562) 0.010 0.0002

*Max flow rate and ∆p factor assumes υ = 150 sus, 32 Centistokes. See ∆p viscosity conversion formula for viscosity

122 www.filterelement.com
 PF4
HIGH PERFORMANCE FILTER ELEMENTS — THE HEART OF A FILTER

Dynamic Filter Efficiency (DFE) Testing

Revolutionary test methods assure that DFE rated elements perform true to rating even under demanding variable flow
and vibration conditions. Today’s industrial and mobile hydraulic circuits require elements that deliver specified
cleanliness under ALL circumstances. Wire mesh supports the media to ensure against cyclical flow fatigue,
temperature, and chemical resistance failures possible in filter elements with synthetic support mesh. Contact your
distributor or Hy-Pro for more information and published articles on DFE testing.

Media Options Fluid Compatibility

Through extensive testing we have developed media Petroleum based fluids, water glycol, polyol
choices to handle any application. Options include G7 ester, phosphate ester, high water based fluids and
Dualglass, Dynafuzz (stainless fiber), and Wire mesh many other synthetics. Contact us for seal material
(stainless). selection assistance.

FILTER MEDIA SPECIFICATIONS

Glass Media Code Filtration Efficiency (Beta Ratio) vs Micron

10000
1M media media
code description
3M
6M A G7 Dualglass high performance
Beta Ratio

1000 βx[c] = 1000 media combined with water removal

12M scrim. βx[c] = 1000 (βx = 200)
16M
M G7 Dualglass our latest generation
25M of DFE rated, high performance glass
100
media for all hydraulic & lubrication
fluids. βx[c] = 1000 (βx = 200)
W Stainless steel wire mesh media
10 βx[c] = 2 (βx = 2) nominally rated
2.5 4 5 6 7 10 12 16 22 25

Micron size µm[c] (per ISO16889)

Typical cellulose media performance Hy-Pro G7 Dualglass media performance

www.filterelement.com 123
 PF4 FILTER ASSEMBLY PART NUMBER GUIDE

table 1 table 2 table 3 table 4 table 5 table 6 table 7

PF4 -
BOLD denotes quick ship options for porting, bypass and indicator

PF4 FILTER ELEMENT PART NUMBER GUIDE

table 1 table 2 table 3 table 5

HP L -
table 1 element collapse & table 2 table 7 ∆p Indicator Type &
code seal configuration code element length code set-point ∆PSI
∆ ( ∆BAR)
150 psid (10 bar), HF4 9 Single (9" nominal)
K XD* Electrical/visual 35 (2,2)
element configuration 18 Double (18" nominal)
3000 psid (212 bar), HF4 HE* Electrical/visual 100 (7)
K3 27 Triple (27" nominal)
element configuration XJ Indicator port plugged
150 psid (10 bar),
KC table 4 XL Visual only 35 (2,5)
coreless, o-ring seals
code porting option Electrical/visual 35 (2,5)
XN*
C1 1 1/2" SAE 4-bolt 3 flying wire leads
table 3 Flange (code 61)
code XO Visual only 100 (7)
filtration rating F1 1 1/2" SAE 4-bolt
1M β2.5[c] = 1000 (β1 = 200) Flange (code 62) HR* Electrical switch only 35 (2,5)
3M β5[c] = 1000 (β3 = 200) G5 G 1 1/2" BSPP Thread Electrical/visual 100 (7)
XS*
3 flying wire leads
6M β7[c] = 1000 (β6 = 200) M1 Manifold mount
(see installation detail)
6A β7[c] = 1000 + water removal HT* Electrical switch 100 (7)
N1 NPTF 1 1/2"
12M β12[c] = 1000 (β12 = 200) *Electrical indicator voltage: 115VAC / 28VDC.
S1 SAE-24 (1 7/8"-12 UN
12A β12[c] = 1000 + water removal straight thread) Standard electrical connection is Hirschmann 4
pin DIN 43650 denoted by H* in table 8. If
16M β17[c] = 1000 (β17 = 200) indicator codes begins with X then only 3 wire
16A β17[c] = 1000 + water removal table 5 leads are supplied. 5 pin 41512 Harrison
code connections are available upon request.
25M β22[c] = 1000 (β25 = 200) seal Material
β22[c] = 1000 + water removal B Buna (Nitrile)
25A ∆P indicator set-point must be lower than bypass
25W 25u nominal wire mesh E-WS EPR + stainless steel valve setting to ensure indication. Recommended
support mesh (Skydrol fluid) indicator/bypass setting combinations below. Pop
40M β35[c] = 1000 (β40 = 200) up visual indicators reset automatically once the
40W V Viton (Fluorocarbon) pressure has subsided so filter ∆P condition must
or 40u nominal wire mesh
be inspected while the system is running.
74W 74u nominal wire mesh table 6 bypass valve
149W 149u nominal wire mesh
code Setting
250W 250u nominal wire mesh X Non-Bypass (K3 element
collapse only, table 1)

5* 50 psid (3.5 bar)

*Contact factory for higher cracking pressure

Recommended bypass valve setting / ∆P indicator combinations

Bypass valve setting (code) X 5 ∆P indicators with thermal

lockout and surge protection
Recommended Indicator selection HE, XO, XS, H T XD, XL, XN, HR are available upon request.

124 www.filterelement.com
 PF4
INSTALLATION DRAWINGS & INDICATOR WIRING DIAGRAMS

Electrical indicator wiring diagrams

(Aluminum housing + thermal lockout)

Brad Harrison 5-pin receptacle 41512

Hirschman 4-pin DIN 43650

Electrical indicator wiring diagrams

(Plastic housing NO thermal lockout)

Brad Harrison 5-pin receptacle 41512

Dimension L9 L18 L27

A (overall length) 15.31 (389) 24.7 (628) 34.0 (864)
Element removal 9.0 (229) 18.0 (457) 27.0 (686) Hirschman 4-pin DIN 43650

www.filterelement.com 125