Danfoss EKC201C
Danfoss EKC201C
REFRIGERATION AND
AIR CONDITIONING Manual
Introduction
Application
• Controller used for temperature control of refrigeration
appliances in supermarkets
• On account of the plug connections the controller’s mounting
is primarily intended for OEM’s in the refrigeration appliance
industry.
Principle
The controller contains a temperature control with a double
thermostat function.
The thermostat sensors are placed in the cold air current after the
evaporator and in the hot air current right in front of the evapora-
tor, respectively.
Not until both thermostats call for refrigeration will the relay
operate.
When a “night lid” is placed on the appliance the controller will
adapt itself to the changed circumstances.
Another option is that only the Sout thermostat is selected to be
active while the Sin temperature is selected for the display or that
the Sin sensor is left out altogether.
Connection
The controller is provided with plug connections so that a quick
connection can be made without use of screw terminals. Sensors
with plug connections can be supplied in given lengths.
Advantages
• The controller can itself register whether the night lid is on or
not.
• The controller has integrated refrigeration-technical functions so
that it can replace a collection of thermostats and timers.
• Temperatures, times, operating conditions, parameter codes and
alarm and error codes can be read on the display.
•Three LED’s show the system’s actual function:
- refrigeration
- defrost
- fan operating
• When there is an alarm, all three LED’s will flash.
• Easy to install data communication at a later date.
Functions
• Double thermostat function. (The Sin thermostat can be opted
out).
The thermostat
The two temperatures Sin and Sout have their own thermostat func-
“Without night lid” : “With night lid”
tion with belonging differential. Not until both thermostats call for
cold temperatures will refrigeration be started.
The setting of the two thermostats is based on the following
principle:
- The Sin thermostat is set so low that it will always call for refrigera-
tion when the night lid is off
- Sout is set, so that it will be the controlling thermostat
- When the night lid is put on, the Sin temperature will fall and
form part of the regulation
- If the refrigerating system works with a higher suction pressure
during the night, the Sout thermostat will all the time call for
cold, and accordingly the Sin thermostat will be the controlling
thermostat.
Coordinated defrost
Coordinated defrost can be carried out in two ways. Either with
Main controller Secondary Secondary
cable connections between the controllers or via data communica controller controller
tion.
Wire connections
One of the controllers is defined as main controller, and a clock
module may be mounted in it, if required. The other controllers
are defined as secondary controllers.
The main controller can now start a defrost of all controllers
simultaneously. The individual controllers will carry out the defrost
and then go in waiting position until all controllers have con-
cluded the defrost. The main controller will subsequently release
all controllers to normal regulation.
Extra options
• If it is required that the temperature has to be shown on the
refrigeration appliance, a display can be mounted. This display
will show the same values that are shown on the controller’s
display, but it contains no buttons for operation.
• The controller can be mounted at a later date with one plug
module, if required by the application.
The controller is prepared with a plug so that the module just
has to be pushed in.
- If it is required that the periodic defrost may be changed so
that defrost can be performed at specific times of the day, a
clock module may be mounted. It will then be possible to set
up to six defrost times per day and night.
The module is provided with battery backup.
- If it is required that operation is to take place from a PC, a data
communication module must be placed in the controller. Read
more about data communication on page 14.
Select sensor signal for the display o17 Dis Sen AUT=0
Automatic changeover between Sout and Sin. Sout is shown when the night lid is off, and Sout = 1
Sin when the night lid is on. Sin = 2
Sout; Always Sout
Sin: Always Sin
Manual control of outputs o18 Manual Contr
In connection with service the individual relay outputs and the digital output can be (Shown in all menu displays)
changed to pos. ON.
Off: No override Set in pos. ON whereafter the relevant
1: Compressor relay is ON relay can be controlled by force.
2: Defrost relay is ON
3: Fan relay is ON Remember to reset the function to
4: Alarm relay is ON OFF.
5: Signal to slave controllers that defrost is required
Alarm/light o36 AuxRelConfig
Here you define whether the relay on terminals 20-21 is to be used for an alarm relay
or for a light function.
1=alarm. The relay cuts out when there is an alarm.
2=light. The relay cuts in during periods with light. (daytime).
DO State
Here you can read the output’s status
or you can force-control the output in
“Manual control” mode.
Hold After Def
Shows ON if the controller is operating
with coordinated defrost.
- - - Night Setback
0=Day
1=Night (as 414C)
Shown in the table to the right are the Initial con- Operating the pushbuttons Resulting
What to do
different kinds of operation that can be troller setup Display
readout controller
performed. The symbols for pushing of setup
buttons have the following meanings:
Normal Normal
Push the upper button Read og operation Code Set
value operation
change (or alarm) (or alarm)
Push the lower button
parameter
codes and Unknown Room Room Known
Push the two buttons simultaneously codes and set- temp.
Change Change
temp.
settings codes and
tings settings
Examples of operations
See the temperatur at the other controls Re-establish Unknown Codes and
sensor all factory Room
Power off
Power Room
settings
settings temp. on temp.
1. Push the two buttons simultaneously settings = factory setting
±0,5°C
Controller sensor for sensor temperature
system -35 to +25°C;
Accuracy ±1°C
for sensor temperature
-60 to -35°C and
+25 to +50°C
Display LED, 3-digits
Digital input Signal from contact function
Electric
Max. 1.5 mm2 multi-wire cable
connecting cable
SPST NC, Imax. = 6 A ohmic/
Refr. relais
3 A AC 15* inductive
SPST NO, Imax. = 6 A ohmic/
Defrost relais
3 A AC 15* inductive
SPST NC, Imax. = 6 A ohmic/
Fan motor relais
Relays 3 A AC 15* inductive
Max. 11 A in the common
Common terminal
connection
SPST NO, Imax. = 4 A ohmic/
Alarm relais 1 A AC 15* inductive
Imin. = 1 mA at 100 mV**
Ambient Dur. operation 0 - 55°C
temperature Dur. transport -40 - 70°C
Density IP 54
EU Low Voltage Directive and EMC demands re CE-
marking complied with.
Approvals
LVD-tested acc. to EN 60730-1 and EN 60730-2-9, A1, A2
EMC-tested acc. to EN50082-1 and EN 60730-2-9, A
* AC 15 load acc. to EN 60947-5-1
** Gold coating ensures cutin function at small contact loads
084B7068
Plug
The belonging plugs are not bypacked.
• The green plugs (light on photo) are of the type Phöenix.
The opposite plugs are with screw terminals and called:
- MVSTBW 2,5/4 - ST - 5,08
- MVSTBW 2,5/2 - ST - 5,08
- MCVW 1,5/5 - ST - 3,81
• The black plugs are of the type AMP module 2 (4-poled and 2-
poled)
(Danfoss can supply sensors with plug)
Sensors
Sout sensor must be connected. Sdef is optional.
Sin sensor must be connected, if o14 = Aut and o17 differs from
Out (=Aut/=In)
Alarm relais
There is no connection between the contacts in alarm situations
and when the controller is de-energised. The contacts are closed
during normal operation without alarm.
Data communication
If a data communication module has been mounted, it is impor-
tant that the installation of the data communication cable be
done correctly.
Cf. separate literature No. RC.8A.C...
Coordinated defrost
via data communication
Examples
Each controller is provided This cable is also connected to The gateway can now be con- At the service company a
with a plug-in module type a gateway type AKA 243. nected to a modem. modem, gateway and PC with
EKA 171. system software type AKM
This gateway will now control When an alarm occurs from have been installed.
The controllers are then con- the communication to and one of the controllers, the
nected to a two-core cable. from the controllers. gateway will - via the modem All the controllers’ functions
- make a phone call to the can now be operated from the
Up to 60 controllers may be It will collect temperature val- service company. various menu displays.
connected to one cable. ues and it will receive alarms.
When there is an alarm the The programme will for exam-
alarm relay will be activated for ple upload all the collected
two minutes. temperature values once a day.
Temperature alarms
There are min. and max. limits for both the Sin temperature and
Sout temperature. The values for Sin can be displaced when the "Day" : "Night"
regulation registers that the night lid has been put on, or if a
signal is received at the DI-input and this input has been defined
for setting 3.
already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.
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