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Testing Frequency

This document outlines testing methods for various materials used in road construction projects including soil, embankments, subgrade, granular sub-base, wet mix macadam, prime coats, tack coats, dense bituminous macadam, bituminous concrete, bituminous macadam and steel reinforcing bars. For each material, the document lists the name of common tests used and references the specific testing method standards from the Indian Standards Organization or other sources. In total, 10 different material types are covered with 10-17 specific tests outlined for each to ensure quality control during construction and material acceptance.

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0% found this document useful (0 votes)
104 views18 pages

Testing Frequency

This document outlines testing methods for various materials used in road construction projects including soil, embankments, subgrade, granular sub-base, wet mix macadam, prime coats, tack coats, dense bituminous macadam, bituminous concrete, bituminous macadam and steel reinforcing bars. For each material, the document lists the name of common tests used and references the specific testing method standards from the Indian Standards Organization or other sources. In total, 10 different material types are covered with 10-17 specific tests outlined for each to ensure quality control during construction and material acceptance.

Uploaded by

suman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Te

1).Soil /Embankement materials


Sl.No. Name of Test Testing Method
1 Atterberg Limit IS: 2720, Part 5
2 Sieve Analysis IS: 2720, Part 4
3 Proctor Test IS: 2720, Part 8

4 Deleterious Content-Sulphate BS: 1377part 3


5 Free Swelling Index IS: 2720, Part 40

6 compacted layer thickness Thickness gauge or Level machine

7 Moisture Content IS: 2720, Part 2


8 Field Density IS: 2720, Part 28
9 Tolerance of Surface level As per MORTH

10 Acceptance Criteria Calculation


2). Subgrade Materials
Sl.No. Name of Test Testing Method
1 Atterberg Limit IS: 2720, Part 5
2 Sieve Analysis IS: 2720, Part 4
3 Proctor Test IS: 2720, Part 8
4 CBR(4 days soaked) IS: 2720, Part 16
5 Deleterious Content-Sulphate BS: 1377part 3
6 Free Swelling Index IS: 2720, Part 40
7 compacted layer thickness Thickness gauge or Level machine
8 Moisture Content IS: 2720, Part 2
9 Field Density IS: 2720, Part 28
10 Tolerance of Surface level As per MORTH
11 Acceptance Criteria Calculation
3). GSB (Granular sub base)
Sl.No. Name of Test Testing Method
1 Atterberg Limit IS: 2720, Part 5
2 Sieve Analysis IS: 2386, Part 1
3 Proctor Test IS: 2720, Part 8
4 CBR IS: 2720, Part 16
5 AIV IS: 2386, Part 4
6 Water Absorption IS: 2386, Part 3
7 Organic or other deleterious constituents IS: 2386, Part 2
8 Compacted layer thickness Thickness gauge or Level machine
9 Moisture Content prior to compaction IS: 2720, Part 2
10 Field Density IS: 2720, Part 28
11 Tolerance of Surface level As per MORTH
Calculation
12 Acceptance Criteria
4). WMM (Wet Mix Macadam)
Sl.No. Name of Test Testing Method
1 Sieve Analysis IS: 2386, Part 1
Los angeles abrasion value IS: 2386, Part 4
2
or Aggregate Impact Value
3 Comb. Flakiness &Elongation IS: 2386, Part 1
4 Water Absorption IS: 2386, Part 3
5 Atterberg limits IS: 2720, Part 5
6 Proctor Test IS: 2720, Part 8
7 Compacted layer thickness Thickness gauge or Level machine
8 Moisture Content IS: 2720, Part 2
9 Field Density IS: 2720, Part 28
10 Tolerance of Surface level As per MORTH
Acceptance Criteria Calculation
11

5). Bituminous Emulsified Prime Coat (SS-1)

Sl.No. Name of Test Testing Method


1 Quality of binder IS: 1201-20, IS: 3117 & IS:73
2 Rate of spread of Binder IRC:SP:11
3 Binder Temperature for Application Digital thermometer

6). Bituminous Emulsified Tack Coat (RS-1)


Sl.No. Name of Test Testing Method
1 Quality of binder IS: 1201-20, IS: 3117 & IS:73
2 Rate of spread of Binder IRC:SP:11
3 Binder Temperature for Application Digital thermometer
7). Dense Bituminous Macadam (DBM)
Sl.No. Name of Test Testing Method
1 Quality of Binder IS: 1201 - 20
2
Sieve Analysis (Cold & Hot bin) IS: 2386, Part 1

3 Aggregate Impact Value / Los angle abrasion IS: 2386, Part 4

4 Comb. Flakiness & Elongation IS: 2386, Part 1


5 Water Absorption IS: 2386, Part 3

6 Soundness (Sodium sulphate & Magnesium IS: 2386 Part 5


sulphate)
7 Sand Equivalent test IS: 2720 Part 37
8 Plasticity Index IS: 2720 Part 5
9 Stability of Mix (Stability, Flow value, density and void
content) ASTM D-1559

10 Coating & Stripping of Bitumen in Aggregate Mixtures AASHTO: 182 or IS: 6241

11 Water sensitivity of mix (Retained tensile strength) AASHTO T283

Control of temperature of binder in boiler, aggregate in


12 dryer and mix at the time of laying Digital thermometer
and rolling
13 Control of binder content and grading of the mix ASTM D-2172 & IS: 2386 Part 1

14 Rate of spread of mixed material Weighing of mix


15 Density of compacted layer ASTM D-1559
16 Tolerance of Surface level As per MORTH
17 Acceptance Criteria MORTH cl.903.4.2
8). Bituminous Concrete (BC)
Sl.No. Name of Test Testing Method
1 Quality of Binder IS: 1201 - 20

2 Sieve Analysis (Cold & Hot bin) IS: 2386, Part 1

3 Aggregate Impact Value / Los angle abrasion IS: 2386, Part 4

4 Comb. Flakiness & Elongation IS: 2386, Part 1


5 Water Absorption IS: 2386, Part 3

6 Soundness (Sodium sulphate & Magnesium IS: 2386 Part 5


sulphate)
7 Sand Equivalent test IS: 2720 Part 37
Polished stone value BS:812 Part 114
8 Plasticity Index IS: 2720 Part 5
9 Stability of Mix (Stability, Flow value, density
ASTM D-1559
and void content)
10 Coating & Stripping of Bitumen in Aggregate AASHTO: 182 or IS: 6241
Mixtures
11 Water sensitivity of mix (Retained tensile AASHTO T283
strength)
Control of temperature of binder in boiler, aggregate in
12 dryer and mix at the time of laying Digital thermometer
and rolling
13 Control of binder content and grading of the mix ASTM D-2172 & IS: 2386 Part 1

14 Rate of spread of mixed material Weighing of mix


15 Density of compacted layer ASTM D-1559
16 Tolerance of Surface level As per MORTH

17 Acceptance Criteria MORTH cl.903.4.2


9). Bituminous Macadam (BM)
Sl.No. Name of Test Testing Method
1 Quality of Binder IS: 1201 - 20

2 Sieve Analysis (Cold & Hot bin) IS: 2386, Part 1

3 Aggregate Impact Value / Los angle abrasion IS: 2386, Part 4


4 Comb. Flakiness & Elongation IS: 2386, Part 1
5 Water Absorption IS: 2386, Part 3

6 Soundness (Sodium sulphate & Magnesium IS: 2386 Part 5


sulphate)
7 Sand Equivalent test IS: 2720 Part 37
8 Plasticity Index IS: 2720 Part 5
10 Coating & Stripping of Bitumen in Aggregate AASHTO: 182 or IS: 6241
Mixtures
11 Water sensitivity of mix (Retained tensile AASHTO T283
strength)
Control of temperature of binder in boiler,
12 aggregate in dryer and mix at the time of laying Digital thermometer
and rolling
13 Control of binder content and grading of the mix ASTM D-2172 & IS: 2386 Part 1

14 Rate of spread of mixed material Weighing of mix


15 Density of compacted layer ASTM D-1559
16 Tolerance of Surface level As per MORTH
17 Acceptance Criteria MORTH cl.903.4.2
10). Steel Reinforcing Bars (Fe 500 / 500D)
Sl.No. Name of Test Testing Method
Physical Properties
1 Nominal Mass IS: 1608; IS: 226
2 0.2% Proof Stress (yield)
3 Elongation
4 Tensile Strength
5 Bend Test IS: 1599
6 Re-bend Test
Chemical Properties
7 Carbon IS: 228
8 Sulphur
9 Phosporous
10 Sulphur and Phosporous
11). Water for Embankment, Sub-grade, GSB, WMM and Concrete Mixes
Sl.No. Name of Test Testing Method
Physical Properties
1 Suspended matter
2 Organic matter
3 Inorganic matter
Chemical properties
4 pH value
5 Chlorides (as CI) IS: 3025

6 Sulphates (as SO3)


7 Neutralisation with NaOH
(with phenolphathalein as indicator )
8 Neutralisation with H2SO4
(with mixed indicator)
12). Concrete Works
Sl.No. Name of Test Testing Method
a) Coarse Aggregate
1 Sieve Analysis IS:2386 (Part I)
2 Flakiness Index IS:2386 (Part I)
3 Deleterious materials IS:2386 (Part II)

4 Specific Gravity & Density IS:2386 (Part III)


5 Aggregate Crushing Value / Impact Value IS:2386 (Part IV)
6 Abrasion Value IS:2386 (Part IV)

7 Soundness IS:2386 (Part V)

8 Water Absoption& Surface moisure content IS:2386 (Part III)

9 Alkali Reactivity IS:2386 (Part VII)

10 Petrographic Examination IS:2386 (Part VIII)

b) Fine Aggregate
1 Sieve Analysis IS:2386 (Part I)
2 Deleterious materials IS:2386 (Part II)
3 Specific Gravity & Density IS:2386 (Part III)
4 Soundness IS:2386 (Part V)
5 Water Absoption& Surface moisure content IS:2386 (Part III)

6 Silt content -

c) Test on PCC, RCC and PSC concrete


Workability
1 M-15
2 M-20
3 M-25 IS: 1199
4 M-30
5 M-35
Compressive strength
6 M-15 7 days /
28 days strength
7 M-20 7 days /
28 days strength
8 M-25 7 days / IS:516-1959
28 days strength
9 M-30 7 days /
28 days strength
10 M-35 7 days /
28 days strength
11 Flexure Test IS:516-1959
12 Permeability Test DIN:1048 Part-5-1991

13 Density
M-15 Fresh /
Hardened concrete
M-20 Fresh /
Hardened concrete
M-25 Fresh /
Hardened concrete
-
M-30 Fresh /
Hardened concrete
M-35 Fresh /
Hardened concrete
13). Test on PQC
Sl.No. Name of Test Testing Method
1 Gradation of CA / FA IS:2386 (Part I)
2 Deleterious materials of CA and FA IS:2386 (Part II)
3 Los Abrasion Value or Impact Value IS:2386 (Part IV)
4 Soundness of CA and FA IS:2386 (Part V)
5
Water Absoption& Surface moisure content IS:2386 (Part III)
6 Alkali Reactivity IS:2386 (Part VII)
7

Strength of concrete IS:516-1959


8 Core strength on hardened concrete IS:516-1959
9
Workability and Compaction factor IS: 1199
14). Cement (OPC Grade 43 / 53)
Sl.No. Name of Test Testing Method
1 Physical Analysis IS :4031

2 Chemical Analysis IS:4032


15). Admixture
Sl.No. Name of Test Testing Method

1 Water content, percent of control Sample -

2 Slump IS: 1199


3 Time of setting, allowable deviation from control IS: 8142
sample (Hours)
4 (a) Initial
5 (b) Final
6 Compressive strength, percent of control
sample
3 days 7 days IS: 516
7 28 days

8 Flexible Strength, percent of control sample


3 days 7 days
IS: 516
9 28 days

10 Length change percent increase over control IS: 1199


sample at 28 days
11 Bleeding, percent increase over control sample ASTM C 232 / IS: 9103 Annex D

12 Loss of workability IS: 1199

13 Air Content(%) over control specimen IS: 1199


14 Uniformity Tests
i) Dry Material Content IS: 9103 Annex E
ii) Ash content
iii) Relative Density
iv) Chlorides ion content
V) pH Value
16). Curing Compound
Sl.No. Name of Test Testing Method
Coverage Rate BS: 7542
Pot life
Base
Water retention efficiency Index
17). RCC pipe (NP4)
Sl.No. Name of Test Testing Method
1 Dimension
2 Three edge bearing
3 Water absorption
4 Hydrostatic Pressure IS: 3597
5 Straightness
6 Reinforcement
7 Cube Strength
18). Bentonite
Sl.No. Name of Test Testing Method
1 Density Hydrometer
2 Marsh Core Viscosity -
3 pH value Strip
4 Silt content -
5 Liquid limit IS: 2720, Part 5
19). H.T. Strands (Uncoated Stress relieved low relaxation seven ply strand)
Sl.No. Name of Test Testing Method
Physical Properties
i) Dimension
ii) Breaking Strength of strands (KN)
iii) 0.2% proof load (KN)
iv) Elongation IS: 1521
v) Modulus of Elasticity
vi) Relaxation Properties

Chemical Properties
Sulphar As per IS: 228
Phosphorus
20). Sheathing ducts
Sl.No. Name of Test Testing Method
Workability test MORTH 1800 / I
Transverse load rating test
Tension load test
Water loss test
21). Epoxy
Sl.No. Name of Test Testing Method
1 Pot Life of mixed adhesive at 250C
2 Set time of mixed adhesive at 250C
3 Viscosity of Mixed Adhesive at 250C
4 MORTH cl. 2803.9.1
Bond Test
5 Shear Tests
22). Polysulphide Sealant
Sl.No. Name of Test Testing Method
1 Pot life/ work life

2 Adhesion & Tensile Modulus

3 Plastic deformation
4 BS: 5212
Adhesion in Peel

5 Loss of mass afterheat ageing


6 Staining
23). Thermoplasic Paint
Sl.No. Name of Test Testing Method
1 Binder content
2 Glass Beads as per gradation table 800 - 4
3 Titanium Dioxide
4
Calcium Carbonate & Inert Fillers.
5 Yellow Pigments
6 Luminance (Day light)
ASTM D 36 / BS: 3262 / AASHTO M 249 /
7 Drying Time BS: 6044
8 Skid Resistance
9 Cracking Resistance at low temperature
10 Softening Point
11 Flow resistance
12 Yellowness Index
sting Frequency & Specification(as per MORTH-5th

Frequency of Test
1 test/1500 m³
1 test/1500 m³
1 test/1500 m³

As required
As required
Frequently

1 test/250 m2
10 tests/3000 m²

10 tests/3000 m²

Frequency of Test
1 test/1500 m³
1 test/1500 m³
1 test/1500 m³
1 test/3000 m³
As required
As required
Frequently
1 test/250 m2
10 tests/2000 m²

10 tests/2000 m²

Frequency of Test
1 test/400 m³
1 test/400 m³
1 test/source
1 test per source/ As required
1 test per source/ As required
As required
As required
Frequently
1 test/400 m³
1 test/1000 m²

As required

Frequency of Test
1 test/200 m³
1 test/1000 m³

1 test/500 m³
1 test per source/ As required
1 test/200 m³
1 test per source
Frequently
1 test/250 m2
one set of 3 test/1000 m²

As required

Frequency of Test
Number of Samples per lot
3 tests per day
At regular closed intervals
Frequency of Test
Number of Samples per lot
3 tests per day
At regular closed intervals

Frequency of Test
Number of Samples per lot
One set of tests on individual constituent’s and mixed
aggregate from drier for each 400 tonnes of mix / 2 tests per
day per plant

1 test per 350 m³

1 test per 350 m³


1 set of 3 specimens for each source of supply / as required.

1 set of 3 specimens for each source of supply / As


required
1 test per source/ As required
As required
Set of 3 Marshall moulds/400 tons & min of 2 tests/day/ plant

1 set of 3 specimens for each source of supply / as required.

1 set of 3 specimens for each source of supply / As required

At regular close interval

One test for each 400 tones of mix or Min 2 tests per
day per plant
After every 5th truck load
1 test/700 m²

As required

Frequency of Test
Number of Samples per lot
One set of tests on individual constituent’s and mixed
aggregate from drier for each 400 tonnes of mix / 2 tests per
day per plant
1 test per 350 m³

1 test per 350 m³


1 set of 3 specimens for each source of supply / as
required.
1 set of 3 specimens for each source of supply / As
required
1 test per source/ As required
1 test per source/ As required
As required
Set of 3 Marshall moulds/400 tons & min of 2 tests/day/
plant
1 set of 3 specimens for each source of supply / as
required.
1 set of 3 specimens for each source of supply / As
required

At regular close interval

One test for each 400 tones of mix or Min 2 tests per
day per plant
After every 5th truck load
1 test/700 m²

As required

Frequency of Test
Number of Samples per lot
One set of tests on individual constituent’s and mixed
aggregate from drier for each 400 tonnes of mix / 2 tests per
day per plant
1 test per 200 m³

1 test per 350 m³


1 set of 3 specimens for each source of supply / as
required.
1 set of 3 specimens for each source of supply / As
required
1 test per source/ As required
As required
1 set of 3 specimens for each source of supply / as
required.
1 set of 3 specimens for each source of supply / As
required

At regular close interval

One test for each 400 tones of mix or Min 2 tests per
day per plant
After every 5th truck load
1 test/700 m²

As required

Frequency of Test

1 test per lot and or as directed by the Engineer

As required

Frequency of Test

1 test per source and or as directed by


the Engineer

Frequency of Test

Once for every source approval / Once in week


Once for every source approval / Once in week
Once for every source approval / At every change of
source
Once for every source approval / Once in fortnight
Once for every source approval / Once in week
Once for every source approval / Once in 3 months

Once for every source approval / Once in 3 months

Once for every source approval / Every time making


the concrete
Once for every source approval / Once in 3 months

Once for every source approval / Once in 3 months

Once for every source approval / Once in month


Once for every source approval / Once in month
Once for every source approval / Every 3 months
Once for every source approval / Once in 3 months
Once for every source approval / Every time making
the concrete
Once for every source approval / Every time making
the concrete

Every Transit Mixer

As per MORTH cl.1717.6

Once for every design mix


Once in month of each design mix

Once in month

Frequency of Test
One test for every day’s work
One test for every day’s work
Once for every source approval / Once in month
Once for every source approval / Once in month
Once for every source approval / Every time making
the concrete
Once for every source approval / Once in month
2 cubes and 2 beams per 150 m3 or part thereof (one for 7
day and other for 28 day strength) or minimum 6 cubes and 6
beams per day’s work whichever is more.

As required
One test per each dumper load at both Batching plant
site and paving site

Frequency of Test
1 test per lot / Heat No / Consignment prior to use or
Once in 3 months
As required
Frequency of Test

Once for every source approval / Once for every lot / Once
every 3 months

Frequency of Test

Once for every source approval / Once for evry lot / Once
in 3 months

Frequency of Test

At the start of work for source approval / Once for every


lot for each size

Frequency of Test
Once for every source / Once for every day of piling

Frequency of Test

Once for every source / Once for every lot


Frequency of Test
Once for every source / Once for every lot

Frequency of Test

Once for every source / Once for every lot

Frequency of Test

Once for every source approval / Once for every lot

Frequency of Test

Once for every source approval / Once for every lot


revision)

Specification Requirement
LL=50 max; PI=25 max. as per MORTH cl.305.2.1.1 - e
75 mm maximum size as per MORTH cl. 305.2.1.4
15.2 kN/m³ min. for Emb to 3m ht as per MORTH cl. 305.2.1.5 table 300 - 1
16.0 kN/m³ min for Emb 3m up as per MORTH cl. 305.2.1.5 table 300 - 1
0.5 % max as per MORTH cl. 305.2.1.3
50% max. as per MORTH cl. 305.2.1.2
≤ 250 mm as per MORTH cl. 305.3.5.1

(+) 1 % , (-) 2 % of OMC as per MORTH cl. 305.3.5.2


≥ 95% for up to 6 m ht & ≥ 97% for above 6m ht as per MORTH cl. 305.2.2.4 table 300 - 2
±20 mm As per MORTH clause902.3, Table 900-1
Specifed Density +[1.65-1.65/ (No.of sample)½] x times the std deviation as per MORTH cl.903.2.2

Specification Requirement
LL=50 max; PI=25 max. as per MORTH cl.305.2.1.1 - e
50 mm maximum size as per MORTH cl. 305.2.1.4
17.5 kN/m³ min as per MORTH cl. 305.2.1.5 table 300 – 1
Design CBR as per TS or MORTH cl. 305.2.1.6
0.5 % max as per MORTH cl. 305.2.1.3
50% max. as per MORTH cl. 305.2.1.2
≤ 250 mm as per MORTH cl. 305.3.5.1
(+) 1 % , (-) 2 % of OMC as per MORTH cl. 305.3.5.2
97% as per MORTH cl. 305.2.2.4 table 300 – 2
±20 mm As per MORTH clause902.3, Table 900-1
Specifed Density +[1.65-1.65/ (No.of sample)½] x times the std deviation as per MORTH cl.903.2.2

Specification Requirement
LL=25 max; PI=6 max. as per MORTH cl. 401.2.2 table 400-2
As per MORTH cl. 401.2.2 table 400 – I, Gr-1
-
Min. 30% as per MORTH cl. 401.2.2 table 400 - 2
Max. 40% as per MORTH cl. 401.2.2 table 400 - 2
≤ 2 % max. if greater than 2% Soundness has to be conducted as per MORTH cl. 401.2.2
No deleterious constituent as per MORTH cl.401.2.1
≤ 200mm as per MORTH cl. 401.3.2
1 to 2% below of OMC as per MORTH cl. 401.3.2
98% as per MORTH cl. 401.3.2
±10 mm As per MORTH clause 902.3, Table 900-1
Specifed Density +[1.65-1.65/ (No.of sample)½] x times the std deviation as per MORTH cl.903.2.2

Specification Requirement
As per MORTH cl. 406.2.1.2 table 400 - 13
40% max. or 30% max. as per MORTH cl. 406.2.1.1 table 400 - 12

35% maximum as per MORTH cl. 406.2.1.1 table 400 - 12


≤ 2 % max. if greater than 2% Soundness has to be conducted as per MORTH cl. 406.2.1.1
PI not exceed 6 as per MORTH cl. 406.2.1.2
-
≤ 200mm as per MORTH cl. 406.3.5
±1 % of OMC as per IRC: 109
98% as per MORTH cl. 406.3.5
±10 mm As per MORTH clause 902.3, Table 900-1
Specifed Density +[1.65-1.65/ (No.of sample)½] x times the std deviation as per MORTH cl.903.2.2

Specification Requirement
As per IS: 8887
0.7-1.0 kg/sq.m as per MORTH cl. 502.2.2 table 500- 3
Specification Requirement
As per IS: 8887
0.2 -0.3 kg/ sq.m as per MORTH cl. 503.4.3 table 500 - 5
20ºC to 70ºC as per MORTH cl. 503.4.3

Specification Requirement
As per IS: 73 - 2013

As per MORTH cl. 505.2.5 Table 500-10

27 % max. / 35% max. as per MORTH cl. 505.2.5, table 500 - 8

35 % max. as per MORTH cl. 505.2.5, table 500 - 8


≤ 2% maximum. If >2% carry out Soundness tests as per MORTH cl. 505.2.5 , table 500 - 8

12% max. & 18% max. as per MORTH cl. 505.2.5 table 500 - 8

≥ 50 as per MORTH cl. 505.2.3


≤ 4 as per MORTH cl. 505.2.4
As per MORTH cl. 505.3.1 Table 500-11

95% min retained coating as per MORTH cl. 505.2.5 table 500 - 8

Min 80% as perMORTH cl. 505.2.5, Table 500-8

As per MORTH cl. 501.3 table 500-2

As per MORTH cl 505.2.5 table 500 - 10

As per trial stretch


Min.92% of Gmm
±6 mm As per MORTH clause 902.3 , Table 900-1
Spec'd D+[1.65-{1.65/ (Nos. of sample)½}] x the std deviation

Specification Requirement
As per IS: 73 - 2013

As per MORTH cl. 507.2.5 Table 500-17

24 % max. / 30% max. as per MORTH cl. 507.2.2, table 500 -16

35 % max. as per MORTH cl. 507.2.2, table 500 -16


≤ 2% maximum. If >2% carry out Soundness tests as per MORTH cl. 505.2.5 , table 500 - 8

12% max. & 18% max. as per MORTH cl. 507.2.2, table 500 -16

≥ 50 as per MORTH cl. 505.2.3


55 Min as per MORTH cl. 507.2.2 table 500 - 16
≤ 4 as per MORTH cl. 505.2.4
As per MORTH cl. 505.3.1 Table 500-11

95% min retained coating as per MORTH cl. 507.2.2, table 500 -16

Min 80% as per MORTH cl. 507.2.2, Table 500-16

As per MORTH cl. 501.3 table 500-2

As per MORTH cl 507.2.5 table 500 -17

As per trial stretch


Min.92% of Gmm
±6 mm As per MORTH clause 902.3 , Table 900-1

Spec'd D+[1.65-{1.65/ (Nos. of sample)½}] x the std deviation

Specification Requirement
As per IS: 73 - 2013

As per MORTH cl. 504.3.1 Table 500-7

30 % max. / 40% max. as per MORTH cl. 504.2.3, table 500-6


35 % max. as per MORTH cl. 504.2.3, table 500-6
≤ 2% maximum. If >2% carry out Soundness tests as per MORTH cl. 505.2.5 , table 500 - 8

12% max. & 18% max. as per MORTH cl. 504.2.3 table 500-6

≥ 50 as per MORTH cl. 505.2.3


≤ 4 as per MORTH cl. 505.2.4
95% min retained coating as per MORTH cl. 504.2.3 table 500-6

Min 80% as perMORTH cl. 504.2.3, Table 500-6

As per MORTH cl. 501.3 table 500-2

As per MORTH cl 504.3.1 table 500 -7

As per trial stretch


As per trial stretch or Engineer discretion
±6 mm As per MORTH clause 902.3 , Table 900-1
Spec'd D+[1.65-{1.65/ (Nos. of sample)½}] x the std deviation

Specification Requirement

As per IS 1786
500 /500 N/mm² min as per IS 1786-2008
12 /16 % min as per IS 1786-2008
8 /10% more of Yield, but not less than 545 / 565 N/mm² as per IS 1786-2008
No transverse crack as per IS 1786-2008
No fracture in the bent portion as per IS 1786-2008.

0.3/0.25 % Max as per IS 1786-2008


0.055/0.040 % max as per IS 1786-2008
0.055 / 0.040% Max as per IS 1786-2008
0.105 / 0.075% Max as per IS 1786-2008

Specification Requirement

2000 mg/L max. as per MORTH cl.1010


200 mg/L max. as per MORTH cl.1010
3000 mg/L max as per MORTH cl.1010

Minimum 6 as per MORTH cl.1010


2000mg/L for concrete not containing embedded steel, 250mg/L for span more than or equal to 30m
and 500mg/L for span below 30m for RCC and PSC as per MORTH & TS cl.1010
400mg/L as per MORTH cl.1010
Max. 5 ml of 0.2 normal NaOH to neutralize 100ml sample of water as per MORTH cl.1010

Max. 25 ml of .02 normal H2SO4 to neutralize 100ml sample of water as per MORTH cl.1010

Specification Requirement

As per MORTH cl. 1007 table 1000 - 1


Max. 35% flakiness Index as MORTH cl. 1007
No deleterious constituent as per MORTH cl.1007

Max. 5% as per IS: 383


Max. 45% as per IS: 383
Max. 50% as per IS: 383

Sodium Sulphate - 12% & Magnesium Sulphate - 18% as per IS 383

Not mentioned

Innocuous Aggregate as per IS: 383

Trade Group, Petrological name & Description, Description of Bulk, Particle Shape & Surface
texture as per IS: 383

As per MORTH cl. 1007 table 1000 - 2


Max. 5% for uncrushed and 2% for crushed as per IS: 383
Not mentioned
Sodium Sulphate - 10% & Magnesium Sulphate - 15% as per IS 383
Not mentioned

As per IS: 383

As per requirement of the item under execution

As per MORTH cl. 1717.7.1

-
Maximum 25mm on a specimen of 150mm dia and 160mm height as per MORTH cl. 1717.7.5

Min. 97.5% as per MORTH 1717.7.3

Specification Requirement
Max. size of coarse aggregate 31.5mm as per MORTH cl. 602.2.6.2
Max. 5% for crushed CA and Max. 5% for uncrushed & 2% for crushed FA as per IS: 383
Max. 35% as per MORTH cl.602.2.6.2 or Max.30% as per IS: 383
Sodium Sulphate - 12% & 10% & Magnesium Sulphate - 18% & 15% as per IS 383
Max. 2% as per MORTH cl. 602.2.6.2.
Innocuous Aggregate as per IS: 383

Min.Characteristic compressive strength 40 Mpa and flexural strength4.5 MPA as per MORTH cl. 602.3.3

As per MORTH cl. 903.5.2.3 table 900-5


As per requirement of the item under execution

Specification Requirement
Limits as per IS:8112-2013 / 12269-2013

Limits as per IS:8112-2013/ 12269-2013


Specification Requirement

Max. 80% as per IS: 9103

Not more than 15mm below that of the control mix concrete as per IS: 9103
As per IS: 9103

Max. - Min +1.5


Max. ±1.5 Min. -
As per IS: 9103

125 min. 125 min 115 min

As per IS: 9103

110 min. 100 min 100 min

0.01 max. as per IS: 9103

5 max. as per IS: 9103

At 45 min., the slump shall not be less than that of control mix concrete at 15 minutes as per IS: 9103

1.5% max. as per IS: 9103

Within 3% of the value stated by the manufacture


Within 1% of the value stated by the manufacture
Within 0.02 of the value stated by the manufacture
Within 10% of the value or within 0.2% whichever is greater as stated by the manufacture
Min.6

Specification Requirement
As per recommendation of Manufacture
Max. 60 min as per MORTH cl. 602.9.9.1
White pigmented / Transparent type as per MORTH cl. 601.5.7
Min 90% as per MORTH cl. 601.5.7

Specification Requirement

Limits as per IS: IS:458

Specification Requirement
1.05g/cc as per MORTH cl. 1115.2.3
30 to 40 as per MORTH cl. 1115.2.3
9.5 to 12 as per MORTH cl. 1115.2.3
less than 1% as per MORTH cl. 1115.2.3
not less than 400% as per MORTH cl. 1115.2.3

Specification Requirement
As per IS: 14268
As per table
12.7mm - 183.7KN / 15.2mm - 260.7KN
12.7mm - 165.3KN / 15.2mm - 234.6KN
Minimum 3.5% on minimum gauge length of 600 mm
18870 to 20910 Kg/sq mm
Relatation losses not more than 2.5% when loaded to 70% of specified minimum breaking load

As per IS: 1786


Min. 0.05%
Min. 0.05%
Specification Requirement
No failure or opening takes place as per IRC: 18 - 2000
The permanent deformation shall be less than 5% as per IRC: 18 - 2000
No deformation of joint and no slippage of couplers as per IRC: 18 - 2000
Water loss should not exceed 1.5% of the volume as per IRC: 18 - 2000

Specification Requirement
1 hour ± 15 minutes as per MORTH cl. 2803.4
3 – 6 hours as per MORTH cl. 2803.4
200 - 300 as per MORTH cl. 2803.4
Concrete failure before adhesive failure or 40 MPa with no failure of either concrete or adhesive as
per MORTH cl. 2803.4
24 hours - 1 Mpa& 72 hours - 2.5 Mpa as per MORTH cl. 2803.4

Specification Requirement
Minimum 2 hours as per IS:12118 (Part I).
Total area of failure should not exceed 100mm3 and the force required to produce the extension shall be between
25N and 270N as per IS:12118 (Part I)

Not more than 25% as per IS:12118 (Part I)


Average peel strength of four strips of backing material should not be less than 25N and the
material shall not fail in adhesion over more than 25% of the test area as per IS:12118 (Part I)

Not more than 6% (for Gun grade) as per IS:12118 (Part I)


The sealant shall produce no staining on the surface of test mortar as per IS:12118 (Part I)

Specification Requirement
18% Min. by weight as per MORTH cl. 803 / IRC 35
30 – 40% as per MORTH cl. 803 / IRC 35
10% Minimum as per MORTH cl. 803 / IRC 35
42% Max for white paint and at discretion of manufacturer subject to meeting other
specification for yellow paint as per MORTH cl. 803 / IRC 35.
At direction of manufacturer subject to meeting of other specification.
65% Min. at 45% for white paint and 45% Min. at 45% for yellow paint as per MORTH cl.
803 / IRC 35
15 Minutes Max as per MORTH cl. 803 / IRC 35
Not less than 45 as per MORTH cl. 803 / IRC 35
No cracking on application to concrete blocks as per MORTH cl. 803 / IRC 35.
102.5 ± 9.50C as per MORTH cl. 803 / IRC 35
Not more than 25% as per MORTH cl. 803 / IRC 35
Not more than 0.12 as per MORTH cl. 803 / IRC 35

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