MS-JF-1000 - Rev B - Jan 2018 - Seating and Doors
MS-JF-1000 - Rev B - Jan 2018 - Seating and Doors
MS-JF-1000 - Rev B - Jan 2018 - Seating and Doors
1.0 GENERAL
1.1 Purpose
This standard describes the material performance requirements of fabric and synthetic suede systems presented in
flat stock or laminated form. These materials are intended for seating, door trim, and other cut and sew or molded
interior trim applications as appropriate.
This standard covers physical and chemical material-level requirements of fabric and synthetic suede materials used
in FCA US LLC products. Please refer to the appropriate component specification for system level requirements
involving the use of this material. For example, PF-10254 represents the Seat Complete Assembly Performance
Standard and PF.90058 represents the Door Trim Panel Assembly and Components Standard. Requirements
specified on engineering drawings shall take precedence when specified for the same property in this standard. For
example, heat age testing conducted at a higher temperature.
Textiles covered herein may be constructed of polyester, polypropylene, or other fibers and may be manufactured
using knit, woven, non-woven, or non-conventional techniques. This standard also includes requirements for
source approval of lamination systems consisting of foam and / or other layers such as textile scrims or polymer
backing films. Requirements for foam are presented in MS-AY-309.
All materials covered by and approved to this standard shall be specified in the Chrysler Textile Number
(CTN) Index.
Initial appearance including design, color, and hand/haptics shall be approved by FCA US Design Office and
Creative Execution Team. Materials provided must continue to meet design, color and hand/haptic requirements as
outlined by the FCA US Design Office and Creative Execution Team for the full lifetime they are used.
This specification does not cover bond properties between a rolled good and a mating surface or part. These bonds
shall be confirmed via the respective system level performance standard.
1.4 Pre-screening
New fabric constructions must be pre-screened when shown to FCA US Advanced Design. This testing should be
provided to FCA US Materials Engineering to validate the material under consideration has a minimum level of
automotive durability/performance. Please see Appendix A for requirements.
Construction approval may be granted when a fabric has met the requirements of Table 1, Table 2 and
Testing must be presented on material manufactured via a production-level process with 6 mm of 1.7 lb/ft3
foam unless otherwise noted in Table 1 or agreed with FCA US Materials Engineering.
If the material is intended for use in an un-laminated vehicle application, a separate construction package must be
submitted. Approvals granted from this testing provide coverage for flat stock applications only.
- Initial approval
- Changes in yarn type or size
- Changes in finishing, embossing, or electrowelding process
- Changes in chemistry (surface coatings, back coatings)
- Changes in raw material suppliers of yarn, coatings
- Changes in manufacturing location
- A4 size sample
- Test report & tested samples for review (TSR indicates tested sample is required)
- Completed Table 4
- Completed Soft Trim Description Form (LP-463DB-16-03, Table 1)
- Completed Statistical Property Data (LP-463DB-16-03, Table 3)
- Completed Flammability Reporting Forms (LP-463DB-16-03, Table 4)
To pursue an approval of an embossment on an already approved base fabric, required testing is outlined in Table 1
OF
in the column labeled “Required for new embossment on approved base.” If the base fabric has not already been
tested/approved, full testing is required.
Testing required for lamination approval is presented in Table 1 in the column labeled “Required for lamination
source approval.”
For cases where the vehicle application requires a change to the foam thickness on an already approved lamination,
the following is required:
Materials approved for use shall receive a CTN (Chrysler Textile Number) at the time of approval. The CTN will
be issued for the base fabric, with a suffix representing further detail.
Lamination approvals will be added to the CTN-INDEX as another listing under the base material CTN. All
processed approvals, including a description, may be found by searching the standards database for “CTN-
INDEX”.
Materials proposed for use on a vehicle program shall be evaluated for trimability aspects including cutting,
sewing, and lamination by FCA US Engineering. Any restrictions for these attributes, including the use of specific
laminations or scrims must be included when testing a material for construction approval.
Materials must be able to be handled in a normal production process without marking or staining.
Fabric durability, craftsmanship, and process capability tests are required for all seating applications. A cross-
functional team will assess the results for predicted level of customer satisfaction and long term durability.
Functional Life Test Requirements are covered in the applicable performance standard, such as PF-10254 for
seating.
Statistical certification data is required where noted in Table 1. Data shall be reported as described LP- 463DB-
16-03 and presented at the time of material approval.
Statistical data should be derived from a minimum of 6 lots of material. Data from fewer lots may be submitted, but
must be updated when a minimum of 6 lots has been produced. The number of lots used shall be disclosed with the
results.
Materials must also meet the requirements listed in MS-JP-1-3, Color Durability of Interior Materials. Suppliers
are required to present test packages for MS-JP-1-3 to Organic Materials Engineering after they have received a
color approval from the Design Office.
3.3 Records
Materials which have satisfactorily meet the requirements of this standard, MS-JP-1-3, and have provided the
statistical data noted above will receive a Chrysler Textile Number (CTN) which corresponds to source approval.
Approval documentation shall be retained by Materials Engineering and the approved supplier for a minimum of 5
years. Variance outside this approved certification package limit without prior
It is not acceptable for any measurable property of the material to deviate from the initial submission package values
by more than ±15%. Variance outside of those limits without prior permission from Materials Engineering shall be
considered a rejection and the CTN may be rescinded and removed from the CTN-INDEX. It is the obligation of
the materials supplier to ensure the material stays in compliance.
The material supplier shall maintain the integrity of the material and any changes, additions or non- compliance
shall be resubmitted in an updated certification package. Suppliers are responsible to perform yearly audits of
material against the latest revision level of this standard. Test data shall be made available for review within 3
days of a request by FCA US Materials Engineering.
Shrinkage ± 5%
DOCUMEN
Warp, Fill SAE J883 YES NO
Taber Wear – FCA 300 cycles: No broken yarns using
Italy only 10X magnification
(≤ 250g/m2 fabric) 600 cycles: Slightly noticeable
ASTM D3884
(TSR) abrasion. Once approval is granted, NO NO
CS10 abrasive abrasion cannot exceed that of the
wheels 1000g load approved construction test sample if
on each arm subsequent rolled goods are tested.
Cesconi Wear –
IS
the weave or pattern. No fraying or
unraveling of the material. Minimum
for electrowelded 4.5 rating on AATCC Gray Scale for
or embossed Evaluating Change in Color (ISO
materials 105/A02).
(TSR) 50455 Method A NO YES
3000 cycles, 3 daN 6000 cycles: Slight aesthetic variation
load
6000 cycles, 3 daN DOCUMEN
allowed. No fraying or unraveling of
the material. Minimum 4 rating on
load AATCC Gray Scale for Evaluating
Change in Color (ISO
105/A02).
No lifting of burrs or noticeable pilling.
Resistance to
Minimum of 4 rating on AATCC Gray
Pilling 50455/01 NO NO
Scale for Evaluating Change in Color
(TSR)
(ISO 105/A02).
Minimum rating of 3 on AATCC Gray
Pile Distortion
Scale for Evaluating Change in Color LP-463KB-36-01 NO NO
(TSR)
(ISO 105/A02). .
Warp / Warp
Warp / Fill
Fill / Fill
Broken Yarn
Bias / Warp
Resistance NO NO
(TSR)
Bias / Fill
HARMONI
Two samples of each condition are
required.
Report number of broken yarn for each
condition when examined under 10X
magnification. The total weight of clamps and metal
bars shall be 5 lbs, to ensure a total
weight on the sample of 29 lbs.
Suspend samples for 5 minutes.
While samples are still suspended,
brush the seam back and forth 5 times
with a soft bristle brush, such as stain
brush 306 from Fuller Brush Co.
Remove the sample and examine for
any broken yarn in the 250 mm test
area, making a mark next to each
condition.
Resistance to
Fraying – woven ≥ 400 N
50455/02 NO NO
fabrics Warp, Fill
(TSR)
Resistance to High
Humidity
No puckering, noticeable discoloration, ASTM D1735
(TSR)
delamination of facing / backing or other Test samples must be shielded YES NO
100 hours at 95%
detrimental change. from condensed droplets.
relative humidity @
40°C
Resistance to HARMONI
flexing
(TSR)
Warp No delamination of fabric or backing
LP-463LB-09-01 YES NO
Fill film. No disintegration of the foam.
20,000 cycles total
(40,000 single
flexes)
Bond Strength – as
IS
received ≥ 1.6 N/cm or foam tear
(TSR) Fabric / Foam 50441/05 YES NO
Tested in peel in Foam / Backing
any direction.
Bond Strength -
after heat aging
(TSR)
DOCUME
≥ 1.3 N/cm or foam tear
Fabric / Foam
Condition per LP-463LB-13-01
YES NO
Test per 50441/05
Tested in peel in Foam / Backing
any direction.
Bond Strength -
after cycling ≥ 1.3 N/cm or foam tear
Condition per LP-463LB-12-01
(TSR) Fabric / Foam YES NO
Test per 50441/05
Tested in peel in Foam / Backing
any direction.
Bond Strength –
after high humidity ≥ 1.3 N/cm or foam tear Condition per
(TSR) Fabric / Foam ASTM D 1735 YES NO
Tested in peel in Foam / Backing Test per 50441/05
any direction.
General Cleanability No residue or other No residue or other No residue or other No residue or other
(TSR) detrimental effect. detrimental effect. detrimental effect. detrimental effect.
Perform on light color No noticeable ringing. No noticeable ringing. No noticeable ringing. No noticeable ringing.
Also required for lamination
Minimum of 4 on Minimum of 4 on Minimum of 4 on Minimum of 4 on
approval
AATCC Gray Scale AATCC Gray Scale AATCC Gray Scale AATCC Gray Scale
LP-463KC-04-01 for Evaluating for Evaluating for Evaluating for Evaluating
Procedure 1 & 2 Staining (ISO Staining (ISO Staining (ISO Staining (ISO
105/A03). 105/A03). 105/A03). 105/A03).
Antimicrobial No evidence of
N/A N/A N/A offensive odor or
LP-463KB-34-01 visual growth on test
sample.
≤ 5 mg DIN 75201
CS-13398
3.3 Aldehyde Evaluation As outlined in CS-13398 Test #3
3.4 Volatile Organic Compounds (VOCs) CS-13398
Production Details
Material Name: Mfg location:
Style / Base Number: Rev Level:
Program & Model Year: Piece No:
Yarn Fiber Yarn Yarn Yarn Cross Yarn # Fil. or % Yarn Dyeing
Application Type Mfg. Type ID Section Luster Size Staple Size Content Method
MS.90093
MATERIAL CONSTRUCTION:
Technology: No Bars:
Weave Type: Gauge:
Ends/dent: Stitch Type:
Woven Fabric Count: ends/inch Knit Fabric Count: wales/inch
picks/inch courses/inch
Unlaminated Weight:
Unlaminated Thickness:
Greige Width:
g/m2 +/-
mm +/-
in +/-
ZED OF
g/m2
in
Pile Height:
Pile Angle:
mm +/-
mm +/-
mm
mm
PAR
T IS
FINISHING: Sequence of Operations:
Surface Treatment 1:
Application Method:
Surface Treatment 2:
Application Method:
Surface Treatment 3:
Application Method:
THIS LAMINATION:
Density:
Thickness:
lb/ft3
mm
Foam MS:
Foam ID:
Scrim/Film:
Scrim/Film Supplier:
Scrim/Film Lamination Method:
FLAME RETARDANTS:
Chemistry: Flame Retardant ID:
Application Method:
5.0 DEFINITIONS/ABBREVIATIONS/ACRONYMS
Backcoating. Latex or other liquid coating applied directly to the backside of the fabric.
Broken Fibers. Untangled fiber ends projecting from a fabric surface due to abrasion.
HARMONI
FIGURE 1: EXAMPLE OF BROKEN FIBER
Broken Yarn. A completely broken bundle of individual fibers. Examine at 10X magnification if necessary.
IS
FIGURE 2: DIAGRAM OF FIBER/YARN
Courses. The direction across width of the roll for knitted, and non-woven goods.
Recycled Content. The portion of a material's or product's weight that is composed of materials that have been
recovered from or otherwise diverted from the waste stream either during the manufacturing process [pre-
consumer/post-industrial] or after consumer use [post consumer].
TSR. Test Specimen Required. Must submit tested samples with the test result. VOCS.
Warp. The direction into the roll for woven goods. Also called machine direction.
Wales. The direction into the roll for knitted, and non-woven goods. Also called machine direction.
Certain important information relative to this standard has been included in separate standards. To assure the
processes submitted meet all of FCA US requirements, it is mandatory that the requirements in the following
standards be met.
CS-9800 - Application of this standard, the subscription service, and approved sources CS-
9003 - Regulated substances and recyclability
For specific information on this document, please refer to the contact person shown in the "Publication Information"
Section of this document. For general information on obtaining Engineering Standards and Laboratory Procedures,
see CS-9800 or contact the Engineering Standards Department at engstds@fcagroup.com.
7.0 REFERENCES
FCA US ASTM ISO SAE Federal
Standards Standards Standards Standards Standards
CS-13398 ASTM D 1735-92 ISO 105/A02 SAE J2412
CS-9003 ASTM D1813 ISO 105/A03 SAE J855
CS-9800 ASTM D3775 SAE J860
CS-9801 ASTM D3882 SAE J883
Other Documents
DIN 75201
- Available from http://www.din.de/cmd?level=tpl-home&contextid=din&languageid=en
50455
50441/05
50451/01
50455/01
50455/02
- Available from https://norme.orange.fiat.it/
#####
Pre-screen tests are required for new constructions shown and selected by Advanced Design. A pre- screening test
package should contain the following:
Copyright FCA US
TABLE A-1: FABRIC PRE-SCREEN TESTING
Copyright FCA US
TABLE A-1: FABRIC PRE-SCREEN TESTING
Copyright FCA US