EEN00042-00 1/17

PPM REBUILT UNIT MANUAL

TESTING METHOD

Category Testing method for motors

KMF125AB-5 ·
without simula-
KMF125ABE-5 · with simulataneous bleed valve
Type of the motor taneous bleed
(125 cc/rev specification)
valve (125 cc/rev
specification)

Stamping on the nameplate

706-7G- 706-7G-
Part No. of the motor 706-7G-01130
01140 01150

Machine model installing PC200-8 PC210-8 PC220-8 PC230-8 PC240-8 PC270-8

PC200-8 PC200-8
these motors PC200LC-8 PC210LC-8 PC220LC-8 PC230LC-8 PC240LC-8 PC270LC-8

Serial No. of the machines China Asia

#300001 – #60001 – #70001 – #20001 – KUK spec. #20001 –
installing these motors spec. spec.

Applications Swing motor

2007/03/05

Issuance history

Remarks

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 EEN00042-00 2/17

INTRODUCTION

• This document is organized into following parts:

1. Test Method.......................................................................Pages 3 – 7
2. Test Hydraulic Circuit Diagrm ..........................................Pages 8 – 10
3. Performance Standard Value Table .................................Pages 11 – 15
4. Names of Sections and Related Dimensions .................Pages 16 – 17
5. Schematic Diagram of Test Jigs (Reference)..................(None)

• This document mainly provides the test method using KHT75-3 hydraulic test stand or equivalent.
a When this test is conducted with the KHT75 hydraulic test stand, care should be taken to pre-
vent cavitation (*) in the main pump on the hydraulic test stand side.
* When the main pump supply flow is approximately 160 L/min or more.

• Applicable bench
1) Converted value test: Use Komatsu general-purpose hydraulic test stand (KHT75-3) or equiva-
lent. The input-output shaft drive motor must be changed to a variable motor.
2) Standard value test: Hydraulic test stand having the same performance as the production plant
hydraulic test stand
a Use Komatsu genuine engine oil TO10 or equivalent. Discoloration of oil during test is man-
aged for Class NAS10.

• Scope
This document is adopted for quility verification test of the remanufactured swin motor,
KMVF125ABE/AB-5 (125 cc/rev specifications), which is installed on PC200/220 series-8.

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 EEN00042-00 3/17

1. Test Method

For this swing motor test, great care should be taken in selecting equipment, device, test jigs and
components.
Also, pay attention to the condition of installation of the pump, hydraulic circuit configuration and
universal joint connection.
1-2) Motor Test Specifications
See the following Table 1-1.

Table 1-1 List of Test Specifications

Motor type KMF125AB-5
Specifications Standard test Conversion test
Motor capacity
125 +1.5 125 +1.5
(cc/rev) –0.8 –0.8

Clockwise
P MA port inflow P MA port inflow
Direction of rotation rotation
of output shaft Counterclock-
P MB port inflow P MB port inflow
wise rotation
Maximum rotation of output shaft
1700 1200
(rpm)
Maximum hydraulic pressure 20.6 20.6
(MPa {kg/cm²}) {210} {210}
Maximum Supply flow
213 150
(L/min)
Reference: Safty valve performance 28.2 – 32.4 {288 – 330}
(MPa {kg/cm²}) (Set pressure)

1-3) Test Items

1) For test items and contents, see Tabel 1-2 below.
a For converted value test, conduct tests as limited by the capacity of the KHT75-3 hydraulic
test stand.
a The test standard values to be adopted are:
• Standard value test: Standard of performance standard value table
• Converted value test: Conversion of performance standard value table
a For more information on test conditions and standard values, see "3. Performance Standard
Value Table".

Table 1-2 Test items Legend: Q Conduct • E Conduct, if possible • × Test impoddible
Test items Performance check Checking
Volumet- Swing presence
Run- Motor dis- Motor case or
ric effi- Slip brake
ning-in placement ciency (or
Torque
volume torque
sealing absence
volume efficiency capability of abnor-
amount of check capacity
check check mality
Test method drain) check
Standard test Q Q
Q Q Q Q Q Q
Conversion test *Q ×

a For the converted value test marked with an asterisk (*), conduct it to the extent that the oil
pressure can be set.

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 EEN00042-00 4/17

1-4) Test Basic Hydraulic Circuit Diagram

• See Appendix Figure 1 in "Section 2 Test Hydraulic Circuit Diagram".
1-5) Functions and Conditions of Sample Sections
• See Appendix Table in "Section 4 Names of Sections and Related Dimensions".
1-6) Test Equipment, Device and jig
1) Equipment to be used: Have the equipment listed in Table 1-3 ready.

Table 1-3 Pressure Gauge and Device

a For information as to how to install pressure gauges, see Attached diagram 1 of Test Hydraulic
Circuit Diagram.
Part number
Quan-
(or Manufac- Part Name Specifications Measuring Points Applications
tity
tuer’s Type)
0 – 39.2 MPa Motor inlet section (High pressure side)
799-101-5120 Gauge 1
{400 kg/cm²} (P MA or P MB)
Motor inlet section (Low pressure side)
0 – 5.9 MPa (P MA or P MB)
799-101-5130 Gauge 2
{60 kg/cm²} Swing brake pressure inlet section
(PB)
Motor drain port section (P D)
0 – 0.98 MPa
799-401-2250 Gauge 1 (Used to motor case sealing capa-
{10 kg/cm²}
bility check)
0 – 0.39 MPa Motor inlet section (Low pressure)
— Gauge 1
{4 kg/cm²} (Used to slip volume test)
Measuring Measuring flow: 0 – 20 L/min
cylinder or (Working pressure;
1 Measurement of flow of motor
*— flowmeter 0.98 {10 kg/cm²}
(1set) drain
and display • Measuring flow:
meter 10 L/min or more)
Measurement of flow of motor
*— Stopwatch 1 —
drain
Torque Measuring torque area:
*— 1 Measurment of swing brake torque
wrench 1,177 Nm {120 kgm} or more
a For the equipment marked with an asterisk (*), select the appropriate product that meets speci-
fications.
a To measure the quantity of drain, use the flow meter when the quantity is large (10 L/min or
more).
2) Jigs and components to be used: Have jigs and parts listed in Table 1-4 ready.

Table 1-4 Jigs and Components

No. Part number Part Name Quantity Measuring Points and Applications
1 — Plate 1 For installation of HST motor
2 — Coupling 1 For connecting output shaft

a For information on manufacturing of jigs and components, see "Section 4 Name of Sections
and Related Dimensions".
a The piston motor discharge (PMA and PMB ports) section must be provided with a port for
detecting the motor pressure.
3) In addition to those listed in Table 1-4 have components such as adapter and hose ready, which
are required for configuring a test hydraulic circuit.
4) Have penetrant testing agent (e.g. developer such as color check) ready.

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 EEN00042-00 5/17

1-7) Preparation before the test Figure 7-1 Hydraulic Circuit Diagram of Swing
The following preparations must be done before Motor without simulataneos bleed
the test: control valve
1) Mounting to the Hydraulic Test Stand
Mount the DUT so that its drain port (PD)
may face upward (See Figure 7-2).
a Fix the bolt firmly so that the coupling
does not come off, when connected the
universal joint.
2) Configure piping referencing the hydraulic
circuit. (See Attached diagram 1 and 2)
(1) Whether to provide a simultaneous bleed
control valve to the swing motor hydrau-
lic circuit depends on the presence of a
simultaneous bleed control valve section.
a Fig. 7-1, V: Simultaneous bleed control
valve section Figure 7-2 Motor Assembly Mounting Direction
(2) For the port positions, refer to Appendix
Table 1 "Section 4 Names of Section and
Belated Dimentions".
a The motor assembly port is located in
a same position for the both compo-
nents.
(3) Attached Diagrams 1 to 3 should be
selectively used according to the test car-
ried out.
• Attached diagram1: For Running-in
and Performance check
• Attached diagram 2: For Slip volume
check
• Attached diagram 3: For motor case Figure 7-3 Suction Port (PS) Position
sealing capability check
a Attached diagrams 1 and 2 assume
the clockwise rotation test of the
swing motor with the simulataneos
bleed control valve. For the counter-
clockwise rotation test, interchange
the PMA and PMB ports connection.
(4) Attach the elbow to the suction port (PS),
then connect the hose so that oil may be
fed to the bench tank (see Figure 7-3).
3) The rotation direction is determined facing
toward the output shaft (M2).
• When flows in from PMA port :
Clockwise rotation (C.W)
• When flows in from PMB port : Figure 7-4 Output shaft (M2) Rotation Direction
Counterclockwise rotation (C.C.W)
(See Figure 7-2 and 7-3.)
4) Feed oil from the DUT drain port (PD) to the case.
This serves for bleeding air in the case, too.
a This operation must not be neglected, oth-
erwise inside the motor can be damaged.
5) Clean the motor assembly then spray the dye
penetrant to respective mating face and the
safety valve mounting position.
6) Set oil temperature of the hydraulic test
stand to 50 ± 5 °C.
7) Drive the DUT at a low speed to check the
rotation direction, flow meter indication and
presence of other troubles.

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 EEN00042-00 6/17

1-8) Testing Procedure

For detail of the test conditions and applicable standard values, refer to the "Section 3 Performance
Standard Volue Table"
1) Running-in : Check for troubles (in pressure, sound, etc.) and oil leakage during the test.
2) Measurement of Motor Displacement Volume
Under the specified conditions, determine the outlet flowrate (Q) and motor drain volume (EQ) to
calculate the motor displacement volume [qm (cc/rev)].

1000 × (Q+EQ) (L/min)

a Calculating formula qm = (cc/rev)
N (rpm)

3) Measurement of Volumetric Efficiency (or Drain Volume)

Connecting the motor to the load, determine the outlet flowrate (Q) and motor drain volume (EQ)
to calculate the volumetric efficiency η (%) or drain volume (L/min).
a Conversion test is employed for the drain volume measurement presented in this example.

Q (L/min)
a Volumetric calculation formula η= x 100 (%)
Q + EQ (L/min)

4) Check of Torque Efficiency (Measured output shaft torque)

Applying specified load to the motor [Pm (MPa {kg/cm²})], measure the displacement capacity of
the motor [qm (cc/rev)] and the torque level [Tt (Nm{kgm})] to calculate the torque efficiency [ηt
(%)].
a Use the actual measurement value as the displacement capacity of the motor for the calcula-
tion. Refer to 1-8 Section 2) for the calculation formula.

a Calculation Formula Torque efficiency

Actual measurement T (Nm {kgm})

ηt (%) = × 100
Tt (Nm {kgm})
* Tt: Output shaft torque caluculation formula (Thery calculation value)

qm (cc/rev) × Pm (MPa {kg/cm²})

Tt (Nm {kgm} =
2 {200} × π

5) Check of Slipping Volume (see Attached Diagram 2)

Close the motor outlet side, than drive the motor from the hydraulic test stand to determine the
output shaft slip volume (revolution Nrpm) under the specified circuit pressure.
a A specified pressure can fluctuate due to the motor rotation, thus you need to control the pressure
so that it may not go beyond the "Set pressure + 0.98 MPa {10 kg/cm²}" level.

6) Check of Swing Brake Torque Capacity

Using the torque wrench, rotate the motor output axis to measure the torque T (Nm [kgm]) at that
time.
a The universal joint should be disconnected before the test.

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 EEN00042-00 7/17

7) Check of Motor Case Sealing Capacity

Apply pressure (0.5 MPa {5 kg/cm²}) for a specified duration from the motor drain (PD1) side to
check for oil leak or ooze on the following sections:
• Oil seal
• Mating face between the motor case and end housing
a To prevent damage to the oil seal, avoid applying pressure above the specified pressure (0.5 Mpa{5
kg/cm²}).
a Before the test, the universal joint is disconnected and all ports other than the drain port (PD) are
made open.

8) Check for Abnormalities

Check for abnormalities during the test such as heating, vibrations, noise and oil leakage.

1-9) Operations required after the test

When removing and restoring the DUT after the test, the following operations are required.
1) Drain residual oil inside the DUT, then check if the oil is contaminated by foreign substance.
2) Remove all jigs and parts used in the test.
3) Using nylon plugs or equivalent, close all ports so that entry of dusts may be prevented.
4) Enter the test results to the record sheets and maintain them for later reference (retention period is
three years).

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2. Motor Test Hydraulic circuit Diagram PPM MODEL KIND OF PPM EEN00042-00
KMF125ABE/AB-5 SWING MOTOR 8 / 17
Attached Diagram 1: Basic circuit diagram
Note 1) This circuit diagram is prepared for the clockwise rotation test of the swing motor without simulataneos bleed control valve. When testing the motor
in counterclockwise rotation, interchange the PMA and PMB ports.
a The same circuit diagram shall be applied to the swing motor without simultaneous bleed control valve as well. See KMF125AB-5 circuit diagram below.
Note 2) The rotation direction of this circuit diagram is when viewed from the DUT motor output shaft.
a When flows in from the PMA: Clockwise rotation and when flows in from the PMB: Counterclockwise rotation.
Note 3) The gauge symbols used respectively represents the following; 400K = 39.2 MPa {400 kg/cm²} and 60K = 5.9 MPa {60 kg/cm²}.

Running-in
Motor displacement volume check
Volumetric efficiency (drain volume) check
Torque efficiency check
Test Item
 PPM MODEL KIND OF PPM EEN00042-00
KMF125ABE/AB-5 SWING MOTOR 9 / 17
Attached Diagram 2: Slip volume check test circuit diagram
Note 1) Rotation of motor output axis should be driven from the side of hydraulic test stand (same as the pump test). Carry out the test in both clockwise and
counterclockwise rotations.
Note 2) In this circuit diagram, the P MA side is closed but the circuit pressure is set for the P MB side (counterclockwise rotation). Configure the inlet port for
the suction circuit.
a Apply an inflow ressure at 0.05 MPa {0.5 to 1.5 kg/cm²} to PMA side. (By pressurzing the tank of the hydraulic bench.)
Note 3) The gauge symbols used respectively represents the following; 400K = 39.2 MPa {400 kg/cm²}, 60K = 5.9 MPa {60 kg/cm²} and 4K = 0.4 MPa {4 kg/cm²}.

Slip volume check

Test Item
 PPM MODEL KIND OF PPM EEN00042-00
KMF125ABE/AB-5 SWING MOTOR 10 / 17
Attached Diagram 3: Motor case sealing test circuit diagram
Note 1) Pressure applied to the drain port must not exceed 0.5 MPa {5 kg/cm²}. Duration is three minutes.
Note 2) Open all other ports than the drain port (PD1). Disconnect the universal joint before the test.
Note 3) The gauge symbols used represents the following; 10K = 0.98 MPa {10 kg/cm²}.

Motor case sealing capability check

Test Item
 EEN00042-00 11/17

3. Performance Standard Value Table

1) This document contains the Table 3-1) Standard Value Table.

2) When conducting a test, select the applicable model from the following table.
3) Common to all machine.

Table 3-1) List of Standard Value Tables

Chart and Standard Standard Conversion

Remarks
Value Table No. test test

Table 1 Running-in — Q
Performance check (Motor displacement
Table 2 volume, Volumetric and Torque efficiency, Slip — Q
volume check)

Table 3 Running-in Q —

Performance check (Motor displacement

Table 4 volume, Volumetric and Torque efficiency, Slip Q —
volume check)

11
 PPM MODEL KIND OF PPM PART No. EEN00042-00
STANDARD VALUE KMF125ABE/AB-5 SWING MOTOR 706-7G-01130, 706-7G-01140, 706-7G-01150 12 / 17

Conversion test value (1/2): Table 1

Test item Run-in operation

Condition standard value item Symbol Unit Tolerance 1 2 3 4 5 6 7 8 9 10 11

Category
Output shaft revolution speed M2 rpm ±10 500 ← ← 800 ← ← ← 1,200 ← ← ←
Direction of output shaft
— — — Clockwise ← ← ← ← ← ← ← ← ← ←
revolution
6.9 13.7 6.9 13.7 17.6 6.9 13.7 17.6
Inlet PMA No load No load No load
Main port pressure {70} {140} {70} {140} {180} {70} {140} {180}
±0.5
Outlet PMB (No load) (←) (←) (←) (←) (←) (!) (←) (←) (←) (←)
{±5}
Main port pressure MPa
Outlet PMB — — — — — — — — — — —
(circuit pressure) {kg/cm2}
within the

Test condition
Drain port pressure PD1 — — — — — — — — — — —
range
Swing brake release 2.45 {25}
PB or more ← ← ← ← ← ← ← ← ← ←
pressure or more
Operating time, number of measuring min.
— — 2 min 1 min ← 2 min 1 min ← ← 1 min 0.5 min ← ←
times times
Motor displacement within the
qm cc/rev — — — — — — — — — — —
volume range
Drain amount dQ l/min or less — — — — — — — — — — —
Volumetric effeciency η % or more — — — — — — — — — — —
[Reference]
ηt % or more — — — — — — — — — — —
Torque efficiency
Output shaft revolution speed
M2 rpm or less — — — — — — — — — — —

Standard value
(slip amount)
Swing brake torque Nm within the
TB — — — — — — — — — — —
capacity {kgm} range
Motor displacement (within the
qm cc/rev — — — — — — — — — — —
volume range)
Inlet flow rate Q — — — — — — — — — — — —
l/min
Drain amount dQ (or less) — — — — — — — — — — —
Volumetric efficiency η % (or more) — — — — — — — — — — —
Torque efficiency ηt % (or more) — — — — — — — — — — —
Nm
Torque value Tt — — — — — — — — — — — —
{kgm}
Output shaft revolution speed

Measured value
M2 rpm (or less) — — — — — — — — — — —
(slip amount)
Nm (within the
Swing brake torque capacity TB — — — — — — — — — — —
{kgm} range)
Oil leak, abnormal noise, heat generation check — — OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG
Judgement (O)
 PPM MODEL KIND OF PPM PART No. EEN00042-00
STANDARD VALUE KMF125ABE/AB-5 SWING MOTOR 706-7G-01130, 706-7G-01140, 706-7G-01150 13 / 17

Conversion test value (2/2): Table 2

Test item Drain volume check Slipping
Motor Torque efficiency check volume check
Check for motor case Check of swing brake
displacement with simulta- without simul-
Condition volume sealing capability torque capacity
Symbol Unit Tolerance 1 2 3 neous bleed taneous bleed

Category
standard value item
valve valve
Output shaft revolution speed M2 rpm ±10 500 1200 ← 850 — — —
Clockwise Clockwise
Direction of output shaft revolution — — — ← ← ← ← (Drive from the — (Drive with torque
bench side) wrench)
2.45 {25} 7.8 14.7 20.6 0.049 – 0.147
Inlet PMA Open Open
or less {80} {150} {210} {0.5 – 1.5}
Main port pressure
±0.5 0.049 – 0.29
Outlet PMB {±5} ← ← ← Close Open Open
{0.5 – 3}
Main port pressure MPa 14.2
Outlet — — — — — —
(circuit pressure)
PMB {kg/cm2}
{145}

Test condition
within the 0.39 – 0.49
Drain port pressure PD1 range — — — — — {4 – 5} —
2.45 {25} 0
Swing brake release pressure PB or more or more ← ← ← ← Open (Brake status)
Operating time, number of min. 2 times or
measuring times — times — 2 times or more more ← ← 2 times or more 3 min 2 times or more
Motor displacement within the ★
qm cc/rev 124.2 – 126.5 — — — — —
volume range After the test, the fol-
Drain amount dQ l/min or less — 4.5 6 6 — lowing —
Volumetric effeciency η % or more — (97) (96) (94) — portions shall be free —
[Reference] from oil leakage:
ηt % or more — — — (86) — •Oil seal —
Torque efficiency
•Mating face of each
Output shaft revolution speed
M2 rpm or less — — — — 7 5.6 positions —
(slip amount)

Standard value
•Positions closed with
Swing brake torque capacity TB Nm within the — — — — — plug 785 – 1,177
{kgm} range •Mounting of the valve {80 – 120}

Motor displacement volume qm cc/rev (within the — — — — — —

range)
Inlet flow rate Q — [ ] [ ] [ ] [ ] — — —
l/min
Drain amount dQ (or less) [ ] — — —
Volumetric efficiency η % (or more) — [ ] [ ] [ ] — — —
Torque efficiency ηt % (or more) — — — [ ] — — —
Nm
Torque value Tt — — — — [ ] — — —
{kgm}
Output shaft revolution speed
M2 rpm (or less) — — — — — —

Measured value
(slip amount)
Swing brake torque capacity TB Nm (within the — — — — — —
{kgm} range)
Oil leak, abnormal noise, heat generation — — OK/NG — — OK/NG OK/NG OK/NG OK/NG —
check
Judgement (O)
 PPM MODEL KIND OF PPM PART No. EEN00042-00
STANDARD VALUE KMF125ABE/AB-5 SWING MOTOR 706-7G-01130, 706-7G-01140, 706-7G-01150 14 / 17

Stand test value (1/2): Table 3

Test item Run-in operation

Condition standard value item Symbol Unit Tolerance 1 2 3 4 5 6 7 8 9 10 11

Category
Output shaft revolution speed M2 rpm ±10 500 ← ← 800 ← ← ← 1,300 ← ← ←
Direction of output shaft
— — — Clockwise ← ← ← ← ← ← ← ← ← ←
revolution
6.9 13.7 6.9 13.7 17.6 6.9 13.7 17.6
Inlet PMA No load No load No load
Main port pressure {70} {140} {70} {140} {180} {70} {140} {180}
±0.5
Outlet PMB (No load) (←) (←) (←) (←) (←) (←) (←) (←) (←) (←)
{±5}
Main port pressure MPa
Outlet PMB — — — — — — — — — — —
(circuit pressure) {kg/cm2}
within the

Test condition
Drain port pressure PD1 — — — — — — — — — — —
range
Swing brake release 2.45 {25}
PB or more ← ← ← ← ← ← ← ← ← ←
pressure or more
Operating time, number of measuring min.
— — 2 min 1 min ← 2 min 1 min ← ← 1 min 0.5 min ← ←
times times
Motor displacement within the
qm cc/rev — — — — — — — — — — —
volume range
Drain amount dQ l/min or less — — — — — — — — — — —
Volumetric effeciency η % or more — — — — — — — — — — —
[Reference]
ηt % or more — — — — — — — — — — —
Torque efficiency
Output shaft revolution speed
M2 rpm or less — — — — — — — — — — —

Standard value
(slip amount)
Swing brake torque Nm within the
TB — — — — — — — — — — —
capacity {kgm} range
Motor displacement (within the
qm cc/rev — — — — — — — — — — —
volume range)
Inlet flow rate Q — — — — — — — — — — — —
l/min
Drain amount dQ (or less) — — — — — — — — — — —
Volumetric efficiency η % (or more) — — — — — — — — — — —
Torque efficiency ηt % (or more) — — — — — — — — — — —
Nm
Torque value Tt — — — — — — — — — — — —
{kgm}
Output shaft revolution speed (slip

Measured value
M2 rpm (or less) — — — — — — — — — — —
amount)
Nm (within the
Swing brake torque capacity TB — — — — — — — — — — —
{kgm} range)
Oil leak, abnormal noise, heat generation check — — OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG
Judgement (O)
 PPM MODEL KIND OF PPM PART No. EEN00042-00
STANDARD VALUE KMF125ABE/AB-5 SWING MOTOR 706-7G-01130, 706-7G-01140, 706-7G-01150 15 / 17

Standard test value (2/2): Table 4

Test item Volumetric effciency measurement • Slipping
Motor Torque effciency measurement volume test Check of Swing
displacement Check for motor case brake torque
with simulta- without simul- sealing capability
Condition standard value item Symbol Unit Tolerance volume 1 2 3 4 neous bleed taneous bleed capacity

Category
valve valve
Output shaft revolution speed M2 rpm ±10 500 1700 ← 850 1700 — — —

Clockwise Clockwise
Direction of output shaft revolution — — — Clockwise Clockwise ← ← ← (Drive from the bench side) — (Drive with torque
wrench)
2.45 {25} 20.6 7.8 20.6 14.7 0.049 – 0.147
Inlet PMA {210} {80} {210} {150} {0.5 – 1.5} Open Open
or less
Main port pressure
±0.5 0.049 – 0.29
Outlet PMB {±5} {0.5 – 3}
(No load) (←) (←) (←) Close Open Open
Main port pressure MPa 14.2
(circuit pressure) Outlet PMB {kg/cm2} — — — — — {145} — —

Test condition
Drain port pressure PD1 within the — — — — — — 0.39 – 0.49 —
range {4 – 5}
2.45 {25} 0
Swing brake release pressure PB or more or more ← ← ← ← ← Open (Brake status)
Operating time, number of measuring — min. — 2 times or more 2 times or ← ← ← 2 times or more 3 min 2 times or more
times times more
Motor displacement volume qm cc/rev within the 124.2 – 126.5 — — — — — ★ —
range After the test, the fol-
Drain amount dQ l/min or less — (10) (6) (6) (8) — lowing —
Volumetric effeciency η % or more — 95 97 94 96 — portions shall be free —
from oil leakage:
[Reference] Torque efficiency ηt % or more — (83) (63) (86) (79) — •Oil seal —
Output shaft revolution speed •Mating face of each
(slip amount) M2 rpm or less — — — — — 7 5.6 —
positions

Standard value
•Positions closed with
Swing brake torque capacity TB Nm within the — — — — — — 785 – 1,177
{kgm} range plug {80 – 120}
•Mounting of the valve
Motor displacement volume qm cc/rev (within the [ ] [ ] [ ] [ ] — — —
range)
Inlet flow rate Q — [ ] [ ] [ ] [ ] [ ] — — —
l/min
Drain amount dQ (or less) [ ] [ ] [ ] [ ] [ ] — — —
Volumetric efficiency η % (or more) — — — —
Torque efficiency ηt % (or more) — [ ] [ ] [ ] [ ] — — —

Torque value Tt Nm — — ( ) ( ) ( ) ( ) — — —
{kgm}

Measured value
Output shaft revolution speed M2 rpm (or less) — — — — — — —
(slip amount)
Swing brake torque capacity TB Nm (within the — — — — — — —
{kgm} range)
Oil leak, abnormal noise, heat generation check — — OK/NG — — — OK/NG OK/NG OK/NG OK/NG —
Judgement (O)
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4. Names of Components and Related Dimensions

Appendix Table 1 Names of Sample Compenents and Port Size

Applicable Model: PC200/220-series 8

1. Names of Components and Port Size (See Appendix Figure 1)

Port and Presence or

adjustment Name of port and adjust- absence of
Port size Remarks
section ment sections connection for
symbol installation

M1 Installed position of motor Connection — See dimentional drawing

Spline section of output

M2 Connection — See spline specifications
shaft

Motor inlet and outlet port

P MA Connection — See dimentional drawing
(MA side)
Motor inlet and outlet port
P MB Connection — See dimentional drawing
(MB side)

PD Motor case drain port Connection M24 × 1.5 For drain

Swing brake pressure inlet Swing brake release
PB Connection M14 × 1.5
port pressure

PS Suction port Open M24 × 1.5

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Appendix Figure 1 Dimentions of Sample Sections

Applicable Models: PC200/220 series-8

a These drawings indicates the swing motor of KMF125ABE-5 with simultaneous bleed valve (Com-
mon to KMF125AB-5 without simulataneos bleed valve)
2. Installed positions of pump and ports

3. Details of inlet and outlet 4. Details of spline (M2)

Port (P MA and P MB)

40 × 22 × 1.667 involute spline shaft

Amount of addendum
+1.334
modification
Tooth profile Tooth bottom
Tool Module 1.667
Pressure angle 20.00°
Number of
18
teeth
Reference pitch
36.667
circle diameter
Tooth Over-pin –0.366
43.011 –0.475(ø3.0)
thick- dimension
ness
Base tangent —
length (reference)
Alignment Aligment of tooth
Mating part number —

17