Manual Fuji Temperatura
Manual Fuji Temperatura
Manual Fuji Temperatura
ECNO:1125j
PXR Micro Controller PXR
[1] Features
enlarged
Large LED display Fu r t h e r
even at a distance!
Character height
PXR4
PXR3 PXR9
PXR5
PXW4 PXW5
(Existing model) (Existing model)
22mm
14.2mm
PXR4
PXR5
2
[1] Features
Terminal cover
The terminal block can be protected with the terminal
cover available at option.
Optional functions
Re-transmission output in 4 to 20 mA DC ... PV (process value), SV (set value) and MV (manipulated output value)
can be transferred to other measuring instrument.
8-step ramp/soak function ... Allows use as a simple programmable controller with a set value program.
,
RS-485 communication ... Selectable between MODBUS protocol and Z-ASCII (Fuji s original).
Digital input ... SV (set value) is selectable and various events are executable by external switches, etc.
Heating and cooling control ... Applicable to even a self-heating process.
Heater burnout alarm ... Equipment damage can be prevented.
Various alarm function ... Delay action, excitation/non-excitation selection or latch function can be combined
with alarm.
PXR3
PV transfer output usable
Temperature input
Fuji's UG series
DC4~20mA Fryer RS232C
Current control signal Signal converter Max. 30 controllers
Recorder PHR
connectable
RS485
Oil
AC power regulator
(APR) Heater
Digital input
SSR drive output Set value change command
SV-7
Temperature input
SV-3
SV-4
SV-2
SV-5
SV-1
SV-6
Temperature input
Time
4
[1] Features
Heating and cooling control Various alarm function
Max. 2 points are settable.
For control of both heating and cooling with a single controller
Kind of alarm Action diagram
Heating and cooling outputs can be overlapped with each
other or a dead band can be provided. Upper-limit absolute alarm AL1
PV
PV
Lower-limit absolute alarm AL1
Output AL2
Temperature input
Upper-limit absolute alarm PV
AL1
(with hold) AL2
Heating Cooling
Lower-limit absolute alarm PV
AL1
(with hold) AL2
Sterilizer
Heat /cool dual output AL1
Upper-limit deviation alarm AL2
PV
SV
AL1
Water AL2
Lower-limit deviation alarm
Power supply
100 to 240V AC, 50/60Hz Temperature control of plastic
molding machine
11
Power supply
12
For stable temperature. Fuzzy + PID control applicable
Control output 1
32 7 Start/stop of auto tuning can be commanded externally.
33 10 Digital input
Heater burnout Auto tuning command
MG 3 4 35 36 alarm output ON: Start
SW OFF: Stop
5
PXR Micro Controller PXR
[2] Products range
Type PXR3 PXR4 PXR5 PXR9
Others
DIN rail mounting type (48✕48mm) 72✕72mm size
See PXW4, PXZ4 and PXV4 on page 22. See PXW7, PXZ7 on page 22.
6
[3] PXR Ordering code
4 5 6 7 8 9 10 11 12 13 14 48✕96mm Size 4 5 6 7 8 9 10 11 12 13
24✕48mm Size PXR 96✕96mm Size PXR
Digit Specification Note Digit Specification Note
4 <Size of front H x W> 4 <Front dimensions>
24 × 48 mm 3 48 X 96mm Screw terminal type 5
5 <Input signal> 96 X 96mm Screw terminal type 9
Thermocouple °C T 5 <Input signal>
Thermocouple °F R Thermocouple °C T
RTD Pt100Ω 3-wire type °C N Thermocouple °F R
RTD Pt100Ω 3-wire type °F S Resistance bulb Pt100 3-wire type °C N
1 to 5V DC A Resistance bulb Pt100 3-wire type °F S
4 to 20mA DC B 1 to 5V DC A
4 to 20mA DC Note 1 B
6 <Control output 1>
Relay contact output A 6 <Control output 1>
SSR/SSC driving output C Relay contact output A
4 to 20mA DC output E SSR/SSC driving output C
7 <Control output 2> 4 to 20mA DC output E
None Y 7 <Control output 2>
Relay contact output Note 1 A None Y
SSR/SSC driving output Note 1 C Relay contact output A
4 to 20mA DC output Note 1 E SSR/SSC driving output C
8 <Revision code> 1 4 to 20mA DC output E
9 <Optional specifications 1> Re-transmission (4 to 20mA DC) R
None 0 8 <Revision code> 1
Alarm 1 point 1 9 <Optional specifications 1>
8 ramp/soak 4 None 0
Alarm 1 point + 8 ramp/soak 5 Alarm 1 point 1
Alarm 2 point Note 2 F Alarm for heater break Note 2 2
Alarm 2 point + 8 ramp/soak Note 2 G Alarm 1 point + Alarm for heater break Note 2 3
10 <Instruction Manual> <Power supply voltage> 8 ramp/soak 4
None 100 to 240V AC N Alarm 1 point + 8 ramp/soak 5
Japanese 100 to 240V AC Y Alarm for heater break + 8 ramp/soak Note 2 6
English 100 to 240V AC V Alarm 1 point + Alarm for heater break + 8 ramp/soak Note 2 7
None 24V AC/24V DC C Alarm 2 point F
Japanese 24V AC/24V DC A Alarm 2 point + 8 ramp/soak G
English 24V AC/24V DC B Alarm 2 point + Alarm for heater break + 8 ramp/soak Note 2 H
11 <Optional specifications 2> Alarm 3 point M
0 0 0 R-SP Note 2 D
12 None
M 0 0 R-SP + Alarm 2 point Note 2 P
13 RS-485 Modbus interface
RS-485 Z-ASCLL interface N 0 0 10 <Instruction manual> <Power supply voltage>
Re-transmission + Digital input 1 point Note 3 Q 0 0 None 100 to 240V AC N
Re-transmission R 0 0 Japanese 100 to 240V AC Y
Note 3
Digital input 2 points T 0 0 English 100 to 240V AC V
RS-485 Modbus interface + Digital input 1 point V 0 0 None 24V AC/24V DC C
RS-485 Z-ASCLL interface + Digital input 1 point W 0 0 Japanese 24V AC/24V DC A
14 <Non-standard specification> English 24V AC/24V DC B
Non-standard parameter setting F 11 <Optional specifications 2>
12 None 0 0 0
Note 1: Process alarm (2 points) (the codes “ F and G ” in the 9th digit) cannot be specified.
Note 2: Control output 2 (the codes “ A, C, and E ” in the 7th digit) cannot be specified. 13 RS485 (Modbus) communication M 0 0
Note 3: Control output 2, communication digital input (2 points), alarm (2 points), and 24V power supply (the codes “ A, RS485 (Z-ASCII) communication N 0 0
C and E ” in the 7th digit, “ F and G ” in the 9th digit, and “ A, B, and C ” in the 10th digit) cannot be specified. Digital input 1 point S 0 0
4 5 6 7 8 9 10 11 12 13 Digital input 2 points Note 3 T 0 0
48✕48mm Size PXR RS485 (Modbus) communication + Digital input 1 point
RS485 (Z-ASCII) communication + Digital input 1 point
V 0 0
W 0 0
Digit Specification Note
Note 1: Cannot be combined with heater break alarm.
4 <Front dimensions> (Nos. 2, 3, 6, 7 and H on the 9th digit cannot be specified.)
48 × 48 mm Screw-terminal type 4 Note 2: Cannot be combined with RS485 + 1-point digital input.
5 <Input signal> (V00 and W00 on the 11, 12, and the 13th digits cannot be specified.)
Thermocouple °C T Note 3: In the case of 2-point digital input, either of control output 2 or heater break alarm can be selected.
(2-point digital input, control output 2 + heater break alarm cannot be specified at the same time.)
Thermocouple °F R
Resistance bulb Pt100 3-wire type °C N
Resistance bulb Pt100 3-wire type °F S
1 to 5V DC A
4 to 20mA DC B The default settings of input signals, measured ranges, and setting values are
6 <Control output 1> shown below.
Relay contact output A
SSR/SSC driving output C Thermocouple specified : Thermocouple K, Measured range: 0 to 400°C,
4 to 20mA DC output Note 1 E Setting value: 0°C
7 <Control output 2> Resistance bulb specified : Pt, Measured range: 0 to 150°C, Setting value: 0°C
None Y Voltage, Current specified : Scaling: 0 to 100%, Setting value: 0%
Relay contact output Note 2 A In any case other than the description above, specify input signals and measured
SSR/SSC driving output C range.
4 to 20mA DC output E The input signals for the thermocouple and the resistance bulb can be switched
Re-transmission (4 to 20mA DC) R with the front panel keys.
8 <Revision code> 1
9 <Optional specifications 1>
None 0 The default settings of control action is reverse for control output 1 and direct for control
Alarm 1 point 1
Alarm for heater break output 2.
Note 3 2
Alarm 1 point + Alarm for heater break Note 3 3 The reverse and direct actions can be switched with keys on the face panel.
8 ramp/soak 4
Alarm 1 point + 8 ramp/soak 5
Alarm for heater break + 8 ramp/soak Note 3 6
Alarm 1 point + Alarm for heater break + 8 ramp/soak Note 3 7 Optional items
Alarm 2 point F
Alarm 2 point + 8 ramp/soak Contents Model
G
Alarm 2 point + Alarm for heater break + 8 ramp/soak Note 3 H Adaptor for Din rail ZZP CTK368715P1
Alarm 3 point M Terminal Cover ZZP PXR1-A230
R-SP Note 3 D CT for heater bunout alarm 1~30A: ZOZ CCTL-6-S-H
R-SP + Alarm 2 point Note 3 P 20~50A: ZOZ CCTL-12-S36-8F
10 <Instruction Manual for><Power>
None 100 to 240V AC N
Japanese 100 to 240V AC Y
English 100 to 240V AC V
None 24V AC/24V DC C
Japanese 24V AC/24V DC A
English 24V AC/24V DC B
11 <Optional specifications 2>
12 None 0 0 0 Note 1: Cannot be specified with the alarm for heater break.
13 RS 485 (Modbus) ("2, 3, 6, or 7" cannot be specified for 9th digit.)
M 0 0 Note 2: Cannot be specified with the Alarm (1 pc.) + Alarm for heater break or Alarm (2 pcs.).
RS 485 (Z-ASCII) N 0 0 ("3, 7, F, or G" cannot be specified for 9th digit.)
Digital input (1 point) S 0 0 Note 3: Cannot be specified with the RS 485 + Digital input (1 pc.).
Digital input (2 point) Note 4 T 0 0 ("V00" cannot be specified for 11th, 12th, or 13th digit.)
RS 485 (Modbus) + Digital input (1 point) V 0 0 Note 4: In the case of 2-point digital input, either of control output 2 or heater break alarm 7
RS 485 (Z-ASCII) + Digital input (1 point) W 0 0 can be selected.
PXR Micro Controller PXR
[4] Specifications
General specifications Control functions of heating/cooling control type (option)
Power supply voltage 100 V (-15%) to 240 V (+10%) AC, 50/60 Hz or Control action PID control (with auto tuning)
24 V (±10%) AC 50/60 Hz, 24 V (±10%) DC Heating side 0 to 999.9 % of measuring range
Power consumption When using 100 V AC: 6 VA (PXR3),8 VA (PXR4),10 VA (PXR5,9) proportional band (P)
When using 220 V AC: 8 VA (PXR3),10 VA (PXR4),12 VA (PXR5,9) Cooling side Heating side "P" × cooling side coefficient
When using 24 V AC/DC: 8 VA (PXR3), 12VA (PXR4, 5, 9) proportional band (P) (Automatically set in auto tuning)
Insulation resistance 20 MΩ or more (500 V DC) Cooling side proportional band coefficient: 0 to 100.0
Dielectric strength Power supply-ground ... 1500 V AC for 1 min On/off action if P=0
Power supply-others ... 1500 V AC for 1 min Integral time (I) 0 to 3200 sec (common to heating and cooling sides)
Ground-relay output ... 1500 V AC for 1 min Differential time (D) 0 to 999.9 sec (common to heating and cooling sides)
Ground-alarm output ... 1500 V AC for 1 min P,I,D=0:ON/OFF action (without dead band) for heating and cooling
Others ... 500 V AC for 1 min I,D=0:Proportional action
Input impedance Thermocouple: 1 MΩ or more Proportional cycle 1 to 150 sec
Voltage: 450 kΩ or more For relay contact output or SSR/SSC drive output only
Current: 250 Ω (external resistor) Hysteresis width 0.5% of measuring range common to heating and
Allowable signal Thermocouple: 100Ω or less cooling sides, For On/off action only
source resistance Voltage: 1 kΩ or less Anti-reset windup 0 to 100% of measuring range
Allowable wiring Resistance bulb: 10Ω or less per wire Automatically validated at auto tuning
resistance Overlap, dead band ± 50% of heating side proportional band
Reference junction ±1°C (at 23°C) Input sampling cycle 0.5 sec
compensation accuracy Control cycle 0.5 sec
Input value correction ±10% of measuring range
Set value correction ±50% of measuring range Output section of heating/cooling control type (control output 2) (option)
Input filter 0 to 900.0 sec settable in 0.5 sec steps (first order lag filter) Control output 2 Select one as follows
Noise reduction ratio Normal mode noise (50/60 Hz): 50 dB or more However, only relay contact is selectable for PXR4.
Common mode noise (50/60 Hz): 140 dB or more Relay contact: SPST contact:
Applicable standards UL (UL873) 220V AC/30V DC, 3A (resistive load)
CSA (C22.2 No.24-93) Mechanical life 10 million operations (no load)
CE mark (LVD : EN61010-1, EMC : EN61326-1) Electrical life 100,000 operations (rated load)
Minimum switching current 100mA (24V DC)
Control function of standard type For PXR3, 10 mA (5 V DC)
Control action PID control (with auto tuning, self-tuning) SSR/SSC drive (Voltage pulse):
Fuzzy control (with auto tuning) ON: 17 to 25 V DC, For PXR3, 12 to 16 V DC
Proportional band (P) 0 to 999.9% of measuring range settable in 0.1% OFF: 0.5V DC or less
steps Max. current: 20mA or less
Integral time (I) 0 to 3200 sec settable in 1 sec steps 4 to 20mA DC: Allowable load resistance 600Ω or less
Differential time (D) 0 to 999.9 sec settable in 0.1 sec steps For PXR3, 100 to 500 Ω
On/off action if P = 0. Proportional action when I, D = 0.
Proportional cycle 1 to 150 sec settable in 1 sec steps Operation and display section
Only for relay contact output or SSR/SSC drive output Parameter setting Digital setting by 3 keys
Hysteresis width 0 to 50% of measuring range method With key lock function
For On/off action only Display Process value/set value Selective display
Anti-reset windup 0 to 100% of measuring range 4 digits, 7-segment LED
Automatically validated at auto tuning Status display LED Control output, process alarm output
Input sampling cycle 0.5 sec (unavailable for PXR3)
Control cycle 0.5 sec Setting accuracy 0.1% or less of measuring range
Indication accuracy Thermocouple: ± (0.5% of measuring range)
Input section (at 23°C) ± 1 digit ± 1°C
Input signal Thermocouple : J, K, R, B, S, T, E, N, PL2 For thermocouple R at 0 to 500°C ...
Resistance bulb : Pt100 ± (1% of measuring range) ±1 digit ±1°C
Voltage, current: 1 to 5 V DC, 4 to 20 mA DC For thermocouple B at 0 to 400°C ...
(Apply current input after connecting the furnished ± (5% of measuring range) ±1 digit ±1°C
250 Ω resistor to input terminal.) Resistance bulb, voltage/current:
Measuring range See measuring range table ± (0.5% of measuring range) ±1 digit
Burnout For thermocouple or resistance bulb input Control
output upper/lower are selectable Alarm (option)
Output section of standard type (control output 1) Alarm kind Absolute alarm, deviation alarm, zone alarm
with upper and lower limits for each
Control output 1 Select one as follows Hold function available (see page 15)
Relay contact: SPDT contact: Alarm latch, Excitation/non-excitation selecting
220V AC/30V DC, 3A (resistive load) function provided
For PXR3, SPST contact Alarm ON-delay Delay setting 0 to 9999 sec settable in 1 sec steps
Mechanical life 10 million operations (no load) Process alarm output Relay contact: SPST contact: 220 V AC/30 V DC,
Electrical life 100,000 operations (rated load) 1 A (resistive load)
Minimum switching current 100mA (24V DC) Mechanical life 10 million operations (no load)
For PXR3, 10 mA (5 V DC) Electrical life 100,000 operations (rated load)
SSR / SSC drive (Voltage pulse): Minimum switching current 100 mA (5 V DC)
ON: 17 to 25 V DC, For PXR3, 12 to 16 V DC For PXR3, 10 mA (5 V DC).
OFF: 0.5V DC or less MAX 2 points (PXR3), MAX 3 points (PXR4, 5, 9)
Max. current: 20mA or less output cycle 0.5 sec
4 to 20mA DC: Allowable load resistance 600Ω or less
For PXR3, 100 to 500 Ω
8
[4] Specifications
Heater burnout alarm (option, unavailable for PXR3) Other functions
Heater current Current detector: CTL-6-S-H for 1 to 30 A / Parameter mask Parameter display is disabled by software.
detection (option), CTL-12-S36-8F for 20 to 50 A function
unavailable for PXR3 Current detection accuracy: ±10% of measuring range Ramp/soak function Totally 8 ramps/8 soaks. 1 or 2 program patterns.
Alarm settable range: 1 to 50 A (option) Digital input allows to start/reset the action.
Available only when control output is relay contact
or SSR/SSC drive. Power failure processing
However, detection is possible when control output Memory protection Held by non-volatile memory
ON lasts 500 ms or longer.
Heater burnout alarm Relay contact: SPST contact: Self-check
output 220 V AC/30 V DC, 1 A (resistive load) Method Program error supervision by watchdog timer
unavailable for PXR3 Mechanical life 10 million operations (no load)
Electrical life 100,000 operations (rated load) Operation and storage conditions
Minimum switching current 100 mA (24 V DC) Ambient operating -10°C to 50°C
1 output, output updating cycle 0.5 sec temperature
Ambient operating Less than 90% RH (no condensation)
Digital input (option) humidity
Points 1 or 2 Storage temperature -20°C to 60°C
Electrical specifications 5 V DC, approx. 2 mA (OFF judgment for 3 V DC
or more, ON judgment for 2 V DC or less) Optional items
Input pulse width Min. 0.5 sec Current detector (CT) For 1 to 30 A: CTL-6-S-H
Function Set value (front SV, SV1 to 3) changeover (unavailable for PXR3) For 20 to 50 A: CTL-12-S36-8F (see page 17)
(any one settable) Control action start/stop DIN rail mounting ZZP*CTK368715P1 (for outline diagram, see page 11)
Ramp/soak action start / reset adapter (for PXR3)
Auto tuning start / stop Terminal cover ZZPPXR1-A230 (for outline diagram, see page 11)
Alarm latch cancel and built-in timer start (for PXR4)
Instruction manual For communication function
Timer function (option) (see list of related documents on page 10)
Start By digital input
Setting 0 to 9999 sec settable in 1 sec steps Structure
Action Event ON-delay or OFF-delay Mounting method Panel flush mounting
Signal output Alarm output relay used. Up to 2 points available. PXR3 can be mounted to rail/wall by using the
DIN rail mounting adapter available at option.
Communication function (option) External terminal Plug-in terminal (PXR3) or M3 screw terminal (PXR4, 5, 9)
Physical specifications EIA RS485 Case material Plastic (non-combustible grade UL94V-0 equivalent)
Communication protocol ModbusTM RTU mode or PXR protocol (Z-ASC2) Dimensions See the outline diagram on page 11.
Communication method 2 wire method. Half duplex bit serial, start-stop sync type. Weight Approx. 150 g (PXR3), 200 g (PXR4),
Data type 8 bits. Parity: odd/even/none. 300 g (PXR5), 300 g (PXR9)
Communication rate 9600bps Protective structure Front waterproof structure: NEMA4X (IEC standard
Connection aspect multi-drop/up to 32 controllers connectable including master station IP66 equivalent)(when mounted on panel with our
Communication distance Total extension 500 m or less. genuine packing. Waterproof feature unavailable
RS232C / RS485 Isolated type in close mounting of multiple units)
Signal converter Manufacturer: RA Systems Corp. (Japan) Model: RC-77 Rear case: EC IP20
(recommendation) http://www.ras.co.jp Outer casing Black (front frame, case)
Manufacturer: Line Eye Co., Ltd. (Japan) Model: SI-30A
http://www.lineeye.co.jp Scope of delivery
Non-isolated type Scope of delivery Controller, panel mounting bracket, front watertight
Manufacturer: System Sakom Co., Ltd. (Japan) Model: KS-485 packing, instruction manual, 250Ω resistor
http://www.sacom.co.jp (for current input)
9
PXR Micro Controller PXR
[4] Specifications
Insulation block diagram (PXR3, PXR5, PXR9) (PXR4)
Process value input
Power supply Heater current detector input Power supply
Process value input
Internal circuit
Heater current detector input
Relay contact control output 1 Relay contact control output 1 Internal circuit
Voltage pulse, 4 to 20mA DC control output 1
Voltage pulse, 4 to 20mA DC control output 2 Voltage pulse, 4 to 20mA DC control output 1
Relay contact control output 2 Re-Transmission Relay contact control output 2
Digital input (model with Re-Transmission)
Process alarm relay output 1 Process alarm relay output 1
Communication (RS-485) Communication (RS-485)
Process alarm relay output 2 Digital input Process alarm relay output 2 Digital input
(When transfer output is unused)
Heater burnout alarm output
Heater burnout alarm output
(excluding PXR3)
Note: Basic insulation (dielectric strength 1500 V AC) between blocks delimited by line .
Functional insulation (dielectric strength 500 V AC) between blocks delimited by line .
Non isolated between blocks which are not delimited from each other.
Caution in use
Control output
Model Voltage puls (for SSR drive) DC 4 to 20 mA
Voltage Max. Current Allowable load resistance
PXR3 15V DC 20mA 100 to 500Ω
PXR4, 5, 9 24V DC 20mA 600Ω or less
PXV3 5.5V DC 20mA 600Ω or less
PXV 24V DC 60mA 600Ω or less
PXW 24V DC 60mA 600Ω or less Differences from other models are listed at left. For replacement,
PXZ 24V DC 60mA 600Ω or less check is required to see if the specifications of control end are satisfied.
Terminal cover
ZZPPXR1-A230
10
[5] Outline and Panel Cutout Dimensions (unit: mm)
Type Outline Panel cut
Waterproof packing 1 Mounting bracket For mounting close together (n controllers)
+0.5 +0.5
48 (48✕n-3) 0
45.0 0
+0.3
SV
+0.3
22.2 0
C1
22.2 0
C2
34.2
24
22
AL1
50 MIN.
PXR3 AL2
SEL
97
4 98 57 MIN. Note: Waterproof feature is unavailable if mounted
Panel thickness (1 t 8) close together.
+0.5
48 1
45 0
73MIN.
+0.5
45 0
C1 C2 AL1 AL2 AL3
PXR4 PV
44.8
48
48
+0.8
(48✕n-3) 0
115.5 MAX.
116 MIN.
PXR5
91.5
96
+0.8
92 0
116 MIN.
PXR9
91.5
96
100 MIN.
Waterproof packing Panel t
(1 t 8)
SV
C1
M
C2
45.4
105.5
AL1
109.2
AL2
36.8
SEL
PXR3...
DIN rail MFD.
2- No.
4.
3
DIN rail mounting adapter Tightening torque 0.49 Nm or less
(option)
9
Caution on drilling in panel: In case of coating, etc. after drilling, the above dimensions must be followed in the finished status.
11
PXR Micro Controller PXR
[6] External connection diagram
Re-Transmission output
– +
14 15
<Process alarm output 2 or
Control output 2> Digital input 2 Usable wiring material
Relay contact output Wire
4 to 20 mA DC output 14 15 Type: Single Wire
SSR/SSC drive output Digital input 1 Gauge: AWG28 (0.1 mm2) to AWG16 (1.25 mm2)
Communication Strip-off length: 5 to 6 mm
RS-485
– + – +
AWG28 to AWG16
10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 5 to 6mm
PXR3
A B B Bar terminal
Dimension of strip-off conductor section: 2 x 1.5 mm
Resistance bulb input Relay contact output Process alarm Power supply or smaller
output 1 100 to 240V AC Length of strip-off conductor section: 5 to 6 mm
2 3 2 3 4 5 50/60Hz
250Ω – + – +
8 9 1.5MAX.
Thermocouple 4 to 20 mA DC
input output + –
4 to 20 mA DC 2MAX. 5 to 6mm
input 2 3 4 5 24V DC
Mount resistor to – + – + 24V AC 50/60Hz 8VA
terminals between
2 and 3 1 to 5 V DC SSR/SSC drive output
input
<Control output 1>
● Without communication
function Digital input Note 1: SSR/SSC drive output and
<Control output 1> 4 to 20 mA DC output
+ + are not electrically insulated
Common 1 7 13 13 13 from internal circuit.
Relay 4 to 20 mA DC SSR/SSC
contact Use a non-grounded sensor.
output drive output
Process alarm output 1 2 8 14 output 14 14
– –
7
Digital input 1
8
Digital input 2
9
<Digital input (2 point)>
10
PXR4
11 11 11
Relay contact output Heater current R-SP input
<Control output 2> detector input
12 12 12
● With communication
function Communication Note 1: SSR/SSC drive output and
RS-485 <Control output 1>
4 to 20 mA DC output
+ – are not electrically insulated
+ +
Common 1 7 13 13 13 from internal circuit.
Relay 4 to 20 mA DC SSR/SSC Use a non-grounded sensor.
contact output drive output
Process alarm output 1 2 8 14 output 14 – 14 –
input CT input
<Control output 2> 4 4
–
+ + +
Re-trans- 5
4~20mA DC 5
SSR/SSC 5
Relay contact
5
mission output drive output output
output – 6
– 6
– 6 6 <Control output 1>
+ + +
Re-trans- 5 5 5 5
4~20mA DC SSR/SSC Relay contact
mission output drive output – output
output – – 6 6 6 <Control output 1>
6
PXR5
Process alarm output Common 7 31 31
+ 31
+
4~20mA DC SSR/SSC
PXR9 Relay
output drive output
Process alarm output 1 8 32 contact 32 32
+ 5 5 output – –
R-SP input CT input Process alarm output 2 9 33
6 6 Resistance bulb
– input
Heater burnout alarm output 3 10 34
or process alarm output 3 A (Note 1)
24V DC
+ 11 Power supply 11 35
+ B + 250Ω
24V AC 100~240V AC B
50/60Hz
–
12 50/60Hz 12 36
– –
Thermocouple 1~5V DC 4~20mA DC
input <Process variable input>
● With communication + 1
Communication
function RS-485 – 2
+ 3 3 Note 1: Mount supplied resistor to
R-SP terminals between 35 and 36
CT input 3
input
4 4 Digital input
–
<Control output 2> 4
+ + +
Re-trans- 5
4~20mA DC 5
SSR/SSC 5 5
mission Relay contact
– output – drive output – output <Control output 1>
output 6 6 6 6
PXR5 PXR9
1 TOP
1
2 2
3 3
4 4
5 5
PXR4 6 6
1 7 13 7 31 TOP
7 31
2 8 14 8 32 8 32
6.2
PXR3 3 9 15 9 33 9 33
10 11 12 13 14 15 16 17 18
4 10 16 10 34 10 34
6.2
6.2
5 11 17 11 35 11 35
6 12 18 12 36 12 36
1 2 3 4 5 6 7 8 9
13
PXR Micro Controller PXR
[7] Functions
Function1 Control function
Fuzzy control function Heating / cooling control (option)
Fuzzy operation is used to suppress overshoot so that the response to By a single controller both heating and cooling control output are obtained.
external disturbances is improved. By monitoring process value, (Both control outputs 1 and 2 are used.)
overshoot is suppressed with the star tup
time remaining unchanged. At the same time, response to external Output
disturbances is also improved. Heating side Cooling side
¡Comparison between fuzzy control and conventional control Coefficient 0.5
Fuzzy control With conventional control Overshoot Coefficient 1.0
Coefficient 2.0
Deviation(-) Deviation(+)
Set value (SV)
Heating side Cooling side Note: For setting of the cooling side
proportional proportional proportional band, set a coefficient
band band with respect to the heating side
Overshoot Response to Overshoot Response to proportional band
disturbnces disturbnces Proportional band (P)
(ON-OFF control if coefficient is 0).
Set value
Function2 PID tuning function
Auto-tuning (AT)
PID parameters are autometically set by the controller’s measurement and
computation function.This instrument provides 2 types of auto-tuning
Time
functions; the standard type(auto-tuning with SV used as reference)and the
ON
low SV type(auto-tuning with the value 10% below SV used as reference).
Heater
(a) Standard type AT start AT end (PID setup)
OFF AT computation
and adversely affect the equipment connected with the temperature ( Control
output )
OFF OFF
controller. To prevent this, a gap (hysteresis) is provided in the on/off OFF 0%
action. This action gap is usually called "hysteresis." ON-OFF action
PID control
(HYS) 150˚C and a hysteresis (HYS) of 10. When AT start AT end (PID setup)
ON the set value is adjusted to 40˚C, the heater AT computation
Self-tuning function
Control input (%)
100
• Reverse action At power on, changing a set value or during external disturbance, tuning is
When process value (PV) decreases made automatically so that the PID parameters are reoptimized.
below the set value (SV), output changes
so that control input increases.
0
Low Set value (SV) High
Control input (%)
0
Power on Note: For some objects to control, PID
Low Set value (SV) High
values could not be optimized.
14
[7] Functions
Function3 Alarm (option)
Kind of alarm and alarm type code Alarm code for setting value 2 points
ALM1 ALM2 Alarm type Operation figure ALM1 ALM2 Alarm type Operation figure
Upper Upper and
0 0 No alarm PV 16 16 lower limits PV
and A1-L A1-H
lower absolute value A2-L A2-H
A1-L A1-H
Absolute Upper-limit limits Upper and lower A2-L A2-H
1 1 PV 17 17
value absolute value AL1 alarm limits deviation SV
PV
AL2
alarm A1-L
Upper limit
2 2 Lower-limit 18 18
A2-L
PV absolute value and PV
absolute value AL1 A1-H
AL2 lower limit deviation SV
A2-H
Upper-limit Upper limit A1-H
A2-H
3 3 absolute value PV 19 19 deviation and lower PV
AL1 A1-L
(with hold) AL2 limit absolute value A2-L
SV
Timer code
ALM1 ALM2 Alarm type Operation figure Function4 Heater burnout alarm (option)
Timer DI
32 32 ON-delay OUT • Heater burnout is detected then the alarm is emitted immediately.
timer dLY1 • Separate type current trasformer(CT)specified by Fuji should be used.
dLY2
• Alarm action point can be set by front panel keys.
OFF-delay DI
33 33 OUT • Detection is made only on a single-phase heater.
timer dLY1
dLY2
• This function cannot be used when controlling a heater with thyrister
DI phase angle control system.
34 34 ON/OFF- OUT
delay timer dLY1 dLY1
dLY2 dLY2 ¡Example of the connection of the heater burnout alarm
If change the kinds of parameter, please power ON/OFF PXR. (type PXR5, PXR9)
Magnet switch
Current
transformer
CT
Power ON Power OFF Power ON
Thermocouple
on on
Upper/Lower limits off off off
deviation alarm
Upper/Lower limits on Heater
off off
deviation alarm
with hold Electric furnace
Rerer to 17page for CT
15
PXR Micro Controller PXR
[7] Functions
Function5 Parameter mask function Function8 Digital input (option)
This instrument provides a function (parameter mask function) to mask External digital input allows one of the following functions.
(conceal) the display of individual parameters.
To effect parameter mask(non-display)or non- mask (display),appropriate ● Change the set value (Front SV, SV1-3)
values should be set to DSP1-13. ● Start/stop the control action
Example of setting to (DSP1-13) ● Start/reset the ramp/soak
● Start/stop the auto tuning
(a) To mask parameter P Parameter DSP ● Cancel the alarm latch
1) Check DSP value for Preferring to P DSP3-2 ● Start the incorporated timer
parameter table I DSP3-4
2) Add 2 to the value set to DSP3. D DSP3-8
* The above functions can be combined when two digital inputs are used.
(b) To mask parametaer P,I,D
1) Check DSP value for P,I,D referring to parameter
table. Function9 Timer function (option)
2) Add 2 + 4 + 8 = 14 to the value set to DSP3. By Digital input, ON-delay or OFF delay timer can be started.
For allocation of DSP of each parameter, refer to the That is, relay output is turned on/off after certain period of time preset in
parameter table on Page18. DSP1-13 cannot be masked. parameter dLY1/dLY2. As for relay output, alarm output relays are used. Up
to 2 timer outputs can be obtained.
SV3 dLY1
Third soak
OFF OFF
Fourth ramp
Second ramp
16
[8] Sensor fault operation
• Thermocouple
Condition Display Control output
ON or more than 20mA (Note)
Break
OFF or less than 4mA
• 1-5V DC
OFF or less than 4mA (Note)
Break
ON or more than 20mA
Short
circuit
• 4-20mA DC
Over-range OFF or less than 4mA (Note)
(Note) Control output changes in operation according to the designation of burnout direction (parameter, “P-n1”).
15 2.8
7
5.8
40
25
2.5
10.5
12
10
15
30 3.5
M3 depth 4 40
30
7.5
40
17
PXR Micro Controller PXR
[9] Parameter table
Parameter table PXR 1 4
Parameters for the PXR are classified under three blocks according to the frequency of use. The parameters of
the second and third blocks are used at initialization or when they are of absolute necessity.
• Parameters of the first block
Parameter Value prior User’s Parameter
Parameter name Description Setting range
display symbol to delivery set value mask DSP
on: Control standby
Switches between RUN and Standby
Stby Standby setting (Output: OFF, Alarm: OFF) OFF dSP1-1
for control.
oFF: Control RUN
oFF: Stop
Ramp-soak Switches between Start, Stop, rUn: Start
ProG OFF dSP1-2
control and Hold for ramp-soak control. HLd: Hold
TM-2 Timer 2 display Displays the remaining time of timer 2. - (Unit: seconds) dSP1-32
Set value of Sets the value at which
AL1 is displayed
alarm 1 is detected. 10 dSP1-128
alarm 1 When the alarm type is absolute
when alarm type 1 is 0 value: 0 to 100%FS
Lower limit value Sets the lower limit value to 15, or 32 to 34, and
A1-L at which alarm 1 is detected. 10 dSP2-1
of alarm 1 or is
displayed when alarm When the alarm type is deviation:
Upper limit value Sets the upper limit value type 1 is 16 to 31. -100 to 100%FS
A1-H at which alarm 1 is detected. 10 dSP2-2
of alarm 1
Set value of Sets the value during which
is displayed
AL2 alarm 2 is detected. 10 dSP2-4
alarm 2 when alarm type 2 is 0 When the alarm type is absolute
to 15 or 32 to 34, and value: 0 to 100%FS
Lower limit value Sets the lower limit value
A2-L at which alarm 2 is detected. or is
10 dSP2-8
of alarm 2
When the alarm type is deviation:
displayed when alarm
Upper limit value Sets the upper limit value -100 to 100%FS
A2-H type 2 is 16 to 31 10 dSP2-16
of alarm 2 at which alarm 2 is detected.
˚C
C1 C2 AL1 AL2 AL3
PV Operration/Standby
mode display
SV
SEL
PXR
Hysteresis range
HYS Sets the hysteresis for ON/OFF control. 0 to 50%FS 1 dSP3-16
for ON/OFF control
Cooling-side
CooL proportional Coolling-side proportional band coefficient. 0.0 to 100.0 1.0 dSP3-32
band coefficient
Manual reset
bAL Single 0.0/Dual 50.0 prior to delivery -100 to 100% 0.0/50.0 dSP3-128
value
SVOF SV (Setting value) offset Shift the SV. But the SV display is not changed. -50 to 50%FS 0 dSP5-16
P-dF Time constant of input filter 0.0 to 900.0 seconds 5.0 dSP5-32
ALM1 Alarm type 1 Sets the types of alarm operations. 0 to 34 0/5 dSP5-64
ALM2 Alarm type 2 Sets the types of alarm operations. 0 to 34 0/9 dSP5-128
Status display -
STAT OFF dSP6-2
of ramp-soak
Selecting 1: Performs 1st to 4th segments.
PTn ramp-soak Selects ramp-soak patterns. 2: Performs 5th to 8th segments. 1 dSP6-4
execute type 3: Performs 1st to 8th segments.
1st target value/ Sets the 1st target SV of ramp-soak operation. / dSP6-8
SV-1 Within the SV limit. 0%FS
Switching-SV value Selected at switching-SV function for DI1
TM1r First ramp segment time Sets the first ramp segment time. 0 to 99h59m 0.00 dSP6-16
TM1S 1st soak segment time Sets the 1st soak segment time. 0 to 99h59m 0.00 dSP6-32
Note 1: When a customer does not specify the settings while ordering, the following settings are selected as factory defaults.
Thermocouple input : Thermocouple K Measured range: 0 to 400°C
Resistance bulb input : Measured range: 0 to 150°C
Voltage/Current input : Scaling: 0 to 100%
19
PXR Micro Controller PXR
[9] Parameter table
Parameter table PXR 3 4
• Parameters of the second block
Parameter Value prior User’s Parameter
Parameter name Description Setting range
display symbol to delivery set value mask DSP
Sv-2 2nd target SV Sets the 2nd target SV of ramp-soak operation. Within the SV limit. 0%FS dSP6-64
2nd ramp
TM2r Sets the 2nd ramp segment time. 0 to 99h59m 0.00 dSP6-128
segment time
2nd soak
TM2S Sets the 2nd soak segment time. 0 to 99h59m 0.00 dSP7-1
segment time
Sv-3 3rd target SV Sets the 3rd target SV of ramp-soak operation. Within the SV limit. 0%FS dSP7-2
3rd ramp
TM3r Sets the 3rd ramp segment time. 0 to 99h59m 0.00 dSP7-4
segment time
3rd soak
TM3S Sets the 3rd soak segment time. 0 to 99h59m 0.00 dSP7-8
segment time
Sv-4 4th target SV Sets the 4th target SV of ramp-soak operation. Within the SV limit. 0%FS dSP7-16
4th ramp
TM4r Sets the 4th ramp segment time. 0 to 99h59m 0.00 dSP7-32
segment time
4th soak
TM4S Sets the 4th soak segment time. 0 to 99h59m 0.00 dSP7-64
segment time
Sv-5 5th target SV Sets the 5th target SV of ramp-soak operation. Within the SV limit. 0%FS dSP7-128
5th ramp
TM5r Sets the 5th ramp segment time. 0 to 99h59m 0.00 dSP8-1
segment time
5th soak
TM5S segment time Sets the 5th soak segment time. 0 to 99h59m 0.00 dSP8-2
Sv-6 6th target SV Sets the 6th target SV of ramp-soak operation. Within the SV limit. 0%FS dSP8-4
6th ramp
TM6r Sets the 6th ramp segment time. 0 to 99h59m 0.00 dSP8-8
segment time
6th soak
TM6S Sets the 6th soak segment time. 0 to 99h59m 0.00 dSP8-16
segment time
Sv-7 7th target SV Sets the 7th target SV of ramp-soak operation. Within the SV limit. 0%FS dSP8-32
7th ramp
TM7r Sets the 7th ramp segment time. 0 to 99h59m 0.00 dSP8-64
segment time
7th soak
TM7S Sets the 7th soak segment time. 0 to 99h59m 0.00 dSP8-128
segment time
Sv-8 8th target SV Sets the 8th target SV of ramp-soak operation. Within the SV limit. 0%FS dSP9-1
8th ramp
TM8r Sets the 8th ramp segment time. 0 to 99h59m 0.00 dSP9-2
segment time
TM8S 8th soak Sets the 8th soak segment time. 0 to 99h59m 0.00 dSP9-4
segment time
Mod Ramp-soak mode Selects the power-on start, repeat, and standby 0 to 15 0 dSP9-8
functions for ramp-soak operations.
20
Parameter table PXR 4
4
P-n1 Control action Specifies control action and output at the 0 to 19 0/4 dSP9-16
input burn-out.
SV (Setting value)
Sv-L Sets the lower limit of the SV. 0 to 100%FS 0%FS dSP9-32
lower limiter
Sv-H SV (Setting value) Sets the upper limit of the SV. 0 to 100%FS 100%FS dSP9-64
upper limiter
dLY1 Delay time 1 Delay time or timer value for alarm 1 relay. 0 to 9999 seconds 0 dSP9-128
dLY2 Delay time 2 Delay time or timer value for alarm 2 relay. 0 to 9999 seconds 0 dSP10-1
CT Current transe display Displays the current detector input value for HB alarm. - - dSP10-4
HB (Set value of heater Sets the operation value that detects the 0 to 50.0A (Setting to 0.0A turns
Hb 0.0 dSP10-8
break alarm) setting heater break. off the HB alarm.)
A1hy Alarm 1 hysteresis Sets the hysteresis range of ON and OFF of alarm 1. 0 to 50%FS 1 dSP10-16
A2hy Alarm 2 hysteresis Sets the hysteresis range of ON and OFF of alarm 2. 0 to 50%FS 1 dSP10-32
PHC1 Upper limit for output 1 Sets the upper limit for output 1. -3.0 to 103.0% 103.0 dSP11-6
PLC2 Lower limit for output 2 Sets the lower limit for output 2. -3.0 to 103.0% -3.0 dSP11-8
PHC2 Upper limit for output 2 Sets the upper limit for output 2. -3.0 to 103.0% 103.0 dSP11-32
oUT1 Output value (MV) display Displays the value of output 1. - - dSP11-128
oUT2 Output value (MV) display Displays the value of output 2. - - dSP12-1
ON: Performs the RCJ
RCJ (Cold junction Sets the cold junction compensation (Cold junction compensation).
rCJ on dSP12-2
compensation) setting function to ON/OFF. OFF: Does not perform the RCJ
(Cold junction compensation).
GAin PV gradient 0.001 to 2.000 1.000 dSP12-4
User-definable zero
AdJ0 Shifts the zero point of input value. -50 to 50%FS 0 dSP12-8
adjustment
User-definable
AdJS Shifts the span of input value. -50 to 50%FS 0 dSP12-16
span adjustment
DI1 (Digital input 1)
di-1 Sets the DI1 operations. 0 to 12 0 dSP12-32
operation
DI2 (Digital input 2)
di-2 Sets the DI2 operations. 0 to 12 0 dSP12-64
operation
STno Station No. Sets the station No. for communication. 0 to 255 1 dSP12-128
21
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV
PXW of 3-key type PXZ of 8-key type
¡Standard type 48✕96mm 96✕96mm ¡Standard type 48✕96mm 96✕96mm
72✕72mm 72✕72mm
48✕48mm
48✕48mm
Rail mounting types (PXW4, PXZ4, PXV4) PXV of 1-stage display and 3-key type
48✕48mm 48✕48mm 48✕48mm ¡Standard type ¡Front waterproof type
48✕48mm 48✕48mm
SV2
2nd soak
3rd ramp
3rd soak
2nd ramp
SV1
4th ramp
1st soak
Power supply : 100 to 240 V AC, 50/60 Hz (type PXW5, PXZ5, PXW9, PXZ9)
¡Free line voltage
Controller
100 to 240 V AC or 24 V DC/AC line has been prepared.
8
9
Power ¡Heating and cooling control (option)
Control output A single controller can issue both control outputs for heating and
5 15 cooling.
7 16 ¡PID with auto tuning
Heater burnout Standard-provided with auto tuning function for calculation of optimum
17 18 1 2 alarm output
MG PID parameters.
SW
Electromagnetic switch
Current detector
(CT)
Thermocouple
Heater
Electric furnace
22
[1] Ordering code
PXV PXZ
Model name: Digital temperature controller (Micro controller X) 3-key type Model name: Digital temperature controller (Micro controller X) 8-key type
4 5 6 7 8 9 10 11 12 13 14 4 5 6 7 8 9 10 11 12 13 14
PXV Y 2 PXZ 2
Digit Specification Note Digit Specification Note
4 <Front panel size> 4 <Front panel size>
48 × 48 mm 4 48 × 48 mm 4
5 <Input signal> 48 × 96 mm 5
Thermocouple (°C) T 72 × 72 mm 7
Thermocouple (°F) R 96 × 96 mm 9
Resistance bulb Pt 100,3-wire (°C) N 5 <Input signal>
Resistance bulb Pt 100,3-wire (°F) S Thermocouple (°C) T
4-20mA DC B Thermocouple (°F) R
1-5V DC A Resistance bulb Pt 100,3-wire (°C) N
6 <Control output> Resistance bulb Pt 100,3-wire (°F) S
7 Contact reverse action output A Y 4-20mA DC B
Contact direct action output B Y 1-5V DC A
SSR/SSC drive reverse action output C Y 6 <Control output 1>
SSR/SSC drive direct action output D Y Contact reverse action output A
4-20mA DC reverse action output E Y Contact direct action output B
4-20mA DC direct action output F Y SSR/SSC drive reverse action output C
8 <Version No.> 2 SSR/SSC drive direct action output D
9 <Additional specifications> 4-20mA DC reverse action output E
None 0 4-20mA DC direct action output F
With process alarm (1point) 1 7 <Control output 2>
With 4 ramp/soak 4 None Y
With process alarm (1point) + 4 ramp/soak 5 Contact reverse action output Note 6 A
With process alarm (2points) F Contact direct action output Note 6 B
With process alarm (2points) + 4ramp/soak G SSR/SSC drive reverse action output Note 6 C
10 <Instruction manual and power supply voltage> SSR/SSC drive direct action output Note 6 D
Japanese,100 to 240V AC Y 4-20mA DC reverse action output Note 6 E
English,100 to 240V AC V 4-20mA DC direct action output Note 6 F
Japanese, 24V AC/24V DC A 8 <Version No.> 2
English, 24V AC/24V DC B 9 <Additional specifications>
11 <Socket> None 0
12 None 0 0 0 With process alarm Note 8 1
13 For rail mounting (8-pin screw terminal) Note 1 1 0 0 With heater burnout alarm Note 6 2
For panel mounting (8-pin screw terminal) Note 2 2 0 0 With process alarm + heater burnout alarm Note 6 3
For panel mounting (8-pin soldered terminal) Note 3 3 0 0 With 4 ramp/soak 4
For rail mounting (11-pin screw terminal) Note 4 4 0 0 With process alarm + 4 ramp/soak Note 8 5
For panel mounting (11-pin screw terminal) Note 5 5 0 0 With heater burnout alarm + 4 ramp/soak Note 6 6
14 <Optional specification> With process alarm + heater burnout alarm Note 6 7
Front panel water-proof structure (NEMA-4X), D + 4 ramp/soak
black case With process alarm (2points) Note 9 F
With process alarm (2points) + 4ramp/soak Note 9 G
PXW 10 <Instruction manual and power supply voltage>
Japanese,100 to 240V AC Y
Model name: Digital temperature controller (Micro controller X) 3-key type
English,100 to 240V AC V
4 5 6 7 8 9 10 11 12 13 14 Japanese, 24V AC/24V DC Note 7 A
PXW 2 English, 24V AC/24V DC Note 7 B
Digit Specification Note 11 <Socket>
12 None 0 0 0
4 <Front panel size> 13 For rail mounting (8-pin screw terminal) Note 1 1 0 0
48 × 48 mm 4 For panel mounting (8-pin screw terminal) Note 2 2 0 0
48 × 96 mm 5 For panel mounting (8-pin soldered terminal) Note 3 3 0 0
72 × 72 mm 7 For rail mounting (11-pin screw terminal) Note 4 4 0 0
96 × 96 mm 9 For panel mounting (11-pin screw terminal) Note 5 5 0 0
5 <Input signal> 14 <Optional specification>
Thermocouple (°C) T Front panel water-proof structure (NEMA-4X), D
Thermocouple (°F) R black case
Resistance bulb Pt 100,3-wire (°C) N
Resistance bulb Pt 100,3-wire (°F) S
4-20mA DC B
1-5V DC A
6 <Control output 1>
Contact reverse action output A
Contact direct action output B
SSR/SSC drive reverse action output C
SSR/SSC drive direct action output D
4-20mA DC reverse action output E
4-20mA DC direct action output F
7 <Control output 2>
None Y
Contact reverse action output Note 6 A
Contact direct action output Note 6 B Note) If not otherwise specified when ordering, the input signal and range are as
SSR/SSC drive reverse action output Note 6 C follows :
SSR/SSC drive direct action output Note 6 D
4-20mA DC reverse action output Note 6 E Thermocouple input : K thermocouple, 0 to 400: (SV at 0:)
4-20mA DC direct action output Note 6 F Resistance bulb input : 0 to 150:(SV at 0:)
8 <Version No.> 2
Voltage input : Scaling 0 to 100% (SV at 0%)
9 <Additional specifications>
None 0 Kind of the input range should be filled in the code except for the above
With process alarm Note 8 1 specifications.
With heater burnout alarm Note 6 2
With process alarm + heater burnout alarm Note 6 3 Use the front key to change the king of the thermocouple input or
With 4 ramp/soak 4 resistance bulb input.
With process alarm + 4 ramp/soak Note 8 5
With heater burnout alarm + 4 ramp/soak Note 6 6 Note) Item of 48 X 48mm size requires socket which needs to be specified in
With process alarm + heater burnout alarm Note 6 7 the space of 11,12 and 13 digits.
+ 4 ramp/soak
F
This socket is not required for items of other sizes.
With process alarm (2points) Note 9
With process alarm (2points) + 4ramp/soak Note 9 G Note1) Type: TP48X
10 <Instruction manual and power supply voltage> Note2) Type: TP48SB
Japanese,100 to 240V AC Y
English,100 to 240V AC V Note3) Type: ATX1NS
Japanese, 24V AC/24V DC Note 7 A Note4) Type: TP411X
English, 24V AC/24V DC Note 7 B
Note5) Type: TP411SBA
11 <Socket>
12 None 0 0 0 Note6) Not available on 48 X 48mm size
13 For rail mounting (8-pin screw terminal) Note 1 1 0 0 Heater burnout alarm unit cannot be mounted on current output type.
For panel mounting (8-pin screw terminal) Note 2 2 0 0
For panel mounting (8-pin soldered terminal) Note 3 3 0 0 Set the parameter "TC" more than 20sec,or hearter burnout function
,
For rail mounting (11-pin screw terminal) Note 4 4 0 0 doesn t work correctly.
For panel mounting (11-pin screw terminal) Note 5 5 0 0
Note7) Not available on 72 X 72mm size
14 <Optional specification>
Front panel water-proof structure (NEMA-4X), D Note8) Alarm output (s) : 1point (48 X 48mm type), 2points (other types)
black case Note9) Avairable only on 48 X 48mm type. 23
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV [2] Specifications PXW/PXZ/PXV
■ Control function Standard type ■ Output Heating/cooling type (option)
Control action PID control with auto-tuning / auto-tuning with Control output For dual output type, 1 of the following 3 types is
Fuzzy control selected on both heating and cooling types.
Proportional band(P) 0 to 999.9% of measuring range,setting in 0.1% steps 48 ✕ 48mm type is not acceptable.
Integral time(I) 0 to 3200sec,setting in 1sec step Relay contact (SPDT contact):
Differential time(D) 0 to 999.9%,setting in 0.1% steps 220V AC/30V DC, 3A (resistive load)
P = 0:2-position action I,D = 0:Proportional action Mechanical life:10 million cycles or more (no load)
Proportional cycle 1 to 150sec,setting in 1sec step,relay contact output, Electrical life:100 thousand cycles or more (rated load)
SSR/SSC drive output only Minimum switching current:100mA (24V DC)
Hysteresis width 1 to 50% of measuring range,2-position action only SSR/SSC drive (voltage pulse):
Anti-reset wind up tuning 0 to 100% of measuring range,auto setting with auto-tuning 15 to 30V DC at ON/ 0.5V DC or less at OFF,
Input sampling cycle 0.5sec Max. current is 60mA or less.
Control cycle 0.5sec 4 to 20mA DC:Allowable load resistance; 600 or less
(Note) When SSR/SSC drive output of
■ Control function Heating/cooling type (option) heating/cooling side is selected,the total current
should be less than 60mA.
Heating 0 to 999.9% of measuring range
proportional band(P)
Cooling proportional Heating proportional band ✕ ■ Setting and indication
band(P) cooling proportional band coefficient Parameter setting PXV/PXW;digital setting with 3 keys
Cooling proportional band coefficient=0 to 100.0 method PXZ:digital setting with 8 keys
0:ON/OFF action PV/SV PXV4,PXZ4;PV/SV select display
Integral time(I) 0 to 3200sec for heating and cooling display method LED;4 digits,red
Differential time(D) 0 to 999.9sec for heating and cooling PXW,PXZ5,7,9;PV/SV individual display
P,I,D=0:ON/OFF action (without dead band) for heating and cooling LED,4 digits each,PV;red SV;green
I,D=0:Proportional action Status display Control output,alarm output heater
Proportional cycle 1 to 150sec,relay contact output,SSR/SSC drive burnout alarm output,LED lamp (red)
only Setting accuracy 0.1% of measuring range or less
Hysteresis width ON/OFF action for heating and cooling:0.5% of Indication accuracy Thermocouple;±(0.5% of measuring range)±1digit±1;
measuring range (at 23;): R thermocouple 0 to 500;;±(1% of measuring range)
Anti-reset wind up 0 to 100% of measuring range,auto setting with ±1digit±1;
auto-tuning B thermocouple 0 to 400;;±(5% of measuring range)
Overlap/dead band ±50% of heating proportional band ±1digit±1;
Input sampling cycle 0.5sec Resistance bulb,voltage,current;±(0.5% of measuring
Control cycle 0.5sec range)±1digit
24
[2] Specifications PXW/PXZ/PXV
■ General specifications ■ Scope of delivery
Rated voltage 100 (–15%) to 240 (+10%) V AC 50/60Hz, Standard type 48X48mm type;controller,panel mounting bracket,
24V AC (±10%) 50/60Hz, 24V DC (±10%) socket (when specified),instruction manual 1volume
Power 10VA or less (100V AC) Other types;controller,panel mounting bracket,
consumption 15VA or less (240V AC, 24V AC, 24V DC) instruction manual 1volume
Insulation 20M or more (500V DC) Water-proof type 48X48mm type;contoroller,panel mounting bracket,
resistance socket (when specified), water-proof packing,
Withstand voltage Power source-Earth,1500V AC,1min instruction manual 1volume
Power source-Other,1500V AC,1min Other types;controller,panel mounting
Earth-Relay output,1500V AC,1min bracket,water-proof packing,instruction manual
Earth-Alarm output,1500V AC,1min 1volume
Other,500V AC,1min
Input impedance Thermocouple;1M or more ■ Measuring range table
Voltage;400k or more
Current;250 (external resistor) Input signal Input range(:) Input range(<)
Allowable signal Thermocouple;100 or less Resistance bulb
source resistance Voltage;1k or less Pt100 0 to 150 32 to 302
Allowable wiring Resistance bulb;10 or less per wire Pt100 0 to 300 32 to 572
resistance Pt100 0 to 500 32 to 932
Pt100 0 to 600 32 to 1112
Reference junction ±1;:(at 23;) Pt100 –50 to 100 –58 to 212
compensation Pt100 –100 to 200 –148 to 392
accuracy Pt100 –150 to 600 –238 to 1112
PV offset ±10% of measuring range Pt100 –150 to 850 –238 to 1562
SV offset ±50% of measuring range Thermocouple
Input filter 0 to 900.0sec,setting in 0.1sec steps J 0 to 400 32 to 752
(primary lagging filter) J 0 to 800 32 to 1472
K 0 to 400 32 to 752
Noise reduction Normal mode noise (50/60Hz) ;50dB or more
K 0 to 800 32 to 1472
ratio Common mode noise (50/60Hz) ;140dB or more K 0 to 1200 32 to 2192
R 0 to 1600 32 to 2912
■ Other functions B 0 to 1800 32 to 3272
S 0 to 1600 32 to 2912
Paramater mask Parameter display is disabled by software. T –199 to 200 –328 to 392
function T –150 to 400 –238 to 752
Ramp soak 4 ramp/4 soak E 0 to 800 32 to 1472
function(option) E –199 to 800 –328 to 1472
N 0 to 1300 32 to 2372
Heater burnout alarm Current detector: CTL-6-S-H for 1 to 30A
PL2 0 to 1300 32 to 2372
output (option) CTL-12-S36-8F for 20 to 50A
DC voltage Scaling range;–1999 to 9999
unavailable for Alarm settable range: 1 to 50A 1 to 5V DC
48 X 48 size Set the parameter "TC" more than 20 sec,
DC current For current input,use a 250 resistor to obtain
or heater burnout function doesn't work correctly. 4 to 20mA DC 1 to 5V DC input.
Applicable standards UL, C-UL, CE mark
Note) Input signals can be selected within the same type.
It is impossible to select input signals of a different type.
■ Structure
Mounting method Panel flush mounting or surface mounting
Surface mounting;48X48mm type only
External terminal 48X48mm type;8-pin or 11-pin socket
Other types;screw terminal (M3.5 screw)
Case material Plastic
External dimensions See outline diagrdam.
Mass 48✕48mm;approx 150g
48✕96mm;approx 300g
72✕72mm;approx 300g
96✕96mm;approx 400g
Protective structure Front panel water-proof structure;
NEMA4X (equivalent to IEC standards IP66)(option)
Rear case;IEC IP20
Enclosure color Standard type;ivory (front panel,case)
Water-proof type;black (front panel,case)
25
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV [3] Outline diagram/panel cut [Standard type]
1) 48 ✕ 48mm type (unit: mm)
Type Outline Panel cut
+0.5
PXV4
045
44.8
63 Min.
PXW4
48
48
48
57
+0.5
-0
PXZ4
45
9.5
t Mounting bracket
Packing 63 Min.
(Used for water-proof type)
Note) PXV4, PXW4 and PXZ4 are common to standard types and water-proof types.
2) 48 ✕ 96mm type (unit: mm)
Type Outline Panel cut
+0.6
PXW5 PXZ5 Mounting bracket 45 0
48 48 12 100
+0.8
0
92
116 Min.
PXW5
114.5
90.5
96
96
14.5 Panel
t
PXW7
92 Min.
91
67
72
72
PXZ7
14.5 82 Min.
t Panel
116 Min.
PXW9
114.5
90.5
PXZ9
96
96
100 Min.
14.5
t Panel
26
[3] Outline diagram/panel cut [Water-proof type]
1) 48 ✕ 96mm type (unit: mm)
Type Outline Panel cut
+0.8
92 0
120 Min.
PXW5
100.5
100.5
114.5
90.5
PXZ5
18.7 92 Min.
Panel
t
Packing
PXW7 PXZ7 Mounting bracket +0.7
68 0
76.5 76.5 16.2 95.8
+0.7
68 0
PXW7
96 Min.
PXZ7
76.5
76.5
67
91
116 Min.
18.7
t Panel
120 Min.
PXW9
100.5
100.5
114.5
90.5
PXZ9
140 Min.
18.7
t Panel
27
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV [4] Connection diagram [for 100 to 240V AC power supply]
1) PXW4 · PXZ4 · PXV4 type
Connection diagram (with alarm) <Control output> <Alarm output> <Control output>
Contact output
Socket type SSR/SSC Driving output DC 4~20mA Output
6
(11Pin) <Inputs> 5 7 7 Common + - + -
Alarm output 4 5 4 5
B 4 8 8 Alarm output1
(1 point) (high alarm)
Note 1 B 3
- 3 9 9 Alarm output2
2 2 2 (low alarm)
- 2 10
+ A +
1 1 1 1 11 Power
T.C. 100~240Vac
DC4~20mA DC1~5V R.T.D 50/60Hz
(Back view)
DC4~20mA Note 1
DC4~20mA Note 1
R.T.D.
R.T.D. BB A
BB A T.C.
<Control output 1> T.C. <Control output 1> 1 7 13 Alarm output 1 (high alarm)
1 7 13 Alarm output 1 (high alarm) Contact 2 8 14 Alarm output 2 (low alarm)
Contact output
output
2 8 14 Alarm output 2 (low alarm) 3 9 15 Heater burnout alarm output
3 Common
9 15 Heater burnout alarm output 4 10 16
4 10 16 Common 5 11 17
5 11 17
CT Input
Power 6 12 18
CT Input 100~240Vac
6 12 18
Power 50/60Hz
100~240Vac
50/60Hz Contact output
B 2 11
B 2 11
Contact <Control output 2>
B B
output
DC4~20mA DC1~5V 3 12 DC4~20mA DC1~5V 3 12
R.T.D. R.T.D.
4 13 Alarm output 1 (high alarm) 4 13 Alarm output 1 (high alarm)
5 14 Alarm output 2 (low alarm) 5 14 Alarm output 2 (low alarm)
<Control output 1> Contact <Control output 1> Contact
output
6 15 Heater burnout alarm output output
6 15 Heater burnout alarm output
7 16 Common 7 16 Common
8 17 8 17
CT Input CT Input
Power 9 18 Power 9 18
100~240Vac 100~240Vac
50/60Hz 50/60Hz
<Control output 1> <Control output 1> <Control output 2>
+ +
5 5 5 5 10 10
SSR/SSC DC SSR/SSC DC DC SSR/SSC
Driving 4~20mA Driving 4~20mA 4~20mA Driving
output 7 Output 7 output 7 Output 7 12 Output 12 output
28
[4] Connection diagram [for 24V DC/24V AC power supply]
1) PXW4 · PXZ4 · PXV4 type
Connection diagram (with alarm) <Control output> <Alarm output> <Control output>
Contact output
Socket type
6 SSR/SSC Driving output DC 4~20mA Output
(11Pin) <Inputs> 5 7 7 Common
Alarm output + - + -
B 4 8 8 Alarm output1 4 5
(1 point) 4 5
Note 1 B 3 (high alarm)
- 3 9 9 Alarm output2
2 2 2 - 2 (low alarm)
250 10 -
+ A +
1 1 1 1 11 +
T.C. Power
DC4~20mA DC1~5V R.T.D 24Vac or 24Vdc
(Back view) 50/60Hz
Caution: Before connection to each controller, carefully check the voltage and polarities of the power supply to be used.
The above connections correspond to 24 V AC or DC.
If power supply within 100 to 240 V is connected, each controller will be permanently damaged and will not
operate.
29
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV [5] Socket outline diagram [PXW4,PXZ4,PXV4 type]
5
8 7 6 4
5 4
35.4
70
6 3
32
7 2 2- 4.5Hole
9 11 1 3
8 1
10 2
7.8
4
35 50
31.2 Max.
40 +
– 0.2 2- 4.5 Mounting hole
Panel cutout
Terminal screw
27 Terminal screw M3.5 X 11
27
M3.5X8
5
3 4 5 6
6 7 8
25.6 4
45
45
3 9
2 1 8 7 1 11
2 10
7 45 4.5 16.3 6.2 7
45 5 17
TP48SB
6 5 4 3
35.4
TP48X
70
TP411SBA
2- 4.5Hole 7 8 1 2
7.8
4
50
20.3 Max.
40 +
– 0.2 2- 4.5 Mounting hole
ATX1NS
Panel cutout
30
[6] Alarm code table
Alarm Reference data
• Kind of alarm and alarm type code Comparison of the alarm code with conventional types
Conversion table for PYZ/W series “P-Ab” and PX series
P-AH P-AL
(ALM1) (ALM2) Kind of alarm Action diagram “P-AH” “P-AL”
0 0 Without alarm
• Alarm code conversion table(PYV/W/Z/PXV/W/Z)
PV
PXV/W/Z PXV/W/Z
Kind of alarm code code
1 1 High absolute alarm PV
AH P-Ab P-AH P-AL
AL
High deviation alarm 10 5 0
2 2 Low absolute alarm PV Low deviation alarm 5 0 6
AH
Absolute AL
alarm Low deviation alarm with hold 69 0 9
High absolute alarm
3 3 PV High/low deviation alarm 15 5 6
(with hold) AH
AL
High/low deviation alarm with hold 79 5 9
Low absolute alarm
4 4 (with hold)
PV High-high absolute alarm 19 1 1
AH
AL
AH High absolute alarm 2 1 0
5 5 High deviation alarm AL
PV Low absolute alarm 1 0 2
SV
AH Low absolute alarm with hold 65 0 4
6 6 Low deviation alarm AL
PV High/low absolute alarm 3 1 2
SV
High/low absolute alarm with hold 67 1 4
7 7
High/low deviation
AH
AL
AH
AL \
alarm PV High absolute high deviation alarm 23 1 5
Deviation SV
alarm AH High absolute low deviation alarm 7 1 6
8 8
High deviation alarm AL
(with hold) PV High deviation low absolute alarm 11 5 2
SV
AH High deviation low absolute alarm with 75 5 4
Low deviation alarm AL hold
9 9 (with hold) PV High absolute low deviation alarm with
SV 71 1 9
AH AH hold
High/low deviation AL AL High/low absolute range alarm 179 – 12
10 10
alarm(with hold) PV
SV
AH AH High/low deviation range alarm 191 – 13
High/low range deviation AL AL
11 11 alarm(ALM1/2 individual High absolute low deviation range 183 – 14
action) PV alarm
SV
High deviation low absolute range 187 – 15
– High/low range alarm
12 absolute alarm PV
AL AH
AL AH
Zone – 13
High/low range Heater burnout alarm current detector (CT)
deviation alarm PV
SV
High range absolute AL Specification : For 20-50A
30 2.36
– 14 alarm and low range Type : CTL-12-S36-8F
deviation alarm PV
SV AH
9
absolute alarm
AL SV
Note : (1) Alarm output is ON in the alarm band marked
(2) What is alarm with hold? 12
The alarm is not turned ON immediately even when the measured
value is in the alarm band.It turns ON when it goes out the alarm
15
40
SV (Set value) PV (process value) Upper/Lower limits deviation alarm
on on
Upper/Lower limits off off off 5.8
deviation alarm
on
25
10
30 3.5
40
31
PXW Micro Controller PXW,PXZ,PXV
PXZ
PXV [7] Parameter table
PXW/ PXV parameter table
Note : Figure with %* table below means “ % of measuring range”.
Value prior User’s DSP
Parameter Setting range Meaning of parameter Unit
to delivery set value assignment
No.1 PRoG roFF/rrUn/rHLd Ramp soak control (start/stop/pause) – – dsp1-1
block parameter
H 0-100%* High alarm (ALM1) set value Industrial/deviation industrial value 10 dsp1-2
L 0-100%* Low alarm (ALM2) set value Industrial/deviation industrial value 10 dsp1-4
HB 0.0-50.0 Heater burnout detect value setting (function OFF at 0) A (ampere) 0.0 dsp1-8
AT 0-2 Auto-tuning command (0:OFF/1:Standard/2:Low PV) – 0 dsp1-16
LoC 0-2 Setting lock (0:OFF/1:All lock/2:Lock,other than SV) – 0 dsp1-32
No.2 P 0.0-999.9 Proportional band (2-position action at 0) % 5.0 dsp1-128
block parameter
I 0-3200 Integral time (integration OFF at 0) Second 240 dsp2-1
D 0.0-999.9 Differentional time (Differentiation OFF at 0) Second 60.0 dsp2-2
TC 1-150 Output 1 proportional cycle (RY:30/SSR:2/4 to 20mA:0) Second 30/2/0 dsp2-4
HYS 0-50%* 2-position action hysteresis Deviation industrial value 1 dsp2-8
TC2 1-150 Output 2 proportional cycle (RY:30/SSR:2/4 to 20mA:0) Second 30/2/0 dsp2-16
CooL 0.0-100.0 Cooling side proportional band coefficient – 1.0 dsp2-32
db -50.0-50.0 Dead band % 0.0 dsp2-64
bAL -100.0-100.0 Manual reset value (single 0.0/dual 50.0 prior to delivery % 0.0/50.0 dsp2-128
Ar 0-100%* Anti-reset wind up (100%* prior to delivery) Deviation industrial value 100%* dsp3-1
P-n2 0-16 Input type code – Ordering specification dsp3-2
P-SL -1999-9999 0% input scale industrial value Ordering specification Note3) dsp3-4
P-SU -1999-9999 100% input scale industrial value Ordering specification Note3) dsp3-8
P-dP 0-2 Decimal point position code (0: /1: . /2: . ) – Ordering specification Note3) dsp3-16
P-AH 0-11 High (ALM2) type code – Ordering specification dsp3-32
P-AL 0-15 Low (ALM1) type code – Ordering specification dsp3-64
PVOF -10-10%* Input bias Deviation industrial value 0 dsp3-128
SVOF -50-50%* Set value bias Deviation industrial value 0 dsp4-1
P-F :/< :/<designation – Ordering specification dsp4-2
STAT ... Ramp soak present position – – dsp4-4
SV-1 0-100%* No.1 target value industrial value 0% Note5) dsp4-8
TM1r 0-99h59m No.1 ramp segment time Hour/minute 0.00 dsp4-16
TM1S 0-99h59m No.1 soak segment time Hour/minute 0.00 dsp4-32
SV-2 0-100%* No.2 target value industrial value 0% Note5) dsp4-64
TM2r 0-99h59m No.2 ramp segment time Hour/minute 0.00 dsp4-128
TM2S 0-99h59m No.2 soak segment time Hour/minute 0.00 dsp5-1
SV-3 0-100%* No.3 target value industrial value 0% Note5) dsp5-2
TM3r 0-99h59m No.3 ramp segment time Hour/minute 0.00 dsp5-4
TM3S 0-99h59m No.3 soak segment time Hour/minute 0.00 dsp5-8
SV-4 0-100%* No.4 target value industrial value 0% Note5) dsp5-16
TM4r 0-99h59m No.4 ramp segment time Hour/minute 0.00 dsp5-32
TM4S 0-99h59m No.4 soak segment time Hour/minute 0.00 dsp5-64
Mod 0-15 Control designation before and after ramp soak – 0 Note4) dsp5-128
No.3 P-n1 0-19 Control type code – Ordering specification dsp6-2
block parameter
P-dF 0.0-900.0 Input filter time constant (filter OFF at 0) Second 5.0 dsp6-4
P-An 0-50%* Alarm hysteresis Deviation industrial value 1 dsp6-8
PLC1 -3.0-103.0 Output 1 minimum ON pulse width % -3.0 dsp6-32
PHC1 -3.0-103.0 Output 1 minimum OFF pulse width % 103.0 dsp6-64
PLC2 -3.0-103.0 Output 2 minimum ON pulse width % -3.0 dsp6-128
PHC2 -3.0-103.0 Output 2 minimum OFF pulse width % 103.0 dsp7-1
FUZY OFF/ON Fuzzy control ON/OFF designation – OFF dsp7-4
ADJO -50-50%* Zero shift Deviation industrial value 0 dsp7-16
ADJS -50-50%* Span shift Deviation industrial value 0 dsp7-32
dSP1-7 0-255 Parameter display mask designation code – – –
Note 1) Items shown in are not indicated at the time of delivery. Note 2) Parameters shown in are indicated in accordance with your model.
Note 3) When you change these value, check all parameter's value after changing these value.
Note 4) Don't change this value from 0 to others. Note5) 0% is equal to the setting value of “P-SL”.
32
[7] Parameter table
PXZ parameter table
Note : Figure with %* table below means “ % of measuring range”.
User’s DSP
Parameter Setting range Meaning of parameter Unit Value prior to delivery set value assignment
No.1 PRoG oFF/rUn/HLd Ramp soak control (start/stop/pause) – – dsp1-1
block parameter
P 0.0-999.9 Proportional band (2-position action at 0) % 5.0 dsp1-2
I 0-3200 Integral time (integration OFF at 0) Second 240 dsp1-4
D 0.0-999.9 Differentional time (Differentiation OFF at 0) Second 60.0 dsp1-8
AL 0-100%* Low alarm (ALM2) set value Industrial/deviation industrial value 10 dsp1-16
AH 0-100%* High alarm (ALM1) set value Industrial/deviation industrial value 10 dsp1-32
TC 1-150 Output 1 proportional cycle (RY:30/SSR:2/4 to 20mA:0) Second 30/2/0 dsp1-64
HYS 0-50%* 2-position action hysteresis Deviation industrial value 1 dsp1-128
Hb 0.0-50.0 Heater burnout detect value setting (function OFF at 0) A (ampere) 0.0 dsp2-1
AT 0-2 Auto-tuning command (0:OFF/1:Standard/2:Low PV) – 0 dsp2-2
TC2 1-150 Output 2 proportional cycle (RY:30/SSR:2/4 to 20mA:0) Second 30/2/0 dsp2-4
CooL 0.0-100.0 Cooling side proportional band coefficient – 1.0 dsp2-8
db -50.0-50.0 Dead band % 0.0 dsp2-16
PLC1 -3.0-103.0 Output 1 minimum ON pulse width % -3.0 dsp2-32
PHC1 -3.0-103.0 Output 1 minimum OFF pulse width % 103.0 dsp2-64
bAL -100.0-100.0 Manual reset value (single 0.0/dual 50.0 prior to delivery % 0.0/50.0 dsp3-1
Ar 0-100%* Anti-reset wind up (100%* prior to delivery) Deviation industrial value 100%* dsp3-2
LoC 0-2 Setting lock (0:OFF/1:All lock/2:Lock,other than SV) – 0 dsp3-4
STAT ... Ramp soak present position – – dsp3-8
SV-1 0-100%* No.1 target value industrial value 0% Note5) dsp3-16
TM1r 0-99h59m No.1 ramp segment time Hour/minute 0.00 dsp3-32
TM1S 0-99h59m No.1 soak segment time Hour/minute 0.00 dsp3-64
SV-2 0-100%* No.2 target value industrial value 0% Note5) dsp3-128
TM2r 0-99h59m No.2 ramp segment time Hour/minute 0.00 dsp4-1
TM2S 0-99h59m No.2 soak segment time Hour/minute 0.00 dsp4-2
SV-3 0-100%* No.3 target value industrial value 0% Note5) dsp4-4
TM3r 0-99h59m No.3 ramp segment time Hour/minute 0.00 dsp4-8
TM3S 0-99h59m No.3 soak segment time Hour/minute 0.00 dsp4-16
SV-4 0-100%* No.4 target value industrial value 0% Note5) dsp4-32
TM4r 0-99h59m No.4 ramp segment time Hour/minute 0.00 dsp4-64
TM4S 0-99h59m No.4 soak segment time Hour/minute 0.00 dsp4-128
Mod 0-15 Control designation before and after ramp soak – 0 Note4) dsp5-1
No.2 P-n1 0-19 Control type code – Ordering specification dsp5-4
block parameter
P-n2 0-16 Input type code – Ordering specification dsp5-8
P-dF 0.0-900.0 Input filter time constant (filter OFF at 0) Second 5.0 dsp5-16
P-SL -1999-9999 0% input scale industrial value Ordering specification Note3) dsp5-32
P-SU -1999-9999 100% input scale industrial value Ordering specification Note3) dsp5-64
P-AL 0-15 Low(ALM1)type code – Ordering specification dsp5-128
P-AH 0-11 High(ALM2)type code – Ordering specification dsp6-1
P-An 0-50%* Alarm hysteresis Deviation industrial value 1 dsp6-2
P-dP 0-2 Decimal point position code (0: /1: . /2: . ) – Ordering specification Note3) dsp6-4
PVOF -10-10%* Input bias Deviation industrial value 0 dsp6-16
SVOF -50-50%* Set value bias Deviation industrial value 0 dsp6-32
P-F :/< :/<designation – Ordering specification dsp6-64
PLC2 -3.0-103.0 Output 2 minimum ON pulse width % -3.0 dsp6-128
PHC2 -3.0-103.0 Output 2 minimum OFF pulse width % 103.0 dsp7-1
FUZY OFF/ON Fuzzy control ON/OFF designation – OFF dsp7-2
ADJO -50-50%* Zero shift Deviation industrial value 0 dsp7-8
ADJS -50-50%* Span shift Deviation industrial value 0 dsp7-16
dSP1-7 0-255 Parameter display mask designation code – – –
Note 1) Items shown in are not indicated at the time of delivery. Note 2) Parameters shown in are indicated in accordance with your model.
Note 3) When you change these value, check all parameter's value after changing these value.
Note 4) Don't change this value from 0 to others. Note5) 0% is equal to the setting value of “P-SL”.
33
PAS3 Digital Thermostat (type:PAS3)
DIN 24✕ 48mm size An alarm setter with on/off contact output.
Most suited for detecting overheat in machines, equipments, etc.
• Front panel having a DIN size of 24 x 48mm.
• Because thermocouples (5 types) and thermistors (0 to 100˚C) are connectable.
• Alarm set value and measured temperature value can be checked promptly using the
front keys.
• This thermostat is capable of issuing 2 relay contact outputs. Therefore, any output of
Upper/Lower limit pair, 2 upper limit and 2 lower limit can be selected.
• Mountable to a DIN rail using the DIN rail mounting adapter available at option.
With this adapter, also mountable to a wall.
(1˚C) ON
Mount PAS3.
Example) Alarm set value 50˚C
Alarm output hysteresis width 1˚C
Connect wires to
PAS3.
34
Model Outline diagram (unit:mm)
Input signal Temperature sensor Number of alarm Model
Thermocouple Option 1 PAS3K1Y1 Waterproof packing
2 PAS3K1A1 1
Thermistor Provided 1 PAS3H1Y1 48
2 PAS3H1A1
PV SET1 SET2
ALM1 ALM2
34.2
24
22
Optional items
Contents Model
DIN rail mounting adapter ZZP CTK368715P1
84
4 85
Mounting adapter
Setting at delivery Panel (1 ≤ t ≤ 8)
Measurable range K thermocouple input (0 to 1200˚C)
Thermistor input (0 to 100˚C)
Alarm set value K thermocouple input: For 1-point alarm
(upper limit 1200˚C) Panel cutout
K thermocouple input: For 2-point alarm
(upper limit 1200˚C, lower limit alarm 0˚C)
Thermistor input: For 1-point alarm For mounting "n" units For close mounting
(upper limit 100˚C) in horizontal direction
+0.5 +0.5
Thermistor input: For 2-point alarm 45.0 0 (48 X n–3) 0
+0.3
+0.3
22.2 0
0
Alarm delay time 0 sec.
22.2
50 MIN.
Indication Measured value
Burnout Upscale at burnout
Input filter 5 sec. This mounting does not meet
NEMA-4X/IP66 (front waterproof
Input value compensation 0%
specification).
Note 1) Switching between a thermistor and a thermocouple is not allowed. 57 MIN. (Because the packing cannot be used
Note 2) Thermocouple input type can be changed by front key operation. in horizontally close mounting.)
Scope of delivery
Thermostat unit, panel-mounting adapter, DIN rail mounting adapter (option)
front waterproof packing
Thermistor sensor added for thermistor input 52.4
ALM1 ALM2
M
4
36.8
PAS3...
MFD.
No.
5
20 MAX About 520
1 2 3 4 5 6 7 8 9
– + 5 to 6 mm
• Bar terminal
Thermocouple Alarm output 1 Alarm output 2 Power supply Dimension of strip-off conductor section: 2 x 1.5 mm or smaller
input AC 100-240 V Length of strip-off conductor section: 5 to 6 mm
2 3 50/60 Hz
1.5MAX.
Thermistor 2MAX. 5 to 6 mm
35
SENSOR Temperature Sensor
Specifications / Outline diagram
Specifications
Kind Type External dimensions (mm) Protecting tube Type
Kind of Measurable Cable length specification
element temperature Insertion (mm)
Material
length (mm)
LCK-L type, K thermocouple 0~ SUS316 150 1 LCK-015L1
M4
extension cable 2✕4 class 2 750˚C 300 1 LCK-030L1
design, with 1000 40 L
150 3 LCK-015L3
compensating 3.2 300 3 LCK-030L3
wire
8
Compensating wire Sheathed thermocouple
Sheathed thermocouple
65 L
LCK-G type, 150 - LCK-015G0
terminal box 300 - LCK-030G0
3.2
(82)
design
Sheathed thermocouple
7.5
G3/8
design
Sheathed thermocouple
7.5
G3/8
LCZ-L type, M4
Pt 100 Ω, class -200 SUS304 150 1 LCZ-015L1
extension cable B, 3-wire system ~ 300 1 LCZ-030L1
6.5
Resistance bulb
design
G3/8 7.5
design
7.5
G3/8
Silicone tube
M3.5 Teflon lead wire
Besides the above sensors, special types are available. Contact Fuji Electric's sales representative.
36
Temperature sensor selection guide
Sensor comes in three types; thermocouple, resistance bulb and thermistor. An appropriate sensor should be
selected in consideration of the following characteristics.
Characteristics of each sensor
Item Thermocouple Resistance bulb Thermistor
Sheathed type With protecting tube Sheathed type With protecting tube Sheathed type With protecting tube
Measuring principle Thermoelectromotive force Change of electrical resistance with time (metal) Change of electrical resistance with time (semiconductor)
Temperature
Below -50˚C
-50 to 200˚C
Process conditions
200~1000˚C
Above 1000˚C
Small heat capacity substance
Gas
Liquid
Corrosiveness
Dust
Performance
Accuracy
Response
Sensitivity
Lifetime
Advantage Temperature measurable in small area Measurable with high accuracy Time delay slight
Appropriate material selectable Temperature range near normal High sensitivity
Characteristics
Compensating Wire for Thermocouple (according to JIS C1610) (Note) Class 2 will be excluded from JIS in future.
Note) Note)
Core
Distinction of core Core coating
Kind Class1 Class2 Old JIS Kind Class1 Class2 Old JIS coating by color
Polarity Note)
K Green Blue Blue S Orange Black Black Class1 Class2 Old JIS
J Black Yellow Yellow N Pink Same color
Positive as surface Red Red
B Gray Gray Gray E Bluish
Purple Purple side coating in the
purple table at left
Negative Surface coating
R Orange Black Black T Brown Brown Brown White White White Shield
side
37
PX
Series
List of temperature controllers
PX Series
Classification 3-key type with large display Digital 3-key type with 3-key type with
thermostat PV/SV selective PV/SV
display independent display
(48✕48) (48✕48)
PXR5 PXR9
Pt100
J thermocouple
K thermocouple
R thermocouple
B thermocouple
Input signal
S thermocouple
T thermocouple
E thermocouple
N thermocouple
PL2 thermocouple
1 to 5V DC
4 to 20mA DC (With resistor) (With resistor) (With resistor)
Output signal
Relay
For SSR/SSC drive
4 to 20mA DC
ON-OFF
Control method
PID
Auto tuning PID
Fuzzy
Self-tuning
Heating/cooling control
Indicating accuracy ±0.5% FS ±1digit ±1˚C ±3˚C ±0.5% FS ±1digit ±1˚C
Communicating function (RS-485)
Transfer output in 4 to 20 mA DC (For PXR4, 5 and 9, contact Fuji Electric.)
Timer function
Digital input
Ramp soak function (8 ramp/soak) (4 ramp/soak) (4 ramp/soak)
Alarm output
Heater burnout alarm (current output unavailable) (Unavailable for PXR3)
Power supply voltage 100 to 240 V AC, 50/60 Hz or 24 V AC/DC (For PXR4, 5 and 9, contact Fuji Electric.) 100 to 240V AC 100 to 240 V AC, 50/60 Hz or 24 V AC/DC
Front waterproof structure
38
PX Series
3-key type with PV/SV 8-key type with 8-key type with PV/SV Classification
independent display PV/SV independent display
selective display
PXW7 PXZ7
PXW7 PXZ7
PXZ4
Waterproof type
Pt100
J thermocouple
K thermocouple
R thermocouple
B thermocouple
Input signal
S thermocouple
T thermocouple
E thermocouple
N thermocouple
PL2 thermocouple
1 to 5V DC
(With resistor) (With resistor) 4 to 20mA DC
Output signal
Relay
For SSR/SSC drive
4 to 20mA DC
ON-OFF
Control method
PID
Auto tuning PID
Fuzzy
Self-tuning
(Unavailable for PXZ4) Heating/cooling control
±0.5% FS ±1digit ±1˚C ±0.5% FS ±1digit ±1˚C Indicating accuracy
Communicating function (RS-485)
Transfer output in 4 to 20 mA DC
Timer function
Digital input
(4 ramp/soak) (4 ramp/soak) Ramp soak function
Alarm output
(Unavailable for PXZ4) Heater burnout alarm (current output unavailable)
39
SPECIAL ATTENTION NEEDED for all Micro Controller X series products
(Please read carefully the following instructions.)
For temperature control systems, continued heating should be considered the most dangerous condition, and the machine should
be designed to automatically stop heating if unregulated due to the failure of the control unit or for any other reason.
The following are the most likely causes of unwanted continued heating:
In any application where physical injury or destruction of equipment might occur, we recommend the installation of independent
safety equipment, with a separate temperature sensor, to disable the heating circuit in case of overheating.
The controller alarm signal is not designed to function as a protective measure in case of controller failure.
Information in this catalog is subject to change without notice. Printed in Japan 2003-6/30FIS