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Spe-021 Fieldlab 33c Mining Upstream

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0% found this document useful (0 votes)
94 views

Spe-021 Fieldlab 33c Mining Upstream

sa spe2

Uploaded by

pera detlic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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FieldLab 33C

PORTABLE FLUID ANALYSIS SYSTEM

MINING & UPSTREAM EXTRACTION | Immediate oil analysis for maintenance actions

FieldLab 33C is a battery-powered, Key Features


integrated oil analysis system that
provides quick and comprehensive Rugged design with battery power for on-site field use
oil analysis in the field. No solvents or chemicals required
Complete oil analysis lab with 3 technologies integrated into a
Information on lubricant health and machine wear at the right
small case
time and right place enables true proactive maintenance.
– Ferrous debris analyzer
The FieldLab 33C integrated system requires only a few – Infrared (IR) spectrometer
milliliters of oil to complete three comprehensive tests to – Kinematic viscometer (40°C)
help maintain readiness of critical assets while economically 3 tests generate up to 10 oil analysis parameters in less
managing maintenance costs. than 5 minutes
Built-in controller for measurement, data, and asset with touch
screen interface
Uses only 2 ml of oil
ASTM compliant

ENGINES GEARBOXES HYDRAULICS PUMPS


FieldLab 33C COMPLETE IN-SERVICE OIL ANALYSIS LAB IN THE FIELD

Easy to Use
No solvents or reagents and small sample volumes required
Intuitive Interface and simple workflow minimizes human error
Built-In Video Instruction for inexperienced users

Smart diagnostics,
flexible alarm setting

Easy to read oil analysis report with clear Observations,


Diagnostics, and Recommended Actions.
Factory alarm limit tables for common components
User-customizable alarm limits and diagnostic sets for continuous
improvement over time

Optional Interface with TruVu


360 Fluid Intelligence Software
Summary dashboards for visibility into asset condition and
fleet readiness
Management dashboard for CBM oil-analysis program management
views of cost savings and program key performance indicators (KPIs)

K E Y PAR AM E T E R S

MACHINE WEAR
› Ferrous debris analysis in ppm

CONTAMINATION CHEMISTRY & VISCOSITY


› Water, glycol, soot › Oxidation, nitration, sulfation, TAN, TBN
› Viscosity @40°C, calculated viscosity @100°C

02 FieldLab 33C
MINING UPSTREAM OIL & GAS

PRI NCI PL ES O F O PE R ATION

PARTICLE
Ferrous debris analysis – ASTM D8120 › WEAR › CONTAMINATION

The core of the ferrous debris analyzer is a pair of


precision-rounded coils that when powered generate
magnetic fields. When a small amount of in-service oil
is inserted into one of the coils, ferrous particles such SAMPLE VIAL

as iron, nickel and cobalt interact with the magnetic


field and introduce current changes in the coils. The
amount of current change is proportional to the amount
of ferrous particles in the oil, calibrated in weight by MEASUREMENT
COIL
REFERENCE
COIL
parts per million (ppm).

Schematic of Coil Around Sample

Fluid chemistry and contamination – ASTM D7889 › CHEMISTRY › WATER

The IR spectrometer measures the chemistry of the lubricant and contamination in one minute using
only one drop of oil; no chemicals or solvents are required. It combines ease of use, ruggedness and
laboratory precision in a small package, which is ideal for field use.
The oil condition parameters measured by FluidScan include oxidation, nitration, sulfation, anti-wear
additive, Total Base Number (TBN), glycol, soot, and water for engine oil; and oxidation, Total Acid Number
(TAN), and water for rotating machine lubricants such as gear oil, transmission oil and hydraulic oil.

Viscosity – ASTM D8092 › VISCOSITY

Viscosity is measured using a temperature-controlled


kinematic viscometer with a patented split-cell design.
A funnel, with a 100 micron gap, is formed in the center
of the cell. Optical sensors in the cell detect the flow of
oil under the influence of gravity. The time it takes the
oil to flow through the cell is proportional to the viscosity
of the oil. When open, the cells can be cleaned using a Kinematic Viscosity (40°C) = A* (t1-t0) + B
non-abrasive wipe. No solvents are required. *A and B are calibration coefficients

03
FieldLab 33C Product Information
PRODUCT INFORMATION OUTPUTS
Part Numbers 800-00246 FieldLab 33C Fluid Chemistry TAN & TBN (mg KOH/g); Oxidation, Nitration, Sulfation
800-00249 FieldLab FL33C with TruVu 360 Pro software (Abs/.1mm); Water (parts per million); Glycol (% by
weight); Soot (% by weight);
100-00795 TruVu 360 Cloud Service
Incorrect fluid (% by weight); Antioxidant Depletion
Applications Mineral and synthetic lubricants including gear, engines, (% remaining); Antiwear Depletion (% by weight)
transmissions, hydraulics, turbine as well as military,
marine and mining applications Viscosity Kinematic viscosity @ 40°C
Calculated viscosity @ 100°C
OPERATIONAL SPECIFICATIONS
Ferrous Debris Total content by weight in ppm
Sample Volume 2ml Calibration range 0-2000 ppm; and 2000 to 10,000
Required (all tests)
Limit of detection of 3 ppm
Sample Time Required Less than 10 minutes through all 3 tests Relative standard deviation of 3%
Ambient Operating 0° to 40°C Methodology ASTM D7889 (IR)
Temperature ASTM D8092 (viscosity),
Operational Humidity RH< 80% non-condensing ASTM D8120 (Ferrous)
Ambient Altitude Up to 5,000 meters (16,404 feet) Calibration Factory, verification standards: NIST traceable verification
standards provided
USER INTERFACE SPECIFICATIONS
OPTIONAL CONSUMABLES
Display Color touchscreen display
600-00203 FieldLab 33C Consumables Kit, 100 pk
Data Storage Internal flash memory, Optional USB thumb drive
600-00194 FieldLab 33C Consumables Kit, 500 pk
Data Transfer WiFi, Bluetooth, USB
400-00173 FieldLab 33 Grease Analysis License
Data Entry Desktop software via touchscreen or optional USB
keyboard 600-00205 FieldLab 33C Grease Consumables Kit, 100 pk
POWER REQUIREMENTS 600-00204 FieldLab 33C Grease Consumables Kit, 500 pk

Battery Power Source Lithium-ion battery pack 600-00191 FieldLab 33C Standardization Kit

Charge Power 110/240 VAC, 50/60 Hz, 12 Watts 600-00188 FieldLab 33C Grease Standardization Kit

Typical Runtime >3 hours on battery


Recharge Time 3 hours

MECHANICAL SPECIFICATIONS
Dimensions 48 cm (L) x 39 cm (W) x 23 cm (H); 19.2” x 15.2” x 9”
Weight 16.5 kg (36 lbs);
35 kg (77 lbs) in transit case
COMPLIANCE
CE conformity:LVD 2014/35/EUEMC2014/30/EU
EN 61326-1:2013
EN61000-4-2:2009
EN61000-4-3:2006 +A1 +A2
EN61000-4-4:2012
EN61000-4-5:2014
EN61000-4-6:2013
EN61000-3-2:2014
EN61000-3-3:2008 +A1:2001 +A2:2005
EN 61010-1:2010 +A1:2016
RoHS 3 EN63000-2018
IEC 61010-1
IP 54 (open)
IP 67 (closed)
UKCA Electromagnetic Compatibility Regulations 2016
UKCA Electrical Equipment (Safety) Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic
Equipment Regulations 2012

For more info visit: www.spectrosci.com/fieldlab

Spectro Scientific | One Executive Drive, Suite 101, Chelmsford, MA 01824-2563 | 978-431-1120 | www.spectrosci.com |
| sales.spectrosci@ametek.com | An ISO 9001:2015 company
Copyright © 2022 Spectro Inc. All rights reserved. While every effort is made to assure the information in this document is accurate, Spectro does not accept liability for any errors or
mistakes that may arise. Specifications are subject to change without notice.
FieldLab33CMining_2022-10-06

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