SM Series Users' Manual: Warning Danger
SM Series Users' Manual: Warning Danger
SM Series Users' Manual: Warning Danger
1 Model types
Model name SM-960n SM-940n SM-490n
Outer size W96x H96xL107 W96x H48xL107 W48x H96xL107
Panel size W92x H92+0.6 W92x H45+0.6 W45x H92+0.6
Input K.J.T.R.C.RTD.Humidity.DC1-5V.0-10V.4-20mA
Output 3 types of relay. 2 types of current(SSR convertible). RS485
2 Caution
Warning
Safety device should be attached before using this product when there is any risk of major demages or injuries.
Danger
■Electronic shocks: Do not touch AC terminal while current flows.
■Turn OFF the power when checking.
Caution
1. Do not tamper with the product in arbitrary way.
2. Prevent dust, water, grease, and wiring dregs from coming into the product.
3. Check the load capacities and the switching frequencies of relay, for duration of relay depends on them.
▪mechanical duration: a million times ▪electrical duration: a hundred thousand times at AC 250V AC 2A load
4. Keep the wire of this product away from the high tension lines, power lines, and motor lines in order to avoid inductive noise.
5. When connecting thermocouple and controller, use the regulated compensating wire for the extension part.
Error may occur in connection part, if using general wire.
6. When using RTD sensor, connection should be made in 3 wired system. In the case of extension, make sure to use wires
that share the same length and thickness.
. Error may occur when circuit gets longer(Max 3M), though properly connected as above.
If error occurs, compensate the error by using BIAS compensation function.
7. Turn OFF the power when lightning strikes.
3 Product Specification
Model Construction ■OUT1: relay ■OUT2: relay ■OUT3: relay ■OUT4: Current., SSR ■OUT5: Current
4 Input Sensor
Input type and range
Input signal Input type Input code Range Grade
K ―200~1370
K ―199.9~600.0
J ―200~1200
Thermocouple ±0.3% of total range
T ―199.9~400.0
R 0~1700
C(W) 0~2300
RTD PT ―199.9~600.0 ±0.3% of total range
Humidity HUM 0.0~100.0 ±3% (valid range 20~90%)
1-5V ―1999~9999
DC Voltage
0-10V ―1999~9999
DC Current 4-20mA ―1999~9999
1p
5 Display of FIX control **Refer to 13 for program control
'*' mark represents no OUT1 Target Temperature(SV) change: Bottom screen(SV) blinks, If press 'SET' button
(refer to special function) once. At that moment, press ▲ , ▼, and ◀ button to change set value
6 Function of Button
Button Type Function
▶line shift and auto tuning
▶Auto tuning operates if press it for 3 sec in each output mode
▶Auto tunin stops, if press it for 3 sec during auto tuning
*refer to 12. Auto Tuning
▶If press it once, SV blinks. Press ◀, ▲, ▼ button to change SV value of OUT1
▶Enter Output group by pressing it for 3 sec. Return by pressing it for 3 sec
▶Move to next parameter, by pressing it once after entering each group
▶Change function and up/down the set value
▶Enter Input group by pressing them at the same time for 3 sec
+
7 Dimension & Connection Diagram
2p
8 Input Group
■Input group contains sensor type option and auxiliary functions not frequently used
■To enter Input Group: Press 'SET' button & ▲ button for 3 sec at the same time
■Parameter shift among groups: Press 'SET' button once
■Value(Function) Change: Press ▲ ▼ button
■Save and Return: Press 'SET' button for 3 sec
■ " " : Parameter on the dotted arrow route is not displayed, if the related function is not selected
Parameter Function
Available Input Sensor : PT, K, (K.dot), J, T, R, C, HUM V15, V10, MA20
Input Sensor
PONT Decimal : Range 0~2 ex1) PONT:0 SCH :100 SCL:0 display 0~100
ex2) PONT:1 SCH :200 SCL:0 display 0.0~20.0
ex3) PONT:2 SCH :5000 SCL:0 display
SCH Scale "High"
0.00~50.00
SCL Scale "Low": Set Scale "High" or "Low", if you select V15(1-5V), V10(0-10V),
MA20(4-20mA)
Measurement Value Filter(0~9) : Function to reduce the fluctuation of display value that might occur
when it is
installed at strong noise place, which is the characteristics of digital device.
(The higher display value, the less fluctuation with display speed slowing down)
Measurement Value Compensation(-50~50): Compensate the error due to too long or old sensor wire
ex1)Display 60 if you set BIAS at 10, when the current measurement value is 50
ex2)Display 40 if you set BIAS at -10, when the current measurement value is 50
Set the Highest Limit: If you set SETH value, SV value cannot be set above the configured value
set
Set the Lowest Limit: SV value cannot be set below the configured value
ex) If set at SETH:100, SETL:-10, SV can be set only between -10 and 100
C: Celcius
F: Fahrenheit
OFF: Lock cancelled
IN: Lock only Input group
ALL: Lock Input, Output, and Program group
*If set as In or All, it is possible to enter the locked group but impossible to change the value
3p
9 Output Group
■Output group contains control system and alarm selection
■Press 'SET' button for 3 sec to enter output group
■Press 'SET' button once to move ino next parameters among group. Press ▲, ▼ buttom to change output types and functions
■Press 'SET' button for 3 sec after altering values to save and return
ON/OFF Transmission
control pId control Current control
control
SET
Forward/
HEAT/COOL Reverse set 0~999.9 Proportional
0.1~99.9
Histeresis 0~9999 Integral time
Refer to 10-8.
0~9999
Differential PV
0~300초 Delay time Transmission
Refer to 10-7.
SV
1~360초 ON/OFF cycle SSR output
Transmission
SET
Control by the
same current
Refer to 10-8. value of OUT4
PV current control
Refer to Refer to Refer to Refer to LBA Transmission Refer to 10-9
10-3. onoF 11. Alarm 11. Alarm 11. Alarm Refer to SV
control A1,A3 A2,A4 A5~A8 10-4 Transmission
Current
control
Refer to
10-6
SBA
Refer to 10-5
Section alarm and
End alarm
Refer to 11-2
4p
10 Output Group Function
10-1. ■ON/OFF control: OUT1 gets ON/OFF controlled, if set ONOF in OUT1
Parameters suitable for ON/OFF appear as sub function
■If press 'SET' once after setting OUT1 as ONOF, TYP at top screen
and either HEAT or COOL at bottom screen will be displayed
-Set HEAT for heating control or COOL for cooling control, by pressing ▲, ▼ button
■If press 'SET' once after setting TYP, HYS at top screen and numbers of 1~99(0.1~99.9) will be displayed
- HYS represents the range between relay ON and relay OFF
0.1~99.9
- Set appropriate variation, by pressing ▲, ▼ button
■If press 'SET' once after setting HYS, DLT at top screen and numbers of 0~300
■If you operate Auto Tuning, appropriate PID value will be automatically saved after considering
the current heating characteristics(refer to 4-1)
0~ 999.9 ■If over-shooting occurs after executing Auto Tuning, Please manage PID value manually
▪If P value is set higher: the speed gets slower while over-shooting decreases
▪If P value is set lower: the speed gets faster while over-shooting increases
▪If P value is set '0', you can control ON/OFF (Refer to 12. Auto Tuning)
■Integral Value: adjust proportional width with P value, and then adjust the speed with I value
0~ 9999 The less integral value, The faster the speed
■Differential Value: When the small periodic hunting occurs, Please lower D value
0~ 9999 * Set I or D value for special cases. In general, it can be controlled appropriately
by the value of Auto Tuning
■Control Period Cycle: It represents time for repeating output On and OFF one by one
0~ 360 ▪If you set the cycle short, you can control precisely but the relay life time will be reduced
(10~30 sec is proper)
10-3. ■If press 'SET' once after finishing OUT1 mode, OUT2 mode shows up
- OUT2 contains functions such as ONOF, A1~A8(general alarm), and LbA(Loop Break alarm)
■If Press 'SET' once after setting OUT2 as ONOF, SV2 at top screen
and target temperature at bottom screen will be displayed
- SV2 is separate target value from SV in OUT1. It works separately with no regard to OUT1
10-4. - TYP,HYS,DLT share same setting method as that of OUT1
■If press 'SET' button once after selecting LbA, L.TIM at top screen and time(1~3600)
at bottom screen will be displayed
-L.TIM : Loop Break Monitoring Time
■If press 'SET' button once after setting L.TIM, L.rnG at top screen and numbers of 0~30
at bottom screen will be displayed
-L.rnG : Alarm range
ex) L.tIM: 60 L.rNG: 2
LbA operates, when there is no temperature change over 2'C after heating or cooling for 60 sec
10-5. ■Sensor Break Alarm(SBA): Set SBA by pressing ▲, ▼ button after entering OUT3
SBA (Sensor Break Alarm) :
"----" will be displayed at top screen(PV) and SBA signal is made at OUT3, when the sensor is disconnected
or incompatible sensor is connected. SBA output will stop, if sensor is properly connected.
*It can be recognized no sensor disconnection, if you connect the thermocouple sensor
that share the same type as but different feature from one that you set at 'IN' of Input group
10-6. ■OUT4, OUT5 is mainly for current control (OUT4- Main, OUT5- Sub)
4-20 -Setting: Press ▲ , ▼ button one by one in OUT4 or 5 for current output
■If press 'SET' once in 4-20, P at top screen and numbers of 0~100.0 at bottom screen will be displayed
0~999 .9 If press 'SET' again, I and D value, which is the sub function, show up
-If you operate Auto Tuning, appropriate PID value will be automatically saved after considering
the current heating characteristics(refer to 12)
■Function to limit the maximum current value
ex) If you set MAH as 15, the maximum current value will not be higher than 15mA
■Function to limit the minimum current value
ex) If you set MAL as 8, the minimum current value will not be lower than 8mA
■It represents slow start time to take from the first current, which operates the controller,
0~3600 to reach maximum value
■It represents slow start time to take from the first current, which operates the controller,
to reach maximum value
- Used for the device which can be damaged by excessive current when turning on
*Unit: sec, Range: 0~3600
- If you input time, it means the time to take to reach maximum value(20mA)
ex)If you set SLS at 100, it takes 100 sec for current value to reach 20mA
10-7. ■If OUT4 is set as SSr, OUT4 will be SSr output that releases 0mA and 20mA currents repeatedly
Sub parameters are the same as that of relay PID
10-9. ■Function to copy current: If OUT5 is set as COPY, OUT5 outputs the same current as that of OUT4
■Function to copy current: If OUT5 is set as COPY, OUT5 outputs the same current as that of OUT4
- If press 'SET' once after setting OUT5 as COPY, CAL at top screen
and numbers of -10.00~10.00 at bottom screen will be displayed
- Function to compensate the current error that might occur (Range:-10.00~10.00mA)
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11 Alarm
Select & Use the appropriate alarm among A1-A8 at OUT2,3
Code Alarm Type Function
■Alarm operates above the set value of AH alarm
Absolute Alarm
High ex) If SV is set at 100 and AH at 120, alarm works above 120
AH value is fixed at 120 even though SV value is changed, which is called 'Absolute Alarm'
■Alarm operates below the set value of AL alarm
Absolute Alarm
Low
■Alarm operates both above and below the set value of AH and AL alarm each
Absolute Alarm
AH: Absolute Alarm High AL: Absolute Alarm Low
High &
Low ex) If AH is set at 100 and AL at 50, alarm works above 100 and below 50
tip) AH value is higher than AL value.
■Alarm operates both above AH and below AL value with regard to changed SV value
Variation Alarm AH: Variation Alarm High AL: Variation Alarm Low
High & ex) If SV is set at 100, AH at 8, and AL at 10, alarm works above 108 and below 90
Low
When SV value is changed, alarm works according to the changed value
■Alarm operates between AH value and AL value (Setting method is same as A5)
Absolute Alarm
within Range ex) If AH is set at 100 and AL at 50, alarm works between 100 and 50
tip) AH value is higher than AL value
■Alarm operates between AH value and AL value with regard to changed SV value
Variation Alarm ex) If SV is set at 100, AH at 8, and AL at 10, alarm works between 108 and 90
within Range
* (Alarm Hysterics):
Set the range of 1-30 to prevent the relay vibration problem that results from the same starting & finishing time
* (delaying Alarm):
Alarm signal doesn't work when the value is within the set range of alarm output at the moment of turning on.
It works when the value accord with the set range of alarm output once again after detached from the range
: 대기경보
: DAL
사용안함
not used : 대기경보
: DAL used
사용함
12 Auto Tuning
■PID AUTO TUNING is the control preparation that enables quick response and precise control. It is to calculate
PID modification numbers for the optimal control and to set the value by measuring the thermal characteristics
and thermal response speed of various controlled device.
■Auto tuning should be done at the first stage after attaching the controller
■when OUT1 is main output: Press button for 3 sec after setting PID in OUT1 to operate auto tuning
■when OUT4 is main output: Press button for 3 sec after setting 4-20,SSr in OUT4 to operate auto tuning
Whatever output you choose, OUT1, 4, 5 share PId value (It follows SV at display screen)
■It is impossible to operate auto tuning in program control mode. Tuning should be done in general control (FIX control mode)
■If one of OUT1, 4, 5, which don't operate auto tuning, is set as PId, CPID, 4~20, 20~4, SSr,
Auto tuning does not work in that output
■Press button for 3 sec to stop auto tuning
■Lamp blinks with 'A' displayed in SEG screen, while auto tuning is operating
SV
Tim
* Auto Tuning finishes after repeating On and OFF 3 times in 90% of SV value
* 'A' in SEG screen disappears when auto tuning is done
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13 Program Control
Display of program control and function of button
1 : 1seg
2 : 2seg
3 : 3seg
0 : 10seg
.
1 : 11seg PROG
Press ▼ button for 5 sec
2 .: 12seg
to enter program group
■If press it for 3 sec after setting, you can save the altered data and return to main screen
■If press it for over 3 sec, you can enter output group. Move to next parameter if press
it one by one after entering
■If press it for 3 sec after entering output group, you can save the altered data and return to main screen
■Press ▼ for 5 sec to enter program mode in main screen
■Up/down the value of each mode
■If press ▲ while program is operating, you can check the state of currently operating program
■End segment: register how many segment to use among 20 segments(refer to 15-5) 8p
■Target temperature for segment 1
Target temperature
SV03, SV04
■time required for segment 2
time required
SV01, SV02
.If press 'SET' button for 3 sec after program setting, you can save the altered data and return to main screen
.If press button for 3 sec in main screen, you can operate program that has been altered
.If press button once during operation, it holds the current SV value. If press it again while holding, re-operate
.If press button for 3 sec during operation, it stops at early stage. At that moment, PV screen displays current
.temperature, while SV screen displays "STOP" or "ALST" according to ENDC
Nothing is display at SEG screen
15 Program Function
15-1. POWER: Select how to restart after recovering from power failure during operation
■ -restart from the beginning of progressing segment(The time of progressing segment is ignored)
■ -restart and stop of OUT1,4
■ -restart from the stopping point of progressing segment
(operating the remaining time except for the progressed time of segment)
15-2. ■ WAIT ZONE: Range(0~20.0)
■ WAIT TIME: Range(00:00~99:59) WTIM will not be displayed, if wait zone is set at 0
■Function to wait until PV value reaches target value without moving to next segment,
if PV value didn't reach to the target value even though setting time of current segment is finished up
ex) WZ: 5 , WTIM : 20
It waits for 20 minutes without moving to next segment, if PV value does not reach within the range of 5'c of SV value
*When either WZ or WTIM is set at 0, wait function does not work.
(The number of segment in SEG screen blinks while wait function is working)
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15-5. END SEGMENT
■If you want to use 7 segment among 20 segment, insert 7 to make 7 segment the last segment
- Insert the number of segment to be used, or error might occur
Main screen
10p