EHF Actuador Electrohidraulico Rotex
EHF Actuador Electrohidraulico Rotex
EHF Actuador Electrohidraulico Rotex
In continuation with the tradition of constant innovation and virtue in engineering, ROTEX, introduces
the next generation compact, modular and for precise control,
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WHY ROTEX?
Do you spend more for modulating system for higher accuracy and
lower dead-band ?
Rotex EHF has unique PID with ADAPTIVE PID loop, providing accuracy,
dead band less than 0.1 % using high performance solenoid valves.
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ROTEX EHF SERIES ACTUATOR
KEY FEATURES
FEATURES
• Completely self-contained. Single hydraulic block, no additional tubing between various hydraulic blocks.
• Modular design, for Linear, Rotary, On-off or Modulating.
• Fail close, or open by spring or using accumulator.
• Fail freeze function is achieved by using double acting actuator.
• ESD variants, logical or hard wired.
• Partial stroke through remote or using local panel.
• Full featured LCD for ease of installation, commissioning and operations.
• SIL 2, SIL 3 certified by EXIDA, as per IEC 61508:2010.
• Rotary actuator torque up to 600,000 Nm.
• Linear thrust up to 8,000 KN.
• Water and dust tight, IP 68 ( 10 m, 96 hour ).
• Monolithic, Weather proof or Ex d enclosure.
• Extended diagnostics for analysis available on network.
• Parametric setting for various applications.
• Communication network - HART, Modbus, Profibus DP, CAN OPEN, DeviceNet.
• Operating temperature, -50 °C to +70 °C. 4
KEY FEATURES
FEATURES
• Completely self-contained. Single hydraulic block, no additional tubing between various hydraulic blocks.
• Modular design, for Linear, Rotary, On-off or Modulating.
• Fail close, or open by spring or using accumulator.
• Fail freeze function is achieved by using double acting actuator.
• ESD variants, logical or hard wired.
• Partial stroke through remote or using local panel.
• Full featured LCD for ease of installation, commissioning and operations.
• SIL 2, SIL 3 certified by EXIDA, as per IEC 61508:2010.
• Rotary actuator torque up to 600,000 Nm.
• Linear thrust up to 8,000 KN.
• Water and dust tight, IP 68 ( 10 m, 96 hour ).
• Monolithic, Weather proof or Ex d enclosure.
• Extended diagnostics for analysis available on network.
• Parametric setting for various applications.
• Communication network - HART, Modbus, Profibus DP, CAN OPEN, DeviceNet.
• Operating temperature, -50 °C to +70 °C. 5
ROTEX EHF SERIES ACTUATOR
GRAPHICAL DISPLAY
LOCAL CONTROL
• Lockable selector switches are provided on control • Allows manual operation.
module.
• The red selector enables the operator to choose
• The selector switch can be used for setting remote control, local control function and stop
local/stop/remote selection and open/close. during operation.
• It can be used for configuration and • This selector switch can be locked in each position.
for setting parameter.
OK
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POSITION INDICATION LED’S
• 2 LEDs (red/green) indicate the position (close/open) at ends of travel, 3rd LED, Blue for faults.
• During operation, LED blinks depending on open or close cycle.
• Red and green LED can be freely assigned to open or closed positions.
• Local mechnical indication can be provided as • The entire dome lights up RED or GREEN,
an option. depending upon the position.
• Shatterproof polycarbonate dome for visibility. • Shatterproof polycarbonate milky white dome.
• Two piece unique indicator, ensures a life long • High luminous LED can be observed from a
visibility. distance.
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ROTEX EHF SERIES ACTUATOR
POSITION MONITORING
ROTARY LINEAR
• ROTEX EHF series actuator are equipped with • Contactless feedback device.
contactless feedback sensor
• Stroke up to 1m.
• 360° with freely rotating contactless feedback
• Speed up to 0.2 sec for 25mm..
shaft.
• Position feedback of 4-20mA, 0-10V optional.
• No dead angle. Can start anywhere and end
anywhere.
• Contactless, high resolution feedback.
• Position feedback of 4-20 mA output signal, 0-
10V optional.
ROTARY LINEAR
• 4 micro-switch to detect open and close. • Not installed on linear cylinder. It has to be
installed in combination with product like
• Spring loaded cam for precise setting. damper etc and EHF.
• Potential free contacts available at built in • Contact ROTEX for further clarification.
junction box.
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PRESSURE MONITORING EMERGENCY SHUTDOWN
• Pressure transducer is integrated inside the • ROTEX EHF system is suitable for use in SIS
hydraulic control system. function in accordance to IEC 61508:2010.
• Real time feedback from the pressure • Suitable upto & including SIL 2 & SIL 3
transducer is recorded and diagnostics capability.
information is generated based on
parameterisation. • Can be configured through hardware for
safety function or can be hardwired to
• It can detect over pressure, low pressure, perform fail-safe action.
"valve stuck", hydraulic failure, etc if any.
• EHF can be configured to different failure
• 4-20 mA feedback signal proportional to actual requirements, please refer to the ordering
torque of the valve is available as an option. code.
ESD RESET
• Once an ESD demand occurs, the actuator can • Failsafe action can be performed based on
reinstate only new command to operate or can following
be configured to manual reset through local
controls via setting menu. - On loss of ESD signal or ESD demand occurs
- On loss of main power supply. In applications
• This increases overall process and personal where main power is part of SIS.
safety.
• In both the above cases, the valve will be driven
to its failsafe position in case of failure of main
power supply or ESD demand.
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ROTEX EHF SERIES ACTUATOR
REMOTE MOUNT
• Ideal for extreme environments and harsh conditions - high temperature, vibration, frequency and difficult to reach location.
• Shielded cable and circular connector ensures better connectivity and integrity.
• ROTEX remote mount unit is designed to move all electronics and hydraulics to remote location,
ensuring correct functionality.
NON-INTRUSIVE
• ROTEX EHF series actuator can be setup non-intrusively; pressure settings, torque and force rating can be set without opening
any of the covers.
• Infrared communication - Intelli+® offers the possibility to communicate with a standard laptop through an infra-red link with
INTELLI-KIT or INTELLIPOCKET.
• Bluetooth communication (option) - Bluetooth technology which uses radio signals to communicate
between the PC.
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CONTROL LAYOUT
CONTROL LAYOUT
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• Strong and reliable electronics architecture.
• Epoxy painted to ensure long life against moisture ingress.?
• Hardware, software are well proven using methodology softwares,
validation softwares to avoid bugs and infinite loops.
• All integration goes through stringent quality checks to ensure long life.
• Potential free relays to support outputs and alarm configurations.
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ROTEX EHF SERIES ACTUATOR
Partial stroke test (PST) is a method to check, detect and ensure availability of safety function on demand. PST physically moves the valve
to a predefined position, without affecting or disturbing the current process requirement.
Partial stroke test can prevent unexpected failure of safety function and provides information on current health status of valve and
actuator.
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DIAGNOSTICS
• Online monitoring.
Device Failure
- Electronics failure
- Pressure sensor failure
- Feedback sensor failure
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ROTEX EHF SERIES ACTUATOR
COMMUNICATION
The fieldbus, present on a large number of installations, is used more and more to communicate information and commands with
multiple actuators and devices wired in series on a single pair of wires. Thus, the number of information available from each
actuator can be multiplied while reducing the overall cost of wiring on the site.
ROTEX EHF series actuators can be connected to most of the standard fieldbus available on the market:
• PROFIBUS DP
• FOUNDATION FIELDBUS
• MODBUS RTU
• HART
For more security, redundant fieldbus ensures continuous operation, even in case of a bus line disruption. Indeed, all elements of
the bus line (bus controller, lines, actuators interfaces) are doubled.
• The «Proprietary» so-called system: This is a technology designed by a device manufacturer for his
own needs. A «Proprietary» system not only includes the actuators with the specific bus interface, but also the bus controller
located at the line head-end. Only the products proposed by the bus controller manufacturer can be installed on the bus.
• «Open» systems: One using standard international fieldbuses so various manufacturers can supply
compatible controllers and interfaces. This type of technology is proven, reliable and offers fast
response time.
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COMMUNICATION
ROTEX in collaboration with BERNARD CONTROLS chooses the «open» system for its fieldbus solutions.
Fast response time. Standard scan time 1 to 3 s whatever the distance and number
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of actuators connected.
1 to 3 lines starts.
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ROTEX EHF SERIES ACTUATOR
SCHEMATICS
Limit Switch
Actuator
Filter Filter
Solenoid
Pressure Transmitter
PT
Solenoid
(ESD)
Pressure
Non Return Relief Valve
Valve
Isolation Solenoid
Hand Pump
valve
Non Return Non Return
Valve Valve
Motor Pump
M
High
Oil Level
Filter
Indicator
Tank Low
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SCHEMATICS
Limit Switch
Actuator
Filter Filter
Pressure Pressure
Transmitter PT PT
Transmitter
Non Return
Valve
Pressure
Hand Pump Isolation Relief Valve
valve
Non Return Non Return
Valve Valve
Motor Pump
M
High
Oil Level
Filter
Indicator
Tank Low
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ROTEX EHF SERIES ACTUATOR
TECHNICAL SPECIFICATIONS
Double Sealing The control section of the actuator is totally isolated from the
Protection terminal compartment to protect electronic components
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• AC motor, single or three-phase TENV type, completely
enclosed, non ventilated squirrel cage motors, Class F
MOTOR Motor Technology insulated with integral thermal overload protection
• AC motor, Class F insulated, integral thermal overload
protection, 24V DC, optionally other voltages available
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TECHNICAL SPECIFICATIONS
• Contactless sensor
Position • Potentiometer (Optional)
POSITION AND
PRESSURE
SENSORS Pressure • Transmitter connected to controller for feedback and logic.
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ROTEX EHF SERIES ACTUATOR
TECHNICAL SPECIFICATIONS
Command by
On-off Remote • Voltage: 10 to 250V DC/AC (current: 1Amp at 24V)
Control (Hardwired • Dry contact (use controller auxiliary 25 VDC supply) isolated
Control) by opto-couplers
• Auto latching minimum pulse duration: 100ms
• Monitor Relay –
Monitor relay will be activated on any of the following faults -
4.1 EEPROM Error
4.2 Main Failure
4.3 Phase Loss
4.4 Phase Reversal
4.5 Overpressure
4.6 Unable To Charge Accumulator
Monitor Relay 4.7 Motor Thermostat
4.8 ESD Inactive
4.9 Hydraulic Power Unit Failure
4.10 PST Fail
4.11 Valve Stall
4.12 Max Limit Not Reached
CONTROLS 4.13 Temperature Overrange
4.14 Position Out Of Range
4.15 Demand Loss
4.16 Net Com's Loss
4.17 Position Sensor
4.18 Pressure Sensor 1
4.19 Pressure Sensor 2
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TECHNICAL SPECIFICATIONS
7. Manual Operation
8. Closing
9. Opening
10. Motor Thermostat
11. Over Pressure
12. Over Pressure, Mid
13. Stall Limit
14. Stall Mid
15. PST Pass
16. Unable To Charge Accumulator
17. ESD Active
18. Stop Selected
Fault Relay 19. Local Selected
20. Remote Selected
21. Alarm Active
22. PST Active
23. PST Fail
24. Oil Temperature Warning
25. EEPROM Error
26. Hydraulic Power Unit Failure
• 30 minutes at 1,000 °C
Fire Protection (Option)
• Tested to UL1709 criteria
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ROTEX EHF SERIES ACTUATOR
TECHNICAL SPECIFICATIONS
The Controller can be fully set via its local display and does not require
Local Selectors any specific setting tool
• PROFIBUS-DPV1 - RS 485
• Baud rate: 9.6 kbit/s up to 1.5 Mbit/s (autodetection)
• Communication protocol: PROFIBUS DPV1 slave-cyclic &
acyclic
• Type of connection: single line (standard) or redundant line
(option)
• Cable specification: Profibus certified cable only
• Line connection without repeater
- Actuators per line: 31 max.
- Line length: 1.2 km max. (0.75 mi)
• Line connection with repeaters
- Number of repeaters per line: 9 max
Profibus DPV1 - 30 actuators and 1 Km max. per segment .
FIELDBUS
(Option) - Number of actuators per line with repeater: 124 maximum
CONTROLS
- Line length with 9 repeaters: 10.2 km max. (6.2 mi)
• Scan speed (30 units & 1.2 km): 0.1s (at a baud rate of
93.75 Kbit/s)
• Power supply: internal and isolated via INTELLI+®.
Optional signaling battery or 24VDC external backup supply
update the open and closed position information in case of
loss of power supply
• Technical approval: operability approved by PNO (Profibus
Nutzer Organisation)
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TECHNICAL SPECIFICATIONS
• H1 speed = 31.25kBit/s
• Fully compliant with fieldbus standard IEC 61158
• Physical layer: IEC 61158-2, 2 wires communication
• Current consumption: 20mA
• Operating voltage: 9 to 32 VDC
• Cable specification: Type A (for example: 3076F Belden)
Foundation Fieldbus • Line connection
(Option) - Actuators per line without repeater: 31 max.
FIELDBUS - Line length without repeater: 1.9 km max. (1.2 mi)
CONTROLS - Number of repeaters per line: 4 max.
- Maximum number of actuators and line length depends on
consumption available
• Technical approval: Foundation tested. Several DCS
manufacturer operability checked.
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ROTEX EHF SERIES ACTUATOR
APPLICATIONS
OTHER APPLICATIONS
ON – OFF MODULATING
Emergency Shutdown:
- HP and LP bypass valve
- Gas gathering stations - Water spray and main valve
- Cross country pipeline - Control valve for severe service
- Pump non return valve - Butterfly valve for coke oven batteries
- Coal and ash dampers - General purpose modulating valves
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ORDERING CODE
1 2 3 4
Product Series Operation Type Actuator Type Frame Size for Rotary Actuator
EHF Electro-Hydraulic Systems LO Linear -On/Off DRS Scotch Yoke Rotary AA, A,
B, C, D,
RO Rotary - On/Off CC Linear Frame Size
E, G, H,
LM Linear -Modulating J, M, N
5 6 7 8
MEDIA Cylinder Size in mm Stroke for Linear Actuator in mm Type of Action
E 220/240 VAC 60Hz Fail safe condition achieved EFC Signal/ESD Fail - Close, Power Fail - Stayput
AC
F 220/240 VAC 50Hz, 3 Phase using accumulator EPC Signal/ESD and Power Fail - Close
G 220/240 VAC 60Hz, 3 Phase * None EPO Signal/ESD and Power Fail - Open
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ROTEX EHF SERIES ACTUATOR
ORDERING CODE
12 13 14 15
ESD Configuration Closing Speed Accumulator Manual Override
B 24 VDC Dual SOV, Redundant For other closing speed contact ROTEX P Piston Type H Handpump
* None
16 17 18
Cable entries# Indicator Limit Switch
TR1 1 1/4" NPT(F) X 1 No., 3/4" NPT ADAPTED TO 1/2" NPT(F) X 6 Nos. M Mechnical 1A2 2 SPDT Microswitches
TR2 1 1/4" NPT(F) X 1 No., 1" NPT ADAPTED TO 1/2" NPT(F) X 6 Nos. L ROT-GLOW LED Illumination 1A4 4 SPDT Microswitches
TR3 1 1/4" NPT ADAPTED TO 1" NPT(F) X 1 No., 3/4" NPT ADAPTED TO 1/2" NPT(F) X 6 Nos. 3A2 Proximity NBB3-V3
TR4 1 1/4" NPT(F) X 1 No., 3/4" NPT ADAPTED TO 1" NPT(F) X 6 Nos.
TR5 1 1/4" NPT ADAPTED TO 3/4" NPT(F) X 1 No., 3/4" NPT ADAPTED TO 1/2" NPT(F) X 6 Nos.
TR6 1 1/4" NPT ADAPTED TO 1/2" NPT(F) X 1 No., 3/4" NPT ADAPTED TO 1/2" NPT(F) X 6 Nos.
6M1 M32 (F) X 1 No., M25 (F) ADAPTED TO M20 (F) X 6 Nos. 21
Temperature
19 20 Code Description
* -20 °C to +50 °C
Transmitter (4 … 20 mA Feedback) Oil Transmitter (4 … 20 mA Feedback)
Ht1 -20 °C to +70 °C
Code Description Code Description
Lt1 -30 °C to +50 °C
* None * None
Ht2 -30 °C to +70 °C
P Position Transmitter T Oil Temperature Transmitter
Lt2 -40 °C to +50 °C
R Pressure Transmitter L Oil Level Transmitter
Ht3 -40 °C to +70 °C
B Position + Pressure Transmitter O Oil Temperature + Level
Lt3 -50 °C to +50 °C
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ORDERING CODE
22 23
Communication Certification
C5 SIL 3
24 25
Mounting Special Version
M1 Vertical stem, Horizontal Pipleline, Actuator Perpendicular to Pipeline RM50 Remote Mount 50 Metres
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ROTEX EHF SERIES ACTUATOR
DIMENSIONAL DRAWING
ROTARY
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LINEAR
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ROTEX GROUP SALES HEAD QUARTER
B/703/704, Western Edge-II, Off Western Express Highway,
Borivli (East), Mumbai-400066
Phone : +91 22 42111444
Fax : +91 22 42111400
Email : sales-bby@rotexautomation.com