WS X La s e r Dr i v es the Futu re

ND24C Wobble Welding Head

User Manual

深圳市万顺兴科技有限公司
www.wsxlaser.com
 Contents
1.Product Description......................................................................1
1.1 Product Structure..................................................................................................1
1.2 Main Function........................................................................................................... 2
1.2.1 Components............................................................................................................ 2
1.2.2 Design & Function............................................................................................... 2
1.2.3 Auxiliary Medium................................................................................................ 3

2.Technical Specification..............................................................3
3.Installation & Connection..........................................................4
3.1 Safety Instruction................................................................................................ 4
3.2 Unpacking Check...................................................................................................... 5
3.3 Preparation for Installation............................................................................ 5
3.4 QBH Connect with Fiber........................................................................................6
3.5 Installation & Outside Drawing........................................................................7
3.6 Water & Gas Connection........................................................................................ 8
3.7 CCD C o n n e c t i o n ................................................................................................9

4.CCD Definition Adjustment............................................................9

5.Maintenance..................................................................................... 10
5.1QBH and Fiber Connection.................................................................................... 10
5.2 CollimatingComponent............................................................................................ 11
5.3 Focusing Component................................................................................................ 11
5.4 Angle Adjustment of Reflector......................................................................... 12
5.5 Maintenance and Cleaning................................................................................... 12

6.Cleaning of Protective Window................................................. 12

7.Electric............................................................................................14
Product：Wobble Welding Head
Model No.： ND24C
Product Features : 1. Adopting the motor to drive the X, Y-axis
galvanometer lens with a variety of wobbling modes.

2. It allows the work piece with irregular welds, and the larger
clearance.

3. Processing parameters can significantly improve the quality

4. Greatly improve the finish.

5. Enhancing welding consistency of back reflection materials.

 Please read this manual
carefully and make sure you
understand its contents before
using the laser head. Please keep
this manual for future operation and
maintenance.
 1. Product Description
1.1 Structure Diagram

motor Y axis component

CCD component
QBH

collimator
component

beam splitter beam

splitter
controller
component

focus component protective window

air curtain

01
1.2 Main Function

1.2.1 Components Introduction

QBH Component
It is the core connector which connects to fiber laser and provides standard
fiber access.
Collimator Lens Component
Collimator lens component is assembled inside the laser head; it contains
collimator lens cavity and collimator lens group.
Beam Splitter

Motor-driven X, Y-axis lens have multiple wobble modes, enlarging the area
of the welding seam and allowing the workpiece to have irregular welding
seams and larger gaps.

CCD Component
Provide filtering, focusing function; provide safe, reliable and real light
source to CCD.
Reflector
Reflect the laser to the workpiece surface.
Focusing Component

Focusing component is assembled inside the laser head. It contains

adjustment structure, focusing locking device, focusing lens group, focusing
lens cavity and water cooling system.
Protective Window

The welding slag can not directly splash on the focusing lens, which
protects and prolongs the use time of the focusing lens.
Air Curtain

Blow away the bouncing welding slag, provide protection to the protective
window.

1.2.2 Design & Function

This laser head uses fiber laser machine as light source and weld the metal
on plain machine table in controlled distance. It features high welding
precision, outstanding durability, ease maintenance and adjustment. All
media connections are built inside the laser head.

02
1.2.3 Auxiliary Medium
Protection gas
In order to protect the welding position from oxidation, the
protective gas should not have any harmful chemical reaction
with welding material.
The protective gas must meet the Standard of ISO 8573-1:2010,
Class 2.4.3 without impurity particles, water and oil. High purity
protective gas will prolong the lifespan of protective window.

2 Technical Specification
Max Power：4000W
Collimating Length：100mm
Focusing Length：200mm
Weight：4.2 kg

Clear Aperture：￠28
Fit for all famous laser soucres

03
3. Installation & Connection
3.1 Safety Instructions
Any maintenance or fault survey should be conducted by professional
trained personnel who must have got safety training and be aware of
the possible danger and safety measure. Users should learn the
related safety knowledge and prepare necessary safety devices before
using.

Caution - High Pressure！

The gas pressure inside some laser head component can
reach to 2.5MPa.
Caution - High Voltage！
Keep the power off during the maintenance and repair.
Caution - Pinching Hand！
前进 During maintenance and repair, do not put hands or any
other body parts under the laser head or forward direction
of the moving axis!
Caution - Laser！
会生
Keep the power off during the maintenance and repair. The
laser machine will generate
level 4 laser while working.
Keep the eyes or skins from being directly shot or
scattered by laser.
Do not look directly into the laser beam even if wearing
eye protecting equipment.
Please wear the goggles which meet the standard of DIN EN
207 & BGV B2.
Caution - High Cleanliness Optical Lens
Do not touch the high cleanliness area of optical lens
inside the laser head with bare hands.
Dust or dirt attached on the lens may cause scorch damage.
It is allowed to touch the nonsensitive area of lens only
if wearing protective gloves.
04
 3.2 Unpacking Check
Unpacking Check
1.Intact box;
2.The label should be clear with conformity mark and accord with the
purchased models;
3.The upper and lower opening tear-proof seals are not broken or
disassembled;
4.If the above does not match, contact the seller.

Open the box

1.The signage surface points to opening surface;
2.Open the box with a knife, and the depth of knifepoint cutting into the box
shall not exceed 2mm.

3.3 Preparation for Installation

※Tools
1.A set of metric hexagonal handle;
2.One bag of clean rod, one bottle of anhydrous ethanol(500ml), one
package of clean gloves.
3.Clean and dust-free working environment.

※Preparation of installation personnel

1.Read this manual carefully;
2.Wash hands with soap;
3.Wear dust-free gloves;
4.Wear a mask if necessary.(Note - Dust removal is of utmost importance)

05
 ND24 | 晃动焊接头

3.4 QBH and Fiber Connection Step four：After inserting the fiber
rod into QBH, press the rim gently
Step one：Before turning the rim and turn it about 15 degree along
as below, make sure the red the arrow on the rim. Then pull the
marks are aligned to the white rim until its underside is parallel
marks. with the top of QBH, turn the rim at
the same direction till the limit.

Step two：Remove the dust cover

of fiber rod, clean the fiber
rod with anhydrous ethanol.
Before installing, check the Turn along the arrow Press the rim
protective cover of fiber plug
to see if it is locked, avoid
白线
the cover from loosening and
effecting the welding
performance or burning the fiber 右提
and welding head.
cover Plug Turn the rim 15 degree, the red dot
should be close to white line, pull
the rim towards the right.

Step three：Remove the dust

cover from QBH, place the clean
fiber rod and the QBH coaxially,
make sure the white mark on the
QBH is aligned with the locating Pull the rim and continue turning,
slot (long slot on fiber rod), the red dot should be in the scope
insert the fiber rod into QBH of the white line or close to the
gently, until the fiber rod end of white line. The underside
joints the QBH contact surface. of rim
Note：1. Insert or pull out the fiber rod gently; 2. When inserting or pulling out, QBH and fiber rod should be
coaxially; 3. The operation should be kept as dust-free as possible.

06
3.5 Installation and outside drawing

Installation of laser head should be solid and reliable.

The angle of laser head in the vertical direction can be set according to
customer requirement.
07
 3.6 Connection of water and gas
Water cooling connector & gas connector diagram

1.QBH water inlet

1.QBH water outlet

2.controller
water inlet

2.controller
water outlet

4.galvanometer
water inlet

3.focus water
3.focus water outlet 4.galvanometer
inlet water outlet

6.Side-blown gas 5.protection gas connector

curtain connector (connect to nitrogen or argon according to
（connect to air,gas pressure welding requirement, gas pressure is about
is 5~8Kg） 1.0Kg)

Note： 1） 1~4 and 6 is Φ6 water pipe connector，when using must ensure the
water quantity is sufficient, the water pressure is above 0.4MPa；2）6 is Φ8 gas
pipe connector；3) Please keep the bending radius of the connected pipeline not
less than 30mm.

08
 1 Camera
2 CCD interface
3 Mounting base

Installation steps of CCD Camera：

Step 1：Remove the protective cover as shown below;
Step 2：Tighten the camera to the lens after removing the cover, keep the camera
and lens close.
Note：Tighten in moderate intensity, avoid loose or damage caused
by improper force.

图一 图二 图三

4. CCD Definition Debugging

CCD definition debugging
Purpose：To make the image clear on the display, adjust as following steps.
Adjustment steps（left picture）：
1 、Install industrial camera to the lens properly;
2 、Loosen locking screws on Aperture Ring(1) and Focusing Ring(2);
3 、Adjust Aperture Ring(1) to get a certain brightness;(image is clearly visible on
the screen)
4 、Adjust image distance with Focusing Ring(2) to make the image
clear;
If the image is not clear enough, repeat the above step 1,2,3, then tighten the
locking screws on Aperture Ring and Focusing Ring.
Note：This welding head is equipped with aluminum rings in two different
Aperture specifications(5mm / 10mm). These are used to increase/decrease image distance.
Ring Locking User can assemble or unassemble the aluminum rings to adjust the CCD focusing
Focusing Screw
range according to actual screen display.
Ring

09
 5 Maintenance
5.1 Maintenance of QBH and Fiber
Clean and dust-free working environment is required!
Any laser circuit equipment fitted with a laser head must be carefully dedusted!
Assembly or replacement of lens or other components must be conducted in clean
working environment!
Prepare new lens component before removing the old one!
Users could purchase spare lens components from us!
In case that user could not meet the above requirements, it is advised to use nonstick
protective film to seal
the opening after the removing of the lens immediately.
Minimize the time of laser path being exposed to the air to prevent the dust and dirt
entering into the laser head.
If any safety or protection device has been removed, it must be reinstalled before the
equipment being operated or debugged and checked whether the device could run
well.
Maintenance of QBH and Fiber Connector
1、Use self-adhesive paper to cover the junction of QBH and fiber connector to
prevent dust from entering the gap.
2、Fiber connector water cooling pipe must be connected well to prevent leaking. If
QBH has water inside accidentally, please stop using immediately and send it to the
factory to handle with.
5.2 Maintenance of focusing lens
When disassembling, please record the relative position of the parts in order to
facilitate the correct installation after maintenance.

Removal and installation of lens：

1. Use a wrench to loosen the 4 round head nuts
and spring washers used to fix the focusing lens
mount and remove the focusing assembly;
2. Use the fixture tools to clamp the locking elastic
ring and turn it upside down to loosen the locking
elastic ring;
3. Lift the focusing lens seat slowly, and take out the
focusing lens and gasket;
4. Clean the focusing lens cavity seat, gasket and
lens barrel;
5. Maintain or replace the focusing lens;
6. The installation of the focusing lens and
components should be carried out in the reverse
direction according to the above process;
7. When installing the focusing lens, after the
locking spring ring is twisted to the end, it needs to
be twisted back 1/5 turn to keep a gap of 0.1~0.15
between the locking spring ring and the focusing
lens;
8. When installing the focusing lens, the flat convex
surface of the focusing lens should be placed in the
downward direction;
10
 5.3 Angle Adjustment of Reflector

motor cover

Motor clamping block

Y axis
motor

Motor
X axis motor clamping
block

locking screw

1. Rotate and remove the motor cover;

2. Loosen the screw with an Allen wrench so that the motor clamping block can be
rotated;
3. Rotate the motor and fine-tune the reflection angle, so that the light spot is displayed
in the center, and the dynamic effect of welding can be viewed more intuitively;

4. After the motor is adjusted, install the control box assembly.

6．Maintenance of protective glass

1. Dip the isopropyl alcohol solvent with a dust-free
cleaning stick to clean the glass,
2. Then use the skin tiger to suck clean air to blow off the
attached particles and other foreign objects; 3. Repeat
several times until the lens is clean;
4. If the protective lens is impossible to clean or damaged,
it must be replaced with a new lens.
11
 pressing ring

protective glass

cartridge
locking stud

1. Unscrew the 2 locking studs, and pull out the protective glass cartridge;
2. Note: quickly seal the opening after the lens is removed with a non-adhesive
protective film;
3. Put the cartridge (including protective glass) in a clean environment;
4. Remove the pressing ring and take out the protective glass for cleaning and
maintenance.
5. Put the maintained protective glass into the cartridge and install the pressure ring,
then insert the entire protective lens cartridge flat into the focusing assembly to lock;
6. Note: If the direction of the protective glass cartridge is reversed, it will not be
inserted;

12
Electrical Articles

14
1、Accessories

① ② ③
① ±15V switching power supply（It is recommended to use 6A and above） ② DA
power & signal cable ③control interface
2 、Eletrical wiring diagram
①Control cable internal wiring diagram

②External control wiring diagram

AC220V

L N PE V2 COM COM V1

welding system
control interface
 深圳市万顺兴科技有限公司
电话：400-836-8816
网址：www.wsxlaser.com
邮箱： info@wsxlaser.com
关注更多资讯 地址：深圳市龙华新区大浪街道浪口工业园青年梦工厂3栋