Reinforce Holes in LVL
Reinforce Holes in LVL
Reinforce Holes in LVL
Email: Manoochehr.ardalany@pg.canterbury.ac.nz
ABSTRACT
Many practical situations require holes in timber beams. When the hole is large relative to the depth, the failure of the
beam is governed by crack initiation and propagation around the hole. Cracking of a timber beam decreases the capacity
of the beam considerably. This paper presents a method for designing the reinforcement around holes in Laminated
Veneer Lumber (LVL) beams so as to recover their full flexural capacity. The design procedure is complemented by two
worked examples where all verifications are discussed in detail.
*
Previously presented at the World Conference on Timber Engineering, 2012, New Zealand.
The design of the screws is somewhat challenging example of plywood reinforcement to an LVL beam with
because the screws have to meet a number of design a hole. Phenol resorcinol formaldehyde has been used
criteria. The main criteria for the design of the screws for the gluing the plywood to the LVL. The plywood also
are that the screws should carry tensile loads in the has been nailed to the beam to provide a roughly uniform
section without yielding, and without exceeding the glue pressure on the surface. Design of the plywood also
withdrawal capacity. Besides, the screw has to be needs to be addressed carefully. Plywood should be
inserted at sufficient distance from the opening to designed for the tensile forces produced in the section of
prevent wood splitting. Finally, stress concentrations the beam. The plywood dimensions should be large
close to the screw should not cause failure at the tensile enough to cover the stressed area.
edge of the beam. Such an edge failure in an LVL beam
is shown in Figure 3. 1.3. FINITE ELEMENT MODELLING
Crack propagation is a challenge for typical elastic finite
element modelling as the continuity of elements should
be preserved in the elastic model used for the analysis.
There are few models that can handle the crack initiation
and propagation, particularly for wood structures. One of
the possibilities is the use of cohesive elements in finite
element modelling previously used for the connections
[6]. Cohesive elements are defined at a surface or
surfaces in the model where there is the probability of
crack initiation and propagation. The idea of the cohesive
element in crack propagation is to diminish gradually the
stiffness of the elements that have reached the
maximum tensile/shear strength of the material. In this
way, numerical problems are reduced, and crack
propagation can be effectively modelled. Figure 5 shows
an example of using cohesive elements for a 2600 x 400
x 45 mm beam loaded at mid-span. The model can
predict the failure load of the beam with holes accurately
Figure 3. Edge failure in LVL beam reinforced with screws .
(within 3 to 15% accuracy) when compared with the
results from an experimental programme [5].
1.2. PLYWOOD REINFORCING In this paper, the design of both reinforcement methods,
screws and plywood, is discussed and two worked
Another reinforcement option is the use of plywood
examples are presented. The tensile forces due to the
glued to the outer faces of the beam. The plywood and
hole are calculated using an analytical formulation
the beam then form a composite entity, in this way
derived for LVL beams. The proposed design method
decreasing the tensile stresses in the wood. Although
ensures that the load-carrying capacity of the entire
plywood works very well for thin members, it is not of so
beam section is obtained by using the minimum amount
much use in thick beams as plywood cannot reduce the
of reinforcement calculated.
stresses far from the beam surface. Figure 4 shows an
2. BEAMS WITH HOLES AND NO with the aim of providing a conservative design
REINFORCEMENT
recommendation, the limitation of 50 mm diameter is
Design of LVL beams with holes was studied through a proposed for beam with length to depth ratios of more
comprehensive experimental programme [5]. The than 10. Based on APA recommendations for LVL beams
experimental programme found that for beams 200 mm, [7], a 25 mm diameter hole may be used for beam of
300 mm and 400 mm deep with span length to depth length to depth ratios smaller than 10 without the need
ratios smaller than 10, a 50 mm hole diameter did not to reduce the load-carrying capacity to allow for the
cause any reduction in load-carrying capacity. However, hole.
Figure 6. Drawings of beams with circular (a) and rectangular (b) holes.
2 2
h d ≤ 0.45h (6)
2V hd (3h 2 − hd ) h
Ft , d = 3
+ 0.7 M d3 (2)
8h h The above limitations in DIN 1052 [9] for screw
reinforcement is 0.3h and for plywood reinforcement is
0.4h. The limitation from Equation 5 for screw
Finally, rectangular holes were investigated, and some
reinforcement was decreased slightly for rectangular
formulations were derived for tensile load predictions.
holes due to the corners as below:
Equation (3) provides the tensile load produced due to a
rectangular hole in a section of beam: h d ≤ 0 . 35 h (7)
⎛ β ⎞
( )
2
2 h
Ft , d = ⎜ 3 ⎟V hd 3h 2 − hd + 0.7 M d3 (3) Equation 7 can be adjusted when using plywood
⎝ 4h ⎠ h reinforcement:
It should be pointed out that only Equation 1 was derived b h < 3h d (9)
from the Strut and Tie model, whereas Equations 2, 3
and 4 were obtained through numerical analyses on LVL To avoid long term crushing of the beam, a hole should
beams with holes. have enough distance from concentrated loads and the
supports. A comprehensive study showed that the
The aforementioned formulations were used for beams
distance equal to beam depth is a reasonable distance
up to 400 mm deep. A series of finite element analyses
[11]. Therefore Equation 10 may be used:
on beams with circular holes showed that the predicted
tensile load using Equation 1 underestimates the tensile
⎛ h ⎞
load in the reinforcement for depths greater than S = ⎜ Lc − C − d ⎟ ≥ h (10)
400 mm. A correction factor is required to take into ⎝ 2⎠
where Rax,d signifies the design tensile strength of screw 5.2. PLYWOOD DESIGN
reinforcement, Rax,k the characteristic tensile strength of Design of plywood should meet the following criteria: (i)
the screw, γm partial safety factor that for LVL is plywood should carry the tensile load due to the hole;
assumed equal to 1.2 and finally kmod is a modification and (ii) plywood should cover the portion of beam where
factor for LVL taking into account load duration and tensile stresses exceed the tensile strength of LVL.
moisture content that for permanent loading is equal to
0.6. According to Aicher et al. [13] kax,d can be calculated 5.2.1. CONTROL OF DIMENSIONS
as: Plywood as reinforcement should be glued and nailed/
screwed to both sides of the beam around the holes.
R ax , k = min( R t , u , k , f 1 , k L bd d r ) (18) Nailing/screwing with gluing of plywood to both sides of
the hole provides full bond between LVL and plywood.
Note: Rt,u,k signifies the characteristic tensile strength of Figure 9 provides a drawing of a hole reinforced with two
screw, f1,k the withdrawal strength of LVL, and Lbd the plywood sheets with dimensions shown in the figure.
embedment length of screw. According to the The limitations below should be used for beams with
experiments on LVL specimens [5] the characteristic holes.
withdrawal strength for screws with an outer diameter
of 8 mm can be obtained through the Equation 19.
0 . 25 h d ≤ a r ≤ 0 . 3 ( h + h d ) (22)
f 1 , k = 81 × 10 −6
ρ 2
(19)
h 1 ≥ 0 . 25 h d (23)
where ρ is the density of LVL in kg/m3. For 550 kg/m3
density of LVL, f1,k is 24.5 MPa.
perpendicular to face grain, fd,ply the design tensile Table 1. Characteristic tensile strength of plywood
strength of plywood perpendicular to face grain, and K is perpendicular to face grain [15].
a factor taking into account the non-uniform stress Class of Characteristics tensile strength of ply-
distribution around the holes in LVL beams. K according plywood wood (MPa)
to Aicher et al. [13] may be taken as 2. Ft,90,d is the design
F22 34.6
tensile force in plywood due to the hole. Parameters ar
and tr are introduced in Figure 9. F17 30
According to New Zealand Standard, NZS 3603 [14], the F14 22
tensile strength of plywood for different classes of
F11 17.3
plywood are as shown in Table 1.
F8 13.5
Ratio of maximum shear to average shear
Figure 10. Ratio of the maximum shear to average shear for different hole width to beam depth ratios [5] .
Figure 12. Beam with hole reinforced with screws (dimensions in mm).
f v , k = 6 . 0 MPa
2 2
Vd = f v , k bd = × 3 . 0 × 45 × 300 = 27 kN
3 3
M d = V d × L c = 27000 × (650 − 50 ) = 16 . 2 kNm
Hence the tensile force in the screw can be evaluated using Equation 1 as:
( )
3
2 2 3 Mhd ( h + hd )
Ft , 90 , d = Ft ,V , d + Ft , M , d = 3 Vd hd 3h 2 − hd +
8h 4 h 3 ( h.hd + h 2 + hd 2 )
3 16200000 × 90 3 × (300 + 90 )
Ft , 90 , d =
2
8 × 300 3
× 27000 × 90 × 3 × 300 2
− (
90 2
+ × )
4 300 3 (300 × 90 + 300 2 + 90 2 )
= 5 .2 kN
N
f1, k = 81 × 10 − 6 × ρ 2 = 81 × 10 − 6 × 550 2 = 24 . 5
mm 2
( )
R ax , k = 118 × 81 × 10 − 6 × 550 2 × 8 = 23 .2 kN
R ax , k K mod 23208 × 0 . 6
R ax , d = = = 11 . 6 kN
γ m 1 .2
The embedment length of 118 mm provides 11.6 kN resistance to withdrawal. The above force is higher than the design
force of 5.2 kN in the screw. So that embedment length will be sufficient.
The screw also should not yield. Assuming the yielding strength of the SPAX screw is 400 MPa, the yielding force of the
screw is:
400 × π × 6 2
f = = 8 . 7 kN
4
So the force of 8.7 kN is bigger than the design axial force of 5.2 kN in the screw. The tensile force due to the hole is
smaller than the resisting tensile force in the screw.
2 . 5 d r ≤ a1 , c ≤ 4 d r
20 ≤ 30 ≤ 32 OK
The distance of the screw from the other surface of the beam from Equation 13 is:
a 2 ,c ≥ 2 .5 d r
Hence the distance of the screw from the edge of the beam should be:
45
a 2 ,c = = 22 . 5 mm ≥ 2 . 5 d r = 2 . 5 × 8 = 20 mm OK
2
The distance of the hole from the support is checked through the Equation 10:
⎛ h ⎞
S = ⎜ Lc − C − d ⎟ ≥ h
⎝ 2⎠
⎛ 90 ⎞
S = ⎜ 650 − 100 − ⎟ = 505 ≥ 300 mm
⎝ 2 ⎠
The design is now complete for reinforcement with self tapping screws. Control of other critical actions also should be
performed but this is not included in the worked example.
The tensile force due to the hole is calculated using Equation 1 as:
( )
3
2 2 3 Mhd ( h + hd )
Ft , 90 , d = Ft ,V , d + Ft , M , d = V h 3h 2 − hd +
3 d d
8h 4 h 3 ( h.hd + h 2 + hd 2 )
3 16200000 × 90 3 × (300 + 90 )
Ft ,90 , d =
2
8 × 300 3
× 27000 × 90 × 3 × 300 2
− (
90 2
+ × )
4 300 3 × (300 × 90 + 300 2 + 90 2 )
= 5.2 kN
Plywood Dimensions:
The horizontal dimension of the plywood should be limited by Equation 22:
0 . 25 h d ≤ a r ≤ 0 . 3 ( h + h d )
22 . 5 ≤ a r ≤ 117
The plywood should carry tensile forces due to the hole in the section of the beam according to Equations 24 and 25.
σ t , 90 , d ≤ Rd
ft , k 15
f d , ply = kmod × = 0.6 × = 7.5MPa
γm 1.2
Assuming the use of 9 mm thick plywood, the length of the coverage area is defined by Equation 26:
K F t , 90 , d 2 × 5200 577
σ t , 90 , d = = =
2 ar t 2 × ar × 9 ar
h1 ≥ 0 . 25 h d = 0 . 25 × 90 = 22 . 5 mm assuming h1 = 50 mm
The actual dimensions of the plywood sheets will be 290 x 190 x 9 mm. Control of the other critical sections, such as the
corners for stress concentrations in the case of square/rectangular holes, should be carried out. In a comparison of both
methods of reinforcement, the use of plywood is more desirable because it avoids stress concentrations that occur
around the screws while increasing the local shear capacity of the beam around the hole locally. Plywood provides
alternative routes for transferring the shear stresses around the hole.
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