ie Hydrobank | | ae PU Installation, operation and maintenance instructions Important: These instructions are for the use of quali- fied personnel specially trained and experienced in the installation of this type of equipment and related system camponenis. Some states require installation and service personnel to be licensed. Unqualified individuals should ‘not attompt to interpret these instructions or install this equipment. Read these instructions carefully before open- ing (unpacking), installing and operating this heat pump unit Inspection: This heat pump has been thoroughly in- spected at the factory prior to shipment, But we recom mend that you check the carton during unloading and note any transit damage on all copies of the bill of lading. Also, ‘Mammoth es commitod oa pac of continuous roduc improvements, and Hus eserves the ght to change Spocicatons and dosign without rote 1982. Mamma ne inspect the unit for concealed shipping damage atter removing packaging. Transit damage claims must be filed promptly with the freight company by the purchaser. Handling: Aiwayshandle with care andin he horizontal position as shipped on pallet, Moving the heat pump on its side or dropping it may damage internal parts. Storage: Unit must be stored in a clean, dry and pro- tected area Location: Unit must be installed indoors in any area allowing adequate room for mounting of unit and with ‘access for maintenance and servicing.Installation Unit placement-horizontal ‘See Figure t and2 Horizontal heat pump units are designed to be hung from the ceiling as shownin Figure 1. Mounting brackels, rubber grommets, bolts and washers ate also shipped in the unit ‘The mounting brackets are designed to accept up to 3/8 inch threaded rods. Using the bolts and washers provided, assemble the mounting brackets to top of unit, Twist the rubber grommets into the mounting brackets. A flat washer and two nuts (not supplied by Mammoth) should be used fomountthe uniton he collin attached threaded rods. The heat pump should be installed slightly pitched toward the condensate drain connection Figure 1 Horizontal mounting detail Unit ptacement-vertical See Figure 3 The unit must be installed on a flat, level surface. We recommend that a continuous carpet pad or other isolating ‘material be placed under the unit to prevent noise irans- mission to the building structure. I the units installed in a Closet adjacent to the conditioned space, provide an insu- lated return air duct with at least one 90° bend. Ifa tree selumn ait system is used, position fiter-side of the unit as close as possible to the return air gril The unit is shipped from the factory with access to the electrical box such that return air enters the unit from the right side as facing the electrical control box. Access to the electrical box may be changed to the opposite side by following the instructions. given in Figure 3, SL BREE sore coos 1 Bape ie Figure 2 Grommet detail we co Ductwork Itaretum air duct is used, it may be fastened to the flanges onthe fiterguides. Make sure theres easy access forfiter replacement The flanges at the biower opening may be used for a flexible duct connection between the heat pump and the supply air duct. Be sure the blower wheel tums freely and is contered before making this connection ‘The discharge or supply air duct should be insulated and have at least one 90° bend prior tothe first discharge gril Heat pump life expectancy and efficiency depends on adequate air tlow. For nominal cim information see unit data sheet, oFigure 3 Vertical installation detat Water supply —_—_ “The heat pump must notbe operated without water flowing through lis water-o-rerigerant heat exchanger calls, Se- vvere damage to the unit may resuit. For proper water flow rates, refer to the unit specification sheet ‘Condensate drain See Figures 4 and 5 ‘Condensate drain is setup for 7/8-inch od copper connec- tion. The condensate pipe or hose installed must have a minimum -inchtrap nthe condensate lin. Allcondensate piping must pitch away from the unit for proper drainage by gravity and as required by local codes. Figure 4 Conensote trap detal-vertical units MIN INTERNAL TRAP GY nama rh Note: Allvertical unitshave an intemal 1-inch trap built into. the condensate line. Closed loop systems 1) Unit should be left unconnected or isolated using gate valves as the building water loop is intially flushed. 2) Water system should be filled with 1 Ib. trisodium phosphate for every 50 gallons of water. 3) The piping should then be purged of trapped air, supple- mental heater set fo maintain 110°F and the solution circulated for approximately 8 hours. 4) The system should then be drained completely and the entire flushing process repeated, if necessary. 5) After completely cleaned and drained, flloop with water at an alkaline lovel of approximately pH 7.5. 6) Connect heat pump to the piping loop. 7) Make sure all entrained air is purged from loop. Deter- ‘mine that specified flow rate through each unitis estab- lished Optional hose kits ‘The flexible water hoses are 2-foo! hoses for water connec: tions to the heat pump and adapters. Use two properly sized wrenches. one on the unit FPT fitting and one on the hexagonal fitting on the hose, when connecting hoses. Do not use wrench on hose or sleeve that crimps the fiting. ‘onto the hose. Hoses must not be subjected to stress ofFigure § Condensate trp detail-horizontal units 28" UD, CONDENSATE / es Pin, trap | an att being pulled taut, twisted or kinked. Connections should not be over tightened. Before pressurizing the water sys: tem, closely inspect hoses and fittings to be sure there are nocuts, abrasions, twists, kinks, stretch and hoses will not be in contact with any sharp surface or edge while in use. Also available for heat pumpsis a condensate hose kitthat includesa 7/8"i.d. x 2'clear PVC condensate hose andiwo hose clamps. Diagram + Manual changeover thermostat For Mammoth hose kit information as to installation and ‘specifications, see Hydrobank ll data sheets C-91 through C93. Electrical supply Electrical service and fusing Warning: turn off electrical power before servicing con- trols. Severe electrical shock may result unless power is tumed off Unit must be installed in compliance with NEC and local codes, Route wires through a property sized disconnect switch Consult the wiring diagrams that are found in this manual and inside the cover of the electricat box to complete the Connection. See nameplate for proper fuse sizing, mini- mum circuit ampacity and voltage requirements. An auxil iary electrical heater must be installed with a power supply separate from the heat pump. Controt wiring See Diagrams 1 through 7 All of the heat pump functions are controlled by remote thermostat and must be wited as shown, using approved 1B-gauge copper wire. Diagram 2 Automatic changeover with night setback relay PINTITT6901 Model T3S462195 Oo! PINTSOS4101 Model Y584G1457Diagram 3. Automatic changeover with programmable night setback relay Diagram 4 Automatic changeover thermostat PRETSTIE7OY Modo! T7200B1072 [eegoe) eemanal sia PaiTinio|_MovalvepanToco [ae 088) resus GOdOO9 Diagram 5 Manual changeover with auxilary heat thermostat Diagram 6 7 day programmable thermostat 3 stage heat? stage cool einer 59¢ jel TRAIBIOH2 Diagram 7 Boileress contro! system PATTON Moda YSOYIO08 Bean WT e9| ‘secur Fo —©@) Teena AUX LARY HEATER, er DifRS| Diagram 8 Three phase wiring schematic NOTES "SS ERG EELS Tan LeGenD } } eee eee ree a Awww ein a enone pee ee Lo PRE eee raceme yo plaka nranda Ea Sa @ Mamas @ woo ma @® waver seuav | Or os - wp | i ‘mre | i ‘iH i me | LA dete Ii | fi [Cote i = {tees Hu o® ze LODiagram. Single phase wiring schematic NOTES > vem vr ne see oro se rem am EE LEGEND see neTALari NaTRLETINSOperation Start-up Aer installing the unit, connecting ductwork water, con- onsate lines and wing as described in preceding instruc tions, the unit is ready for startup. Check all wire connec- tions in unit and to external control devices, Make certain that the thermostat system switch is in the ‘OFF” position and the fan switchis in the “AUTO" position ‘Also, the electrical box cover and access panels should be mounted in place. Then turn on the power to the unit, ‘Turn the thermostat fan switch to the "ON" position, The unit blower should operate. Note: Unit may not start for 2-5 minutes due to usage of random start relays and/or anti-short cycle relays. 1) Check the airflow and make sureno supply ails or duct dampers are closed to restrict airflow. 2) Set the thermostat temperature setting low and turn the system switch to the heating mode. 3} Increase the temporature setting gradually to above room temperature until unt stars. 4) After operating the unit for approximately ten minutes, check the air temperature rise between supply and returnairstreams. Theminimumtemperature se should be about 18°F. 5) Using a surface pyrometer or other device, check the temperature of the entering and leaving water tempera- tures at the unit, The recommended water temperature drop between entering and leaving water may range from5°to9°F al 45°F enteringwater temperature (ENT) and from 8° to 15°F at 70° ENT. It any of the above conditions do not exist, one or more of the following problems exist: low airflow, low water flow or unit not performing properly (see Service Manual for de- tails) ‘Nextset the thermostat system switch to cooling mode and. reduce temperature setting gradually until unit starts. After, operating the unit for a few minutes, check if unit is, functioning properly and providing satistactory cooting. Minimum dry bulb temperature drop between supply and return airstreams should be about 16°F. Awater tempera- turerise of 12° to 25°F could be anticipated at relatively low water flow rates. Maintenance Air filters Do not operate the heat pump unit without an ai fier. Clean the fiers at least once every three months and more {roquenty in dusty or other unclean environments Note: Dirty filters will cause inefficient heat pump pertor- mance. Aircoll and blower wheel Check the aircoit andblower wheelat least ance each year, Clean if necessary. Caution: Disconnect electiic power supply to heat pump before removing cabinet access panels. Compressor ‘The Hydrobank heat pumps have been designed with switches that protect the unit's refrigerant system if retrig- eranl pressures exceed either high or low limits. t unsuit- able pressure occurs, the compressor will automatically, shut down. (Some thermostats will indicate a compressor shut-down with a “reset” light.) Ii the compressor shuts down, turn the thermostat system ‘switch to the “OFF” position. Aftor approximately 10 min- Lutes tur the thermostat system switch to °ON' and restart, theunit Ifthe compressor shuts down again after only brief operation, a problem exists and a qualified service person, must be called to provide service. General service ‘Any repair or service on the unit may be performed only by qualified service personnel. A sorvice manual detailing trouble-shooting procedures is available from Mammoth. Warranty Complete the enclosed warranty card and return itto the factory. In absence of the card as a record, the warranty, period will begin on the date of the unit’s manufacture. Parts Parts can be ordered from: Mammoth Ine, 401 82nd Street West Chaska, Minnesota 55318 (612) 361-2711 Fax (612) 361-2700Heat pump check out sheet Job name Date Address, Phone Unit number Nameplate data Make Mode! Serial # 22 factory charge oz. ‘Compressor RLA LRA __. Blower FLA Maxium current rating of supply circuit amps Minimum circuit activity amps __.amps Branch circuit selection current _ Running conditions Air entering Water entering Discharge Discharge Blower ‘Compressor Make _ Serial Air entering Form HPICOS-02 Psi - amps_ oF Cool Heat Cool °F Leaving OF clm °F Leaving _ pea eee ‘gpm psi Suction psi__ psi °F Suction FF volts Superheat °F °F Auxiliary heat Model seers Max. fuse SCH Iessee ans) Leaving °F ‘Save this form for maintenance referenceMiicromon Inc 101 Bend Street West Chaska, Minnesola 55318 (612) 361-2711 m Fax (612) 361-2700