Ins. No.

Z-208-3N-E

Emergency Shutoff Ball Valve

<CE TYPE>
MODEL: YS3

Every OVAL product is fabricated, tested, inspected, and

shipped from our factory under stringent quality control. In
order to maintain the design performance throughout its life,
this manual offers the operator the necessary installation,
operation and maintenance information.
Be well familiar with these instructions before you place it in
service and keep this manual at the field location for ready
reference.


Z-208-3N-E

CONTENTS

1. BEFORE YOU BEGIN.......................................... 3 7. MAINTENANCE................................................... 7

1.1 Transportation Considerations......................... 3 7.1 Gland seal area................................................ 7
1.2 Storage Considerations.................................... 3 7.2 Body seal area.................................................. 7
7.3 Actuator assembly
2. OPERATING CONDITIONS................................. 3
(AGS and AWS series cylinders)...................... 7
3. GENERAL............................................................ 4
8. GENERAL SPECIFICATIONS............................. 8
4. CONSTRUCTION AND FEATURES.................... 4 8.1 Valve Body and Drive Unit................................ 8
4.1 Tubing Diagram................................................ 5 8.2 Accessories...................................................... 9
4.2 Outline Dimensions.......................................... 6 8.3 Options............................................................. 9
5. INSTALLATION.................................................... 6 8.4 Usable Range of Sheets by Pressure/
Temprature of Valve Body.............................. 10
6. OPERATING PRECAUTIONS............................. 6
9. PRODUCT CODE EXPLANATION.................... 11

CONVENTIONS
Shown in this manual are the signal words NOTE, CAUTION and WARNING, as described in the
examples below:

NOTE: Notes are separated from the general text to bring the user's attention to
important information.

CAUTION: Caution statements signal the user about hazards or unsafe practices
which could result in minor personal injury or product or property damage.

WARNING: Warning statements signal the user about hazards or unsafe practices
which could result in severe personal injury or death.


 Z-208-3N-E

1. BEFORE YOU BEGIN

Every OVAL product is thoroughly tested and inspected before shipment from our factory. When received, its
appearance should be inspected for possible damage by rough handling during transit. First of all, thoroughly
read the instructions given in this section.
If you have any inquiry, consult the distributor or representative from which you purchased the equipment, or
your nearest field sales office in the OVAL customer service network.

CAUTION: When you inquire, supply complete information as to the product name,
model number, serial number, ratings, etc.

1.1 Transportation Considerations

In order to safeguard against damage during transportation, the ball valve can best be transported to the
installation location in the original package used for shipment from the factory.

1.2 Storage Considerations

If the instrument is to be stored over an extended period of time before installation, it could be involved in
unexpected happenings. So if an extended period of storage is anticipated, the following precautions should
be taken:
(1) The equipment should be stored in the original package used for shipment from the factory if circumstances
permit.
(2) Select a storage location that meets the following requirements:
- Free from rain and water.
- Vibration and impact shock are least encountered.
- Temperature and humidity in the storage location are at or near the room temperature and humidity
(25°C, 65% R.H.).
(3) When a used valve is stored, remove the residual of measured fluids that may be attached to the valve,
joint, conduit, valve exterior, etc. by using clean air or N2 gas.

NOTE : If necessary, clean with suitable cleansing solution.

2. OPERATING CONDITIONS
To derive maximum benefit in accuracy and life from the equipment, it is necessary that the flowrate and
pressure be held within the specified conditions.


Z-208-3N-E

3. GENERAL
Besides ordinary opening and closing in the ●Available combinations
pipeline, this ball valve shuts off the line instantly
Meter size Torque cylinder
in the event of some unpredictable accident. By
combining it with an Ultra OVAL flowmeter (Model 15mm (1/2B) to 200mm (8B) Full bore type (AG and AW)

LW74E, LW72E), you can readily and simply build an 80mm (3B) to 250mm (10B) Reduced bore type (AG and AW)

automated batch metering system in the field.

4. CONSTRUCTION AND FEATURES

<Valve body>
(1) Fast response by opening and closing with a 90° turn actuator.
(2) Positive shutoff unaffected by variation in fluid pressure.
(3) Exceptionally small pressure loss at full-open position.
(4) Simple maintenance with interchangeable parts.
(5) Does not require periodic greasing.
In addition to the features above, we have ball valves with a fire-safe arrangement, which protects the seat
against fire resulting from a plant fire, or overheat at valve-to-pipeline connections which may burn out the
seat. In this arrangement, the ball is forced on its seat by fluid pressure when a Teflon seat has burned out,
thereby sealing off the process fluid.

<AG-S series cylinders in single cylinder/rack gear design>

Three models - AG06S, AG09S, and AG13S - have an actuator of single-acting cylinder where a combination
rack-and-sector gear design suitable for the torque characteristics of small-sized valves is used in their output
transmission arrangement.

AG Model Spring Return Drive Structure

- AG06S, AG09S and AG13S are of single cylinder rack
Rack guide Cylinder (ADC12)
gear structure for small diameter valves.
- AW13S, AW17S, AS20S and AW28S are of double
cylinder scotch yoke structure for large diameter valves. Body (FC20)
(The standard configuration of the spring return type
AW cylinder has a spring mechanism built in on one
side, dispensing with the previous spring cassette
arrangement.)

Air pressure
connecting port
O-ring (HBR)

Piston

Sector gear

Spring Stopper
Spring case Rack (S45C) O-ring (HBR)
Yoke (SS41)
Spring cassette

Fig. 4.1


 Z-208-3N-E

Features
(1) Output remains constant with respect to the rotational angle
(2) Loss of piston thrust is held minimum.
(3) Small internal capacity of the rotational assembly saves air consumption.
(4) Lightweight and compact.
The actuator of AG-S and AWS series cylinders and AG06S, AG09S, and AG13S having double cylinder/scotch
yoke design are of cassette type with totally enclosed spring unit.

<AW-S series cylinders in double cylinder/scotch yoke design>

Four models - AW13S, AW17S, AW20S, and AW28S - have a double-acting cylinder and produce an output
similar to the characteristics of valve with scotch yoke design.

Features
(1) The piston is completely isolated from the rotary actuator assembly to reduce operating air consumption to
a minimum.
(2) Thanks to pressure application by two cylinders, well balanced performance and high output is achieved.
(3) Lightweight and compact.

<About the spring return arrangement in an emergency shutoff valve>

In the AW series cylinder, a return spring is incorporated in one of the two cylinders.
- Standard operating air pressure: 0.4 MPa
- Atmospheric temperature: -20 to +80°C
Here is a precaution to remember: Because a return spring actuator is built in, be sure to reduce the air
pressure inside the cylinder completely before starting the disassembly procedures.

<Filter and pressure reducing valve set>

A reducing valve of zinc alloy die cast body equipped with a sintered bronze filter adjusts the operating air
pressure setpoint.
- Operating pressure range : (Inlet) 0.99Mpa max.
: (Outlet) 0.05 to 0.78MPa
- Mesh size: 5 μm
- Air consumption: 10Nl/min. max. (Pressure set at 0.4MPaG)
- Connection: Rc 1/4
- Pressure gage furnished: φ50 FS 0 to 1MPa

4.1 Tubing Diagram

AGN Series Torque Cylinder AWN Series Torque Cylinder NOTES

1. (M): OVAL flowmeter register
P1 2. (R): Pressure reducing valve for cylinder
P1
P2 operating air pressure
3. Use copper tubing 6 millimeters in inside
diameter for air signal lines.

P1
Air supply
M R 0.45 to 0.99MPa

Close signal Open signal

Fig. 4.2 Overall Block Diagram


Z-208-3N-E

4.2 Outline Dimensions

M2

M1 M2
M1

K1 K2
K1 K2

H
L
L

Nominal DIAMETER：15A to 65A Nominal DIAMETER：80A to 100A

Unit: mm
K1 L *1 APProx.
Nominal Torque
H Horizontal K2 M1 M2 Body material WT (kg)
DIAMETER *1
cylinder
Run B C, D, F
110 108 10
15A 200 137 194 79 42 AGN06S
− 140 11
120 117 17
20A 229 182 279 106 49 AGN09S
− 152 18
130 127 19
25A 240 182 279 106 49 AGN09S
− 165 20
165 165 22
40A 269 182 279 106 49 AGN09S
− 190 26
180 178 30
50A 345 255 426 156 70 AGN13S
− 216 50
190 190 55
65A 387 255 426 155 70 AGN13S
− 241 59
200 203 87
80A 460 540 286 66 132 AWN13S
− 283 95
230 229 97
100A 485 540 286 66 132 AWN13S
− 305 105
NOTES: *1. Upper column of the same nominal size indicates the flange-to-flange distance and weight
of JIS10K and ASME150. Lower column indicates those of JIS20K and ASME300.

5. INSTALLATION
(1) Thoroughly clean the interior of piping assembly before valve installation.
(2) This valve does not require observing the flow direction.
(3) Keep the valve fully open during flushing prior to service operation. Never attempt to open or close the
valve during the flushing process.
(4) For air signal line connection, use copper tubing of inside diameter 6mm at the inlet (Rc 1/4) of the filter and
pressure regulating valve set. Keep the overall line length within 3 meters.

6. OPERATING PRECAUTIONS
(1) Use clean and dry air with dew point 5 to 10°C below the lowest ambient temperature in which this valve is
in service.
(2) Except when manually operated, the manual operating lever should be removed at all times.


 Z-208-3N-E

7. MAINTENANCE
Periodic inspection is necessary.
Inspection points and maintenance procedure are given below.

7.1 Gland seal area

A trace of leaks from the gland, if found, may be
prevented by lightly tightening up the gland bolt Gland Bolt
Gland Flange
(see Fig. 7.1, 7.2, and 7.3) to the extent the torque
remains unaffected. Gland
Gland Bolt
Gland Flange

Gland

Fig. 7.1

7.2 Body seal area

Cap sea areas, including the body, are sealed with
gaskets of Teflon, asbestos or other materials. If
slight leak is found, tighten up the nut. Fig. 7.2
Gasket
shows the sectional view of fire safe arrangement.
Gaskets or other nonmetal parts, when heated Metal Touch

excessively and burned out, will be taken over by Gasket

Bolt
a metal-touch seat provided as part of the body, Nut Metal Touch
which forced directly and tightly on the mating part
to prevent leaks. Bolt
Nut
Fig. 7.2

7.3 Actuator assembly (AGS and AWS series cylinders)

The actuator assembly is designed to have adequate strength and require no reconditioning. However, good
practice is to grease once a year to maintain smooth movement at all times.

(1) Greasing the AG series cylinder:

AG Series Cylinder
Refer to Fig. 7.3, take off cylinder fitting bolts
(different in size respectively but fixing the
chylinder). Do not forget to reduce the operating
air pressure to zero before removal and then
apply grease.
(2) Leaks through asbestos gasket at the gap screw:
A l o o s e n e d g a p a t t h e c a p s c re w c a n b e
reconditioned by lightly tightening up the cap. Cap Screw
Exercise care to avoid damage to the asbestos
Cylinder Clamp Bolt
gasket while retightening it. Packing
Fig. 7.3


Z-208-3N-E

8. GENERAL SPECIFICATIONS
8.1 Valve Body and Drive Unit
Item Description
Bore size 15 to 100A
Model KTM OM-2 (OM-1) KTM E-0600-11
Separate-type floating ball valve
• Fire safe: Conform to API607-4 version - Inexpensive (general-purpose ball valve)
• ISO5211: Flange for mounting drive unit - Not a configuration shown in the left
Construction
• Prevention of static charge column
• Conformance to NACE MR-01-75 - Incompatible with statute requirements
• Compatible with domestic mandatory rules
Valve body: SCS13A, SCS14A, SCPH2 Valve body: FC200
Materials
Major parts: SCS13A, SCS14A Major parts: SCS13
JIS B2220
JIS 10K, 20K
ASME B16.5
JIS B2239
Class 150 and 300
JIS 10K
Flange rating JPI-7S-15
Class 150 and 300
Note1: Only for flat face
Note 1: JPI and JIS 30K are available with
Ball BTO manufacturing.
valve Note 2: Not flat face corresponding.
Reinforced PTFE (E sheet) PTFE (T sheet)
Gasket
* Heat resistant and pressure resistant Reinforced PTFE (E sheet) is optional.
Flow direction Bidirectional
Flange-to-flange JIS G2002, ASME 16.10
Sheet allowable No leakage
leakage
Compatible with non-oil and water applications (Indicated on the blind cap for protection.)
Cleaning
* Limited to stainless body
See Fig. 10.2 Pressure - Temperature rating.
Temperature range 1.37MPa 0.980MPa (With E sheet)
Max. operating temp.: 200°C
Operating pressure 0 to 120°C 0 to 140°C (With E sheet)
* For application over 200°C, contact OVAL.
Finish M2.5G8/2 Excluding stainless part
Jacket
Special Bore size: 125A, 150A, 200A
specifications Reduced bore size: 150A, 200A, 250A
* These are subject for special quotation.
Construction Pneumatic single torque cylinder (double action)
Emergency shutoff Standard construction
Supply pressure 0.4 to 0.7MPa
Air connecting port Rc1/4
Throttle adjustment range 0 to 30%
Air consumption Output torque Partitioned differential
Drive model Bore size
(Reference) NL *1 (Reference) N-m *1 pressure *2
Drive
AGN06 15A 0.80 12/18 4.5MPa max.
Unit
AGN09S 20 to 40A 2.40 35/52 3.0MPa max.
AGN09D 50A 4.70 57.8/98.4 3.5MPa max.
AGN13S 50A, 65A 7.50 106/175 3.5MPa max.
AGN13D 80A 15.00 186/329 3.5MPa max.
AWN13S 100A 15.00 275/453 2.0MPa max.
Ambient temp. -20 to +80°C * Low temp. with special specifications: -45 to 60°C, High temp.: 0 to 120°C
Finish 2.5G 8/2 excluding stainless part

NOTE: *1: In case supply pressure is 0.4MPa

*2: In case ball valve body with T or E sheet (solvent) used for high viscosity liquid under the ambient
temperature, and operation pressure is 0.4MPa


 Z-208-3N-E

8.2 Accessories
Item Description
Model 1301−8002
Pressure-reducing valve

Construction Bleed type

Ambient and Operating fluid -5 to +60°C (without freezing)
with filter

temperatures
Pressure gauge FS 1.00MPa
Inlet pressure 1.00MPa
Outlet pressure 0.05 to 0.78MPa
Filter 5μm
Connection IN OUT Rc1/4

8.3 Options
Item Description
Model 1LX7001-J VCX7001-J
Construction 2-circuit double break Single-pole double throw x 2
Explosionproof Ex de II C T6
construction In addition, NEPSI, KOSHA, and ATEX are available
Nipple: 2PA-JEXN16 (Azbil) Nipple: 2PA-JEXN22 (Azbil)
Sealing fitting: SFT-16 (Shimada Electric) Sealing fitting: SFT-22 (Shimada Electric)
Connection system Sealing compound: S Con (Shimada Sealing compound: S Con (Shimada
Conduit type Electric) Electric)
(Regulation for only * Increased safety packing lead-in * Increased safety packing lead-in
TIIS explosionproof) system + explosionproof packing (2PA- system + explosionproof packing (2PA-
JEX***L) is available only for domestic JEX***L) is available only for domestic
explosionproof requirement. explosionproof requirement.
Limit Switch Protection class IP67
Silver: 5A-250VAC, 8A-125VDC, 0.4A-250VDC
Power supply rating Gold plating: 0.1A-125VAC, 0.1A-30VDC
Across terminals of the same polarity: AC600V, 50/60Hz for 1 minute
Withstand voltage Across non-charged metal part and individual terminals: AC2000V 50/60Hz for 1 minute
Across individual terminals and ground: AC2000V 50/60Hz for 1 minute
Insulation resistance 100MΩ (DC 500V C insulation resistance tester)
Mechanical life Operation after 4 million times or more is 70 to 100% of rated value.
Silver: 200 thousand times or over, 5A-250VAC, 0.8VDC, 0.4A-250VDC
Electrical life (500 thousand times or over, 1A-250VAC, 0.2A-125VDC, 0.1A-250VDC)
Gold plating: 2 million times or over, 0.1A-125VAC, 0.1A-30VDC
Temperature range −10 to +60°C
Manual operation lever Standard roller lever
Model AS4000
Applicable fluids Air
Max. withstanding 1.5MPa
pressure
Operating pressure
Speed 0.05 to 1.0MPa
range
Controller
Operating temperature
range and Operating fluid −5 to +150°C (no freezing)
temperature
No. of needle 8 revolutions
revolutions


Z-208-3N-E

8.4 Usable Range of Sheets by Pressure/Temprature of Valve Body

(MPa)
5.5

5 E sheet rating : 1 to 3
Flange rating : A to D
4.5

A
4
1 Bore size: 15A, 20A
3.5 B 2 Bore size: 25A to 65A
3 Bore size: 80A to 100A
3 1
A (SCPH2, Class 300)
2
2.5
B (SCS14A, Class 300)
3
2 C (SCPH2, Class 150)
C D (SCS14A, Class 150)
1.5

D
1

0.5

0 (℃)
−20 0 20 40 60 80 100 120 140 160 180 200 220 240 260

Fig. 10.1 Temperature & Pressure Rating

NOTES: 1. ① to ③ above show the temperature - pressure rating of general fluids. If you use the sheet with little
margin, contact OVAL.
2. If you use the sheet at a temperature exceeding 200°C, contact OVAL.

10
OVAL Corporation hereby appreciates our customer for purchase of the product.
Z-208-3N-E
Please be advised that effective from April 3, 2017, our products codes are changed, including the purchased by you.
Therefore, we explain the changed product code as follows for your understanding.

9. PRODUCT
(Page： 11) CODE EXPLANATION
9．PRODUCT CODE EXPLANATION
● Main code
Model：① ①*****-*****-***-****-* Regulations：⑯ ******-*****-**⑯-****-*
Y 　Automatic Valve 0 　Standard

Category：② *②****-*****-***-****-* 　High Pressure Gas Safety Act

G ※w/Material test certificate
　(Approved product)
V 　Single torque cylinder （double action）

S 　Single torque cylinder （single acting） 　High Pressure Gas Safety Act
J ※w/Material test certificate
　(Completion inspection)
Opening and Closing Operation：③ **③***-*****-***-****-*
1 　Electrical open/close in one step M 　Gas Business Act ※w/Material test certificate

2 　Electrical open/close in two steps R 　Electricity Business Act ※w/Material test certificate

3 　Pneumatic open/close in one step T 　Fire Service Act ※w/Material test certificate

5 　Pneumatic open/close in two step F 　w/Material test certificate

Nominal diameter：④～⑥ ***④⑤⑥-*****-***-****-* Hyphen：⑰ ******-*****-***-****-*

0 1 5 　15mm　(1/2") Solenoid valve power supply：⑱ ******-*****-***-⑱***-*
0 2 0 　20mm　(3/4") 0 　Non （Pneumatic products）

0 2 5 　25mm　(1") 1 　100VAC50/60Hz

0 4 0 　40mm　(1・1/2") 2 　200VAC50/60Hz

0 5 0 　50mm　(2") 3 　24VDC

0 6 5 　65mm　(2・1/2") Limit Switches：⑲ ******-*****-***-*⑲**-*

0 8 0 　80mm　(3") 0 　Non

1 0 0 　100mm　(4") 1 　A single status open; TIIS increased safety packing not required

Hyphen：⑦ ******-*****-***-****-* 2 　A single status close; TIIS increased safety packing not required

Fluid category：⑧ ******-⑧****-***-****-* 3 　Two-status open/close; TIIS increased safety packing not required

L 　Liquid 4 　A single status open; TIIS increased safety packing required

Temp. category：⑨ ******-*⑨***-***-****-* 5 　A single status close; TIIS increased safety packing required

0 　Standard 200℃ and lower 6 　Two-status open/close; TIIS increased safety packing required

Element material：⑩ ******-**⑩**-***-****-* 7 　A single status open; ATEX

B 　Cast Iron （FC200） ／ Stainless steel (SUS304, SCS13A) 8 　A single status close; ATEX

F 　Cast carbon steel (SCPH2) ／ Stainless steel (SUS304, SCS13A) 9 　Two-status open/close; ATEX

C 　Stainless steel (SUS316, SCS14A) ／ Stainless steel (SUS316, SCS14A) Speed Controller：⑳ ******-*****-***-**⑳*-*
D 　Stainless steel (SUS304, SCS13A) ／ Stainless steel (SUS304, SCS13A) 0 　Non

Z 　Special 1 　One （MV side）

Process connection：⑪⑫ ******-***⑪⑫-***-****-* 2 　One （ＳＶ side）

J 0 　JIS10K　FF (Only Element material：⑩) 3 　Two （SV, MV side）

J 1 　JIS10K　RF Version code：㉑ ******-*****-***-***㉑-*

J 2 　JIS20K　RF A 　Version A

A 1 　ASME150　RF Hyphen：㉒ ******-*****-***-****-*

A 3 　ASME300　RF Special：㉓ ******-*****-***-****-㉓
Z 9 　Special 0 　Standard

Hyphen：⑬ ******-*****-***-****-* Ｚ 　Special

Explosion-proof（Solenoid valve）：⑭ ******-*****-⑭**-****-*

0 　Non-explosionproof

D 　JIS explosionproof （Solenoid valve）

Ex-proof temp. class：⑮ ******-*****-*⑮*-****-*

0 　Non-explosionproof

4 　Ignition G4 （Solenoid valve）

※1：For the bore size over 100A (4B), contact OVAL.

(Z-208-2N-E-1)

11
Z-208-3N-E

(Page： 11)
9．PRODUCT CODE EXPLANATION
● Additional code
Category of High Pressure Gas

H P 0 　Other than High Pressure Gas

H P 1 　Toxic gas and flammable gas

H P 2 　Toxic gas

H P 3 　Flammable gas

H P 4 　Other than toxic or flammable gas

Flow direction

F R 0 　Horizontal piping; Flow direction （Bi-directional）

F U 0 　Vertical piping; Flow direction （Bi-directional）

Cleansing

T W 0 　Non-oil and non-water treatment

T F 0 　Food cleansing

Document

D S J 　DWG and specifications for approval (Japanese)

D S E 　DWG and specifications for approval (English)

D R 0 　Re-submission of DWG with specifications

D C J 　Final DWG (Japanese)

D C E 　Final DWG (English)

D P J 　Calculation sheet (Japanese)

D P E 　Calculation sheet　(English)

S T J 　Pressure test report (Japanese)

S T E 　Pressure test report (English)

S A J 　Airtight test report (Japanese)

S A E 　Airtight test report (English)

D D J 　Dimensional check record (Japanese)

D D E 　Dimensional check record (English)

D 9 J 　Photo (Japanese)

D 9 E 　Photo (English)

D T J 　Inspection procedure (Japanese)

D T E 　Inspection procedure (English)

Witnessed by customer

V 1 0 　Required

(Z-208-2N-E-1)

2017.09 Revised△
2013.10 Released
All specifications are subject to change without notice for improvement. Z-208-3N-E(1)