Parts Manual Cat 420e

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REPLACEMENT PARTS GUIDE

859MH Harvester (PIN: 1T0859MH_ _C409163-)(PIN: 1T0859MH_ _D409163-)

CAB FRESH AIR FILTER


PRIMARY ENGINE AIR FILTER ELEMENT
AH148880 1 9
AT191102

Interval (hrs) - As Required. Interval (hrs) - 1000.

SECONDARY ENGINE AIR FILTER ELEMENT CAB RECIRCULATION FILTER


RE63932 2
10
AT307501
Interval (hrs) - As Required. Interval (hrs) - 1000.

HYDROSTATIC CHARGE OIL FILTER


FUEL CAP BREATHER ELEMENT ELEMENT (IF EQUIPPED) (S.N. —328129)
T231314 3 11
AT412116
Interval (hrs) - 2000. Interval (hrs) - 2000.

HYDROSTATIC CHARGE OIL FILTER


HYDRAULIC OIL RETURN FILTER ELEMENT (IFEQUIPPED) (S.N. 328130— )
12
F061786 4
AT490237
Interval (hrs) - 2000. 2 Interval (hrs) - 2000.
1

3
4
ENGINE ROCKER ARM COVER GASKET 5
11 9 HYDRAULIC OIL BREATHER FILTER
R527884 5
6
7 12
10
13
F122930
Interval (hrs) - 2000. 8 13
14
Interval (hrs) - 2000.
15
16

PRIMARY AND FINAL FUEL FILTER ELEMENT


ENGINE OIL FILTER ELEMENT (KIT)
DZ118283 6 14 RE525523
Interval (hrs) - 500.
Interval (hrs) - 500.

HYDROSTATIC CHARGE OIL FILTER (IF


EQUIPPED) FUEL PREFILTER ELEMENT (IF EQUIPPED)
AT490236
7 15
R502778
Interval (hrs) - 2000. Interval (hrs) - 500.

HYDROSTATIC PUMP CASE OIL FILTER (IF


AUXILIARY FUEL FILTER ELEMENT (IF
EQUIPPED) 8
16
EQUIPPED)
AT318160
AT365869
Interval (hrs) - 2000.
Interval (hrs) - 500.

CLICK PART NUMBER TO BUY


Mar.2022. Release Date. *See operator’s manual for addional details.
OILS AND CAPACITIES INFORMATION
859MH Harvester (PIN: 1T0859MH_ _C409163-)(PIN:
1T0859MH_ _D409163-)

Part Description Part Number Qty or capacity Change Interval In Hours

John Deere Plus-50™ II Engine Oil³ TY26669 31.0 L (8.2 gal) 500

U6 Track Drive Planetary Oil³ (each) TY26372 8.0 L (2.1 gal) 1000

U7 Track Drive Planetary Oil³ (each) TY26372 9.0 L (2.4 gal) 1000

U7L Track Drive Planetary Oil³ (each) TY26372 10 L (2.6 gal) 1000

API GL-5 Swing Drive Gear Case Oil³ (each) TY26372 4.5 L (1.2 gal) 1000

John Deere Hy-Gard™ Pump Drive Gear Case Oil³ TY6354 6.6 L (1.7 gal) 1000
(if equipped)

John Deere Hydrau™ XR Hydraulic Enclosure Door TY27318 4.1 L (1.1 gal) 2000
Pump Oil³

John Deere Hydrau™ Hydraulic Oil³ TY27367 152.0 L (40.0 gal) 2000

John Deere Cool-Gard™ II Pre-Mix TY26575 41.9 L (11.1 gal) 6000

Mar.2022. Release Date.


OILS AND CAPACITIES INFORMATION
859MH Harvester (PIN: 1T0859MH_ _C409163-)(PIN:
1T0859MH_ _D409163-)
Fluid Analysis Test Kits4
Part Description Part Number Qty or capacity Change Interval In Hours

Engine Oil AT346594 1 250

Hydraulic Oil AT346594 1 500

Diesel Fuel AT346594 2 500

Pump Drive Gear Case Oil (if equipped) AT346594 2 500

Track Drive Planetary Oil AT346594 1 500

Swing Drive Gear Case Oil AT346594 1 500

Enclosure Door Pump Oil⁵ AT346594 1 500

Engine Coolant TY27787 1 500

See operator's manual for recommended oil type and oil viscosities based on operating temperatures.
3

4
Based on fluid analysis results, intervals may need to be adjusted for operating conditions. See an authorized John Deere dealer.
5
Machines not equipped with high torque swing option only require one fluid analysis kit.
Plus-50 is a trademark of Deere & Company
Hydrau is a trademark of Deere & Company
Hy-Gard is a trademark of Deere & Company
Cool-Gard is a trademark of Deere & Company

Mar.2022. Release Date.


Service Intervals
803M Track Feller Buncher (PIN: 1T0803MX_ _ _270423—408745)
UPTIME MAINTENANCE PLANNER
803MH Harvester (PIN: 1T0803MH_ _ _270423—408745)
853M Track Feller Buncher (PIN: 1T0853MX_ _ _270423—408745) 853MH Harvester (PIN: 1T0853MH_ _ _270423—408745)
859M Track Feller Buncher (PIN: 1T0859MX_ _ _270423—408745) 859MH Harvester (PIN: 1T0859MH_ _ _270423—408745)
Service Intervals
As Required
803M Track Feller Buncher (PIN: 1T0803MX_ _ _270423—408745) 803MH Harvester (PIN: 1T0803MH_ _ _270423—408745)
□ Inspect serpentine belt □ Lubricate door hinges
853M Track Feller Buncher (PIN: 1T0853MX_ _ _270423—408745) 853MH Harvester (PIN: 1T0853MH_ _ _270423—408745)
□ Replace engine air filter elements □ Lubricate toolbox door hinges (if equipped)
859M Track Feller Buncher (PIN: 1T0859MX_ _ _270423—408745) 859MH Harvester (PIN: 1T0859MH_ _ _270423—408745)
□ Check and clean cooling system and condenser fins
Every As
10 Required
Hours or Daily
□ Lubricate
□ Inspect serpentine beltjoints and cylinders (if equipped)
leveler pivot □ Check
□ Lubricate doorcoolant
engine hinges level
□ Replace engine air filtersystem
□ Check fire suppression elements
(if equipped) □ Lubricate toolbox door hinges (if equipped)
□ Inspect fire extinguisher
□ Check
□ Check swing
and clean
drivecooling system
gear case and condenser fins
oil level □ Check and adjust track sag
□ Check hydraulic oil level Every 10 Hours or Dailyboom joints and cylinder ends
□ Lubricate
□ Check
□ Lubricate leveler
engine oil pivot
level joints and cylinders (if equipped) □ Check engine
□ Lubricate coolant
swing level and bearing
drive pinion
□ Check pump drive gear system
□ Check fire suppression case oil(if equipped)
level (if equipped) □ Lubricate
□ Inspect fire extinguisher
crank and link (803M, 853M, and 859M only)
□ Check
□ Check and
swing drive
drain gear case
primary oil level
fuel filter and water separator □ Inspect chain shot track
□ Check and adjust guardsag
(803MH, 853MH, and 859MH only)
□ Check hydraulic oil level
□ Check and drain final fuel filter □ Lubricate boom joints
□ Check and drain auxiliaryandfuel
cylinder endswater separator (if equipped)
filter and
□ Check engine oil level □ Lubricate
Initial Service—100 Hoursswing
1 drive pinion and bearing
□ Check
□ Check pump drive cap
track shoe gearscrew
case torque
oil level (if equipped) □ Lubricate crank and link (803M, 853M, and 859M only)
□ Check and drain primary fuel filter and water separator Every 100□ Hours
Inspect chain shot guard (803MH, 853MH, and 859MH only)
□ Lubricate
□ Check andswing
draindrive
final gear
fuel filter
case bearing □ Check and drain auxiliary fuel filter and water separator (if equipped)
Initial Service—250
Initial Hours21
Service—100 Hours
□ Drain
□ Checkand
track shoe
refill capdrive
swing screw torque
gear case oil □ Drain and refill pump drive gear case oil (if equipped)
□ Drain and refill track drive planetary oil Every 100□ Hours
Check lower roller mounting cap screw torque
□ Lubricate swing drive gear case bearing Every 250 Hours
2
Initial Service—250
□ Check rear window alternative exit latches and retainer knobs Hours
□ Check track shoe cap screw torque
□ Check
□ Drain and refill latch
skylight swingtension
drive gear case oil □ Drain
□ and refill
Take engine oilpump drive gear case oil (if equipped)
sample
□ Check
□ Drain and refill
track drivetrack drive planetary
planetary oil level oil □ Check lower roller mounting cap screw torque
Every 500
Every 250 Hours
Hours

□ Check rear window alternative exit
Replace fuel prefilter (if equipped) latches and retainer knobs □ Checkdiesel
□ Take track fuel
shoe cap screw torque
sample

□ Check skylight
Replace primary latch
fuel tension
filter and water separator □ Take
□ Take hydraulic
engine oiloilsample
sample

□ Check track
Replace finaldrive planetary oil level
fuel filter □ Take engine coolant sample
□ Replace auxiliary fuel filter and water separator (if equipped) Every 500□ Hours
Take pump drive gear case oil sample (if equipped)
□ Drain
□ Replace
andfuel prefilter
refill engine(ifoilequipped)
and replace filter □ Take
□ Take track
dieseldrive
fuel sample
planetary oil sample
□ Replace primary fuel filter and water separator
□ Check battery electrolyte level and terminals □ Take hydraulic oil sample
□ Take swing drive gear case oil sample

□ Replace
Check final fueldoor
enclosure filter pump oil level □
□ Take enclosure
Take engine coolant
door sample
pump oil sample

□ Replace auxiliary fuel
Drain water and sediment filter from
and water separator (if equipped)
fuel tank □
□ Take pump drive gear case oil sample (if equipped)
Check air intake hoses
□ Drain and refill engine oil and replace filter □
Every 1000 Take
Hours track drive planetary oil sample

□ Checkand
Drain battery
refillelectrolyte
swing drivelevel
gearand terminals
case oil □
□ Drain swing
Take drive
and refill gear
track case
drive oil sample
planetary oil

□ Check enclosure door
Check coolant condition pump oil level □ Drain
□ Take enclosure door pump
and refill pump oil sample
drive gear case oil (if equipped)
□ Check
□ Drain water and sediment
cab fresh from
air and cab fuel tank filters
recirculation □ Check air intake hoses
Every 2000
Every 1000 Hours
Hours
□ Drain and refill swing drive gear case oil □ Drain
Continued andpage
on next refill track drive planetary oil IDR2EHK,00006B5 -19-08JUL21-1/2

□ Check coolant condition □ Drain and refill pump drive gear case oil (if equipped)
T334793X19(16JUL21)(ENGLISH)
□ Check cab fresh air and cab recirculation filters
Worldwide Construction
And Forestry Division
Every 2000 Hours
PRINTED IN U.S.A.
Continued on next page IDR2EHK,00006B5 -19-08JUL21-1/2

Mar.2022. Release Date. T334793X19(16JUL21)(ENGLISH) Worldwide Construction


UPTIME MAINTENANCE PLANNER
Every 1000 Hours
□ Drain and refill swing drive gear case oil □ Drain and refill track drive planetary oil
□ Check coolant condition □ Drain and refill pump drive gear case oil (if equipped)
Service
□ Check cabIntervals
fresh air and cab recirculation filters

803M Track Feller Buncher (PIN: 1T0803MX_ _ _270423—408745) Every 2000 Hours
803MH Harvester (PIN: 1T0803MH_ _ _270423—408745)
□ Drain and refill hydraulic oil Continued
□ on nexthydrostatic
Replace page IDR2EHK,00006AB -19-02JUL21-1/2
853M Track Feller Buncher (PIN: 1T0853MX_ _ _270423—408745) 853MH Harvester (PIN:pump case oil _filter
1T0853MH_ (if equipped)
_270423—408745)
□ Replace
859M Trackhydraulic oil return(PIN:
Feller Buncher filters1T0859MX_ _ _270423—408745) □ Replace
859MH fuel cap
Harvester breather
(PIN: element_ _270423—408745)
1T0859MH_
T464661X019(16JUL21)(ENGLISH) Worldwide Construction
□ Replace hydraulic oil breather filter □ Check and adjust engine valve lash And Forestry Division
As Required
□ Replace hydrostatic charge oil filter (if equipped) □ Drain and refill enclosure door pump oil PRINTED IN U.S.A.
□ Inspect serpentine belt □ Lubricate door hinges
Every 6000 Hours
□ Replace engine air filter elements □ Lubricate toolbox door hinges (if equipped)
□ Drain and refill engine coolant
□ Check and clean cooling system and condenser fins IDR2EHK,00006AB -19-02JUL21-2/2
Every 10 Hours or Daily
□ Lubricate leveler pivot joints and cylinders (if equipped) □ Check engine coolant level
Required Parts
□ Check fire suppression system (if equipped) □ Inspect fire extinguisher
□ Check swing drive gear case oil level Initial□ Check and adjust track sag
Every Every Every Every Every Every
Part Service
Description 100 250 500 1000 2000 6000
□ Check hydraulic oil level Number —250□ Lubricate boom joints and cylinder ends
Hours Hours Hours Hours Hours Hours
□ Check engine oil level Hours□2 Lubricate swing drive pinion and bearing
Engine
□ CheckOil Filterdrive
pump gear case oil levelDZ101884
Element (if equipped) □ Lubricate crank and link1(803M, 853M, 1 and 859M only)
1 1
Fuel Prefilter Element
□ Check and drain primary(if equipped) R502778
fuel filter and water separator 1 1 1
□ Inspect chain shot guard (803MH, 853MH, and 859MH only) 1
Primary
□ Check and
and Final
drain Fuel Filterfilter
final fuel 1 fuel filter and
□ Check and drain auxiliary 1 water separator
1 1
(if equipped)
RE525523
Element (kit)
Initial Service—100 Hours1
Auxiliary Fuel Filter Element (if 1 1 1 1
AT365869
equipped)
□ Check track shoe cap screw torque
Cab Fresh Air Filter AT191102 Every 100 Hours 1 1 1
□ Lubricate
Cab swing drive
Recirculation Filter gear case bearing
AT307501 1 1 1
Hydraulic Oil Return Filter F061786 Initial Service—250 Hours2 2 2
□ Drain and
Hydraulic Oilrefill swingFilter
Breather drive gear caseF122930
oil □ Drain and refill pump drive gear case oil (if equipped)
1 1
□ Drain and Charge
Hydrostatic refill track
Oildrive
Filterplanetary
(if oil □ Check lower roller mounting cap screw torque 1 1
AT490236
equipped)
Every 250 Hours
Hydrostatic Charge Oil Filter 1 1
AT490237
□ Check rear window alternative exit latches and retainer knobs □ Check track shoe cap screw torque
Element (if equipped)
□ Check skylight latch tension □ Take engine oil sample
Hydrostatic Pump Case Oil Filter 1 1
AT318160
(if Check
□ equipped)
track drive planetary oil level
Fuel Cap Breather Element T231314 Every 500 Hours 1 1
Engine
□ Rocker
Replace Arm Cover
fuel prefilter Gasket
(if equipped) R527884 □ Take diesel fuel sample 1 1
Primary
□ Engine
Replace Air fuel
primary Filter Element
filter and waterAH148880
separator □ Take hydraulic oilAs Required
sample
Secondary
□ Engine
Replace final fuel Air Filter
filter As Required
□ Take engine coolant sample
RE63932
Element
□ Replace auxiliary fuel filter and water separator (if equipped) □ Take pump drive gear case oil sample (if equipped)
3
Idler Oil As As As As As
□ Drain and refill engine oil and replaceTY26372
filter Required □ Take track drive planetary oil sample
Required Required Required Required
□ Check
John battery
Deere electrolyte
Plus-50™ level and terminals
II Engine □ Take swing drive gear31.0
caseL oil sample
31.0 L 31.0 L 31.0 L
3 TY26669
OilCheck
□ enclosure door pump oil level □ Take enclosure door(8.2pumpgal) (8.2 gal)
oil sample (8.2 gal) (8.2 gal)
3
U6Drain
□ Track Driveand
water Planetary Oilfrom
sediment fuel tank 8.0 L□ Check air intake hoses 8.0 L 8.0 L 8.0 L
TY26372
(each) (2.1 gal) (2.1 gal) (2.1 gal) (2.1 gal)
Every 1000 Hours
U7 Track Drive Planetary Oil3 9.0 L 9.0 L 9.0 L 9.0 L
TY26372
□ Drain and refill swing drive gear case oil
(each) □ Drain and refill track drive planetary
(2.4 gal) (2.4oilgal) (2.4 gal) (2.4 gal)
□ Check
U7L coolant
Track condition Oil3
Drive Planetary □ Drain and refill pump drive gear case
10.0 L oilL(if equipped)
10.0 10.0 L 10.0 L
TY26372
(each) (2.6 gal) (2.6 gal) (2.6 gal) (2.6 gal)
□ Check cab fresh air and cab recirculation filters
API GL-5 Swing Drive Gear Case
Oil3 TY26372 Every 4.5 L Hours
2000 4.5 L 4.5 L 4.5 L
(1.2 gal) (1.2 gal) (1.2 gal) (1.2 gal)
(each) Continued on next page IDR2EHK,00006B5 -19-08JUL21-1/2

John Deere Hy-Gard™ Pump 6.6 L 6.6 L 6.6 L 6.6 L


TY6354
T334793X19(16JUL21)(ENGLISH)
Drive Gear Case Oil3 (if equipped) (1.7 gal) (1.7 gal)Worldwide
(1.7 gal)Construction
(1.7 gal)
John Deere Hydrau™ XR And Forestry Division
4.1 L
Mar.2022. Release Date. Hydraulic Enclosure Door Pump TY27318 PRINTED IN 4.1 L
U.S.A.

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