Icc224hf 1en
Icc224hf 1en
Icc224hf 1en
ICC224HF-1EN5.pdf
Operation & Maintenance
Vibratory roller
CC224HF
Engine
Cummins QSB 3.3
Serial number
*284S00006* -
10000311x0A000001 -
Subject to changes
Printed in Sweden
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Slopes ......................................................................................................... 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16
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Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 17
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 19
Automatic Climate Control (ACC) (Optional)............................................. 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Info decals................................................................................................. 28
Instruments/Controls ............................................................................................... 29
Control panel and controls ........................................................................ 29
Function descriptions ................................................................................ 30
Display explanations ................................................................................. 33
Machine alarm........................................................................................... 36
"MAIN MENU" ........................................................................................... 37
"USER SETTINGS" .................................................................... 38
"MACHINE SETTINGS".............................................................. 39
"SERVICE MENU" ...................................................................... 39
"ABOUT"..................................................................................... 41
Operator help when starting...................................................................... 41
Operator help Workmode.......................................................................... 41
Instruments and controls, cab ................................................................... 42
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Function description of instruments and controls in the cab ..................... 43
Using the cab controls............................................................................... 44
Defroster ..................................................................................... 44
Heat ............................................................................................ 44
AC/ACC ...................................................................................... 44
Electrical system...................................................................................................... 45
Fuses ........................................................................................................ 46
Fuses in cab.............................................................................................. 46
Operation ............................................................................................................................... 47
Before starting ......................................................................................................... 47
Master switch - Switching on..................................................................... 47
Control panel, adjustments ....................................................................... 47
Operator's seat - Adjustment..................................................................... 48
Operator's seat, comfort - Adjustments..................................................... 48
Parking brake ............................................................................................ 49
Display - Control........................................................................................ 49
Interlock..................................................................................................... 50
Operator position....................................................................................... 51
View .......................................................................................................... 51
Starting .................................................................................................................... 52
Starting the engine .................................................................................... 52
Display when activating choice via the button set..................................... 53
Alarm descriptions..................................................................................... 53
Driving ..................................................................................................................... 54
Operating the roller ................................................................................... 54
Machine with gear change in the speed potentiometer. ............. 54
Machine with gear change in separate 3-position switch (gear
position switch) ........................................................................... 55
Interlock/Emergency stop/Parking brake - Check ..................................... 56
Pivotal steering (Optional)......................................................................... 57
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Edge cutting (Optional) ............................................................................. 57
Vibration .................................................................................................................. 58
Manual/Automatic vibration....................................................................... 58
Manual vibration - Switching on ................................................................ 59
Amplitude/frequency - Changeover........................................................... 59
Braking .................................................................................................................... 59
Normal braking.......................................................................................... 59
Emergency braking ................................................................................... 60
Switching off.............................................................................................. 60
Parking .................................................................................................................... 61
Chocking the drums .................................................................................. 61
Master switch ............................................................................................ 61
Long-term parking.................................................................................................................. 63
Engine ....................................................................................................... 63
Battery....................................................................................................... 63
Air cleaner, exhaust pipe........................................................................... 63
Watering system ....................................................................................... 63
Fuel tank ................................................................................................... 63
Hydraulic reservoir .................................................................................... 63
Hoods, tarpaulin ........................................................................................ 64
Steering cylinder, hinges, etc. ................................................................... 64
Miscellaneous ........................................................................................................................ 65
Lifting ....................................................................................................................... 65
Locking the articulation ............................................................................. 65
Lifting the roller.......................................................................................... 65
Lifting the roller with jack:.......................................................................... 66
Unlocking the articulation .......................................................................... 66
Towing/Recovering.................................................................................................. 66
Short distance towing with the engine running.......................................... 67
Short distance towing when the engine is inoperative. ............................. 67
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Towing the roller........................................................................................ 68
Trailer eye ................................................................................................. 68
Roller prepared for transport ..................................................................... 69
Operating instructions - Summary ......................................................................................... 71
Preventive maintenance ........................................................................................................ 73
Acceptance and delivery inspection.......................................................... 73
Warranty.................................................................................................... 73
Maintenance - Lubricants and symbols ................................................................................. 75
Maintenance symbols ............................................................................... 76
Maintenance - Maintenance schedule ................................................................................... 77
Service and maintenance points ............................................................... 77
General ..................................................................................................... 77
Every 10 hours of operation (Daily)........................................................... 78
After the FIRST 50 hours of operation ...................................................... 78
Every 50 hours of operation (Weekly)....................................................... 79
Every 250 hours of operation (Monthly) .................................................... 79
Every 500 hours of operation (Every three months) ................................. 79
Every 1000 hours of operation (Every six months) ................................... 80
Every 2000 hours of operation (Yearly) .................................................... 80
Maintenance - 10h ................................................................................................................. 81
Diesel engine - Check oil level .................................................................. 81
Coolant level - Check ................................................................................ 82
Fuel tank - Refueling ................................................................................. 82
Water tank, Std - Filling............................................................................. 83
Hydraulic reservoir - Check fluid level....................................................... 83
Sprinkler system/Drum
Check ........................................................................................................ 84
Cleaning the coarse filter .......................................................................... 84
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 85
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Emergency watering (Accessory) - Extra pump in pump system.............. 85
Scrapers, spring-action
Check ........................................................................................................ 86
Scrapers
Setting - Adjustment.................................................................................. 86
Maintenance - 50h ................................................................................................................. 89
Air cleaner
Checking - Change the main air filter........................................................ 89
Backup filter - Change............................................................................... 90
Air cleaner
- Cleaning.................................................................................................. 90
Fuel filter - Draining................................................................................... 91
Drum gear - Checking the oil level ............................................................ 91
Air conditioning (Optional)
- Inspection................................................................................................ 92
Air conditioning (Optional)
- Cleaning.................................................................................................. 92
Edge cutter (Optional)
- Lubrication .............................................................................................. 93
Maintenance - 250h ............................................................................................................... 95
Diesel engine
Oil change ................................................................................................. 95
Engine
Replacing oil filter...................................................................................... 96
Hydraulic fluid cooler
Checking - Cleaning.................................................................................. 96
Air conditioning (Optional)
- Inspection................................................................................................ 97
Battery
- Check condition ...................................................................................... 97
Maintenance - 500h ............................................................................................................... 99
The engine fuel filter - replacement/cleaning ............................................ 99
Drum - oil level
Inspection - filling .................................................................................... 100
Pivot bearing (Optional) - Lubrication...................................................... 100
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Seat bearing - Lubrication ....................................................................... 101
Rubber elements and attachment screws
Check ...................................................................................................... 101
Hydraulic reservoir cap - Check .............................................................. 102
Maintenance - 1000h ........................................................................................................... 103
Air filter - Change .................................................................................... 103
Backup filter - Change............................................................................. 103
Hydraulic filter
Change.................................................................................................... 104
Drum - Oil change ................................................................................... 105
Drum gear - Oil change........................................................................... 105
Drum gear - Checking the oil level .......................................................... 106
Cab
Fresh air filter - Replacing ....................................................................... 106
Maintenance - 2000h ........................................................................................................... 107
Hydraulic reservoir
Fluid change............................................................................................ 107
Fuel tank
- Cleaning............................................................................................... 108
Watering system
- Draining................................................................................................ 108
Water tank - Cleaning ............................................................................. 109
Steering joint - Check.............................................................................. 109
Air conditioning (Optional)
- Overhaul ............................................................................................... 110
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 110
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Introduction
Introduction
The machine
Dynapac CC224HF is a self-propelled vibratory
tandem roller in 8 metric tonnes class featuring 1500
mm (59 in) wide drums. The machine is equipped with
drive, brakes, vibration and timer for water sprinkler on
both drums.
CC224HF is also available as Combi with four rubber
wheels at rear replacing the steel drum.
A variety of different engine power settings, operator
platforms, control possibilities and options makes the
machine available in a lot of different configurations.
Intended use
CC224HF is mainly designed to be used for thin and
thick asphalt layers with regards to dual vibration
amplitudes that are optimized for this purpose. It is
also possible to compact granular soil material, such
as sand and gravel.
Warning symbols
Safety information
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Introduction
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Introduction
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Introduction
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Safety - General instructions
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges, ditches or holes, make sure that at least 2/3 of
the drum width is on previously compacted material (solid surface).
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
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Safety - General instructions
16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
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Safety - when operating
Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle was zero, the vibration was
switched OFF and all tanks were full.
Always take into consideration that loose ground,
steering the machine, vibration on, machine speed
across the ground and raising the center of gravity can
all cause the machine to topple at smaller slope
angles than those specified here.
To exit the cab in an emergency, release the
hammer on the rear right post and break the right
Max 20° or 36% opening side-windows.
Fig. Operating on slopes
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Safety - when operating
≥ 2/3
1 Keep in mind that the machine's center of
Fig. Position of drums when driving gravity moves outwards when steering. For
near an edge example, the center of gravity moves to the right
1. Pivotal steering when you steer to the left.
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Safety (Optional)
Safety (Optional)
Air conditioning
Edge cutter/compactor
The operator must make sure that nobody is in the
area of operation while the machine is in use.
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Safety (Optional)
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Special instructions
Special instructions
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
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Special instructions
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Fire fighting
If the machine catches fire, use an ABE-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Battery handling
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Special instructions
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
12V providing jump start power.
Jump leads must have 24V.
3 24V First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
12V connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifjting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Fig. Jump starting Disconnect the cables in the reverse order.
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Special instructions
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Technical specifications
Technical specifications
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described
in EU directive 2000/14/EC on machines equipped for the EU market, on soft
polymer material with vibration switched on and the operator's seat in the
transport position.
During operation the above values may differ because of the actual operational
conditions.
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
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Technical specifications
H
h
A
S
L
Dimensions mm in
A 3340 131
D 1150 45
h 2275 90
H 2990 118
L 4490 177
S 20 0.8
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Technical specifications
R1
M1
M2
R2
Dimensions mm in
M1 1620 64
M2 2145 84.5
R1: With offset drums 5190 204
R2: With offset drums 3225 127
R1: Without offset drums 6570 259
R2: Without offset drums 5570 219
W 1500 59
Weights
Service weight, without
ROPS
- STD 7 400 kg 16,320 lbs
- OFFSET 7 900 kg 17,420 lbs
Service weight, with ROPS
(EN500)
- STD 7 700 kg 16,980 lbs
- OFFSET 8 100 kg 17,860 lbs
Service weight, with cab
- STD 7 800 kg 17,200 lbs
- OFFSET 8 300 kg 18,300 lbs
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Technical specifications
Fluid volumes
Fuel tank 130 liters 34 gal
Water tank/s
- central 750 liters 198 gal
Working capacity
Compaction data
Static linear load, front 25,7 kg/cm 144 pli
Static linear load, rear 25,7 kg/cm 144 pli
Amplitude, high 0,7 mm 0.028 in
Amplitud, low 0,3 mm 0.012 in
Amplitude, low (CE-2006) 0,2 mm 0.008 in
Vibration frequency, high 47,5 Hz 2850 vpm
amplitude
Vibration frequency, high 47,5 Hz 2850 vpm
amplitude (CE-2006)
Vibration frequency, low 67 Hz 4020 vpm
amplitude
Vibration frequency, low 61 Hz 3660 vpm
amplitude (CE-2006)
Centrifugal force, high 78 kN 17,550 lbf
amplitude
Centrifugal force, high 72 kN 16,200 lbf
amplitude (CE-2006)
Centrifugal force, low 67 kN 15,075 lbf
amplitude
Centrifugal force, low 38 kN 8,550 lbf
amplitude (CE-2006)
Propulsion
Speed range 0-12 km/h 0-7.5 mph
Climbing capacity (theoretical) 42 %
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Technical specifications
General
Engine
Manufacturer/Model Cummins QSB 3.3
Power (SAE J1995) 60/74 kW 80/99 hp
Engine speed 2200 rpm
Electrical system
Battery 24V (2x12V 74Ah)
Alternator 24V 60A
Fuses See the Electrical system section - fuses
Hydraulic system
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Technical specifications
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Technical specifications
Tightening torque
Tightening torque in Nm (lbf.ft) for oiled or dry bolts
tightened with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
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Technical specifications
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Machine description
Machine description
Identification
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies among other things the
manufacturers name and address, the type of
machine, the PIN, Product Identification Number
1 (serial number), operating weight, engine power and
year of manufacture. (In some cases there are no CE
marking.)
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Machine description
Engine plates
1 The engine plate (1) is affixed to the left side of the
engine under the injection pump. Remove the metal
cover at the top on the left of the engine compartment
to access the plate.
The plate specifies the type of engine, its serial
number and the engine specification. Please specify
the engine serial number when ordering spares. Refer
also to the engine manual.
Fig. Engine
1. Type plate
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Machine description
Decals
Location - decals
10 8
17 16 9 19
20 9
18 18
1
5 3
14 2 21 4 12 1
22
20 13
15
1 19
18
18
3 2 1 11 6
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Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700904895
Warning - Brake disengagement
Study the towing chapter before disengaging the
brakes.
Danger of being crushed.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700904083
Warning - Edge cutter (option)
Warning of rotating parts.
Maintain a safe distance from the crush zone.
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Machine description
4700908229
Warning - Locking
The articulation must be locked when lifting.
Read the instruction manual.
4700904165
Warning - Toxic gas (option, ACC)
Read the instruction manual.
4700791642
Warning - Starting gas
Starting gas is not to be used.
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Machine description
Info decals
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Machine description
Instruments/Controls
3
7 8 9 34
4
6 5
14
2
10 22
15 23 28/30/35
11
24 29/31
12 20 31
13 25 32
21
26
16
17 27 1
19 30
18
Fig. Control panel
36
1 Ignition switch 13 Vibration rear drum 25 Parking brake
2 Forward & Reverse lever 14 Work mode (Off-set and 26 * Hazard lights
vibration permitted plus soft
starting and stopping enabled)
3 * Offset left/right 15 CG – front drum steering only 27 * Rotating beacon
4 Vibration on/off 16 Manual sprinkler 28 * Gravel spreader (not for combi)
5 Panic sprinkler (ON as long as 17 Increase sprinkler (timer) 29 Gear position switch
button depressed)
6 Button set 18 Auto sprinkler (AWC) 30 * Edge cutter, Up/Down
7 Central warning indicator 19 Decrease sprinkler (timer) 31 * Edge cutter, sprinkling
8 * Direction indicators 20 * Working light 32 * Drum edge lights
9 * Full beam indicator 21 Horn 33 Display
10 High amplitud 22 Emergency stop 34 Function buttons (5 pcs.)
11 Vibration front drum 23 Speed limiter 35 Sprinkling, emulsion tank
(combi)
12 Auto vibration control (AVC) 24 Rpm switch, diesel engine 36 Height adjustment, control
panel
* Optional
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Machine description
Functions
1. Direction indicators
2. Driving lights
3. Full/Dipped beam
4. Parking lights
5. Horn
Function descriptions
6 Button set
7 Central warning indication General fault indication. See display (30) for fault
description.
8 Direction indicators Shows direction indicators activated (Activated via the
steering column switch).
9 Main beam indicator Shows main beam activated (Activated via the steering
column switch).
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Machine description
(15) Front drum steering only (CG) Valid for pivot machines only (CG). By activating
steering on front drum only.
17 Increasing sprinkling (timer) Each push on the button gives higher sprinkling water
volume on drums.
19 Decreasing sprinkling (timer) Each push on the button gives lower sprinkling water
volume on drums.
22 Emergency stop Brake the roller and switch off the engine. The power
supply goes off.
When starting the machine the emergency stop
must be inactive, but the parking brake must be
applied.
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Machine description
26 Hazard warning lights Activate the hazard warning light by depressing the
button.
30 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the
machine is in the operating position. The edge cutter
can only be moved up when the machine is in
transport position.
Pressing on the lower edge moves the edge cutter
down.
Pressing on the upper edge moves the edge cutter up.
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Machine description
32 Drum edge lights Activate the drum edge lights by depressing the switch.
35 Sprinkler combi wheel Activate the emulsion sprinkler for combi wheels by
depressing the switch.
Display explanations
Fig. Start screen A status screen provides information on the fuel level,
water level in the sprinkler tank, machine hours and
voltage level. Fuel and water levels are specified in
per cent (%).
This screen is active until the Diesel engine is started
or an active screen choice is made via the function
buttons below the display.
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Machine description
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Machine description
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Machine description
Machine alarm
Warning symbol, air filter If the symbol is shown when the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning symbol, battery charging If the symbol is shown when the engine is running, then
the alternator is not charging.
Stop the engine and locate the fault.
Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning symbol, hydraulic fluid This symbol is shown when the hydraulic fluid is too hot.
temperature Do not drive the roller; allow the fluid to cool by running the
engine on idle, and then locate the fault.
Warning symbol, low fuel level This symbol is shown when the fuel level is 10%.
Warning symbol, low sprinkler water This symbol is shown when the sprinkler water level is
level 10% in the main tank.
Warning symbol, low braking This symbol is shown when the oil level for the brakes is
capacity low and/or if there is low brake pressure.
If this alarm is shown and remains after starting the
machine, or is shown during operation, stop and switch off
the machine immediately and contact Service.
Warning symbol. Error: [xx] This symbol is shown when there is an alarm from the
H1-AC unit. Error codes as per table H1-AC Alarm.
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Machine description
"ENGINE ALARM"
Saved/Logged engine alarms.
"MACHINE ALARM"
Saved/Logged machine alarms. These alarms come
from the other systems on the machine.
"MAIN MENU"
In the main menu it is also possible to change some
user and machine settings, access the service menu
for calibration purposes (special service personnel
only, requires pin code), and to see the version of
installed software.
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Machine description
"USER SETTINGS"
Users can change the light settings, choose between
the Metric or Imperial system, and set warning sounds
On/Off.
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Machine description
"MACHINE SETTINGS"
"WORKMODE SETTINGS"
There are 3 different modes that can be seleted in the
machine's workmode. (Soft, Medium, Hard).
"SERVICE MENU"
The service menu is also accessible via the main
menu for adjustments.
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Machine description
"ADJUSTMENTS"
"EDC CALIBRATION"
To calibrate, move the joystick fully forward (F) and
press in both black buttons on the top of the joystick.
(See also manual W3025)
Continue in the same way with the other positions for
the joystick (N), (R) and the speed potentiometer.
Press the disk button to save the values.
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Machine description
"ABOUT"
It is also possible to see the version of the installed
software.
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Machine description
14
4
1 2 3
7
Fig. Cab roof, front
5 6
15
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Machine description
4 Cab air recirculation, switch Pressing the top opens the air damper so that
fresh air comes into the cab.
Pressing the bottom closes the damper so that
the air recirculates inside the cab.
6 Front and rear window screen Press the upper edge to activate the front screen
washers, switch washers.
Press the lower edge to activate the rear screen
washers.
7 Rear wiper, switch Press to operate the rear screen wiper.
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Machine description
Heat
If the cab is cold, open the lower nozzle on the front
columns and the middle nozzles just over the controls
for the heater and fan.
Turn to max heat and max fan speed.
When the required temperature has been reached,
open the other nozzles and if necessary turn down the
heat and fan speed.
1 2 3 4
AC/ACC
NOTE: When using AC/ACC all the windows must be
closed for the system to work efficiently.
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Machine description
Electrical system
The machine's main switchbox (1) is located on the
rear of the operator platform. There is a plastic cover
over the distribution box and fuses.
On the plastic cover there is a 24V socket.
3
1
6
4 The main fuse panel is located behind the left engine
compartment door.
3 The fuses are placed in the order shown below,
2 starting by the plate.
F13 Engine ECU (30A)
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Machine description
Fuses
2. Supply, Main ECU, I/O unit, Display (F1.2) 5A 6. Power group 4, Main ECU (F1.6) 20A
3. Power group 1, Main ECU (F1.3) 10A 7. 24V outlet, Lighting for tachograph (F1.7) 10A
4. Power group 2, Main ECU (F1.4) 10A 8. Accessory ECU, Driving lights (F1.8) 20A
Fuses in cab
The electrical system in the cab has a separate fuse
box located on the front right side of the cab roof.
Fig. Cab roof fuse box (F7) The figure shows fuse amperage and function.
All fuses are flat pin fuses.
1. Interior lighting 10A
2. CD/Radio 10A
3. AC condensor 15A
4. Cab fan 15A
5. Windscreen wiper/washers, 10A
front
6. Windscreen wiper/washers, 10A
rear
7. Reserve
8. Reserve
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Operation
Operation
Before starting
2
For transverse travel, raise the inner lever (1), which
releases the catch.
For rotation, lift the outer lever (2).
Ensure that the control unit locks in position before
operating the machine.
1
Release locking lever (3) to adjust the steering
column. Lock in the new position.
Fig. Operator position
1. Locking lever - transverse travel To adjust the operator's seat, see the section for
2. Locking lever - rotation basic/comfort seat.
3. Locking lever - steering column Adjust all settings when the machine is stationary.
angle
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Operation
2
1
The seat can be adjusted as follows.
4
- Length adjustment (1)
3
- Weight adjustment (2)
Fig. Operator's seat - Back support angle (3)
1. Lock pack- Length adjustment
2. Weight adjustment
3. Back support angle
4. Seat belt Always make sure that the seat is secure before
beginning operation.
Do not forget to use the seatbelt (4).
Fig. Operator’s seat Always ensure that the seat is locked in position
1. Lever - length adjustment before operating the roller.
2. Wheel - height adjustment
3. Wheel - seat cushion inclination
4. Wheel - backrest inclination
5. Wheel - armrest inclination
6. Wheel - lumbar support
adjustment
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Operation
Parking brake
Make sure that the parking brake button (1) really
is in the depressed position. The roller can start to
roll when the engine is started on sloping ground,
1 if the parking brake is not applied.
Display - Control
2 Sit down for all operations.
Turn the ignition key (1) to position I, the start screen
will be shown in display.
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Operation
Interlock
The roller is equipped with Interlock.
The diesel engine with switch off after 7 seconds if the
operator gets off the seat when going
forwards/backwards.
If the control is in neutral when the operator stands up
a buzzer will go on until the parking brake button is
activated.
The engine does not stop if the parking brake is
activated.
The diesel engine will switch off immediately if for any
reason the forward/reverse lever is moved out of
neutral when the operator is not sitting down and the
parking brake button has not been activated.
Sit down for all operations!
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Operation
Operator position
If a ROPS (Roll Over Protective Structure) or a cab is
fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2 2
3
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
3 force.
1
The safety rails (2) around the cab are adjustable
5 4
in the inner and the outer positions. Pull in the
rails when driving close to walls or other
Fig. Operator position obstacles, and when transporting the machine.
1. Seat belt
2. Safety railing
3. Locking knob
4. Rubber element
5. Anti-slip Release the locking knob (3), set the the railings in the
required position and relock in position.
Check that the rubber elements (4) on the
platform are intact. Worn elements will reduce
comfort.
View
Before starting, make sure that the view forwards and
backwards is unobstructed.
All cab windows should be clean and the rear view
mirrors should be correctly adjusted.
Fig. View
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Operation
Starting
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Operation
= High amplitude
Alarm descriptions
Warning lamp, air filter If the lamp comes on while the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning lamp, battery charging If the lamp comes on while the engine is running, the
alternator is not charging.
Stop the engine and locate the fault.
Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning lamp, hydraulic fluid If the lamp comes on, the hydraulic fluid is too hot.
temperature Do not drive the roller. Cool the fluid by allowing the engine
to idle and locate the fault.
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Operation
Driving
1
Machine with gear change in the speed
potentiometer.
Fig. Control panel Activate the button to get Working mode (4).
1. Parking brake
2. F/R lever Position the speed control (3) in suitable position, 0-12
3. Speed control
4. Working mode km/h (0-8 mph).
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Operation
= slow
= fast
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Operation
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Operation
Figure. Display
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Operation
4
3
1 3 2
Fig. Changing the tool
1. Edge compactor
2. Edge cutter
3. Bolted joint
4. Holder for cutter/compactor wheel
Vibration
Manual/Automatic vibration
Manual or automatic vibration activation/deactivation is
selected using button (1).
1 In the manual position, the operator activates vibration
2
using the switch (2) on the forward/reverse lever.
In the automatic position (AVC), vibration is activated
when the pre-set speed is reached. Vibration is
3 automatically deactivated when the lowest pre-set
speed is reached.
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Operation
1
Engage and disengage vibration using the switch (1)
on the front of the forward/reverse lever.
Always switch off vibration before the roller comes to a
standstill.
Amplitude/frequency - Changeover
The amplitude setting must not be change when
vibration is in operation
1 Switch the vibration off and wait until vibration
stops before changing amplitude.
2
By pressing button (1) high amplitude is achieved.
3
The buttons (2) and (3) are used to get vibrations
either on front or rear drum or on both.
- (2) vibration on front drum.
Fig. Control panel
1. High amplitude - (3) vibration on rear drum.
2. Vibration fron drum
3. Vibration rear drum
Braking
Normal braking
Press the switch (1) to switch off the vibration.
2
Move the forward/reverse lever (2) to the neutral
position to stop the roller.
1
Always press down the parking brake knob (3), before
leaving the operator platform.
3 When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
Fig. Control panel
1. Vibration On/Off switch
2. Forward/Reverse lever
3. Parking brake button
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Operation
Emergency braking
Braking is normally activated using the
forward/reverse lever. The hydrostatic transmission
3 retards and slows the roller when the lever is moved
towards the neutral position.
4 A disc brake in each drum motor acts as a brake when
parking. Activated with the parking brake control (4), in
right position.
For emergency braking, press the emergency stop
(3), hold the steering wheel firmly and be prepared
Fig. Control panel for a sudden stop. The engine stops.
3. Emergency stop
4. Parking brake
Switching off
Set the speed control in idling position and allow the
1 engine to idle for a few minutes to cool down.
Check the display to see if any faults are indicated.
Switch off all lights and other electrical functions.
Turn the ignition switch (2) to the left to the shut off
position.
2 Fit the instrument cover on the display and top of the
control box (on rollers without cab), and lock it.
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Operation
Parking
1 1
Fig. Positioning
1. Chocks Keep in mind that there is a risk of freezing during
the winter. Drain the water tanks, pumps and
water lines.
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
handle.
1
This will prevent battery discharging and will also
make it difficult for unauthorized persons to start and
operate the machine. Lock the service doors/covers.
Figure. Engine door, left
1. Battery disconnector
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Operation
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Long-term parking
Long-term parking
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery/battteries from the machine,
clean the outside and trickle charge once a month.
Watering system
* Empty the water tank and all hoses of water. Empty
the filter housing and the water pump. Undo all
sprinkler nozzles.
See maintenance sections for "Watering system -
draining".
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
Fit the locking dowel into the holes through the locking
arm and locking lug. Lock the dowel in position with
the locking pin (1).
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Miscellaneous
Towing/Recovering
The roller can be moved up to 300 meters (1,000 ft)
using the instructions below.
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Miscellaneous
3 2
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Miscellaneous
Model kN lbf
CC224HF - CC384HF 140 31 500
CC424HF - CC624HF 190 42 750
Trailer eye
The roller can be fitted with a trailer eye.
The trailer eye is not designed to be used for
towing/recovering. It is designed for trailers and other
towed objects weighing no more than 2 600 kg (5 750
lbs).
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Miscellaneous
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Operating instructions - Summary
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Operating instructions - Summary
2. Make sure that all instructions in the MAINTENANCE section are followed.
4. Move the forward/reverse lever to the NEUTRAL position. Sit down in the seat.
11. Drive the roller. Operate the F/R lever with care.
12. Test the brakes. Remember that the braking distance will be longer if the
hydraulic fluid is cold.
15. Check that the drums are thoroughly watered when watering is required.
16. IN AN EMERGENCY:
- Press the EMERGENCY STOP.
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
18. When lifting: - Refer to the relevant section in the Instruction Manual.
19. When towing: - Refer to the relevant section in the Instruction Manual.
20. When transporting: - Refer to the relevant section in the Instruction Manual.
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Operating instructions - Summary
21. When recovering - Refer to the relevant section in the Instruction Manual.
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Preventive maintenance
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Maintenance - Lubricants and symbols
Fluid volumes
Drum
- Drum 13 liters 13.7 qts
- Drum gear 0,8 liters 0.85 qts
Hydraulic reservoir 40 liters 42 qts
Diesel engine
- oil 7 liters 7.4 qts
- coolant, no cab 18,6 liters 19.7 qts
- coolant, with cab 20,1 liters 21.2 qts
DYNAPAC
ENGINE OIL Air temperature -15°C - +50°C Shell Rimula R4 L
(5°F-122°F) 15W-40, API CH-4 or
equivalent.
HYDRAULIC FLUID Air temperature -15°C - +40°C Shell Tellus T68 or
(5°F-104°F) equivalent.
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Maintenance - Lubricants and symbols
DYNAPAC
FUEL See engine manual. - -
TRANSMISSION OIL Air temperature -15°C - +40°C Shell Spirax AX 80W/90, Dynapac Gear oil 300,
(5°F-104°F) API GL-5 or equivalent P/N 4812030756 (5 liters),
P/N 4812030103 (20 liter),
P/N 4812031573 (209
liters)
Air temperature 0°C (32°F) - Shell Spirax AX
above +40°C (104°F) 85W/140, API GL-5 or
equivalent.
COOLANT Anti-freeze protection down to GlycoShell or
about -37°C (-34.6°F) equivalent, (mixed 50/50
with water)
Maintenance symbols
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Maintenance - Maintenance schedule
9 5 22
14
12
16 1 2 20 14
3
24
11
23
17
6, 7 8
21
19
18 13 3
15 10
4
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - 10h
Maintenance - 10h
2
The dipstick is accessed through the right door of the
engine compartment.
Take care not to touch any hot parts of the engine
or the radiator when removing the dipstick. Risk of
burns.
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Maintenance - 10h
1
Check that the coolant level is between the max. and
min. marks (2).
Observe great caution if the cap has to be opened
while the engine is hot. Wear protective gloves and
goggles.
The filler pipe and tank cap are on the left side of the
front frame.
Refuel the tank every day before starting work, or fill
Fig. Fuel tank the tank at end of work. Unscrew the lockable tank cap
1. Tank cap (1) and fill fuel up to the lower edge of the filler pipe.
2. Filler pipe
The tank holds 130 liters (34 gal) of fuel. Refer to the
engine manual for information on diesel grade.
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Maintenance - 10h
The filler cap is on the rear left side of the front frame.
Unscrew the tank cap (1) and fill with clean
1 water. Do not remove the strainer (2).
2
Place the roller on a level surface and check that the
oil level in the sight glass (1) is between the max and
min markings. Top up with the type of hydraulic fluid
specified in the lubricant specification, if the level is too
low.
1
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Maintenance - 10h
Sprinkler system/Drum
Check
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Maintenance - 10h
Sprinkler system/Drum
Cleaning of sprinkler nozzle
1 Dismantle the blocked nozzle by hand.
Blow the nozzle and fine filter (1) clean using
2 compressed air. Alternatively, fit replacement parts
and clean the blocked parts later on.
Nozzle Colour Ø (mm) l/min gal/min
(2.0 bar) (40 psi)
Figure. Nozzle Standard yellow 0.8 0.63 0.20
1. Sleeve, nozzle, filter
2. Packing Option blue 1.0 1.00 0.31
Option red 1.2 1.25 0.39
Option brown 1.3 1.63 0.50
1
Figure. Panel on right side of front
frame
1. Extra pump
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Maintenance - 10h
Scrapers, spring-action
Check
Make sure that the scrapers are undamaged.
Release with the arm (1).
1
2
Scrapers
Setting - Adjustment
2 Release the retaining unit (1) for the scraper bracket
and unscrew the adjusting screw (2) to release.
Push in the scraper bracket and tighten.
Adjust the screw (2) so that the scraper blade lies
approx. 2 mm (0.08 in) from the drum on the same
side as the screw.
1 Adjust the scraper bracket in or out on the other side
so that there is an equal gap between the scraper
blade and drum, and tighten the retaining unit (1).
1-2 mm
(0.04-0.08 in)
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Maintenance - 10h
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Maintenance - 10h
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Maintenance - 50h
Maintenance - 50h
Air cleaner
Checking - Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
when the engine is running at maximum speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 50h
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
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Maintenance - 50h
2
With the aid of the secondary hand-operated pump,
1 make certain that all sediment comes out. See
Cummins service manual.
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Maintenance - 50h
Fig. Cab
1. Condensor element
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Maintenance - 50h
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Maintenance - 50h
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Maintenance - 250h
Maintenance - 250h
Diesel engine
Oil change
The engine's oil drain plug is located under the rear
frame on the machine on the right side.The drain plug
is accessed by first removing the rubber plug on the
underside of the frame.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
Take great care when draining engine oil. Wear
protective gloves and goggles.
1 Unscrew the drain plug (1). Allow all the oil to drain out
and refit the plug.
Figure. Underside of rear frame
Deliver the drain oil for environmentally correct
1. Oil draining of diesel engine handling.
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Maintenance - 250h
Engine
Replacing oil filter
2 The oil filter (1) can be accessed via the right engine
compartment door.
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Maintenance - 250h
Battery
- Check condition
Figure. Batteries
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Maintenance - 250h
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Maintenance - 500h
Maintenance - 500h
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Maintenance - 500h
Position the roller with the filler plug (1), the large plug,
at the highest point in its rotation.
Wipe clean around the level plug (2), the small plug,
1 and remove the plug.
Make sure that the oil level is up to the lower edge of
the hole. Top off with fresh oil if the level is low. Use oil
as specified in the lubricants specification.
2
When removing the filler plug, wipe any metal
accumulated on the plug magnet off. Make sure that
plug seals are intact and replace with new seals if not.
Fig. Drum, vibration side
1. Filler plug Refit the plugs and check that they are tight by driving
2. Level plug the roller and then rechecking.
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h
1
Replace the main filter in the air cleaner (1). See
under the heading 'Every 50 hours of operation' for
information on changing the filter.
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Maintenance - 1000h
Hydraulic filter
Change
Remove the filter (1) and deliver to special waste
handling. This is a single-use filter and cannot be
cleaned.
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Maintenance - 1000h
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
1 under the drain plug.
Fig. Drum, vibration side Remove the drain plug (1). Allow all the oil to drain out
1. Drain plug and refit the plug.
Deliver the drain oil to environmentally correct
handling.
1
Fig. Drum gear
1. Drain plug
2. Ventilating plug
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Maintenance - 1000h
Cab
Fresh air filter - Replacing
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Maintenance - 2000h
Maintenance - 2000h
Hydraulic reservoir
Fluid change
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Maintenance - 2000h
Fuel tank
- Cleaning
Watering system
- Draining
Remember that there is a risk of freezing during
the winter. Empty the tank, pump, filter and lines,
or mix antifreeze in the water.
3
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Maintenance - 2000h
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Maintenance - 2000h
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Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden