Electric Vehicle

Technologies
 We enable the switch –
to highly efficient electric drives.

EV Transmission

Power Electronics

Battery Modules
and Packs

BorgWarner Electric Vehicle Technologies

Electric vehicles can potentially make the vision Whether power electronics, electric motors,
of a future with emission-free mobility a reality. thermal management, or battery solutions,
With a focus on creating a clean, energy-efficient we provide the technology needed for the future.
world, BorgWarner is well-positioned to lead the Through these products, we help to optimize
way. By offering expertise in a variety of techno- the weight, size, and cost of electric vehicles.
­logy for electric applications, we provide vehicle While providing increases in energy efficiency,
manufacturers the ability to easily and efficiently our technology also improves the comfort and
electrify the next generation of mobility. driving experience of our customers.

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Electric Drive Motor

Electric Drive Module

Thermal Management

Electric Boosting
Technologies

By offering our technology as individual products electrify their vehicles and build toward an
and integrated solutions, we provide automakers increasingly clean, energy-efficient world.
flexibility in the electrification of future vehicles.
Our integrated modules feature in-house products
and simplified designs that provide global vehicle
manufacturers with efficient propulsion solutions
in compact, easy-to-install packages. Through this,
global customers are able to simply and efficiently

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EV Transmission
Transferring power from the motor to the wheels requires an efficient propulsion system.
With a compact, low-weight design and highly efficient gear train, BorgWarner’s eGearDrive
transmission uses less battery energy. Through this design, electric and hybrid vehicles drive
farther on a single battery charge.

31-03 eGearDrive®
Transverse Electric Drive Transmission

The BorgWarner 31-03 eGearDrive® electric-drive trans­-

mission is the next generation of technology developed
for adaptability across a broad range of applications for
the emerging vehicle electrification market.

FEATURES AND BENEFITS

Single-speed transverse drive transmission
High-efficiency helical geartrain
Wide range of gear reduction ratios:
• 6.54, 7.17, 8.28, 8.76, 9.07
Rated input torque: 300 Nm max.
• Optional: 360 Nm max.
Installation orientation:
• 10 to 90 degrees
Electronic park pawl actuation
High speed/log drag design
Adaptable to a broad range of vehicle and motor applications
High efficiency (>97 %) for extended drive range
Shift-by-wire park lock for ease of vehicle integration

32-01 eGearDrive®
Longitudinal Electric Drive Transmission

The BorgWarner 32-01 eGearDrive® is a single-speed

longitudinal drive transmission with a high-efficiency
helical geartrain.

FEATURES AND BENEFITS

Wide range of gear reduction ratios:
• 2.12, 2.68, 3.05, 4.05
Rated input torque: 350 Nm peak
Electronic park pawl actuation
Adaptable motor flange interface
Adaptable to a broad range of vehicle and motor applications
High efficiency (>98 %) for extended drive range
Shift-by-wire park lock for ease of vehicle integration

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Electric Drive Motor
BorgWarner’s HVH motors provide industry-leading efficiency, power and torque
density for a variety of electric vehicle applications. The scalable design of the motors
allows them to meet application-specific requirements.

HVH 250 Motor

High Voltage Hairpin (HVH) 250 Electric Motor

The HVH 250 is a powerful, durable and rugged electric

motor/generator for use in on- and off-highway vehicles,
power generation and other special high power demand
applications.

FEATURES AND BENEFITS

EV/HEV drivetrain ready solutions
Operation to 700+Vdc system
Direct drive, chain drive, belt drive, or integrated options
Multiple electromagnetic variants exist to meet varying
performance requirements
Industry leading power & torque densities
Internal permanent magnet rotor
Oil cooled standard, WEG options
Proprietary insulation system for unsurpassed durability
95 % peak efficiency

HVH 410 Motor

High Voltage Hairpin (HVH) 410 Electric Motor

The HVH 410 series motors come in various stack length,

cooling and winding configurations. They are available in
fully housed motors or as rotor/stator assemblies.

FEATURES AND BENEFITS

Heavy duty EV/HEV drivetrain for bus, truck,
off-highway and marine applications
Operation to 700+Vdc system
Direct drive with SAE interface
Multiple electromagnetic variants exist to meet varying
performance requirements
Industry-leading power & torque densities
Internal permanent magnet rotor
Oil-cooled standard, WEG options
Proprietary insulation system for unsurpassed durability
95 % peak efficiency

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Electric Drive Module
BorgWarner’s state-of-the-art electric drive motor technology and proven eGearDrive transmission
are an innovative combination which form an integrated, efficient propulsion solution in one compact,
easy-to-install package. While also offering an option with integrated power electronics, BorgWarner’s
electric drive modules optimize weight, cost and size, while focusing on low NVH with full-torque
capa­bility for electric vehicles.

Electric Drive Module (eDM)

The eDM is a compact, easy-to-install package including

BorgWarner’s state-of-the-art electric drive motor technology
and proven eGearDrive® transmission.

FEATURES AND BENEFITS

Integrated electric machine and single-speed transmission
for EV drivetrain
Wide range of gear ratios:
• 6.54, 7.17, 8.28, 8.76, 9.07
Rated intput torque: 300 Nm max.
Rated 250V+Vdc nominal operating system
Compact design, weight saving
Industry-leading power & torque densities
Internal permanent magnet rotor
WEG cooling options
High system efficiency
Optional e-park lock system

Integrated Drive Module (iDM)

BorgWarner’s iDM is a complete system with a motor,

transmission, power electronics, and controls and offers
a simplified design which reduces costs, overall weight
and space required and optimizes NVH.

FEATURES AND BENEFITS

Drive module for electrical vehicles with integrated
electrical machine and power electronics
Operating Voltage 250 – 450VDC
WEG cooling
Optional e-park lock system
Integrated electronics
High-torque and power density
High-efficiency
Easy vehicle integration

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Electric Boosting Technologies
BorgWarner turbochargers have been renowned for their exceptional efficiency for decades.
Our electrically-operated turbocharging systems facilitate significant improvements in both
dynamic performance and efficiency.

Fuel Cell Boosting

BorgWarner has applied its expertise in high speed

turbo­machinery, bearing systems and motors to produce
air supplies for fuel cell applications. Systems are available
in single stage and dual stage compressors to meet customer
specifications. Single stage compressors can be enhanced
with fixed or variable turbines to increase energy density and
improve efficiency of fuel cells by recovering a portion of
energy lost through reformulation of hydrogen and oxygen.
Systems are available with oil-free air foil bearings, sealed
greased ball bearings and leak-free oil supplied bearings
for high durability applications.

FEATURES AND BENEFITS

Provide compressed air to fuel cells
Low exhaust gas energy content
• Assistance by E-Motor needed
• Usage of BWTS PM motor technology
Integrated power electronics (PE) available
Airfoil bearings to supply hydrocarbon-free air
Alternate bearing systems available
2000 h reached in durability driving cycle

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Power Electronics
BorgWarner’s range of motor controllers utilizes a highly-flexible control logic architecture
to deliver a unique, feature-rich set of functions and is well-matched to satisfy automotive,
commercial and construction markets’ electrification needs.

High Voltage Motor Controllers

BorgWarner offers two voltage family classes of 400V and

800V. The High Voltage Motor Controllers are a new family
of AC motor controllers/inverters designed to meet the high
performance requirements of on-road and off-road Electric
(EV) and Hybrid Electric Vehicles (HEV).

FEATURES AND BENEFITS

3-phase 400V and 800V product ranges
Applications: iDM, P1, P2, P4, PS
High performance, field-oriented control for permanent
magnet or induction machines
High efficiency
Continuous power range: 55-120kW
Peak power: 120-250kW
Nominal voltage: 350/800V
Flexible and robust design for integrated applications
Flexible and full ability to calibrate AUTOSAR motor controls,
SW and diagnostics
DPWM, SVPWM and Six-Step switching options
for performance optimization
Automotive standard diagnostics and current
and voltage protection
ISO 26262; 16750 and 6469 compliant

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48V Motor Controllers

BorgWarner offers a family of three-phase 48-volt

high power AC Motor Controllers designed to meet the
high performance requirements of on-road and off-road
Electric (EV) and Hybrid Electric Vehicles (HEV).

FEATURES AND BENEFITS

Applications: P0, P1, P2, P3
High performance, field-oriented control for
permanent magnet or induction machines
High efficiency
Continuous power: 12kW
Peak power: 25kW
Nominal voltage: 350/800V
Flexible and robust design for integrated applications
Flexible and full ability to calibrate AUTOSAR motor controls,
SW and diagnostics
DPWM, SVPWM and Six-Step switching options
for performance optimization
Automotive standard diagnostics and current
and voltage protection
ISO 26262; 16750 and 6469 compliant

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Battery Modules and Packs
BorgWarner’s Battery Modules deliver crucial improvements in driving range and charging time
for the next generation of vehicles. Developed with thermal management expertise, these modules
provide leading performance and a scalable design for automakers.

Battery Module

BorgWarner’s compact battery packs for electric vehicles

perform better and last longer thanks to industry-leading
energy density and battery management.

FEATURES AND BENEFITS

Intelligent battery management systems with
proprietary algorithms for enhanced performance
and cycle life
Proprietary thermal engineering for active
and passive cooling
Scalable design means faster go-to-market for customers
with custom modules
Highest energy density, longest range and fastest
charging time
2,000+ cycles
10+ years
300,000 miles

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Thermal Management
BorgWarner delivers innovative flow control products to improve fuel economy and consumer
comfort through precise temperature management of powertrain systems. The product portfolio
includes all smart components and systems which optimize energy efficiency through direct and
indirect management of the engine operating temperature by modulating air and coolant flow.

Battery Heaters

The Battery Heater is a plug-and-play solution that

is placed within the cooling water system and shifts
no secondary costs to an OEM.

FEATURES AND BENEFITS

Operating voltage: 250 –500V
Heating power range: 5 –9 kW
Thick Film Heating Element technology
No local overheating
ASIL B/C safety capability
Compact dual-plate heater design achieves efficiency >97%
Closed loop control
LIN communication

Cabin Heaters

The proprietary designs of BorgWarner’s Cabin Heater

deliver industry-leading safety performance. True dual
zone heating and full power delivery with low air turbulence
provide passenger comfort with minimal energy use for
extended battery-powered driving range.

FEATURES AND BENEFITS

Operating voltage: 250 –500V
Heating power range: 3.7–6.7 kW
Odorless heating
PTC stone-based heaters intrinsically safe against overheating
Compact, modular packaging
Quick, efficient heating for extended battery-powered
driving range
Low air turbulence for nearly silent operation
Continuously adjustable heating control
Dual zone driver/passenger controls
CAN and LIN communication

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 Paving the way for a clean,
energy-efficient world.
BorgWarner Inc.
3850 Hamlin Rd
Auburn Hills, MI 48326
USA
Printed in Germany

borgwarner.com