Thermofluid Practical 2.0
Thermofluid Practical 2.0
Thermofluid Practical 2.0
[Document subtitle]
Student number(s): 2 1 9 0 1 3 4 2 1
Module code: M T F 2 1 A
None 1 2 3 4 5 6 7 8 9 10
Graduate
Attribute (GA)
assessment:
Practical/Assignment
0 0 0 1
number:
Group number: 0 0 0 8
Due date: 2 0 2 3 0 3 0 9
I, Isaac Dichabe Mothibi, student number 219013421, hereby declare that the
content of this assignment/project is my own work, as defined and constituted in
the Rules and Regulations of the Central University of Technology, Free State
(Please consult the Programme Guide of the Department).
Date: _09/03/2023_______________________________
Contents
List of equations ................................................................................................... 4
Acknowledgements .............................................................................................. 7
Nomenclature ....................................................................................................... 8
Introduction........................................................................................................... 9
Objectives............................................................................................................. 9
Theory ................................................................................................................ 10
Apparatus ........................................................................................................... 21
Procedure ........................................................................................................... 23
Calculations ........................................................................................................ 27
Results ............................................................................................................... 30
Discussion ...................................................................................................... 32
Conclusion.......................................................................................................... 32
List of equations
(1) Electrical Power ............................................................................................ 14
(2) Heat Transfer Rate ....................................................................................... 14
(3) Electrical Power = Rate of Heat Transfer ...................................................... 14
(4) Rate of Heat Transfer ................................................................................... 16
(5) Thermal Conductivity .................................................................................... 16
(6) Thermal Conductivity .................................................................................... 17
(7) Thermal Conductivity with heat loss .............................................................. 17
(8) Heat Loss ...................................................................................................... 17
List of figures
Figure 1:Heat Energy Transfer Between Hot and Cold Substances. Adopted from
(Çengel, et al., 2017) .......................................................................................... 10
Figure 2: Conduction, Convection and Radiation. Adopted from (Helmenstine,
2012) .................................................................................................................. 11
Figure 3: Thermal Conductivity of Air. Adopted from (Rheeder, 2023) ............... 13
Figure 4: Thermal Conductivity of Carbon Dioxide. Adopted from (Rheeder, 2023)
........................................................................................................................... 13
Figure 5: A Bar of Circular Cross-section Conducting Heat. Adopted from
(Rheeder, 2023) ................................................................................................. 15
Figure 6: Linear Temperature Gradient. Adopted from (Rheeder, 2023)............ 15
Figure 7: Good and Bad Thermal Conductors. Adopted from (Rheeder, 2023). 16
Figure 8: Trend of heat loss in correlation with temperature difference (T1 - Ta).
Adopted from (Rheeder, 2023). .......................................................................... 18
Figure 9: Calibrated chart of heat loss estimation for testing with brass, copper and
aluminium specimens. Adopted from (Rheeder, 2023) ...................................... 18
Figure 10: Schematic Diagram Showing the Comparative Cut-bar Technique .. 19
Figure 11: TD1002 heat transfer experiments base unit .................................... 21
Figure 12: A zoomed in middle section of the apparatus .................................... 22
Figure 13:Connect the Cold Water supply and Drain ......................................... 23
Figure 14:Fit the specimen middle section ......................................................... 24
Figure 15: a graph for aluminium........................................................................ 29
Figure 16:a graph for aluminium......................................................................... 29
Figure 17: a graph of copper .............................................................................. 30
Figure 18: a graph of cooper .............................................................................. 30
List tables
Table 1: A list of symbols used in this lab report .................................................. 8
Table 2: Thermal Conductivity of a Selection of Materials at Room Temperature.
Adopted from (Rheeder, 2023). .......................................................................... 12
Table 3: Sample results of k value (using two different measurement methods) 20
Table 4: showing selected parts on the heat transfer base unit apparatus ......... 22
Table 5: Blank Results Table.............................................................................. 25
Table 6: Experimental dimensions ..................................................................... 26
Table 7: Experimental data for Aluminium specimen ......................................... 26
Table 8: Experimental data for stainless steel specimen .................................... 27
Table 9: Experimental data for copper specimen ............................................... 27
Table 10: Temperature converted to (K) for Aluminium ...................................... 27
Table 11: Temperature converted to (K) for Copper ........................................... 28
Table 12:Temperature converted to (K) for Stainless steel ................................ 28
Acknowledgements
I would like to thank my fellow student for partaking in this experiment in the lab.
Furthermore my deepest gratitude goes to Mrs M Rheeder for her relentless effort
in helping students to the success of their lab reports.
Nomenclature
Table 1: A list of symbols used in this lab report
Introduction
Heat transfer is widely used in the operation of many different systems and
devices. In a variety of situations, temperature can be maintained, increased, or
decreased using heat-transfer principles. Several fields, including automotive
engineering, the thermal management of electronic devices and systems, climate
control, insulation, materials processing, chemical engineering, and power station
engineering, utilise heat transfer techniques.
Objectives
This laboratory experiment aims to assess thermal conductivity by using the
principles of heat movement. This will be done by observing the metals bar's heat
transfer from one end to the other. And calculate the material's thermal conductivity
using the data collected.
Calculate the thermal conductivity of three metal rods, then compare the
result to the theoretical value.
To demonstrate how heat moves uniformly along a solid bar of consistent
size and composition
Demonstrate how various materials in contact can impact linear heat
transfer.
Illustrate how the experimental conductivity of the substance in a solid bar
can be computed. Lastly demonstrate how the use of thermal paste
improves thermal connections
Theory
Heat Transfer by Conduction, Radiation and Convection
Figure 1:Heat Energy Transfer Between Hot and Cold Substances. Adopted from (Çengel,
et al., 2017)
Heat is transferred from one body to another via three different mechanisms:
conduction, convection, and radiation. The majority of real-world heat transmission
employs elements of all three. Figure 2 show a real life example of these 3
mechanisms at work.
Figure 2: Conduction, Convection and Radiation. Adopted from (Helmenstine, 2012)
Certain materials conduct heat better than others; their composition influences the
rate of heat transmission. Thermal conductivity is the name given to this
phenomena (k). It is the rate at which heat energy moves over a unit length of a
material with a unit cross-sectional area (Helmenstine, 2012).
Table 1 below shows the thermal conductivity of various popular materials; note
that metals (electrical conductors) have better conductivity at the same
temperature than most other materials (electrical insulators). This implies a
connection between electrical and thermal conductivity (Rheeder, 2023).
Table 2: Thermal Conductivity of a Selection of Materials at Room Temperature. Adopted
from (Rheeder, 2023).
Figure 3: Thermal Conductivity of Air. Adopted from (Rheeder, 2023)
Under ideal conditions, the electrical power provided to the heater throughout each
experiment provides a direct and precise value of the heat energy that it emits or
conducts. The electrical power into the heater is the product of the voltage and current
supplied to it, hence:
𝑊 =𝑉×𝐼 (1)
Heat quantity (Q) is a unit of energy that is commonly expressed in Joules (J). A
rate of heat transfer, or Q/t, is the quantity of heat energy transported in a given
time. To simplify the equations, a mark is placed above the symbol Q, as shown:
𝑄 (2)
𝑄̇ =
𝑡
The unit of electrical power (Watt) is also a measurement of the rate of energy
transfer (one Joule per second), hence:
𝑊=𝑄 (3)
This demonstrates that the rate of electrical energy provided to the heater equals
the rate of energy (heat) transfer from the heater.
𝑄 𝑇1 − 𝑇2 (4)
= 𝑘𝐴
𝑡 𝐿
𝑄𝐿 (5)
𝑘=
𝐴𝑡(𝑇1 − 𝑇2 )
The units of thermal conductivity are J.s-1m-1K-1. However, as 1 Joule per second is equal
to a Watt, it is more useful to write as W.m-1K-1. Q/t = 𝑄̇ = W may be substituted, hence:
𝑄𝐿 𝑊𝐿 (6)
𝑘= =
𝐴𝑡(𝑇1 − 𝑇2 ) 𝐴(𝑇1 − 𝑇2 )
Please keep in mind that these equations are based on ideal conditions in which all heat
transmission occurs by conduction and no heat is lost to the surroundings via convection
or radiation (Rheeder, 2023).
However, the real heat transmission rate in the Q Specimen is less than that in the hot
bar supplied by the electrical heater. This is due to heat loss due to the restricted thickness
of the thermal insulation of the bars, as well as heat dissipation through the gaps with no
insulation at the interface between the hot bar and the specimen. As a result, sufficient
heat loss should be imparted to the specimen to achieve a more accurate k value. The
equation is now:
(𝑊 − 𝑄̇𝑙𝑜𝑠𝑠 )𝐿 (7)
𝐴(𝑇1 − 𝑇2 )
Note: Thermal conductivity equations employ material dimensions, however it is a
measure of material qualities regardless of shape or size. A large piece of steel, for
example, has the same thermal conductivity as a small piece of steel.
Q loss is calculated using a basic heat loss calculation method from a horizontal insulated
hot cylindrical bar placed in a stationary air environment where heat loss is primarily due
to radiation and natural convection. Given a maximum temperature measured in the bar
T1 and an ambient temperature Ta, heat loss is computed as follows:
𝑇1 − 𝑇𝑎 (8)
𝑄̇𝑙𝑜𝑠𝑠 =
1
𝑅𝑖𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛 + 𝑅𝑗𝑎𝑐𝑘𝑒𝑡 +
ℎ𝑐 + ℎ𝑟
Where:
The heat loss percentage can be generalised using air properties at ambient temperature
(thermal conductivity, density, specific heat, viscosity, Prandtl number, expansion
coefficient), thermal conductivity and thickness of the insulation material (Rockwood glass
fibre) and jacket material (aluminium tube). For the TD1002aMkII, a Tecquipment heat
loss chart for brass, copper, and aluminum has been prepared; it may be found in the
results section (figure 9).
Figure 8: Trend of heat loss in correlation with temperature difference (T1 - Ta). Adopted
from (Rheeder, 2023).
Figure 9: Calibrated chart of heat loss estimation for testing with brass, copper and
aluminium specimens. Adopted from (Rheeder, 2023)
The heat loss behaviours seen in stainless steel tests are notably different. The
higher heat loss in the TD1002aMkII is due to the low thermal conductivity of
stainless steel. This restricts heat passage through it, causing the hot bar to
overheat. In this situation, the heat loss equation should be used to calculate heat
loss for each power level evaluated.
Refer to the results analysis section for sample specific results of heat loss
calculations dot the stainless steel specimen.
The following is the energy balance for the cut-bar method of determining thermal
conductivity:
Substitute:
∆𝑇
𝑄 = 𝑘𝐴
𝐿
By rearranging the previous equation, the thermal conductivity of the specimen is
calculated:
∆𝑇ℎ𝑜𝑡 𝑏𝑎𝑟
𝑘𝑠𝑝𝑒𝑐𝑖𝑚𝑒𝑛 = 𝑘ℎ𝑜𝑡 𝑏𝑎𝑟 × × (1 − %𝑄𝑙𝑜𝑠𝑠 )
∆𝑇𝑠𝑝𝑒𝑐𝑖𝑚𝑒𝑛
The cooling water flow is turned on, and the heater power is adjusted until the
experiment finds equilibrium. The temperatures are then recorded as the heat
transmits along the bar. The results should closely match the theory for only basic
linear conduction since insulation surrounding the bar lowers heat loss through
convection and radiation. (Heat loss can also be conveniently calculated using a
pre-established TecQuipment chart and table.) (Anon., 2023)
2
3 6
5
7
8
9
No Parts name
1 Temperature and Power display
2 Switch on/off
3 Power Control
8 specimen
9 cooler
Bar material: Brass (type CZ121), Copper (type C101) Aluminium (type 6082) and
Stainless Steel.
Note: Clean cold water was used. To achieve best results, the cold water supply
was between 5°C and 15°C (not too cold and not higher than room temperature).
Because if the water was at higher temperature, then thermal equilibrium was
going to be reached.
For supply of electricity the electrical cable was connected to the base
Afterwards the electrical supply was turned on for the supply of the cold
water supply and any leaks were fixed immediately.
The optional experiment (TD1002a MkII) was fitted onto the base unit
At this point the base unit was ready for the experiment to commence
Another pair of students Ensured that the Base Unit has was assembled
and is ready for an experiment to be fitted.
Base Unit and its heater switch were switched off
The was experiment onto the front of the Base Unit. A thumbscrews was
used to hold it in position.
The two pipes that supply water were checked to see if they are connected
in the correct way
The thermocouples were connected to the sockets on the Base Unit
(matching the correct numbers). Switch on the Base Unit. Turn the heater
control to minimum and switch on the heater.
The specimen was fitted in the middle section using the heat transfer paste
Thermometer was used to check the local ambient air temperature for
reference.
The findings will be influenced by the local temperature as well as the cold water
inlet temperature. Be certain that the experiments are carried out in a location with
a constant ambient temperature and a constant temperature cold water supply.
The results of TecQuipment are based on a standard room temperature of around
20°C and a cold water supply temperature of between 10°C and 15°C.
water outlet valve was opened allow water to flowing, then the heater was
switched on and set to 30 Watts power.
The temperatures was allowed to stabilise before recording from T1 to T7.
Hazards
The thermal paste is non-toxic and non-hazardous, but it is difficult to remove from
hands and clothing, so use appropriate gloves, have a pair of tissues or an old
cloth on hand to wipe away any excess paste, and keep the paste away from the
skin and clothing.
Useful notes
two students did the experiment per recoding of each specimen. One
student was recording the results, while the other controls the experiment.
the thermal paste was applied to both sides of the replaceable middle
section. Using appropriate gloves, it was pasted uniformly throughout the
surface, making sure there are no air bubbles.
For accurate temperatures readings the apparatus was allowed to stabilise
before taking results. This is when the experiment reaches “thermal
equilibrium” and it took at least 30 minutes.
Experimental data
Table 6: Experimental dimensions
Calculations
Table 10: Temperature converted to (K) for Aluminium
Experiment:
Middle section material: Aluminium
Ambient temperature: 20℃ (293K)
Power (W) 𝑇1 (°𝐾) 𝑇2 (°𝐾) 𝑇3 (°𝐾) 𝑇4 (°𝐾) 𝑇5 (°𝐾) 𝑇6 (°𝐾) 𝑇7 (°𝐾)
20 311.5 308.1 309.1 306.0 303.3 299.2 295.6
30 313.8 317.9 313.7 310.0 306.8 302.0 297.6
40 333.1 328.6 321.4 316.6 312.6 306.5 301.0
50 345.4 337.4 330.9 325.2 320.2 312.8 306.0
60 358.3 348.7 339.2 332.4 326.4 317.5 309.5
Distance 0 0.015 0.030 0.045 0.060 0.075 0.090
from 𝑇1 (m)
Experiment:
Middle section material: Copper
Ambient temperature: 20℃ (293K)
Power (W) 𝑇1 (°𝐾) 𝑇2 (°𝐾) 𝑇3 (°𝐾) 𝑇4 (°𝐾) 𝑇5 (°𝐾) 𝑇6 (°𝐾) 𝑇7 (°𝐾)
20 306.8 303.3 301.0 300.1 299.2 296.3 293.2
30 318.5 313.3 309.7 308.3 307.0 302.5 298.0
40 327.7 321.0 316.5 314.8 313.0 307.6 301.9
50 337.7 329.5 324.1 321.9 319.8 312.2 306.2
60 349.0 339.5 332.9 329.9 327.2 317.9 309.7
Distance 0 0.015 0.030 0.045 0.060 0.075 0.090
from 𝑇1 (m)
Experiment:
Middle section material: Stainless steel
Ambient temperature: 20℃ (293K)
Power (W) 𝑇1 (°𝐾) 𝑇2 (°𝐾) 𝑇3 (°𝐾) 𝑇4 (°𝐾) 𝑇5 (°𝐾) 𝑇6 (°𝐾) 𝑇7 (°𝐾)
20 320.3 318.6 313.7 304.3 295.2 288.7 287.4
30 350.9 347.8 339.0 321.7 305.2 292.3 290.1
40 358.2 354.5 344.5 324.8 306.2 293.2 290.8
50 377.3 372.9 360.6 336.4 313.6 296.0 293.0
60 387.3 382.3 368.4 341.2 315.6 297.5 274.1
Distance 0 0.015 0.030 0.045 0.060 0.075 0.090
from 𝑇1 (m)
Graphs
340
A graph of temperature vs ditance
330
y = -5,3321x + 338,44
310
y = -2,5464x + 314,87
300
power 30W
280
power 40W
270
0 0,015 0,03 0,045 0,06 0,075 0,09
distance (m)
distance vs temperature
370
360 y = -7,9143x + 364,8
350
temperature(K)
340
330
320
power 50W
310
y = -6,3607x + 350,86
300 power 60W
290
280
270
0 0,015 0,03 0,045 0,06 0,075 0,09
distance in (m)
power 20W power 30W power 40W power 50W Power 60W
distance vs temperature
450
400
350
y = -20,071x + 418,34
temperature(K)
300
y = -6,3214x + 329,31 y = -11,686x + 367,74
250
200 y = -27,404x + 400,5
150
100
50
0
0 0,015 0,03 0,045 0,06 0,075 0,09
distance(m)
power 20W power 30W power 40W power 50W power 60W
Results
Table 13: final results of cooper
The various ways for determining the conductivity of a material using practical
experiments range substantially, and even the findings produced from one
methodology differ from the others. The first equation was employed without
accounting for heat loss during the operation, implying that heat is only transferred
via conduction and no heat is lost via convention or radiation. Determine thermal
conductivity without measuring heat low, which can greatly decrease power
measurement errors.
Sources of error:
Conclusion
Finally, with the same power input, each of the three materials shows a different
temperature drop, with steel having the largest drop, followed by copper and brass.
Higher temperature dips in tests indicate that the material has a lesser thermal
conductivity. Errors in the tests that cause materials to have different thermal
conductivity from a typical value suggested that there may be irregularities in the
materials tested that incur high thermal contact resistance, causing thermal
conductivity values to fluctuate higher than expected, as discovered when testing
stainless steel. This can be remedied by using thermal paste to guarantee there
are no spaces between the materials, resulting in a much better readout.
Bibliography
Anon., 2023. tecquipment. [Online]
Available at: https://www.tecquipment.com/linear-heat-conduction-experiment
Çengel, Y. A., Cimbala, J. M. & Turner, R. H., 2017. findamentals of thermal fluid
science. New York City: Published by McGraw-Hill Education.
36.1+273=309.1K
Aluminium
Area
𝜋
𝐴= × (0.018)2 = 0.00025 𝑚2
4
𝑄̇ = 𝑊 = 20
Length
𝑊𝐿 20 × 0,03
𝑘= = = 413,793 𝑊 ⁄𝑚. 𝑘
𝐴(𝑇1 − 𝑇2 ) 0.00025 × (36.1 − 30.3)
𝑇1 − 𝑇𝑎 = 38,5 − 20 = 18,5℃
Stainless steel
Area
𝜋
𝐴= × (0.025)2 = 0.00049 𝑚2
4
𝑄̇ = 𝑊 = 10
Length
𝑊𝐿 10 × 0,03
𝑘= = = 33,094 𝑊 ⁄𝑚. 𝑘
𝐴(𝑇1 − 𝑇2 ) 0,00049 × (40,7 − 22,2)
𝑇1 − 𝑇𝑎 = 47,2 − 20 = 27,3℃
Cooper
Area
𝜋
𝐴= × (0.018)2 = 0.00049 𝑚2
4
𝑄̇ = 𝑊 = 20
Length
𝑊𝐿 20 × 0,03
𝑘= = = 680,272 𝑊 ⁄𝑚. 𝑘
𝐴(𝑇1 − 𝑇2 ) 0.00049 × (28,0 − 26,2)
𝑇1 − 𝑇𝑎 = 33,8 − 20 = 13,8℃